EP0432741A1 - Ignition distributor for combustion engines - Google Patents

Ignition distributor for combustion engines Download PDF

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Publication number
EP0432741A1
EP0432741A1 EP90123855A EP90123855A EP0432741A1 EP 0432741 A1 EP0432741 A1 EP 0432741A1 EP 90123855 A EP90123855 A EP 90123855A EP 90123855 A EP90123855 A EP 90123855A EP 0432741 A1 EP0432741 A1 EP 0432741A1
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EP
European Patent Office
Prior art keywords
distributor
electrode
embedded
rotor
cap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90123855A
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German (de)
French (fr)
Other versions
EP0432741B1 (en
Inventor
Klaus Dipl.-Ing. Bahm
Roland Dr. Dipl.-Ing. Michal
Horst Dipl.-Ing. Behnke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daimler Benz AG
Doduco Solutions GmbH
Original Assignee
Daimler Benz AG
Mercedes Benz AG
Doduco GmbH and Co KG Dr Eugen Duerrwaechter
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Application filed by Daimler Benz AG, Mercedes Benz AG, Doduco GmbH and Co KG Dr Eugen Duerrwaechter filed Critical Daimler Benz AG
Publication of EP0432741A1 publication Critical patent/EP0432741A1/en
Application granted granted Critical
Publication of EP0432741B1 publication Critical patent/EP0432741B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405Securing in non-demountable manner, e.g. moulding, riveting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02PIGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P7/00Arrangements of distributors, circuit-makers or -breakers, e.g. of distributor and circuit-breaker combinations or pick-up devices
    • F02P7/02Arrangements of distributors, circuit-makers or -breakers, e.g. of distributor and circuit-breaker combinations or pick-up devices of distributors
    • F02P7/021Mechanical distributors
    • F02P7/022Details of the distributor rotor or electrode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00Rotary current collectors, distributors or interrupters
    • H01R39/60Devices for interrupted current collection, e.g. commutating device, distributor, interrupter

Definitions

  • the invention relates to an ignition distributor with the features specified in the preamble of claim 1.
  • Such an ignition distributor is described in DE - 37 43 940 A1.
  • the distributor is attached directly to the engine block, so that it forms the lower part of the distributor housing, in which the distributor rotor is rotatably mounted.
  • the top of the ignition distributor housing is usually a cap made of a synthetic resin (generally a polyester synthetic resin or an epoxy resin).
  • This distributor cap has a plurality of fixedly arranged electrodes (fixed electrodes) on its inner side distributed around the circumference, as well as a central electrode which transmits the ignition voltage to the electrode of the distributor rotor, which from there overturns through an air gap to the fixed electrodes.
  • the distributor Due to its location directly on the engine block, the distributor is exposed to a high operating temperature of approximately 130 ° C. All elements of the distributor must be able to withstand this temperature in the long term.
  • the invention has for its object to design an ignition distributor of the type mentioned with as little effort as possible so that it has a longer life.
  • the center electrode has been positively embedded in the distributor cap and the center electrode has been secured against longitudinal displacement and rotation by forming shoulders by partially unscrewing the sheath and forming a non-circular outline by milling off on one side, the resulting edges are avoided according to the invention .
  • the manifold has a much longer service life cap reached.
  • This success shows that, in the known distributor, the crack formation due to the combined thermal and electrical load on the central electrode has its origin at the edges embedded in the synthetic resin of the distributor cap. Avoiding these edges is thus essential to the invention.
  • the use of a rounded center electrode makes the ignition distributor only slightly more expensive, but leads to considerable cost savings due to the many times longer service life over the operating time of the motor vehicle and - which is usually even more important for the driver - increases the reliability of the motor vehicle.
  • the fixed electrodes do not require a correspondingly rounded outer surface; it is cheaper for them if they are angular in the embedded area.
  • rounding radii greater than 0.5 mm, preferably greater than 1 mm.
  • a service life was achieved in the test that corresponds to a travel distance of 100,000 km; the service life could therefore be increased by a factor of 10.
  • the center electrode In order to secure the center electrode against longitudinal displacements, it requires an outer surface which has a shape deviating from the rectangular shape in longitudinal section; in order to secure it against twisting, it needs a cross-section deviating from the circular shape. In both cases, the deviations should be formed by roundings, so that the central electrode is given a belly and / or a waist and has a preferably oval cross section at least over part of the length of its embedded section.
  • the ignition distributor shown in Figure 1 has a distributor rotor 1, which is attached to the head 2 of the camshaft 3 of an internal combustion engine.
  • the area of the engine block 4 surrounding the head 2 of the camshaft 3 is part of the housing of the ignition distributor and is provided for this purpose with a flat recess 5 into which a shell 6 made of synthetic resin is inserted.
  • the ignition distributor housing is closed by a distributor cap 7, which is screwed to the engine block 4 by screws 8 and thereby overlaps the edge of the shell 6 and fixes the shell 6, a sealing ring being used to seal the interior of the distributor between the distributor cap 7 and the shell 6 9 is provided.
  • the distributor cap has a central dome 10 for receiving a central electrode 11 and a number of outer domes 12 corresponding to the number of cylinders of the internal combustion engine for receiving fixed electrodes 13, which have a surface 13a lying on the inside of the distributor cap and facing the longitudinal central axis 14 of the distributor.
  • the center electrode 11 has a cylindrical extension 14, which leads to a first electrode 15 of the distributor rotor 1, a narrow air gap remaining between the cylindrical section 14 of the center electrode and the first electrode 15, so that there is a spark gap between them.
  • the first electrode 15 is connected via an electrical line, in which an electrical resistor 16 (interference suppression) can be connected to a second electrode 17, which is arranged at an end of the distributor rotor 1 remote from the axis of rotation 14 and, when the distributor rotor rotates, at the Surfaces 13a of the fixed electrodes 13 passes, whereby spark gaps are also formed there.
  • the central electrode 11 is connected to an electrical resistor 18 embedded in the central dome 10, which in turn is connected to an electrical contact piece 19.
  • the fixed electrodes 13 are connected to similar contact pieces 20.
  • the contact pieces 19 and 20 serve to receive electrical plugs.
  • the center electrode in the distributor cap 7 which is made of a synthetic resin, cannot twist and cannot move longitudinally, it is positively embedded in the synthetic resin. To achieve the positive locking, it has in its embedded section a non-cylindrical outer surface, the shape of which is shown in FIGS. 2 and 3.
  • the center electrode consists of a section 22 embedded in the synthetic resin of the distributor cap and of the cylindrical section 14 protruding therefrom.
  • the embedded section 22 contains two bellies 23 and 24, between rule a waist 25, and a hollow cylindrical portion 26, in which one end of the resistor 18 is inserted.
  • the outer surface of the center electrode 11 is cylindrical, with the exception of the region of the thicker belly 23, which is oval in cross section.
  • the further electrodes 13, 15, 17 in the ignition distributor can be appropriately rounded in the section with which they are embedded in synthetic resin, but this is not absolutely necessary since they are not subjected to as great a load as the center electrode 11.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)

Abstract

In the ignition distributor a distributor rotor (1) is pivotally mounted, which close to its axis of rotation (14) has a first electrode (15) and at one end remote from the axis of rotation (14) a second electrode (17) and between these an electrical line connecting the two electrodes (15, 17). <??>It has a distributor cap (7) closing off the housing, into which cap a plurality of fixed electrodes (13) acting in concert with the second electrode (17) of the distributor rotor (1) and distributed on the circumference as well as a centre electrode (11) are embedded, which centre electrode ends at a distance from the first electrode (15) of the distributor rotor (1) forming a spark gap. <??>In order to obtain a positive connection with the distributor cap (7), the centre electrode (11) has in its embedded section a non-cylindrical surface which in its embedded section is rounded to avoid any edges (Fig.1). <IMAGE>

Description

Die Erfindung geht aus von einem Zündverteiler mit den im Oberbegriff des Anspruchs 1 angegebenen Merkmalen. Ein solcher Zündverteiler ist in der DE - 37 43 940 A1 beschrieben.The invention relates to an ignition distributor with the features specified in the preamble of claim 1. Such an ignition distributor is described in DE - 37 43 940 A1.

Bei modernen Motoren ist der Zündverteiler unmittelbar auf dem Motorblock befestigt, so dass dieser das Unterteil des Zündverteilergehäuses bildet, in welchem der Verteilerläufer drehbar gelagert ist. Das Oberteil des Zündverteilergehäuses ist in üblicher Weise eine Kappe aus einem Kunstharz (im allgemeinen ein Polyester-Kunstharz oder ein Epoxidharz). Diese Verteilerkappe trägt auf ihrer Innenseite am Umfang verteilt mehrere fest angeordnete Elektroden (Festelektroden) sowie eine Mittelelektrode, welche die Zündspannung an die Elektrode des Verteilerläufers überträgt, die von dort durch einen Luftspalt auf die Festelektroden überschlägt.In modern engines, the distributor is attached directly to the engine block, so that it forms the lower part of the distributor housing, in which the distributor rotor is rotatably mounted. The top of the ignition distributor housing is usually a cap made of a synthetic resin (generally a polyester synthetic resin or an epoxy resin). This distributor cap has a plurality of fixedly arranged electrodes (fixed electrodes) on its inner side distributed around the circumference, as well as a central electrode which transmits the ignition voltage to the electrode of the distributor rotor, which from there overturns through an air gap to the fixed electrodes.

Durch seine Anordnung unmittelbar auf dem Motorblock ist der Zündverteiler einer hohen Betriebstemperatur von ungefähr 130° C ausgesetzt. Dieser Temperatur müssen alle Elemente des Zündverteilers auf Dauer standhalten können.Due to its location directly on the engine block, the distributor is exposed to a high operating temperature of approximately 130 ° C. All elements of the distributor must be able to withstand this temperature in the long term.

Daß die hohe Betriebstemperatur nachteilige Folgen hat, wurde offenbar, nachdem man die Mittelelektrode der Verteilerkappe zunächst - wie bei Zündverteilern üblich, die in einem Abstand vom Motorblock angeordnet sind - als Gleitkohle-Elektrode ausbildete, welche federnd gegen die ihr gegenüberliegende Elektrode des Verteilerläufers gedrückt wird. Es zeigte sich nämlich, daß die Gleitkohle-Elektroden bei den hohen Betriebstemperaturen bruchanfällig sind. Es ist deshalb vorgeschlagen worden (DE - 37 43 940 A1), dem Verteilerläufer die Zündspannung nicht mittels eines Gleitkontakts, sondern mittels einer zwischen dem Verteilerläufer und der Mittelelektrode gebildeten Funkenstrecke zuzuführen. In diesem Fall kann die Mittelelektrode in die Verteilerkappe fest eingebettet und aus Metall gebildet werden. Damit vermeidet man zwar die bruchanfälligen Gleitkohle-Elektroden, handelt sich aber neue Probleme ein. Die Funkenüberschläge bei einer elektrischen Spannung zwischen der Mittelelektrode und der Elektrode des Verteilerläufers von ungefähr 35 kV führen zu einer erheblichen Belastung der Elektroden und des Kunststoffs, in welchen die Elektroden eingebettet sind. Jeder Entladungsfunken setzt Energie frei, die nicht nur die Elektroden, sondern auch den umgebenden Kunststoff aufheizt. Zugleich entstehen in der Atmosphäre des Zündverteilers chemisch reaktive Verbindungen. Entladungsfunken treten zwar auch zwischen dem Verteilerläufer und den Festelektroden auf, weil zur Übertragung der Zündspannung dort seit jeher eine Funkenstrecke verwendet wird. Bei den Festelektroden ist es bisher deswegen aber nicht zu Problemen gekommen, weil an ihnen nur einmal pro Umlauf des Verteilerläufers ein Funken überspringt. An der Mittelelektrode schlägt jedoch der Funken - entsprechend der Anzahl der Zylinder des Motors - mehrere Male im Verlauf einer Verteilerläuferumdrehung über, so daß die Mittelelektrode der Verteilerkappe um ein Vielfaches stärker belastet ist, als die Festelektroden, wobei erschwerend hinzukommt, daß sich der unmittelbar auf dem Motorblock angebrachte Zündverteiler ohnehin auf einer hohen Betriebstemperatur befindet und der Kunststoff, aus welchem die Verteilerkappe gebildet ist, gleichzeitig mit der hohen elektrischen Spannung von bis zu 35 kV belastet wird. Es entstehen deshalb in dem die Mittelelektrode umgebenden Kunststoff Risse, welche nach einer Fahrstrecke von ungefähr 10.000 km sichtbar werden. In weiterer Folge verstärken und vertiefen sich die Risse und es kommt dazu, daß Teile des Kunststoffs herausbröckeln und herausbrechen. Um dem zu begegnen, wird vom Kraftfahrzeughersteller empfohlen, die Verteilerkappe und den Verteilerläufer grundsätzlich nach einer Fahrstrecke von 10.000 km auszuwechseln. Das führt zu erhöhten Servicekosten.The fact that the high operating temperature has adverse effects became apparent after the central electrode of the distributor cap was initially designed as a sliding carbon electrode, which is resiliently pressed against the electrode of the distributor rotor, as is usual with ignition distributors which are arranged at a distance from the engine block . It has been shown that the sliding carbon electrodes are prone to breakage at the high operating temperatures. It has therefore been proposed (DE - 37 43 940 A1) not to supply the ignition rotor with the ignition voltage by means of a sliding contact, but rather by means of a spark gap formed between the distributor rotor and the center electrode. In this case, the center electrode can be firmly embedded in the distributor cap and formed from metal. This avoids the fragile sliding carbon electrodes, but it creates new problems. The arcing at an electrical voltage of approximately 35 kV between the center electrode and the electrode of the distributor rotor leads to a considerable load on the electrodes and the plastic in which the electrodes are embedded. Every discharge spark releases energy that not only heats up the electrodes, but also the surrounding plastic. At the same time, chemically reactive compounds are created in the atmosphere of the distributor. Discharge sparks also occur between the distributor rotor and the fixed electrodes, because a spark gap has always been used there to transmit the ignition voltage. So far, there have been no problems with the fixed electrodes, because a spark jumps only once per revolution of the distributor rotor. At the center electrode, however, the spark flashes - corresponding to the number of cylinders in the engine - several times in the course of a distributor rotor revolution, so that the center electrode of the distributor cap is many times stronger is loaded than the fixed electrodes, which complicates the fact that the ignition distributor directly attached to the engine block is in any case at a high operating temperature and the plastic from which the distributor cap is formed is simultaneously loaded with the high electrical voltage of up to 35 kV . Therefore, cracks develop in the plastic surrounding the center electrode, which become visible after a driving distance of approximately 10,000 km. Subsequently, the cracks intensify and deepen and parts of the plastic crumble and break out. In order to counter this, the motor vehicle manufacturer recommends that the distributor cap and the distributor rotor be changed after a driving distance of 10,000 km. This leads to increased service costs.

Der Erfindung liegt die Aufgabe zugrunde, einen Zündverteiler der eingangs genannten Art mit möglichst wenig Aufwand so auszubilden, daß er eine längere Lebensdauer hat.The invention has for its object to design an ignition distributor of the type mentioned with as little effort as possible so that it has a longer life.

Diese Aufgabe wird gelöst durch einen Zündverteiler mit den im Anspruch 1 bzw. durch die Verwendung einer Mittelelektrode mit den im Anspruch 6 angegebenen Merkmalen. Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der abhängigen Ansprüche.This object is achieved by an ignition distributor having the features specified in claim 1 or by using a center electrode having the features specified in claim 6. Advantageous developments of the invention are the subject of the dependent claims.

Bei bekannten Zündverteilern hat man für eine formschlüssige Einbettung der Mittelelektrode in die Verteilerkappe gesorgt und die Mittelelektrode gegen Längsverschiebungen und Drehungen gesichert, indem man durch teilweises Abdrehen des Mantels Schultern gebildet und durch einseitiges Abfräsen einen unrunden Umriss gebildet hat, die dabei entstehenden Kanten werden erfindungsgemäß vermieden. Auf diese Weise wird eine vielfach höhere Lebensdauer der Verteiler kappe erreicht. Dieser Erfolg zeigt, daß bei den bekannten Zündverteilern die Rißbildung aufgrund der kombinierten thermischen und elektrischen Belastung der Mittelelektrode ihren Ausgang an den im Kunstharz der Verteilerkappe eingebetteten Kanten genommen hat. Somit kommt dem Vermeiden dieser Kanten erfindungswesentliche Bedeutung zu. Die Verwendung einer gerundeten Mittelelektrode verteuert den Zündverteiler nur unwesentlich, führt aber wegen der auf ein Vielfaches verlängerten Lebensdauer über die Betriebszeit des Kraftfahrzeuges gerechnet zu einer erheblichen Kostenersparnis und - was für den Autofahrer meist noch wichtiger ist - erhöht die Zuverlässigkeit des Kraftfahrzeuges. Die Festelektroden benötigen anders als die Mittelelektrode keine entsprechend gerundete Mantelfläche; bei ihnen ist es günstiger, wenn sie im eingebetteten Bereich kantig ausgebildet sind.In known ignition distributors, the center electrode has been positively embedded in the distributor cap and the center electrode has been secured against longitudinal displacement and rotation by forming shoulders by partially unscrewing the sheath and forming a non-circular outline by milling off on one side, the resulting edges are avoided according to the invention . In this way, the manifold has a much longer service life cap reached. This success shows that, in the known distributor, the crack formation due to the combined thermal and electrical load on the central electrode has its origin at the edges embedded in the synthetic resin of the distributor cap. Avoiding these edges is thus essential to the invention. The use of a rounded center electrode makes the ignition distributor only slightly more expensive, but leads to considerable cost savings due to the many times longer service life over the operating time of the motor vehicle and - which is usually even more important for the driver - increases the reliability of the motor vehicle. Unlike the central electrode, the fixed electrodes do not require a correspondingly rounded outer surface; it is cheaper for them if they are angular in the embedded area.

Damit der Gewinn an Lebensdauer nicht zu niedrig ausfällt, wird empfohlen, die Rundungsradien größer als 0,5 mm, vorzugsweise größer als 1 mm zu wählen. Bei Rundungsradien, die größer als 1 mm sind, wurde im Versuch eine Lebensdauer erreicht, die einer Fahrstrecke von 100.000 km entspricht; die Lebensdauer konnte deshalb um einen Faktor 10 erhöht werden.So that the gain in service life is not too low, it is recommended to choose the rounding radii greater than 0.5 mm, preferably greater than 1 mm. In the case of rounding radii that are greater than 1 mm, a service life was achieved in the test that corresponds to a travel distance of 100,000 km; the service life could therefore be increased by a factor of 10.

Um die Mittelelektrode gegen Längsverschiebungen zu sichern, benötigt sie eine Mantelfläche, die im Längsschnitt eine von der Rechteckform abweichende Gestalt hat; um sie gegen Verdrehungen zu sichern, benötigt sie einen von der Kreisform abweichenden Querschnitt. In beiden Fällen sollen die Abweichungen durch Rundungen gebildet sein, so daß die Mittelelektrode einen Bauch und/oder eine Taille erhält und wenigstens auf einem Teil der Länge ihres eingebetteten Abschnittes einen vorzugsweise ovalen Querschnitt hat.In order to secure the center electrode against longitudinal displacements, it requires an outer surface which has a shape deviating from the rectangular shape in longitudinal section; in order to secure it against twisting, it needs a cross-section deviating from the circular shape. In both cases, the deviations should be formed by roundings, so that the central electrode is given a belly and / or a waist and has a preferably oval cross section at least over part of the length of its embedded section.

Ein Ausführungsbeispiel der Erfindung ist schematisch in den beigefügten Zeichnungen dargestellt.

Figur 1
zeigt einen Zündverteiler im Längsschnitt,
Figur 2
zeigt als Detail vergrößert die Mittelelektrode der Verteilerkappe in einer teilweise geschnittenen Seitenansicht, und
Figur 3
zeigt den Querschnitt III-III durch die in Figur 2 dargestellte Mittelelektrode.
An embodiment of the invention is shown schematically in the accompanying drawings.
Figure 1
shows an ignition distributor in longitudinal section,
Figure 2
shows as an enlarged detail the center electrode of the distributor cap in a partially sectioned side view, and
Figure 3
shows the cross section III-III through the center electrode shown in Figure 2.

Der in Figur 1 dargestellte Zündverteiler hat einen Verteilerläufer 1,welcher auf dem Kopf 2 der Nockenwelle 3 eines Verbrennungsmotors befestigt ist. Der den Kopf 2 der Nockenwelle 3 umgebende Bereich des Motorblocks 4 ist ein Teil des Gehäuses des Zündverteilers und ist zu diesem Zweck mit einer flachen Ausnehmung 5 versehen, in welche eine Schale 6 aus Kunstharz eingesetzt ist. Das Zündverteilergehäuse wird abgeschlossen durch eine Verteilerkappe 7, welche durch Schrauben 8 mit dem Motorblock 4 verschraubt ist und dabei den Rand der Schale 6 übergreift und die Schale 6 fixiert, wobei zur Abdichtung des Innenraums des Zündverteilers zwischen der Verteilerkappe 7 und der Schale 6 ein Dichtungsring 9 vorgesehen ist.The ignition distributor shown in Figure 1 has a distributor rotor 1, which is attached to the head 2 of the camshaft 3 of an internal combustion engine. The area of the engine block 4 surrounding the head 2 of the camshaft 3 is part of the housing of the ignition distributor and is provided for this purpose with a flat recess 5 into which a shell 6 made of synthetic resin is inserted. The ignition distributor housing is closed by a distributor cap 7, which is screwed to the engine block 4 by screws 8 and thereby overlaps the edge of the shell 6 and fixes the shell 6, a sealing ring being used to seal the interior of the distributor between the distributor cap 7 and the shell 6 9 is provided.

Die Verteilerkappe hat einen Mitteldom 10 zur Aufnahme einer Mittelelektrode 11 und eine der Anzahl der Zylinder des Verbrennungsmotors entsprechende Anzahl von Außendomen 12 zur Aufnahme von Festelektroden 13, welche eine auf der Innenseite der Verteilerkappe liegende, der Längsmittelachse 14 des Zündverteilers zugewandte Oberfläche 13a haben.The distributor cap has a central dome 10 for receiving a central electrode 11 and a number of outer domes 12 corresponding to the number of cylinders of the internal combustion engine for receiving fixed electrodes 13, which have a surface 13a lying on the inside of the distributor cap and facing the longitudinal central axis 14 of the distributor.

Die Mittelelektrode 11 hat einen zylindrischen Fortsatz 14, welcher zu einer ersten Elektrode 15 des Verteilerläufers 1 führt, wobei zwischen dem zylindrischen Abschnitt 14 der Mittelelektrode und der ersten Elektrode 15 ein enger Luftspalt verbleibt, so daß eine Funkenstrecke zwischen ihnen besteht. Die erste Elektrode 15 ist über eine elektrische Leitung, in welcher ein elektrischer Widerstand 16 (Entstörwiderstand) liegen kann, mit einer zweiten Elektrode 17 verbunden, welche an einem von der Drehachse 14 entfernten Ende des Verteilerläufers 1 angeordnet ist und bei Drehung des Verteilerläufers an den Oberflächen 13a der Festelektroden 13 vorbeiläuft, wobei auch dort Funkenstrecken gebildet werden.The center electrode 11 has a cylindrical extension 14, which leads to a first electrode 15 of the distributor rotor 1, a narrow air gap remaining between the cylindrical section 14 of the center electrode and the first electrode 15, so that there is a spark gap between them. The first electrode 15 is connected via an electrical line, in which an electrical resistor 16 (interference suppression) can be connected to a second electrode 17, which is arranged at an end of the distributor rotor 1 remote from the axis of rotation 14 and, when the distributor rotor rotates, at the Surfaces 13a of the fixed electrodes 13 passes, whereby spark gaps are also formed there.

Die Mittelelektrode 11 ist mit einem in den Mitteldom 10 eingebetteten elektrischen Widerstand 18 verbunden, der seinerseits mit einem elektrischen Kontaktstück 19 verbunden ist. Die Festelektroden 13 sind mit ähnlichen Kontaktstücken 20 verbunden. Die Kontaktstücke 19 und 20 dienen zur Aufnahme von elektrischen Steckern.The central electrode 11 is connected to an electrical resistor 18 embedded in the central dome 10, which in turn is connected to an electrical contact piece 19. The fixed electrodes 13 are connected to similar contact pieces 20. The contact pieces 19 and 20 serve to receive electrical plugs.

Damit sich die Mittelelektrode in der aus einem Kunstharz geformten Verteilerkappe 7 nicht verdrehen und nicht längs verschieben kann, ist sie formschlüssig in das Kunstharz eingebettet. Zur Erzielung des Formschlusses hat sie in ihrem eingebetteten Abschnitt eine nicht-zylindrische Mantelfläche, deren Gestalt in den Figuren 2 und 3 dargestellt ist.So that the center electrode in the distributor cap 7, which is made of a synthetic resin, cannot twist and cannot move longitudinally, it is positively embedded in the synthetic resin. To achieve the positive locking, it has in its embedded section a non-cylindrical outer surface, the shape of which is shown in FIGS. 2 and 3.

Die Mittelelektrode besteht aus einem in das Kunstharz der Verteilerkappe eingebetteten Abschnitt 22 und aus dem daraus vorstehenden zylindrischen Abschnitt 14. Der eingebettete Abschnitt 22 enthält zwei Bäuche 23 und 24, zwi schen denen eine Taille 25 liegt, sowie einen hohlzylindrischen Abschnitt 26, in welchen das eine Ende des Widerstandes 18 gesteckt wird.The center electrode consists of a section 22 embedded in the synthetic resin of the distributor cap and of the cylindrical section 14 protruding therefrom. The embedded section 22 contains two bellies 23 and 24, between rule a waist 25, and a hollow cylindrical portion 26, in which one end of the resistor 18 is inserted.

Die Mantelfläche der Mittelelektrode 11 ist - mit Ausnahme des Bereiches des dickeren Bauches 23, welcher im Querschnitt oval ist - zylindrisch.The outer surface of the center electrode 11 is cylindrical, with the exception of the region of the thicker belly 23, which is oval in cross section.

Abschließend wird noch ein Zahlenbeispiel angegeben:Finally, a numerical example is given:

Figure imgb0001
Figure imgb0001

Die weiteren Elektroden 13, 15, 17 im Zündverteiler können in dem Abschnitt, mit welchem sie in Kunstharz eingebettet sind, entsprechend gerundet sein, doch ist das nicht unbedingt erforderlich, da sie nicht einer so großen Belastung ausgesetzt sind, wie die Mittelelektrode 11.The further electrodes 13, 15, 17 in the ignition distributor can be appropriately rounded in the section with which they are embedded in synthetic resin, but this is not absolutely necessary since they are not subjected to as great a load as the center electrode 11.

Claims (6)

Zündverteiler für Verbrennungskraftmaschinen mit einem Gehäuse, in welchem drehbar ein Verteilerläufer gelagert ist, der nahe bei seiner Drehachse eine erste Elektrode und an einem von der Drehachse entfernten Ende eine zweite Elektrode und dazwischen eine die zwei Elektroden verbindende elektrische Leitung hat,
und mit einer das Gehäuse abschließenden Verteilerkappe, in welche am Umfang verteilt mehrere mit der zweiten Elektrode des Verteilerläufers zusammenarbeitende Festelektroden sowie eine Mittelelektrode eingebettet sind, welche unter Bildung einer Funkenstrecke in einem Abstand von der ersten Elektrode des Verteilerläufers endet,
wobei die Mittelelektrode zur Erzielung eines Formschlusses mit der Verteilerkappe in ihrem eingebetteten Abschnitt eine nicht-zylindrische Mantelfläche hat,
dadurch gekennzeichnet, daß die nicht-zylindrische Mantelfläche der Mittelelektrode (11) in ihrem eingebetteten Abschnitt (22) unter Vermeidung jeglicher Kanten gerundet ist.
Ignition distributor for internal combustion engines with a housing in which a distributor rotor is rotatably mounted, which rotor has a first electrode close to its axis of rotation and a second electrode at an end remote from the axis of rotation and an electrical line connecting the two electrodes between them.
and with a distributor cap which closes the housing and in which several fixed electrodes cooperating with the second electrode of the distributor rotor and a center electrode are embedded, which ends to form a spark gap at a distance from the first electrode of the distributor rotor,
the center electrode for achieving a positive fit with the distributor cap has a non-cylindrical outer surface in its embedded section,
characterized in that the non-cylindrical outer surface of the center electrode (11) is rounded in its embedded section (22) while avoiding any edges.
Zündverteiler nach Anspruch 1, dadurch gekennzeichnet, daß die Rundungsradien größer als 0,5 mm, vorzugsweise größer als 1 mm sind.Distributor according to claim 1, characterized in that the radius of curvature is greater than 0.5 mm, preferably greater than 1 mm. Zündverteiler nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß der Umriß der nicht-zylindirschen Mantelfläche im eingebetteten Abschnitt (22) im Längsschnitt von der Rechteckform und im Querschnitt von der Kreisform abweicht.Ignition distributor according to claim 1 or 2, characterized in that the outline of the non-cylindrical outer surface in the embedded section (22) deviates in longitudinal section from the rectangular shape and in cross section from the circular shape. Zündverteiler nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die Mittelelektrode (11) wenigstens auf einem Teil der Länge des eingebetteten Abschnitts (22) einen ovalen Querschnitt hat.Ignition distributor according to one of the preceding claims, characterized in that the central electrode (11) has an oval cross section at least over part of the length of the embedded section (22). Zündverteiler nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die Festelektroden (13) in dem Bereich, mit welchem sie in die Verteilerkappe (7) eingebettet sind, kantig ausgebildet sind.Ignition distributor according to one of the preceding claims, characterized in that the fixed electrodes (13) are angular in the region with which they are embedded in the distributor cap (7). Verwendung einer Mittelelektrode (11) die mit einem nicht-zylindrischen Bereich ihrer Mantelfläche formschlüssig in die Verteilerkappe (7) eines Zündverteilers für Verbrennungskraftmaschinen eingebettet und in diesem Bereich unter Vermeidung jeglicher Kanten gerundet ist zur Vermeidung von Rißbildungen aufgrund einer kombinierten thermischen und elektrischen Belastung in der Verteilerkappe (7) eines solchen Zündverteilers, der zur Anordnung unmittelbar auf dem Motorblock der Verbrennungskraftmaschine bestimmt ist und in welchem die Mittelelektrode (11) unter Bildung einer Funkenstrecke im Abstand von der zugehörigen Gegenelektrode (15) des Verteilerläufers (1) endet.Use of a center electrode (11) which is embedded with a non-cylindrical area of its lateral surface in a form-fitting manner in the distributor cap (7) of an ignition distributor for internal combustion engines and is rounded in this area while avoiding any edges in order to avoid crack formation due to a combined thermal and electrical load in the Distributor cap (7) of such an ignition distributor, which is intended to be arranged directly on the engine block of the internal combustion engine and in which the center electrode (11) ends, forming a spark gap at a distance from the associated counter electrode (15) of the distributor rotor (1).
EP90123855A 1989-12-14 1990-12-11 Ignition distributor for combustion engines Expired - Lifetime EP0432741B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3941284A DE3941284A1 (en) 1989-12-14 1989-12-14 DISTRIBUTOR FOR INTERNAL COMBUSTION ENGINES
DE3941284 1989-12-14

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EP0432741A1 true EP0432741A1 (en) 1991-06-19
EP0432741B1 EP0432741B1 (en) 1993-10-06

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Application Number Title Priority Date Filing Date
EP90123855A Expired - Lifetime EP0432741B1 (en) 1989-12-14 1990-12-11 Ignition distributor for combustion engines

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US (1) US5078103A (en)
EP (1) EP0432741B1 (en)
JP (1) JPH0599109A (en)
DE (2) DE3941284A1 (en)

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DE4101652A1 (en) * 1990-10-18 1992-07-30 Duerrwaechter E Dr Doduco DISTRIBUTOR CAP OF AN IGNITION DISTRIBUTOR WITH A SHIELDING HOOD AND SHIELDING HOOD THEREFOR
EP1564846A1 (en) * 2004-02-16 2005-08-17 GEM Terminal Ind.Co., Ltd. Prong structure of a plug
JP5011888B2 (en) 2006-08-22 2012-08-29 マックス株式会社 Gas fired driving tool

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DE3743940A1 (en) * 1987-12-23 1989-07-06 Bayerische Motoren Werke Ag Ignition distributor for internal combustion engines
DE3837808A1 (en) * 1988-11-08 1990-05-10 Bosch Gmbh Robert IGNITION DISTRIBUTOR FOR IGNITION SYSTEMS FOR INTERNAL COMBUSTION ENGINES

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US1869162A (en) * 1929-12-26 1932-07-26 Waterbury Brass Goods Corp Molded insert for compounds
US2918521A (en) * 1957-02-11 1959-12-22 Cambridge Thermionic Corp Electrically insulating devices
FR1535251A (en) * 1967-08-29 1968-08-02 Hora Werk G M B H Miniature socket with pins
EP0198449A1 (en) * 1985-04-13 1986-10-22 Gerhard Spahn Manufacturing process of an ignition distributor cap
DE3743940A1 (en) * 1987-12-23 1989-07-06 Bayerische Motoren Werke Ag Ignition distributor for internal combustion engines
DE3837808A1 (en) * 1988-11-08 1990-05-10 Bosch Gmbh Robert IGNITION DISTRIBUTOR FOR IGNITION SYSTEMS FOR INTERNAL COMBUSTION ENGINES

Also Published As

Publication number Publication date
EP0432741B1 (en) 1993-10-06
US5078103A (en) 1992-01-07
DE59003005D1 (en) 1993-11-11
JPH0599109A (en) 1993-04-20
DE3941284A1 (en) 1991-06-20

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