EP0418413A2 - Process for making vaulted panel-shaped elements from gypsum reinforced with fibres - Google Patents

Process for making vaulted panel-shaped elements from gypsum reinforced with fibres Download PDF

Info

Publication number
EP0418413A2
EP0418413A2 EP89117369A EP89117369A EP0418413A2 EP 0418413 A2 EP0418413 A2 EP 0418413A2 EP 89117369 A EP89117369 A EP 89117369A EP 89117369 A EP89117369 A EP 89117369A EP 0418413 A2 EP0418413 A2 EP 0418413A2
Authority
EP
European Patent Office
Prior art keywords
fiber material
gypsum fiber
flat
curved
gypsum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP89117369A
Other languages
German (de)
French (fr)
Other versions
EP0418413A3 (en
Inventor
Konrad Voringer
Franz Voringer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
K & F Voringer Gewolbe- und Ausbautechnik GmbH
Original Assignee
K & F Voringer Gewolbe- und Ausbautechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by K & F Voringer Gewolbe- und Ausbautechnik GmbH filed Critical K & F Voringer Gewolbe- und Ausbautechnik GmbH
Publication of EP0418413A2 publication Critical patent/EP0418413A2/en
Publication of EP0418413A3 publication Critical patent/EP0418413A3/en
Ceased legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/10Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads by using presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0818Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
    • B28B11/0827Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating for corrugating, profiling or the like of plates such as asbestos cement sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/16Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins, or with an outer layer of fibres or chips

Definitions

  • the invention relates to a method for producing curved flat design elements comprising gypsum fiber material according to the preamble of claim 1.
  • the aim is to simplify the manufacture of flat design elements, in particular panel-shaped cladding, which are installed in drywall.
  • the design elements can have concave and / or convex surfaces, such as occur, for example, in imitation vaults or otherwise curved wall claddings.
  • DE-OS 35 32 023 already describes a method for installing imitation vaults or otherwise curved wall cladding in walls of a different shape, in particular flat walls, limited spaces, known, whereby deformed cladding elements are attached in sections on a scaffold-like substructure.
  • the cladding elements consist of curved gypsum wall building boards with fiber reinforcement, in particular of gypsum fiber or gypsum plasterboard, which have been produced by moistening the commercially available flat gypsum building board, then pre-bending and drying, after which the individual curved cladding sections are then cut from the dried curved board accordingly will.
  • the invention has for its object to develop a method of the type mentioned in such a way that individually designed flat design elements can be produced economically.
  • design elements for cladding purposes which have all curved surfaces can be easily and precisely produced economically. Because of the manufacturing accuracy and problem-free implementation of the method, this also offers the possibility of mass-producing identical design elements according to a one-off exact measure and, moreover, also of producing standardized sizes of such design elements with high dimensional accuracy.
  • a true-to-scale conversion of dimensions is carried out for the representation of the developed surface of the design element to be produced.
  • the required dimensions are spatially recorded and calculated taking into account a scale suitable for the projection, the representation of the developed area being carried out in such a way that an image of the representation can be projected onto the undeformed flat gypsum fiber material.
  • the development of the developed surface is carried out in such a way that a 1: 1 image of the developed surface can be projected onto the undeformed flat gypsum fiber material either by incident light or by transmitted light.
  • the representation is preferably produced as a projection template in the form of a projection film which can be transmitted with high imaging accuracy using the so-called "overhead projection method".
  • the intended trimming of the undeformed flat gypsum fiber material according to the surface projected thereon can advantageously be trimmed using a lightness and color contrast in the edge region of the projected surface.
  • a marking of the contour of the unwound surface is carried out prior to the trimming of the undeformed flat gypsum fiber material.
  • the actual cutting process can advantageously be separated from the front projection process.
  • the marking of the contour or the line profile of the circumference of the unwound surface advantageously offers the possibility of automating the cutting process by using a control device which responds to the line profile.
  • the flat gypsum fiber material is trimmed either in a conventional manner using a sawing device or using a laser.
  • the design element After the design element has been produced in a flat, unwound form, it is necessary, before shaping, to bring about a favorable deformability of the gypsum fiber material.
  • treatment is first carried out to remove the impregnation.
  • a treatment to reduce the hardness condition is then carried out simultaneously or after this treatment. This is done by adding moisture.
  • the component can be moistened by spraying water or immersing it in water.
  • Humidification is preferably carried out with superheated steam in order to achieve the fastest possible moistening, which is required for problem-free deformation treatment of the gypsum fiber material.
  • a diffusion accelerator additive can preferably be used in connection with the superheated steam, which advantageously leads to faster conduction and absorption of moisture in the gypsum fiber material.
  • a shaping press acting on the design element from at least one side is provided for the deformation of the moistened cut flat gypsum fiber material.
  • the shaping of the flat gypsum fiber material is advantageously carried out according to a so-called laminating press method, in which the moistened flat gypsum fiber material is preferably formed with compressed air or with the use of negative pressure between two counter-forms complementary to the final shape.
  • the gypsum fiber material is then dried in the deformed state to produce the original degree of hardness of the gypsum fiber material.
  • This drying can be carried out, for example, conventionally by air drying or in a favorable manner by treating with moisture removal within the mold. At least residual moisture is preferably removed from the moist design element shaped into its final shape by so-called high-frequency drying or by a vacuum process.
  • an impregnation for the further use of the dried design element, it is advantageous with regard to its universal applicability for its shape retention if an impregnation is provided, wherein preferably a silicone-based impregnation agent is used.
  • An impregnating agent of this type is inexpensive, colorless, environmentally compatible and enables problem-free further treatment of the surface of the design element.
  • the application of color can also be provided.
  • the attached process diagram shows the essential process steps for the production of gypsum fiber material curved flat design elements clearly shown again. curved flat design elements clearly shown again.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

In the case of a process for making vaulted panel-shaped elements from gypsum reinforced with fibres for linings in the wall and ceiling area of residential and commercial buildings, with a view to cost-effective production of individually designed panel-shaped elements it is envisaged that the developable surface of the element to be made is represented in a plane, that the planar representation of the developable surface is projected onto the undeformed flat fibre-reinforced gypsum material, that the fibre-reinforced gypsum material is trimmed according to the projected surface and that then the moisture content of the fibre-reinforced gypsum material is increased and subsequently the moulding of the fibre-reinforced gypsum material to form the vaulted element takes place in a moulding press. <IMAGE>

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von Gipsfasermaterial aufweisenden gekrümmten flächigen Gestaltungs­elementen gemäß dem Oberbegriff des Pantentanspruchs 1.The invention relates to a method for producing curved flat design elements comprising gypsum fiber material according to the preamble of claim 1.

Bezweckt wird die Vereinfachung der Herstellung von flächigen Gestaltungselementen, insbesondere plattenförmigen Verkleidungen, die im Trockenbau montiert werden. Die Gestaltungselemente können konkave und/oder konvexe Flächen aufweisen, wie sie beispielswei­se bei imitierten Gewölben oder anderweitig gekrümmten Wandver­kleidungen vorkommen.The aim is to simplify the manufacture of flat design elements, in particular panel-shaped cladding, which are installed in drywall. The design elements can have concave and / or convex surfaces, such as occur, for example, in imitation vaults or otherwise curved wall claddings.

Aus der DE-OS 35 32 023 ist bereits ein Verfahren zum Einbauen imitierter Gewölbe oder anderweitig gekrümmter Wandverkleidungen in durch Wandungen anderer Form, insbesondere ebene Wandungen, begrenzte Räume, bekannt, wobei auf einem gerüstartigen Unterbau verformte Verkleidungselemente abschnittsweise angebracht werden. Die Verkleidungselemente bestehen aus gekrümmten Gipswandbauplat­ten mit Faserverstärkung, insbesondere aus Gipsfaser- oder Gipskartonplatten, die dadurch hergestellt worden sind, daß die im Handel erhältliche ebene Gipsbauplatte befeuchtet, dann vorgebogen und getrocknet wird, wonach dann aus der getrockneten gebogenen Platte die einzelnen gekrümmten Verkleidungsabschnitte entsprechend zugeschnitten werden.DE-OS 35 32 023 already describes a method for installing imitation vaults or otherwise curved wall cladding in walls of a different shape, in particular flat walls, limited spaces, known, whereby deformed cladding elements are attached in sections on a scaffold-like substructure. The cladding elements consist of curved gypsum wall building boards with fiber reinforcement, in particular of gypsum fiber or gypsum plasterboard, which have been produced by moistening the commercially available flat gypsum building board, then pre-bending and drying, after which the individual curved cladding sections are then cut from the dried curved board accordingly will.

Bei der Ausführung dieses vorbekannten Verfahrens hat sich herausgestellt, daß die Herstellung von genauen verformten Gipswandbauplatten im Hinblick auf eine dem vorgesehenen Einbauzweck genügende genaue Herstellung sowie der Verformung selbst recht zeitaufwendig, mühsam und gelegentlich fehlerbehaf­tet ist. Insbesondere das entsprechende passende Herstellen der gewünschten verformten Gipswandbauplatte aus einer bereits vorgeformten Ausgangsplatte läßt sich häufig nur unter Schwierig­keiten und dem Einsatz von speziellen Halte- und Schneideeinrich­tungen realisieren. Auch die Übertragung der erforderlichen Maße des gewünschten gekrümmten Plattenabschnitts auf eine vorverform­te Ausgangsplatte birgt zahlreiche Fehlermöglichkeiten, die zu unbrauchbaren Verkleidungsplatten oder zu aufwendigen manuellen Füllkorrekturen zwischen benachbarten gekrümmten Bauplatten führen. Ferner ist auch der bisher durchgeführte Verformungsvor­gang für derartige Gipswandbauplatten insbesondere hinsichtlich der Dauer der Behandlung als auch der gewünschten Formhaltigkeit verbesserungsbedürftig.When carrying out this previously known method, it has been found that the production of precisely deformed plasterboard building boards is quite time-consuming, tedious and occasionally error-prone with regard to a precise production which meets the intended installation purpose and the deformation itself. In particular, the corresponding, suitable manufacture of the desired deformed gypsum plasterboard from an already preformed starting plate can often only be achieved with difficulty and with the use of special holding and cutting devices. The transfer of the required dimensions of the desired curved plate section to a pre-deformed starting plate also harbors numerous error possibilities which lead to unusable cladding plates or to complex manual filling corrections between adjacent curved building plates. Furthermore, the previously carried out deformation process for such gypsum wall building boards is in need of improvement, in particular with regard to the duration of the treatment and also the desired shape retention.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Gattung derart weiterzubilden, daß individuell ausgebildete flächige Gestaltungselemente wirtschaftlich hergestellt werden können.The invention has for its object to develop a method of the type mentioned in such a way that individually designed flat design elements can be produced economically.

Erfindungsgemäß wird diese Aufgabe durch die im Patentanspruch 1 gekennzeichneten Merkmale gelöst.According to the invention, this object is achieved by the features characterized in claim 1.

Bevorzugte Merkmale, die die Erfindung vorteilhaft weiterbilden, sind in den nachgeordneten Patentansprüche genannt.Preferred features that advantageously further develop the invention are mentioned in the subordinate claims.

Aufgrund der erfindungsgemäßen Ausgestaltung der Erfindung lassen slch leicht und genau alle gekrümmte Flächen aufweisende Gestal­tungselemente für Verkleidungszwecke wirtschaftlich herstellen. Aufgrund der Herstellungsgenauigkeit und problemlosen Durchfüh­rung des Verfahrens bietet dieses auch die Möglichkeit, nach einmaliger exakter Maßgabe identische Gestaltungselemente seriell zu fertigen und darüberhinaus auch standardisierte Baugrößen von derartigen Gestaltungselementen mit hoher Maßgenauigkeit herzustellen.On account of the configuration of the invention according to the invention, design elements for cladding purposes which have all curved surfaces can be easily and precisely produced economically. Because of the manufacturing accuracy and problem-free implementation of the method, this also offers the possibility of mass-producing identical design elements according to a one-off exact measure and, moreover, also of producing standardized sizes of such design elements with high dimensional accuracy.

Nach einer bevorzugten Ausgestaltung der Erfindung wird für die Darstellung der abgewickelten Fläche des herzustellenden Gestaltungselements ein maßstabsgerechtes Umsetzen von Maßangaben vorgenommen. Hierzu werden die benötigten Maße räumlich erfaßt und unter Berücksichtigung eines für die Projektion geeigneten Maßstabs berechnet, wobei die Darstellung der abgewickelten Fläche so durchgeführt wird, daß von der Darstellung ein Bild auf das unverformte flächige Gipsfasermaterial projiziert werden kann.According to a preferred embodiment of the invention, a true-to-scale conversion of dimensions is carried out for the representation of the developed surface of the design element to be produced. For this purpose, the required dimensions are spatially recorded and calculated taking into account a scale suitable for the projection, the representation of the developed area being carried out in such a way that an image of the representation can be projected onto the undeformed flat gypsum fiber material.

Die Darstellung der abgewickelten Fläche wird dabei so vorgenom­men, daß ein 1:1-Bild der abgewickelten Fläche entweder im Auflicht-oder im Durchlichtverfahren auf das unverformte flächige Gipsfasermaterial projiziert werden kann. Vorzugsweise wird die Darstellung als Projektionsvorlage in Form eine Projektionsfolie hergestellt, die nach dem sogenannten "Overhead-Projektionsver­fahren" mit hoher Abbildungsgenauigkeit übertragen werden kann.The development of the developed surface is carried out in such a way that a 1: 1 image of the developed surface can be projected onto the undeformed flat gypsum fiber material either by incident light or by transmitted light. The representation is preferably produced as a projection template in the form of a projection film which can be transmitted with high imaging accuracy using the so-called "overhead projection method".

Das vorgesehene Beschneiden des unverformten flächigen Gipsfaser­materials gemäß der darauf projizierten Fläche kann vorteilhaft unter Ausnutzung eines Helligkeits- und Farbkontrasts im Randbereich der aufprojizieten Fläche beschnitten werden. Gemäß einer vorteilhaften Weiterbildung der Erfindung wird vor dem Beschneiden des unverformten flächigen Gipsfasermaterials eine Kennzeichnung der Kontur der abgewickelten Fläche vorgenommen. Hierdurch läßt sich vorteilhaft der eigentliche Schneidevorgang von dem Aufprojektionsvorgang trennen. Außerdem bietet die Kennzeichnung der Kontur bzw. des Linienverlaufs des Umfangs der abgewickelten Fläche vorteilhaft die Möglichkeit, den Schneide­vorgang durch Einsatz einer auf den Linienverlauf ansprechenden Steuereinrichtung zu automatisieren. Das Beschneiden des flächigen Gipsfasermaterials erfolgt dabei entweder in konventio­neller Art mittels einer Sägeeinrichtung oder unter Verwendung eines Lasers.The intended trimming of the undeformed flat gypsum fiber material according to the surface projected thereon can advantageously be trimmed using a lightness and color contrast in the edge region of the projected surface. According to an advantageous development of the invention, a marking of the contour of the unwound surface is carried out prior to the trimming of the undeformed flat gypsum fiber material. In this way, the actual cutting process can advantageously be separated from the front projection process. In addition, the marking of the contour or the line profile of the circumference of the unwound surface advantageously offers the possibility of automating the cutting process by using a control device which responds to the line profile. The flat gypsum fiber material is trimmed either in a conventional manner using a sawing device or using a laser.

Nach Herstellung des Gestaltungselements in flächiger abgewickel­ter Form ist es vor einer Formgebung erforderlich, eine günstige Verformbarkeit des Gipsfasermaterials herbelzuführen. Falls das flächige Gipsfasermaterial herstellerseitig imprägniert ist, erfolgt zunächst eine Behandlung zur Beseitigung der Imprägnie­rung. Gleichzeitig oder anschließend an diese Behandlung wird dann ein Behandlung zur Verringerung des Härtezustandes durchge­führt. Dies erfolgt durch Zuführen von Feuchtigkeit. Beispiels­weise kann das Bauelement durch Aufsprühen von Wasser oder Eintauchen in Wasser befeuchtet werden. Vorzugsweise erfolgt das Befeuchten mit Heißdampf, um eine möglichst rasche Durchfeuchtung zu erreichen, die für eine problemlose Verformungsbehandlung des Gipsfasermaterials benötigt wird. Dabei kann vorzugsweise im Zusammenhang mit dem Heißdampf ein Diffusionsbeschleunigerzusatz verwendet werden, der vorteilhaft zu einer schnelleren Leitung und Aufnahme von Feuchtigkeit in dem Gipsfasermaterial führt.After the design element has been produced in a flat, unwound form, it is necessary, before shaping, to bring about a favorable deformability of the gypsum fiber material. If the flat gypsum fiber material is impregnated by the manufacturer, treatment is first carried out to remove the impregnation. A treatment to reduce the hardness condition is then carried out simultaneously or after this treatment. This is done by adding moisture. For example, the component can be moistened by spraying water or immersing it in water. Humidification is preferably carried out with superheated steam in order to achieve the fastest possible moistening, which is required for problem-free deformation treatment of the gypsum fiber material. In this connection, a diffusion accelerator additive can preferably be used in connection with the superheated steam, which advantageously leads to faster conduction and absorption of moisture in the gypsum fiber material.

Für die Verformung des befeuchteten zugeschnittenen flächigen Gipsfasermaterials ist nach einer bevorzugten weiteren Ausgestal­tung der Erfindung eine das Gestaltungselement von wenigstens eine Seite beaufschlagende Formpresse vorgesehen. Das Verformen des flächigen Gipsfasermaterials erfolgt vorteilhaft nach einem sogenannten Kaschier-Preßverfahren, bei dem das befeuchtete flächige Gipsfasermaterial zwischen zwei zu der endgültigen Form komplementären Gegenformen vorzugswelse mit Preßluft oder unter Verwendung von Unterdruck geformt wird.According to a preferred further embodiment of the invention, a shaping press acting on the design element from at least one side is provided for the deformation of the moistened cut flat gypsum fiber material. The shaping of the flat gypsum fiber material is advantageously carried out according to a so-called laminating press method, in which the moistened flat gypsum fiber material is preferably formed with compressed air or with the use of negative pressure between two counter-forms complementary to the final shape.

Zur Herstellung des ursprünglichen Härtegrades des Gipsfasermate­rials wird das Gipsfasermaterial dann im verformten Zustand getrocknet. Dieses Trocknen kann beispielsweise konventionell durch Lufttrocknen oder in günstiger Weise durch Behelzen mit Feuchtigkeitsabfuhr innerhalb der Preßform erfolgen. Vorzugsweise wird dem in seine endgültige Gestalt geformten feuchten Gestal­tungselement wenigstens Restfeuchtigkeit durch eine sogenannte Hochfrequenz-Trocknung oder nach einem Vakuumverfahren entzogen.The gypsum fiber material is then dried in the deformed state to produce the original degree of hardness of the gypsum fiber material. This drying can be carried out, for example, conventionally by air drying or in a favorable manner by treating with moisture removal within the mold. At least residual moisture is preferably removed from the moist design element shaped into its final shape by so-called high-frequency drying or by a vacuum process.

Für die Weitere Verwendung des getrockneten Gestaltungselements ist es im Hinblick auf dessen universelle Einsetzbarkeit für seine Formhaltigkeit von Vorteil, wenn eine Imprägnierung vorgesehen wird, wobei vorzugsweise ein Imprägniermittel auf Silikonbasis verwendet wird. Ein derartiges Imprägniermittel ist preiswert, farblos, umweltverträglich und ermöglicht eine problemlose Weiterbehandlung der Oberfläche des Gestaltungsele­ments.For the further use of the dried design element, it is advantageous with regard to its universal applicability for its shape retention if an impregnation is provided, wherein preferably a silicone-based impregnation agent is used. An impregnating agent of this type is inexpensive, colorless, environmentally compatible and enables problem-free further treatment of the surface of the design element.

Als abschließende Behandlung des hergestellten Gestaltungsele­ments kann weiterhin noch das Aufbringen von Farbe vorgesehen werden.As a final treatment of the design element produced, the application of color can also be provided.

In dem beigefügten Fließbild sind die wesentlichen Verfahrens­schritte zur Herstellung von Gipsfasermaterial aufweisenden gekrümmten flächigen Gestaltungselementen noch einmal übersicht­lich dargestellt. gekrümmten flächigen Gestaltungselementen noch einmal übersicht­lich dargestellt.

Figure imgb0001
The attached process diagram shows the essential process steps for the production of gypsum fiber material curved flat design elements clearly shown again. curved flat design elements clearly shown again.
Figure imgb0001

Claims (9)

1. Verfahren zur Herstellung von Gipsfasermaterial aufweisenden gekrümmten flächigen Gestaltungselementen für Verkleidungen im Wand- und Deckenbereich von Wohnungs- und Wirtschaftsbau­ten, bei welchem ebenflächiges Gipsfasermaterial durch Erhöhung des Feuchtigkeitsgehalts verformbar gemacht, dann gekrümmt und im gekrümmten Zustand getrocknet wird, dadurch gekennzeichnet,
daß die Abwicklungsfläche des herzustellenden Gestaltungs­elements in einer Ebene dargestellt wird,
daß die ebene Darstellung der Abwicklungsfläche auf das unverformte ebenflächige Gipsfasermaterial projiziert wird, daß das Gipsfasermaterial gemäß der projizierten Fläche beschnitten wird,
daß dann der Feuchtigkeitsgehalt des Gipsfasermaterials erhöht wird und anschließend die Formung des Gipsfasermate­rials zum gekrümmten Gestaltungselement in einer Formpresse erfolgt.
1. A process for the production of curved flat design elements comprising gypsum fiber material for cladding in the wall and ceiling area of residential and commercial buildings, in which flat gypsum fiber material is deformed by increasing the moisture content, then curved and dried in the curved state, characterized in that
that the development surface of the design element to be produced is represented in one plane,
that the flat representation of the development surface is projected onto the undeformed flat gypsum fiber material, that the gypsum fiber material is trimmed according to the projected area,
that the moisture content of the gypsum fiber material is then increased and the gypsum fiber material is then shaped into a curved design element in a molding press.
2. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
daß die Darstellung der Abwicklungsfläche als Projektions­vorlage in Form einer Projektionsfolie hergestellt wird.
2. The method according to claim 1,
characterized,
that the representation of the development surface is produced as a projection template in the form of a projection film.
3. Verfahren nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß vor dem Beschneiden des flächigen Gipsfasermaterials eine Kennzeichnung der Kontur der abgewickelten Fläche vorgenommen wird.
3. The method according to any one of the preceding claims,
characterized,
that prior to trimming the flat gypsum fiber material, a marking of the contour of the unwound surface is made.
4. Verfahren nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß das unverformte fertig beschnittene Gipsfasermaterial mit Heißdampf befeuchtet wird.
4. The method according to any one of the preceding claims,
characterized,
that the undeformed, trimmed gypsum fiber material is moistened with superheated steam.
5. Verfahren nach Anspruch 4,
dadurch gekennzeichnet,
daß bei der Befeuchtung ein Diffusionsbeschleunigerzusatz verwendet wird.
5. The method according to claim 4,
characterized,
that a diffusion accelerator additive is used during humidification.
6. Verfahren nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß die Verformung des feuchten, fertig beschnittenen Gipsfasermaterials mit einer Formpresse vorgenommen wird, die das Gipsfasermaterial von wenigstens einer Seite beaufschlagt.
6. The method according to any one of the preceding claims,
characterized,
that the deformation of the moist, trimmed gypsum fiber material is carried out with a molding press, which acts on the gypsum fiber material from at least one side.
7. Verfahren nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß dem zum Gestaltungselement verformten Gipsfasermaterial Feuchtigkeit durch Hochfrequenz-Trocknung oder mittels eines Vakuum-Verfahrens entzogen wird.
7. The method according to any one of the preceding claims,
characterized,
that the gypsum fiber material deformed to the design element is extracted by high-frequency drying or by means of a vacuum process.
8. Verfahren nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß das getrocknete Gestaltungselement imprägniert wird.
8. The method according to any one of the preceding claims,
characterized,
that the dried design element is impregnated.
9. Verfahren nach Anspruch 8,
dadurch gekennzeichnet,
daß für das Imprägnieren ein Imprägniermittel auf Silikonba­sis verwendet wird.
9. The method according to claim 8,
characterized,
that a waterproofing agent based on silicone is used for the impregnation.
EP19890117369 1988-03-31 1989-09-20 Process for making vaulted panel-shaped elements from gypsum reinforced with fibres Ceased EP0418413A3 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19883811157 DE3811157A1 (en) 1988-03-31 1988-03-31 METHOD FOR THE PRODUCTION OF CURVED FLAT-LIKE DESIGN ELEMENTS HAVING GYPSUM MATERIAL

Publications (2)

Publication Number Publication Date
EP0418413A2 true EP0418413A2 (en) 1991-03-27
EP0418413A3 EP0418413A3 (en) 1991-08-28

Family

ID=6351256

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19890117369 Ceased EP0418413A3 (en) 1988-03-31 1989-09-20 Process for making vaulted panel-shaped elements from gypsum reinforced with fibres

Country Status (2)

Country Link
EP (1) EP0418413A3 (en)
DE (1) DE3811157A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3811157A1 (en) * 1988-03-31 1989-10-19 K & F Voringer Gewoelbe Und Au METHOD FOR THE PRODUCTION OF CURVED FLAT-LIKE DESIGN ELEMENTS HAVING GYPSUM MATERIAL
DE10340375A1 (en) * 2003-08-30 2005-04-21 Schweistechnische Und Bildungs Introducing passages in gypsum plasterboard comprises impinging the plasterboard with an energy-rich laser beam vertical to the board, and producing a cutting line of each geometric configuration in the plasterboard

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE555890C (en) * 1930-08-10 1932-08-04 Joseph Kirchner Dipl Ing Process for the production of ridge tiles
FR947330A (en) * 1946-06-22 1949-06-29 Method of constructing reinforced cement elements with thin walls and polygonal or curved sections
FR85959E (en) * 1964-04-08 1965-11-19 Aluminium Francais Process for the manufacture of conical tubes and tubes manufactured by this process
DE2713857A1 (en) * 1977-03-29 1978-10-12 Sager & Woerner Surface impregnation of concrete, plaster, bricks, natural stone etc. - using compsn. contg. epoxide, isocyanate and opt. organo-silicon cpd.
US4432716A (en) * 1981-03-20 1984-02-21 Lignotock Verfahrenstechnik Gmbh Apparatus for moulding three-dimensionally shaped moulded articles from binder-containing web-like non-woven fabrics
DE3316532A1 (en) * 1983-05-06 1984-11-08 Zueblin Ag Method of obtaining a lasting deformation on a plate-shaped precast concrete part
EP0165890A1 (en) * 1984-05-22 1985-12-27 Etablissements G. Imbert Process and apparatus for the interactive placement on a support of profiles for tracing and/or cutting purposes
DE3532023A1 (en) * 1985-09-07 1987-03-19 Konrad Voringer Process for installing imitation arches or other curved wall claddings into rooms
SU1474407A1 (en) * 1987-05-13 1989-04-23 Опытное конструкторско-технологическое бюро по интенсификации тепломассообменных процессов Института технической теплофизики АН УССР Device for drying capillary-porous gypsum and gypsum-concrete board
DE3735242A1 (en) * 1987-10-17 1989-04-27 Dornier Gmbh Lindauer DRYER FOR BUILDING BOARDS
DE3811157A1 (en) * 1988-03-31 1989-10-19 K & F Voringer Gewoelbe Und Au METHOD FOR THE PRODUCTION OF CURVED FLAT-LIKE DESIGN ELEMENTS HAVING GYPSUM MATERIAL

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3008273A (en) * 1959-04-07 1961-11-14 Widin Edgar Felix Pre-formed arch and method of making same

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE555890C (en) * 1930-08-10 1932-08-04 Joseph Kirchner Dipl Ing Process for the production of ridge tiles
FR947330A (en) * 1946-06-22 1949-06-29 Method of constructing reinforced cement elements with thin walls and polygonal or curved sections
FR85959E (en) * 1964-04-08 1965-11-19 Aluminium Francais Process for the manufacture of conical tubes and tubes manufactured by this process
DE2713857A1 (en) * 1977-03-29 1978-10-12 Sager & Woerner Surface impregnation of concrete, plaster, bricks, natural stone etc. - using compsn. contg. epoxide, isocyanate and opt. organo-silicon cpd.
US4432716A (en) * 1981-03-20 1984-02-21 Lignotock Verfahrenstechnik Gmbh Apparatus for moulding three-dimensionally shaped moulded articles from binder-containing web-like non-woven fabrics
DE3316532A1 (en) * 1983-05-06 1984-11-08 Zueblin Ag Method of obtaining a lasting deformation on a plate-shaped precast concrete part
EP0165890A1 (en) * 1984-05-22 1985-12-27 Etablissements G. Imbert Process and apparatus for the interactive placement on a support of profiles for tracing and/or cutting purposes
DE3532023A1 (en) * 1985-09-07 1987-03-19 Konrad Voringer Process for installing imitation arches or other curved wall claddings into rooms
SU1474407A1 (en) * 1987-05-13 1989-04-23 Опытное конструкторско-технологическое бюро по интенсификации тепломассообменных процессов Института технической теплофизики АН УССР Device for drying capillary-porous gypsum and gypsum-concrete board
DE3735242A1 (en) * 1987-10-17 1989-04-27 Dornier Gmbh Lindauer DRYER FOR BUILDING BOARDS
DE3811157A1 (en) * 1988-03-31 1989-10-19 K & F Voringer Gewoelbe Und Au METHOD FOR THE PRODUCTION OF CURVED FLAT-LIKE DESIGN ELEMENTS HAVING GYPSUM MATERIAL

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
SOVIET INVENTIONS ILLUSTRATED, week 9003, 28th February 1990, Derwent Publications Ltd, Londen, GB; & SU-A-1 474 407 (AS UKR TECH HEAT PH) 23-04-1989 (Cat. A) *

Also Published As

Publication number Publication date
EP0418413A3 (en) 1991-08-28
DE3811157C2 (en) 1990-06-07
DE3811157A1 (en) 1989-10-19

Similar Documents

Publication Publication Date Title
DE3713815C2 (en)
PT72484A (en) METHOD FOR PRODUCING A FIBER-REINFORCED HYDRAULIC COMPOSITE COMPOSITION
DE1584509B2 (en) Process for the production of building panels from lightweight concrete
EP0041725A1 (en) Method and apparatus for the manufacture of flashless hollow bodies closed on all sides, made in one piece of cold mouldable and settable or setting material
DE3200877A1 (en) METHOD AND DEVICE FOR THE PRODUCTION OF LEAF SPRINGS FROM FIBER REINFORCED MATERIALS, AND THE LEAF SPRING PRODUCED THEREOF
EP0418413A2 (en) Process for making vaulted panel-shaped elements from gypsum reinforced with fibres
DE2716893C2 (en) Punching tool and process for its manufacture
CZ229197A3 (en) Repair process of local damage
DE3124747A1 (en) Device for producing fair-faced concrete
DE2903359A1 (en) Decorative metal wall tile - is pref. copper sheet bent back all round with plastics foam filled hollows
DE2606325A1 (en) Moulding sound proofing materials for cars - by deep drawing into mould by vacuum beneath flexible rubber sheet
DE4130623A1 (en) Process to mfr. sandwich panel with honeycomb core and convex surfaces - has sheet of thermoplastics on one side of core which is heated and drawn into cells by pneumatic pressure or suction
DE2752517C2 (en) Process for the production of concrete shuttering panels with surface structuring
EP0606570B1 (en) Method for fabricating quarry stone imitations, especially very voluminous boulder imitations
EP0104269B1 (en) Spacing-layer for making moulds and master models and use thereof
DE2026055A1 (en) Process for the production of molds for the sand casting of metal objects with a large surface area and a small thickness
DE2054021C3 (en) Concrete formwork panel and process for its manufacture
DE3149907A1 (en) Process for producing a light-conducting panel
DE4442632B4 (en) Process for the production of a molded plastic part
DE1704441C2 (en) Process for the production of plate-shaped plastic objects, especially doors, consisting of a core and a fiber-reinforced coating surrounding the core
DE2236855A1 (en) METHOD FOR MANUFACTURING COMPONENTS
DE2905701A1 (en) Moulding model aeroplane parts in split moulds - by placing into first split mould in succession glass fibre blank, foamed polystyrene core and glass fibre blank
DE4009242C2 (en) Process for making a brick
DE3408916A1 (en) Process for producing and profiling hollow bodies
DE1729004C3 (en) Process for the production of prefabricated structural elements with a foam plastic layer

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 19901127

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AT BE CH DE ES FR GB GR IT LI NL

PUAL Search report despatched

Free format text: ORIGINAL CODE: 0009013

AK Designated contracting states

Kind code of ref document: A3

Designated state(s): AT BE CH DE ES FR GB GR IT LI NL

17Q First examination report despatched

Effective date: 19920529

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED

18R Application refused

Effective date: 19930516