EP0418497A1 - Wear-resistant surface coating for rollers of roller mills, especially high pressure roller mills - Google Patents
Wear-resistant surface coating for rollers of roller mills, especially high pressure roller mills Download PDFInfo
- Publication number
- EP0418497A1 EP0418497A1 EP90113929A EP90113929A EP0418497A1 EP 0418497 A1 EP0418497 A1 EP 0418497A1 EP 90113929 A EP90113929 A EP 90113929A EP 90113929 A EP90113929 A EP 90113929A EP 0418497 A1 EP0418497 A1 EP 0418497A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- armor
- welded
- roller mills
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
- B02C4/305—Wear resistant rollers
Definitions
- the invention relates to a wear-resistant surface armor for the rollers of roller machines, in particular high-pressure roller presses for pressure comminution of granular material.
- roller crushers and roller mills In the case of roller crushers and roller mills, brittle ground material is drawn into the roller gap and subjected to pressure reduction there. Also known is the so-called material bed comminution in the nip of a high-pressure roller press, in which the individual particles of the ground material drawn in by friction into the nip are crushed in a material bed, ie in a bed of material compressed between the two roller surfaces when an extremely high pressure is applied (EP -PS 0 084 383). It is understood that the roller surfaces are subjected to extremely high stress and wear. It is therefore known to armor the roller surface by welding weld layers of hard metallic materials onto the roller base body, or by using the roller base body one-piece or multi-piece wear-resistant jacket made of cast or rolled material. If the roller armor is welded on, it has so far been built up by welding adjacent ring layers or by an endless spiral welding.
- the invention has for its object to provide for the rollers of roller machines, in particular high-pressure roller presses, a technically simple, wear-resistant armor which, despite the profiling and therefore good retraction capacity, also has a long service life.
- roller armor according to the invention when the armor is built up, at least the outermost armored welding layer is no longer welded on by annularly adjacent welding beads or by an endless welding spiral bead, but by welding beads lying transversely thereto is produced, which are arranged horizontally next to each other along the roll surface lines.
- the cross-weld beads of the roll armor according to the invention can be welded on without a distance from one another or at a distance of less than about 40 mm from one another, so that the spaces between the cross-weld beads used as roll profiling, which are unfavorable for roll wear, are practically eliminated.
- the last or outermost welded-on armored layer consists of the cross-weld beads arranged horizontally next to one another along the roller surface lines, so these make the additional manufacturing step of welding z.
- V-shaped roll profiles unnecessary. It is no problem to weld these single-layer or multi-layer cross-weld beads onto the inner layers of the roller armor, even if the inner layers consist of single-layer or multi-layer radially welded ring layers or spiral welds.
- the outermost roll armor layer produced in a welding layer or in a plurality of welding layers lying one above the other by cross-welding beads can have a thickness of up to approximately 4 mm.
- the roll armor produced by the cross-welding beads protruding higher at several points distributed over the roll circumference than at the other roll circumference points.
- the material of the cross weld beads can consist of a metallic alloy using special carbide and nitride formers. Such a material is e.g. B. described in German patent application P 39 26 232.4.
- the armor layers, or at least the cross-weld beads which form the last or outermost weld layer are welded on by submerged arc filler welding.
- the alloy components are in powder form in a z. B. filled from pure iron flat hollow band and the actual alloy itself only occurs during the welding process.
- the filler metal overlay welding achieves an even distribution of the armor material alloy and an even weld bead build-up.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
Abstract
Description
Die Erfindung betrifft eine verschleißfeste Oberflächenpanzerung für die Walzen von Walzenmaschinen, insbesondere von Hochdruck-Walzenpressen zur Druckzerkleinerung körnigen Gutes.The invention relates to a wear-resistant surface armor for the rollers of roller machines, in particular high-pressure roller presses for pressure comminution of granular material.
Bei Walzenbrechern und Walzenmühlen wird sprödes Mahlgut in den Walzenspalt eingezogen und dort einer Druckzerkleinerung unterworfen. Bekannt ist auch die sogenannte Gutbettzerkleinerung im Walzenspalt einer Hochdruck-Walzenpresse, bei der die einzelnen Partikel des durch Reibung in den Walzenspalt eingezogenen Mahlgutes in einem Gutbett, d. h. in einer zwischen den beiden Walzenoberflächen zusammengedrückten Materialschüttung bei Anwendung eines extrem hohen Druckes gegenseitig zerquetscht werden (EP-PS 0 084 383). Es versteht sich, daß dabei die Walzenoberflächen einer außerordentlich hohen Beanspruchung und einem hohen Verschleiß ausgesetzt sind. Es ist daher bekannt, die Walzenoberfläche dadurch zu panzern, indem man auf den Walzengrundkörper Schweißlagen aus harten metallischen Werkstoffen aufschweißt, oder indem man mit dem Walzengrundkörper einen einteiligen oder mehrteiligen verschleißfesten Mantel aus gegossenem oder gewalztem Werkstoff verbindet. Ist die Walzenpanzerung aufgeschweißt, wird sie bisher durch Aufschweißen von nebeneinanderliegenden Ringlagen oder durch eine endlose spiralförmige Aufschweißung aufgebaut.In the case of roller crushers and roller mills, brittle ground material is drawn into the roller gap and subjected to pressure reduction there. Also known is the so-called material bed comminution in the nip of a high-pressure roller press, in which the individual particles of the ground material drawn in by friction into the nip are crushed in a material bed, ie in a bed of material compressed between the two roller surfaces when an extremely high pressure is applied (EP -PS 0 084 383). It is understood that the roller surfaces are subjected to extremely high stress and wear. It is therefore known to armor the roller surface by welding weld layers of hard metallic materials onto the roller base body, or by using the roller base body one-piece or multi-piece wear-resistant jacket made of cast or rolled material. If the roller armor is welded on, it has so far been built up by welding adjacent ring layers or by an endless spiral welding.
Um das Guteinzugsvermögen der Pressenwalzen, die das Gut durch Reibung in den Walzenspalt einziehen und verdichten müssen, zu verbessern, ist es bekannt, den gepanzerten Walzenmantel auf seiner zylindrischen Oberfläche in einem zusätzlichen Fertigungsschritt mit einer vorspringenden Profilierung in Gestalt z. B. V-förmig angeordneter Schweißraupen zu versehen. Es hat sich aber gezeigt, daß die Walzenoberfläche durch Entstehung muldenförmiger Auswaschungen in den Bereichen zwischen den mit Abstand voneinander aufgeschweißten Profilierungs-Schweißraupen verhältnismäßig schnell verschleißt.In order to improve the material intake capacity of the press rolls, which have to pull the material by friction into the nip and compress it, it is known to coat the armored roll shell on its cylindrical surface in an additional manufacturing step with a protruding profile in the shape of e.g. B. V-shaped welding beads. However, it has been shown that the roll surface wears relatively quickly due to the formation of trough-shaped washouts in the areas between the profiled welding beads welded on at a distance from one another.
Der Erfindung liegt die Aufgabe zugrunde, für die Walzen von Walzenmaschinen, insbesondere von Hochdruck-Walzenpressen, eine fertigungstechnisch einfache verschleißfeste Panzerung zu schaffen, die trotz Profilierung und daher guten Guteinzugsvermögens auch ein hohes Standzeitvermögen aufweist.The invention has for its object to provide for the rollers of roller machines, in particular high-pressure roller presses, a technically simple, wear-resistant armor which, despite the profiling and therefore good retraction capacity, also has a long service life.
Diese Aufgabe wird gemäß der Erfindung mit den Maßnahmen des Kennzeichnungsteils des Anspruchs 1 gelöst.This object is achieved according to the invention with the measures of the characterizing part of claim 1.
Charakteristisch für die erfindungsgemäße Walzenpanzerung ist, daß beim Aufbau der Panzerung wenigstens die äußerste Panzerschweißlage nicht mehr durch ringförmig nebeneinanderliegende Schweißraupen oder durch eine endlose Aufschweißspiralraupe aufgeschweißt wird, sondern durch quer dazu liegende Schweißraupen hergestellt wird, die horizontal längs Walzenmantellinien nebeneinander angeordnet sind. Die Querschweißraupen der erfindungsgemäßen Walzenpanzerung können ohne Abstand voneinander, oder mit einem Abstand kleiner etwa 40 mm voneinander aufgeschweißt sein, so daß die für den Walzenverschleiß ungünstigen Zwischenräume zwischen den als Walzenprofilierung dienenden Querschweißraupen praktisch entfallen. Selbst bei ohne Abstand voneinander aufgeschweißten Querschweißraupen entsteht durch die natürliche Abrundung der Schweißraupen in Walzenquerrichtung eine Walzenprofilierung, die das Guteinzugsvermögen etwa gegenüber glatten Walzen erheblich verbessert und die gleichzeitig ein hohes Standzeitvermögen aufweist. Besteht beim Aufbau der erfindungsgemäßen Walzenpanzerung die letzte bzw. äußerste aufgeschweißte Panzerlage, wie erfindungsgemäß vorgeschlagen, aus den horizontal längs der Walzenmantellinien nebeneinander angeordneten Querschweißraupen, so machen diese den bisher notwendig gewesenen zusätzlichen Fertigungsschritt des Aufschweißens von z. B. V-förmiger Walzenprofilierungen überflüssig. Dabei macht es keine Schwierigkeiten, diese einlagigen oder auch mehrlagigen Querschweißraupen auf die inneren Schichten der Walzenpanzerung aufzuschweißen, selbst wenn die inneren Schichten aus einlagigen oder mehrlagigen radial aufgeschweißten Ringlagen oder spiralförmigen Aufschweißungen bestehen.It is characteristic of the roller armor according to the invention that when the armor is built up, at least the outermost armored welding layer is no longer welded on by annularly adjacent welding beads or by an endless welding spiral bead, but by welding beads lying transversely thereto is produced, which are arranged horizontally next to each other along the roll surface lines. The cross-weld beads of the roll armor according to the invention can be welded on without a distance from one another or at a distance of less than about 40 mm from one another, so that the spaces between the cross-weld beads used as roll profiling, which are unfavorable for roll wear, are practically eliminated. Even with cross-weld beads welded on without spacing, the natural rounding of the weld beads in the cross-roll direction results in roll profiling which considerably improves the good pull-in capacity compared to smooth rolls and which at the same time has a long service life. When building the roller armor according to the invention, the last or outermost welded-on armored layer, as proposed according to the invention, consists of the cross-weld beads arranged horizontally next to one another along the roller surface lines, so these make the additional manufacturing step of welding z. B. V-shaped roll profiles unnecessary. It is no problem to weld these single-layer or multi-layer cross-weld beads onto the inner layers of the roller armor, even if the inner layers consist of single-layer or multi-layer radially welded ring layers or spiral welds.
Die in einer Schweißlage oder in mehreren übereinanderliegenden Schweißlagen durch Querschweißraupen hergestellte äußerste Walzenpanzerschicht kann eine Dicke bis etwa ca. 4 mm aufweisen. Es besteht auch die Möglichkeit, die durch die Querschweißraupen hergestellte Walzenpanzerung an mehreren über den Walzenumfang verteilten Stellen höher vorspringend auszubilden als an den übrigen Walzenumfangsstellen. Außerdem besteht die Möglichkeit, durch Aufschweißen von horizontal liegenden Querschweißraupen und von quer dazu liegenden ringförmigen Schweißraupen eine netzförmige Walzenprofilierung zu erzeugen mit einer Netzmaschenweite, die vorzugsweise kleiner ca. 40 mm beträgt.The outermost roll armor layer produced in a welding layer or in a plurality of welding layers lying one above the other by cross-welding beads can have a thickness of up to approximately 4 mm. There is also the possibility of making the roll armor produced by the cross-welding beads protruding higher at several points distributed over the roll circumference than at the other roll circumference points. There is also the possibility of welding horizontally lying cross-weld beads and to produce a net-shaped roll profile with annular mesh beads lying transversely to it with a net mesh width which is preferably less than approximately 40 mm.
Der Werkstoff der Querschweißraupen kann aus einer metallischen Legierung unter Verwendung von Sonderkarbid- und Nitridbildnern bestehen. Ein solcher Werkstoff ist z. B. in der deutschen Patentanmeldung P 39 26 232.4 beschrieben. Bei der erfindungsgemäßen Oberflächenpanzerung sind die Panzerschichten, jedenfalls die die letzte bzw. äußerste Schweißlage bildenden Querschweißraupen durch Unterpulver-Füllbandauftragsschweißung aufgeschweißt. Beim Füllbandauftragsschweißen sind die Legierungsbestandteile in Pulverform in ein z. B. aus Reineisen bestehendes flaches Hohlband gefüllt und die eigentliche Legierung selbst entsteht erst beim Schweißprozeß. Durch die Füllbandauftragsschweißung werden eine gleichmäßige Verteilung der Panzerwerkstofflegierung und ein gleichmäßiger Schweißraupenaufbau erreicht.The material of the cross weld beads can consist of a metallic alloy using special carbide and nitride formers. Such a material is e.g. B. described in German patent application P 39 26 232.4. In the surface armor according to the invention, the armor layers, or at least the cross-weld beads which form the last or outermost weld layer, are welded on by submerged arc filler welding. When filling filler welding, the alloy components are in powder form in a z. B. filled from pure iron flat hollow band and the actual alloy itself only occurs during the welding process. The filler metal overlay welding achieves an even distribution of the armor material alloy and an even weld bead build-up.
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3926883A DE3926883A1 (en) | 1989-08-16 | 1989-08-16 | WEAR-RESISTANT SURFACE ARMORING FOR THE ROLLS OF ROLLING MACHINES, ESPECIALLY HIGH PRESSURE ROLLING PRESSES |
DE3926883 | 1989-08-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0418497A1 true EP0418497A1 (en) | 1991-03-27 |
Family
ID=6387124
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90113929A Withdrawn EP0418497A1 (en) | 1989-08-16 | 1990-07-20 | Wear-resistant surface coating for rollers of roller mills, especially high pressure roller mills |
Country Status (3)
Country | Link |
---|---|
US (1) | US5165613A (en) |
EP (1) | EP0418497A1 (en) |
DE (1) | DE3926883A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0563564A2 (en) * | 1992-03-30 | 1993-10-06 | Krupp Polysius Ag | Roller mill |
EP0634217A1 (en) * | 1993-07-17 | 1995-01-18 | Klöckner-Humboldt-Deutz Aktiengesellschaft | Wear-resistant surface coating for rollers of high pressure roller mills and procedure for the production of such a coating |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4032615C2 (en) * | 1990-10-15 | 1994-12-01 | Kloeckner Humboldt Deutz Ag | Method and device for applying wear-resistant armor to the roller end faces of roller presses |
DE4226158C2 (en) * | 1992-08-07 | 2003-04-10 | Kloeckner Humboldt Wedag | Process and plant for pressure treatment of granular goods |
DE4228058C2 (en) * | 1992-08-24 | 1995-04-20 | Kloeckner Humboldt Deutz Ag | Plant and method for pressure treatment of granular goods |
US5935496A (en) * | 1993-04-29 | 1999-08-10 | Morton International, Inc. | Salt pelletizing method |
WO1995003126A1 (en) * | 1993-07-20 | 1995-02-02 | Maschinenfabrik Köppern Gmbh & Co. Kg | Roller presses, in particular for crushing strongly abrasive substances |
US5516053A (en) * | 1993-10-07 | 1996-05-14 | Hannu; Donald W. | Welded metal hardfacing pattern for cone crusher surfaces |
DE19646030A1 (en) * | 1996-11-08 | 1998-05-14 | Deutz Ag | Wear-resistant surface armor for the rollers of high-pressure roller presses for pressure reduction of granular goods |
DE19702161A1 (en) * | 1997-01-22 | 1998-07-23 | Krupp Polysius Ag | Roll construction e.g. for mill or press |
AU2004200707C1 (en) * | 1997-02-10 | 2006-07-06 | The Track Shop Pty Ltd | Abrasion Resistant Surface Coatings and Method of Forming Same |
US6280370B1 (en) * | 1997-02-10 | 2001-08-28 | The Track Shop Pty Ltd. | Abrasion resistant surface coatings and method of forming same |
DE19738228A1 (en) * | 1997-09-02 | 1999-03-04 | Kloeckner Humboldt Wedag | Process for recycling grinding brittle material and grinding plant for this |
EP3154699B1 (en) * | 2014-06-10 | 2018-07-18 | FLSmidth A/S | Wear-resistant roller |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1120242B (en) * | 1959-06-24 | 1961-12-21 | Hoesch Ag | Process for applying wear-resistant layers to rollers u. like |
US3339055A (en) * | 1966-06-02 | 1967-08-29 | Kenneth G Carter | Roll crusher rebuilder |
DE3703459A1 (en) * | 1987-02-05 | 1988-08-18 | Kloeckner Humboldt Deutz Ag | Profiles at outer edge of counter-rotating rolls - are used to urge material inwards during compaction or crushing of solids |
DE3926232A1 (en) * | 1988-09-22 | 1990-03-29 | Kloeckner Humboldt Deutz Ag | WEAR-RESISTANT ROLL COATING FOR THE ROLLERS OF ROLLING PRESSES AND METHOD FOR CONSTRUCTING THE ROLLING COATING |
Family Cites Families (12)
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CA616189A (en) * | 1961-03-14 | Simmonds Aerocessories Limited | Cutting or abrading tool | |
US2219085A (en) * | 1938-09-01 | 1940-10-22 | Charles G Watson | Method of covering rollers |
US2793585A (en) * | 1953-06-26 | 1957-05-28 | American Optical Corp | Embossing dies and method of making same |
SU425643A1 (en) * | 1972-07-25 | 1974-04-30 | DEVICE FOR CUTTING WOOD | |
DE2446188C3 (en) * | 1974-09-27 | 1983-11-24 | Heidelberger Druckmaschinen Ag, 6900 Heidelberg | Sheet-guiding outer surface of impression cylinders or sheet transfer cylinders in rotary offset printing machines |
JPS51142482A (en) * | 1975-05-23 | 1976-12-08 | Sando Iron Works Co Ltd | A process and apparatus for treatment of putrefactive wastes |
DE2708053C3 (en) * | 1977-02-24 | 1986-05-07 | Schönert, Klaus, Prof. Dr.-Ing., 7500 Karlsruhe | Process for fine and ultra-fine comminution of materials with brittle behavior |
US4733446A (en) * | 1982-06-24 | 1988-03-29 | Kuroki Kogyosho Co., Ltd. | Roll |
DE3302176A1 (en) * | 1983-01-24 | 1984-07-26 | Klöckner-Humboldt-Deutz AG, 5000 Köln | METHOD AND SYSTEM FOR CONTINUOUS PRESSURE REDUCTION OF SPROEDEN GROUND MATERIAL |
US4856161A (en) * | 1985-01-09 | 1989-08-15 | Valmet Oy | Press roll |
US4996113A (en) * | 1989-04-24 | 1991-02-26 | Aluminum Company Of America | Brightness enhancement with textured roll |
DE4036040C2 (en) * | 1990-02-22 | 2000-11-23 | Deutz Ag | Wear-resistant surface armor for the rollers of roller machines, especially high-pressure roller presses |
-
1989
- 1989-08-16 DE DE3926883A patent/DE3926883A1/en not_active Withdrawn
-
1990
- 1990-07-20 EP EP90113929A patent/EP0418497A1/en not_active Withdrawn
-
1991
- 1991-11-20 US US07/795,276 patent/US5165613A/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1120242B (en) * | 1959-06-24 | 1961-12-21 | Hoesch Ag | Process for applying wear-resistant layers to rollers u. like |
US3339055A (en) * | 1966-06-02 | 1967-08-29 | Kenneth G Carter | Roll crusher rebuilder |
DE3703459A1 (en) * | 1987-02-05 | 1988-08-18 | Kloeckner Humboldt Deutz Ag | Profiles at outer edge of counter-rotating rolls - are used to urge material inwards during compaction or crushing of solids |
DE3926232A1 (en) * | 1988-09-22 | 1990-03-29 | Kloeckner Humboldt Deutz Ag | WEAR-RESISTANT ROLL COATING FOR THE ROLLERS OF ROLLING PRESSES AND METHOD FOR CONSTRUCTING THE ROLLING COATING |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0563564A2 (en) * | 1992-03-30 | 1993-10-06 | Krupp Polysius Ag | Roller mill |
EP0563564A3 (en) * | 1992-03-30 | 1994-03-23 | Krupp Polysius Ag | |
EP0634217A1 (en) * | 1993-07-17 | 1995-01-18 | Klöckner-Humboldt-Deutz Aktiengesellschaft | Wear-resistant surface coating for rollers of high pressure roller mills and procedure for the production of such a coating |
Also Published As
Publication number | Publication date |
---|---|
DE3926883A1 (en) | 1991-02-21 |
US5165613A (en) | 1992-11-24 |
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