EP0428883A1 - Method of and apparatus for packaging of pasty products such as soup paste, margarine, butter or the like in the form of packages, cubes or the like - Google Patents

Abstract

Method and apparatus for packing pasty products, such as soup pastes, margarine, butter or the like in the form of packages, cubes or the like, with monitoring and influence of the weight of the packages, cubes or the like by a closed control circuit which has a measuring device (18), preferably a laser distance sensor, by means of which the height or thickness of the packages, cubes or the like is measured and the actual value determined in this connection is, after digital conversion, compared in a control device with a preset desired value for the weight converted from the height or the thickness and, in the event of deviations of the actual value from the desired value, the product delivery is changed correspondingly; finally, a separate overriding check of the actual weight of the packages by a weighing device (17) is envisaged and, in the event of the weight deviating from the desired value, automatic correction of the desired value or a height adjustment of the cell bottom takes place. …<IMAGE>…

Description

The invention initially relates to a method for packaging pasty products such as soup pastes, margarine, butter or the like in the form of packets, cubes or the like. With monitoring and influencing the weight of the packets, cubes or the like by a closed control loop and a weight adjustment drive.

When packaging products in the form of packets, cubes or the like, it has long been known to control the weight of the product to be filled more or less continuously using control loops and to carry out a corresponding correction of the product delivery in the event of deviations from a predetermined target value. This takes place in that the movement of a metering piston or a press ram is precisely controlled by limit switches, cam control or the like and the metering or pressing process is ended by means of a corresponding control. Arrange a weighing device within the packaging machine due to the dynamic behavior of the packaging machine, which operates in cycles or continuously, precise weighing and thus achieving an exact value is hardly possible. Deviations are particularly disadvantageous when it comes to packs, cubes or the like weighing a few grams. However, if you assign the weighing device outside the packaging machine, e.g. B. in the conveying direction of the parcel, cubes or the like. Behind the packaging machine, the weighing device is usually too far from the dosing or pressing station of the packaging machine, so that any correction is made too late, and therefore the committee too is high.

The invention has for its object a method for packaging pasty products such as soup pastes, margarine, butter or the like. In the form of packets, cubes or the like. With monitoring and influencing the weight of the packets, cubes or the like. By a closed control loop to propose that, in the event of deviations from a preset target value, a substantial improvement in the accuracy and quality of the parcels, cubes or the like is achieved very quickly. Furthermore, the invention has for its object to provide a device for performing the method by which the disadvantages of the known control devices are avoided.

The object on which the invention is based is achieved according to a first method in that the height or thickness of the parcels is measured and the actual value of the parcels determined after digital conversion with a predefined setpoint value for the weight in a control unit, which is converted by the height or thickness is compared and if the actual value deviates from the target value, the product delivery is changed accordingly and that finally a separate, superimposed check of the actual weight of the parcels and, if the weight deviates from the target value, the target value is automatically corrected.

The invention provides an automatic control loop with feedback or self-correction of the setpoint, ie the Regulation always adapts to the desired weight of the parcel within permissible limits. In this way, you get packets, cubes or the like. With very tight dimensional tolerances and constant quality in terms of density. There is very little waste because the regulation is very fast and quickly corrects any deviation within a defined range. It remains at liberty to take special precautions if the interval limits are exceeded or undershot, such as error messages via a text display on the control unit, switching off the device, etc. Basically, the control circuit does not have a direct influence on the overall process except for the correction of the weight adjustment drive Packaging machine.

According to another method, in the case of packaging machines with an adjustable cell base, the position of the cell base can be corrected instead of being corrected in the event of deviations from the target value.

It has proven to be particularly advantageous if the ascertained actual value is formed from an arithmetic averaging over a predetermined number of measurements recorded by a counter and is multiplied by a conversion factor in order to determine the value of the physical controlled variable.

As a result of the incrementing after each reading into the memory of the control device, the current counter reading is compared with a software-defined constant. If they are equal, the current memory content of the memory location is divided by the value of the constant. The arithmetic mean value of the package thickness cycle thus obtained is multiplied by the conversion factor assigned to the product to be packaged, so that the value for the physical measured variable is obtained.

Measurement errors or inaccuracies are largely eliminated by the measures described above.

Furthermore, it is proposed according to the invention that the difference value of the control deviation resulting from the actual value / setpoint value comparison is used, taking into account a multiplication factor, for the temporal adjustment of a weight adjustment drive. In this way, the action time on the setting of the allocating device can be exactly determined. Dosing elements, such as. B. to understand snails or the like. With a necessary regulation z. B. changed the number of revolutions of the screws.

It is of great importance for the invention that the total weight of several packets, cubes or the like combined in a pack is determined in the superimposed weight control, and that if the total weight deviates from the specified setpoint, despite observing the height or thickness of the individual packets, if necessary taking into account a freely selectable scale evaluation factor, the setpoint is corrected accordingly. Through this process step, the total weight of several packets, cubes or the like housed in a pack is used directly to correct the entered target value. The total weight of the packets, cubes or the like is determined, divided by the number of weighed packets, cubes or the like, and then the value calculated in this way, which represents the setpoint deviation in grams per packet, cubes or the like, is multiplied by the scale evaluation factor . The end result represents the correction of the target value.

A suitable device for carrying out the method with a measuring device connected to a control device is characterized in that the measuring device, in a closed control loop for automatic weight monitoring, has a device for measuring the actual value of the height or thickness of the individual packets and one of the devices for height or thickness measurement downstream weighing device for determining the actual weight of the packets, cubes or the like.

The measuring device thus has a measuring device for the thickness and height measurement and at the same time a measuring device for the actual weight, preferably the total weight of several packets, cubes or the like combined in one package, with the possibility of preferably electrically superimposing the two correction influences on the delivery device, i.e. the weight adjustment drive. To measure the thickness or height of the packets, cubes or the like. Usual measuring devices, such as. B. potentiometer. But better are position sensors in the form of contactless sensors, such as. B. ultrasonic sensors. Also suitable are laser distance sensors which have a signal processing part and a measuring part in the form of a bar for the special application shown here.

To simplify the construction, the devices for packaging packages, cubes or the like can be assigned to the signal processing part and the measuring bar in pairs of adjacent rows in several adjacent rows.

It is advantageous if the device for height and thickness measurement within the device for packaging, that is, for. B. is arranged within a wrapping machine and preferably in the region of a pressing station downstream of the dosing station and if the weighing device is arranged outside the device for packaging, that is to say outside the machine. This ensures that the height and thickness measurement is carried out immediately after dosing, which also ensures the assignment between the dosing station and the dosed weight, and on the other hand the weighing of the packages can be carried out without being influenced by any vibrations from the machine.

• Fig. 1 eine Vorderansicht einer Vcrpackungsmaschine mit einer erfindungsgemäß ausgebildeten Meßvorrichtung,
• Fig. 2 die zugehörige Draufsicht mit angeschlossenem Steuergerät Fig. 3 eine Einzelheit der Meßvorrichtung in vergrößertem
• Maßstab in der Seitenansicht Fig. 4 einen Regelkreis mit Korrektur über den Sollwert und Fig. 5 einen Regelkreis mit Korrektur der Lage eines verstellbaren Zellenbodens.

A preferred embodiment of the invention is shown in the drawing and is explained in more detail below. Each shows in a schematic representation:

• 1 is a front view of a packaging machine with a measuring device designed according to the invention,
• Fig. 2 shows the associated top view with connected control device. Fig. 3 shows a detail of the measuring device in an enlarged view
• 4 shows a control loop with correction via the setpoint and FIG. 5 shows a control loop with correction of the position of an adjustable cell bottom.

1 and 2, a packaging machine is shown as a wrapping machine, which has a conveyor device 2 with endless circulating chains 3 or the like arranged at a distance from one another within the machine frame 1. Cell strips 4 are clamped between the opposing chains 3 and, in the exemplary embodiment shown, have six cells 5 arranged at a distance from one another. The wrapper machine has a paper roll 6 for forming wrapper blanks which are inserted into the cells before the product is introduced. In addition to other workstations, the machine has a dosing station 7, the dosing screws 10 of which are indicated schematically in FIG. 1, and a pressing station 8 at a distance in the conveying direction. A pasty product, such as, for example, B. soup paste, margarine, butter or the like. Introduced into the cells 5 of the cell strips laid out with the wrapper blanks, whereupon the material thus filled reaches the pressing station and here, when the wrapper blank is folded, into mini-packets, cubes or Like. Is pressed by about 12 g weight. After the pressing station there follows a merging and turning station 9 with inclined guiding grooves 12 arranged in a guide table 11 and an upper runner 13 with drivers (not shown). Through this merging and turning station 9, the z. B. arriving in the longitudinal direction packet, cube or the like. In the further course of the machine not only brought closer together but also turned simultaneously in the transverse direction. The packets, cubes or the like lying in this way in a new formation then pass via a forwarding station 14 to a packer 15 in which the packets, cubes or the like arrive in groups in a known manner several are placed in a folding box. In the exemplary embodiment described, it is assumed that eight packets or cubes or the like are combined in one package. A transport 16 is connected behind the packer 15. In the area of the removal 16, a weighing device 17 is arranged, with which all packets or cubes or the like combined in a folding box can be weighed simultaneously in the manner described in more detail below.

The weighing device 17 is part of a measuring device of a closed control loop for automatic weight monitoring. This includes a further measuring device 18 in the area of the pressing station 8 and a control device 19 connected to it and to the weighing device 17, which has a modular control program. Finally, the control unit 19 is also connected to a weight adjustment drive 21 of the metering device of the packaging machine. The lines required for control or regulation are only indicated schematically. In addition to a central key switch 22, the control device 19 has an adjustment area 23 and a display area 24. Various adjustment parameters can be set in the adjustment area, namely the target values for the weight of a single packet Pg (e.g. 11.6 g), a conversion factor Uf (e.g. 0.75 for clear meat soup), the cubes Aw to be hidden, a counter Z, as well as values for a scale evaluation factor Wf (e.g. 100%) and a multiplication factor Mf (e.g. 50%). Various values can be displayed in the display area 24, namely the individual weight Ez of a packet, an average value Mw, again a cube Aw to be hidden and a counter Z. The terms listed above are explained in more detail below in connection with the function of the device.

The measuring device 18 arranged in the region of the pressing station is shown in more detail in FIG. 3. As can be seen from this, rams 26 of the pressing station 8 are mounted on a fixed frame part 25 of the packaging machine so that they can move back and forth. The Press punches 26 cooperate with the cells 5 in the cell strips 4. The press rams are connected to each other at their end facing away from the cells 5 via a connecting rod 27 and are each supported by a spring 28 with respect to the frame part 25. A laser distance sensor 29, which consists of a signal processing part 31 fastened to the frame part 25 and a bar 32, is arranged in the area of two adjacent press rams. The bar is fastened to the two side-by-side pressing dies 26. With the help of this measuring device, the respective distance between the signal processing part and the bar 32 and thus the respective thickness or height of the parcels can be precisely measured optically. The actual value determined in this way in the manner described in more detail below can then be processed in the control of the control unit 19.

The device designed according to the invention with the automatic control device works as follows:

After the wrapper blanks are inserted into the cells 5 and the latter are filled by dosing screws or corresponding dosing units of the dosing station 7, the cell strips 4 are moved to the right by the conveyor 2 in time with the machine (for example 150 cycles / min.) Until the Products get under the press station 8. After pre-folding the wrapper blanks, the product is pressed into mini-packs, cubes or the like. The respective thickness or height of the packet corresponds to a specific position of the bar 32 of the laser distance sensors, so that the laser distance sensors operating according to the triangulation method continuously detect an analog voltage signal which is fed to the control in the control unit 19. The voltage swing to be processed lies as an interval z. B. in the range 0 to 10 V and has a sinusoidal curve that has a maximum frequency of 2.5 Hz. A "thick" and thus "heavy" packet corresponds to a first specific tension value, while a "thin" and thus "light" packet corresponds to a second tension value. With In other words, this means that the measured actual amount is proportional to the packet thickness serving as the controlled variable and thus to the cubic mass m.

To avoid measurement errors and measurement inaccuracies, the control program requires a cyclical value query of the maxima. With cyclical value inquiries within e.g. 3 to 5 ms, a maximum of 10 ms and averaging for the actual value acquisition, the error resulting from the cyclical query is negligible in relation to the desired and also achieved mass tolerance of +/- 0.1 g.

The determined actual value is compared with a setpoint to be set digitally via the control console, e.g. B. 12.0 g compared. Depending on the size and sign of the resulting difference, taking into account a percentage evaluation (0 to 100%), a time-dependent signal is output in detail as a multiplication factor Mf from 0 to 1, reducing the weight in one case and increasing the weight in the other becomes. The activation of the weight adjustment drive by the signal requires a minimum signal length. After the completion of a further measurement cycle, a decision is again made taking into account the response threshold and percentage evaluation as to whether a corresponding signal should be applied.

In addition to the weight control circuit described so far, a signal emanating from the weighing device 17 for correcting the desired value entered by the preselection switch is connected in the control process. Depending on the sign of the target weight deviation, one of two available balance output signals with edge triggering is fed to the programmable logic controller via digital inputs. This is based on the following facts:

If the total package weight differs, i.e. the total weight of the packets, cubes or the like combined in one package, despite compliance with the packet height at the predetermined setpoint, the weighing device intervenes by correcting the setpoint. This is done in such a way that the deviation is recorded via a time gate and the specified target value is corrected accordingly. The corrected setpoint is currently shown on the digital display of the control unit. A so-called scale evaluation factor can be set here, which makes it possible, with a corresponding percentage setting, not to make a correction despite the discrepancy found.

It is also possible that from a certain amount of this correction, depending on the sign, i.e. after falling below or exceeding an output is set, which leads to a corresponding error message on the text display.

In addition, certain process states must be taken into account in the program. The setpoint correction carried out by the scale should, for. B. only within a defined range +/- 2 g. If the interval limits are exceeded, a message appears on the text display, e.g. B. 10 to 14 g.

In addition, the possibility of intervention of the weight control should be limited by the mechanical limitation of the weight adjustment drive. When limit switches are reached, only a weight correction can be implemented away from the limit switch. If the control loop requests readjustment in the direction of the mechanical stop, a corresponding error message is activated on the text display.

Finally, if the measuring sensor fails or if the measuring range is left, the control process is deactivated and an error message is output.

The control is only active when the machine is running and the product is present.

The control explained above with correction via the setpoint is shown schematically in the control circuit shown in FIG. 4.

5 shows a control loop with correction via the adjustable bottom 33 of the cell 5. With this level control loop, there is no automatic correction of the target value; rather, if the cell base 33 is too light, the cell base 33 is moved downwards via a control device and adjusting device and if the weight is too high, the cell base 33 is moved upwards. The control of the weight adjustment device or dosing device is influenced by the distance measurement, i.e. from the respective distance between the sensor and the surface of the packet, cube or the like. If too low a weight is determined on the weighing device 17 despite the "correct" height of the packet, the cell base 33 is moved downward accordingly due to the signal triggered thereby . As a result, the parcel located there itself and thus its surface also reaches a lower level, with the result that a corresponding readjustment is triggered by the actual value / setpoint comparison. The product supply is maintained until the level corresponding to the setpoint is reached again. The corresponding process step takes place if the weight determined on the weighing device is too high.

Of course, instead of the adjustable cell bottom, there is also a counter stamp, e.g. a lower punch or a counter-piston in question, in order to enable the necessary adjustment of the contact surface of the packets, cubes or the like.

Claims (13)

1. Process for packaging pasty products such as soup pastes, margarine, butter or the like in the form of packets, cubes or the like with monitoring and influencing the weight of the packets by a closed control loop and a weight adjustment drive, characterized in that the height or The thickness of the parcels is measured and the actual value determined after digital conversion is compared with a preset target value for the weight, which is converted by the height or thickness, in a control unit, and if the actual value deviates from the target value, the product delivery is changed accordingly, and finally a separate one , superimposed checking of the actual weight of the parcels and, if the weight deviates from the target value, the target value is automatically corrected. 2. Process for packaging pasty products such as soup pastes, margarine, butter or the like in the form of packets, cubes or the like with monitoring and influencing the weight of the packets by a closed control loop and a weight Adjustment drive, characterized in that the height or thickness of the parcels, cubes or the like located in cells with an adjustable base are measured and the actual value determined after digital conversion with a preset setpoint value for the weight converted into a height or thickness Control unit is compared and in the event of deviations of the actual value from the target value, the product delivery is changed accordingly and that finally a separate, superimposed check of the actual weight of the parcels and, if the weight of the target value deviates, an automatic correction of the position of the cell bottom takes place. 3. The method according to claim 1 or 2, characterized in that the actual value determined is formed from an arithmetic averaging over a predetermined number of measurements held by a counter and is multiplied by a conversion factor to determine the value of the physical controlled variable. 4. The method according to one or more of claims 1 to 3, characterized in that the actual value of the heights of the parcels, cubes or the like is formed mechanically as an average from the heights of two adjacent packets and that this mean is used for arithmetic averaging for successive packet pairs becomes. 5. The method according to one or more of claims 1 to 4, characterized in that the difference value of the control deviation resulting from the actual value / setpoint value comparison is used, taking into account a multiplication factor, for the temporal adjustment of the weight adjustment drive. 6. The method according to one or more of claims 1 to 5, characterized in that in the superimposed weight control the total weight of several packets combined in a pack is determined and that in the case of a different total weight despite compliance with the height or thickness of the individual packets to the predetermined target value, if necessary, taking into account a freely selectable scale evaluation factor, the target value is corrected accordingly. 7. A device for packaging, in particular a wrapping machine for packaging pasty products such as soup pastes, margarine, butter or the like in the form of packets, cubes or the like, with a control device which has a measuring device for determining the deviation of at least one measured actual value from a desired value The measuring device is connected to a control unit which interacts with a weight adjustment drive in such a way that the amount of deviation measured is corrected for the product delivery quantity or the filling weight for carrying out the method according to one or more of claims 1 to 6, thereby characterized in that the measuring device in a closed control circuit for automatic weight monitoring includes a device (18) for measuring the actual value of the height or thickness of the individual packets, cubes or the like, and a weighing device (17) downstream of the device for measuring height or thickness Ermi the actual weight of the packets, cubes or the like. 8. The device according to claim 7, characterized in that the device (18) for height or thickness measurement has a position sensor in the form of a non-contact, preferably optical sensor (29). 9. The device according to claim 7 or 8, characterized in that the sensor is designed as a laser distance sensor (29) and a on a frame part (25) of the device arranged signal processing part (31) and a measuring part (32) in the form of at least one has a movably mounted ram (26) of the device attached bar. 10. The device according to one or more of claims 7 to 9 with a plurality of adjacent rows of packets, cubes or the like to be packed. Characterized in that the signal processing part (31) and the bar (32) are each assigned in pairs adjacent rows. 11. The device according to one or more of claims 7 to 10, characterized in that the device (18) for height or thickness measurement within the device for packaging, preferably in the region of a dosing station (7) downstream press station (8) is arranged . 12. The device according to one or more of claims 7 to 11, characterized in that the weighing device (17) is arranged outside the device for packaging. 13. The device according to one or more of claims 7 to 12, characterized in that the bottom of the cells (5) designed as a support surface for the packets, cubes or the like is adjustable in the vertical direction.

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