EP0392482A2 - Package conveying system - Google Patents
Package conveying system Download PDFInfo
- Publication number
- EP0392482A2 EP0392482A2 EP90106900A EP90106900A EP0392482A2 EP 0392482 A2 EP0392482 A2 EP 0392482A2 EP 90106900 A EP90106900 A EP 90106900A EP 90106900 A EP90106900 A EP 90106900A EP 0392482 A2 EP0392482 A2 EP 0392482A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- machine
- packages
- transport
- package
- spinning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
- D01H9/005—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for removing empty packages or cans and replacing by completed (full) packages or cans at paying-out stations; also combined with piecing of the roving
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
- D01H9/18—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for supplying bobbins, cores, receptacles, or completed packages to, or transporting from, paying-out or take-up stations ; Arrangements to prevent unwinding of roving from roving bobbins
- D01H9/182—Overhead conveying devices
Definitions
- This invention relates to a conveying system for moving packages or package carriers in and adjacent a textile machine, in particular a ring spinning machine.
- the invention is intended particularly for use in combination with overhead conveyor, for example of the type shown in German patent specification No. 3601832.
- the invention provides a conveying system for packages of spinnable strand with a path for packages or their carriers extending longitudinally of the spinning machine between the rows of spinning positions.
- This first aspect is characterised in that the packages or their carriers are moved in a direction (as viewed in plan) transverse to the longitudinal axis of the machine (and preferably at right angles to the longitudinal axis of the machine) both for delivery of packages or their carriers into the said path extending longitudinally of the machine and also for removing of packages or carriers from that path.
- the longitudinal path (in the central region of the machine) preferably comprises at least two sections associated with respective rows of spinning positions. Each section can extend over the complete length of the row of spinning positions associated therewith, and the sections can be joined at one end so that only one infeed or removal position is required.
- the invention in a second aspect, relates to a conveying system for packages of spinnable strand with a path for the packages of their carriers extending longitudinally of the spinning machine between the rows of spinning positions and further paths extending transverse to the longitudinal axis of the machine above the spinning positions for holding of packages during supply of spinnable strand to the spinning positions.
- This aspect of the invention is characterised in that the packages are moved into the transverse paths by way of the longitudinal path.
- the second aspect of the invention can be combined with the first aspect, that is the packages can be moved into the longitudinal path in a direction transverse to the longitudinal axis of the machine and can then be moved out of the longitudinal path into respective transverse paths.
- the longitudinal path in the central region of the machine could be extended beyond one end of the machine to enable infeed of packages into the machine over the aforementioned end thereof.
- the invention provides a transport system for packages of spinnable material or carriers therefor with a transport means for delivering packages to a spinning machine and/or for carrying away package carriers from a spinning machine characterised in that the machine is provided with an autonomously operating controllable system for moving the packages or their carriers within the machine or a region associated with the machine.
- a transfer interface position is provided between the transport means and the autonomously operating movement system of the machine and means is provided to transfer packages or their carriers at this interface position.
- This third aspect of the invention may be combined with the first aspect so that all movements of the packages or their carriers at interface locations between the transport means and the autonomously operating movement system are effected in directions transverse to the longitudinal axis of the machine.
- the interface may be located between a transport network and a trail leading directly to the machine.
- the third aspect of the invention is closely related to the control arrangement provided for the complete transport network into which the individual spinning machine must be integrated.
- the invention is concerned with an installation for delivering packages of spinnable material to a spinning machine, and in particular to control systems for such an installation.
- a group of ring spinning machines in a spinning mill can be supplied with packages of roving via a transport system in the form of a rail network (in particular in the form of an overhead rail network).
- a transport system in the form of a rail network (in particular in the form of an overhead rail network).
- a train of this sort can be moved directly into the creel of a ring spinning machine (for example in accordance with a principle set out in United States patent specification No. 3828682), or the train can be caused to travel around the ring spinning machine while roving packages are transferred as necessary from the train into the creel, for example in accordance with the principle set out in German specification No. 3601832).
- a spinning machine is provided with an autonomously-operating control system for controlling the movements of packages within a predetermined region of the network allocated to that machine.
- This solution enables both a rational distribution of the total intelligence of the system and also the exploitation of computing capacity which has to be provided in any event in a modern spinning machine.
- the solution also provides relatively short communication paths between the control system and the elements which have to be controlled thereby.
- This fourth aspect of the invention therefore provides a spinning mill installation comprising at least one group of spinning machine and transport equipment for transporting packages or package carriers to or from the spinning machines.
- a control means is provided for the transport equipment.
- Each spinning machine of the group is provided with its own control means and for each spinning machine a respective interface is defined between the control of the transport equipment and the control of the machine itself.
- On the "machine side” of this control interface movements of the packages or their carriers are determined by the machine control.
- movements of the packages or their carriers are determined by the transport system control.
- Means are preferably provided to signal the transfer of a transport unit (a train) from the transport equipment control to the machine control and vice versa. Signalling of this transfer is preferably effected first to the machine control and then from the machine control to the transport equipment control. Means are also preferably provided to prevent transfer of a transport unit from one control means to the other before the control means which is required to take up effective control of the transport unit as it passes over the interface has declared itself ready to perform this function (emission of a readiness signal).
- the complete installation is preferably so arranged that a transport unit which, by crossing a particular interface, has moved into the control region of a given machine will preferably remain in that control region until all packages carried by that unit have been transferred therefrom.
- the arrangement is preferably such that a transport unit which has conveyed packages to a spinning machine also carries empty package carriers (tubes) from this spinning machine back into the transport network.
- the spinning machine control is then designed both for the control of the delivery of the packages for processing in the spinning positions (loading of the creel) and also for controlling the return of the empty package carriers to the transport unit.
- a counting procedure can be provided at each spinning machine in order to count the number of packages delivered from the installation on a particular transport unit, the machine control then normally ensuring the return of a corresponding number of empty carriers to the transport unit. If this is not possible for any given reason, a corresponding signal can be sent from the machine control means to the transport equipment control means so that the latter is informed regarding the "missing material".
- the conveying system is in the form of a suspension conveyor and comprises two main rails 514, 516 which extend in longitudinal direction of the machine and on which roving packages from a group of roving machines can be delivered to the ring spinning machine 510.
- This machine 510 is provided with a central conveyor path B which extends in the longitudinal direction of the machine between two rows of spinning positions (not shown). At one end E1 of the machine 510, the path B is extended by a rail 518 which serves for carrying away empty package carriers.
- Each main rail 514, 516 is connected with the central conveying path B via a respective plurality of transverse paths Q.
- a roving package taken from the rail 514 or 516 can be held temporarily on a transverse path Q while a spinnable strand from this package is used to supply a spinning position associated with this path.
- the carrier can be ejected into the central conveyor path B to be carried away.
- Each transverse path Q is associated with at least one and preferably two spinning positions and is long enough to hold a reserve package so that when an empty carrier is ejected into the central path B the strand from the reserve package can already be used to feed the spinning position associated with this path.
- the other packages can be moved along the transverse path towards the central plane of the machine. The reserve location can then be refilled from the main rail 514 or 516.
- the arrangement in accordance with Figure 1B operates in essentially the same way.
- the machine 600 according to Figure 1B has a central path B and transverse paths Q, similar to those of the machine 510 according to Figure 1A.
- the central path B is extended beyond the machine end E2 and joins with a rail 628.
- the transverse paths Q are connected with the respective main rails 624, 626.
- the full packages coming from the group of roving frames are therefore moved into the creel of the spinning machine via the rail 628 (delivery rail) and are distributed via the central path B to the transverse paths Q (that is to the spinning positions).
- the package carrier is ejected from the transverse path to the main rail 624 or the main rail 626 and is carried away from the spinning machine via one of these main rails.
- reference numeral 513 indicates full packages for delivery to spinning positions 21, 21′, and empty tubes are indicated with the reference numberal 11.
- the ring spinning machine has at one end a drive head 9 and at the other end an end head 10, there being two rows 7 of spinning positions 21, 21′ on respective machine sides.
- the longitudinal central axis of the spinning machine is indicated with the reference numeral 6.
- a single main rail 14 extends along both machine sides and around the end head 10, and one or more package transport trains 38 can be arranged on this transport rail.
- Each train 38 comprises compartments 4 joined together by links at 5 such that each compartment 4 can carry a package 513 or an empty carrier 11.
- the link joints between the compartments 4 are required so that each package transport train 38 can travel around curved rail sections, for example at the end head 10.
- a package transport train 38 arriving from the transport installation and loaded with packages 513 is arriving at the upper left part of the Figure, travelling in the direction of the arrow Z.
- the train 38 can be stopped first in a stand-by position until there is a need for replacement (at one or more of the spinning positions 21, 21′) of a reserve package 513′ which has been converted to an operating package 518 or 519 as will be further described subsequently.
- the train 38 is then moved under the control of an electronic control unit 440 within the machine itself (for example in the end head 9) to the region of a transverse support 16 at which a package changeover is required.
- a package 513 is unloaded from the train into the creel, for example by means of a travelling transfer carriage which is not shown in Figure 3.
- a suitable carriage is described in detail in a copending application filed approximately contemporaneously with the present application and claiming priority from German patent application No. 3910727 of 3 April 1989. The full disclosure of that copending application is incorporated in the present application by reference. One embodiment taken from that application will be described subsequently with reference to Figure 13.
- the train is moved under the control of the unit 440 to one of the return devices 8 provided at the ends of the rows 7 of spinning positions.
- the devices 8 comprise transverse supports 16′ similar to the transverse supports 16 but designed for conveyance of empty carriers 11 outwardly from the central conveying path B towards the main rail 14.
- Loading of the empty train 38 is carried out in that the compartments 4 are successively brought into alignment with one of the transverse supports 16′ whereby in each case the first available empty carrier 11 is replaced in the empty train compartment.
- the train 38 is then moved through one step in order to bring the next compartment 4 into alignment with the relevant support 16′.
- the next empty carrier 11 is moved to the return device 8 and therefore is available for loading of the next empty compartment 4 when that compartment is brought into alignment with the support 16′.
- FIG 2 shows a diagrammatic representation of a portion of the creel of a ring spinning machine operating in accordance with Figure 1A and Figure 3.
- the creel comprises vertical posts 530 supporting transverse beams 532 which in turn carry short rail sections 534 forming the transverse paths Q of Figure 1A.
- each rail section 534 normally carries three package carriers 36 supporting roving packages at various stages of unwinding.
- the packages 513′ at the outer end of the rail section 534 are reserve packages which normally have not yet been set in use to supply spinnable strand to the spinning positions 21, 21′ associated with the respective rail section 534.
- the other two packages 518, 519 carried by a rail section 534 will be working (or operating) packages supplying respective strands 22 to the spinning positions 21, 21′.
- the innermost package 519 on a rail section 534 should be in a more advanced stage of unwinding than the other operating package 518 so that the innermost package 519 is emptied first and becomes simply an empty support tube as indicated with the reference numberal 11.
- Figure 2 also indicates diagrammatically a train 38 carrying full packages 513 to replace reserve packages 513′ which have been moved inwardly of the creel into an operating position as immediately described above. Further additionally, Figure 2 shows diagrammatically the return device 8 by means of which empty tubes 11 can moved from the belt 15 outwardly at right angles to the central longitudinal plane 6 of the machine for return to the train 38 (as indicated by the empty tube 11 shown in dotted lines in Figure 2) when the train 38 has been emptied of full packages 513.
- An arrangement for performing such a return operation will be described in further detail with reference to further Figures of this specification.
- the central path B ( Figure 1A) is made up of two sections 15 arranged parallel to each other in the longitudinal direction of the machine.
- Each path section 15 can extend over the complete length of the machine to take up package carriers 36 from the respective transverse rails 534 adjoining thereon.
- a return device 8 can be provided for each path section 15 as diagrammatically indicated by the dotted lines in Figure 2.
- each path section then delivers the empty tubes 11 received thereby to its own respective return device at which they are sent back to the train.
- the return devices 8 are preferably arranged close to the drive head or the other end head of the machine so that the transport trains do not hinder access to the spinning position during re-loading of package carriers onto the train. However, it would be possible in principle to arrange the return devices at intervals within the rows of spinning positions.
- each path section with its own return device 8.
- a preferred arrangement with a single return device for two path sections 15 is illustrated in Figure 4 in which the respective directions of movements of the packages and the carriers 36 have been indicated by arrows.
- the path sections 15 are joined at their ends remote from the single return device 8, and the latter is provided at a "free" end of one of these path sections.
- Package carriers 36 taken up by the other path section 15 can be brought onto the one path section for delivery to the return mechanism 8 by means of the join between the path sections at the opposite end of the machine.
- the embodiment in accordance with Figure 1B that is with distribution of full packages from the central path B, can also be adapted in accordance with this invention.
- the central path B can for example be arranged in path sections, as described with reference to the path sections in Figures 2, 3 and 4.
- the full packages can be delivered into the spinning machines over an end head (or a drive head) or via an additional transverse path corresponding to the transverse paths described with reference to the other Figures.
- FIG 5 shows schematically a further aspect of this invention.
- the spinning machine is again indicated with the reference numeral 510, only one end portion of the machine being indicated by the reference symbol EK.
- the machine has a central path B which for purposes of this aspect of the invention can either be formed as a single conveying section in accordance with the previously mentioned European patent applications or in the form of path sections in accordance with Figures 2, 3 and 4 of the present application.
- the spinning positions (not shown) have associated transverse paths Q and an additional transverse path QZ is provided for return of empty package carriers (or for infeed of full packages).
- a transport rail with two straight main rails 514, 516 and a curved rail section W extends around the spinning machine 510 and forms a guide path for a transport carriage TW which serves for delivery of packages from a flyer installation and for carrying empty package carriers back to that installation.
- each transverse path Q or QZ forms a "transfer interface" as schematically illustrated with the box having the reference numeral SS in Figure 5.
- the paths Q, QZ and B form an autonomously-operating and autonomously controlled conveying system for packages and package carriers taken over from the main transport system (represented in this case by the rails 514, 516 and the carriage TW).
- the control of this autonomously-operating system is effected by the control system MS of the machine 510, as indicated by the dotted line signal connection between this control MS and the conveying system QZ, Q, B in Figure 5.
- This signal connection operates with appropriate sensors and actuating devices (not shown in Figure 5, but subsequently described with reference to further figures) within the conveying system in order to effect control movements of the individual packages or package carriers within the autonomously-operating system.
- the main transport system (represented in Figure 5 by the rails 514, 516 and the carriage TW) is a portion of a complete conveying installation for the mill (not shown in Figure 5 but discussed subsequently with reference to Figures 14 and 15) and is controlled from a further (non- illustrated) control device. It is necessary to provide transfer means to effect transfer of packages or carriers between the main transport system and the autonomously-operating conveying system of the ring spinning machine 510. For this purpose, the following possibilities can be provided in a system according to Figure 5:
- a take-up conveyor 106 is provided in the form of a belt.
- This belt has a plurality of slots 107 ( Figure 8) in each of which two metal studs 110 per take-up element 111 engage.
- Element 111 can be made of a plastic material. The ends 112 of the element 111 snap over the belt 106.
- Each take-up element 111 has a holding bar 113.
- the creel of the spinning machine has a plurality of creel paths or creel rails 116 ( Figure 6) along which roving packages can be conveyed towards the longitudinal central path 106 of the machine (as described with reference to the preceding Figures).
- the innermost tube 117 ( Figure 8) on a rail 116 that is tube 117 closest to the central plane 105) becomes empty, this tube is pushed onto the holder bar 113 of the take-up element 111 aligned with the relevant path 116.
- a full package 121 can be directed onto the relevant rail 116 from a trolley train 120 travelling on the fixed rail 119, for example as shown in Figure 10.
- the train 120 has a plurality of holders 124 ( Figure 10) secured thereto each of which carries a package carrier 125 releasably engaged therewith by a sliding connection.
- the carriers 125 remain connected with the tubes carried thereby throughout the movements subsequently to be described in this specification.
- the respective tube 17 associated with that carrier bears windings of spinnable strand (for example roving) to make up a full package 121 ( Figures 10 and 11).
- spinnable strand for example roving
- a carrier 125 is released from a holder 124 of the train and a slider shoe defined by the limbs 126 ( Figure 10) engages with the rail 116 in the creel. It will be clear from Figure 6 that the orientation of the shoe defined by the limbs 126 is thereby caused to turn through an angle of 90 degrees.
- the empty tubes 117 are conveyed back to the train 120 via a return or connecting rail 129 arranged parallel to the rails 116.
- the return movement is performed by a pusher mechanism 130 including a pusher 131.
- This pusher mechanism 130 can move along a guide 132 parallel to the connecting path 129.
- the pusher 131 is activated to transfer the carrier 125 from the holding bar 113 onto the connecting path 129.
- the carrier 125 is moved along this path 129 and onto a rail section 135 of a rotating device 136 ( Figure 6).
- This rotating device 136 turns the rail section 135 in accordance with the arrow 137 and thereafter carries out a translational movement represented in Figure 6 by the arrow 138.
- This linear translational movement serves to engage the respective carrier 125 once more with a holder 124 of the train 120.
- the train 120 is held, for example, by means of an adjusting and retaining mechanism in the form of a gear wheel 141.
- the gear wheel 141 is operated to bring the train 120 into the next position ready for loading of the next holder 124.
- the belt 106 During transfer of empty tubes 117 from a rail 116 onto the holder bar 113, the belt 106 must be maintained stationary. After a predetermined number of empty tubes have been transferred to the receiving elements 111 of the belt 106, the belt (which is guided on and tensioned around diverter rolls 143) can be driven in the direction of the arrow 144 with a predetermined speed.
- the rotational axes of the diverter rolls 143 are preferably arranged in or near the central plane 105 of the machine so that the belt 106 can serve both longitudinal sides of the machine. This operation of the belt 106 is preferably initiated when the number of empty tubes 117 carried by the belt equals the number of holders 124 on the train 120 to be loaded.
- a take-up element 111 passes a sensor, for example a light barrier 145 ( Figure 6), which causes a reduction of the speed of the belt.
- An initiator 148 responding to the metal studs 110, causes stopping of the belt 106 at a suitable position to enable activation of the pusher mechanism 103 to transfer an empty tube 17 carried by the take-up element 111 onto the return rail 129.
- the belt 106 can be set in movement again until another tube 117 is brought into the appropriate position and the operation of the pusher mechanism can be repeated.
- the provision of a return mechanism dedicated specifically to the re-loading of the train can be advantageous in releasing the handling robot for performance of other functions such as monitoring the overall condition of the creel so as to determine whether another transport train loaded with full packages should "ordered" from the complete transport installation.
- the robot can patrol the creel during the period in which the "dedicated" return mechanism is reloading the transport train previously unloaded by the robot.
- the robot could also at this time transfer packages within the creel, for example along the rails 116 and/or from the rails 116 onto the belt 106 (where this operation is not performed simultaneously with the transfer of a full package into the creel).
- Figure 12 shows a part of a transport installation and a conveying system associated with a particular ring spinning machine RSM.
- the transport installation 201 is connected with the conveying system by means of a points unit 202.
- the conveying system associated with the ring spinning machine RSM comprises in this case a spur-rail 203 on which roving packages are delivered to the machine and empty tubes are carried away therefrom.
- the conveying system associated with the ring spinning machine comprises furthermore a closed circulation path 205 connectable by non-illustrated switching means with transverse conveying paths 206 in the creel.
- a points unit 204 is provided between the spur-rail 203 and the circulation path 205.
- the conveying system in the machine further comprises a transport belt 207 for taking up empty tubes from the transverse conveying paths 206, only two of which are indicated by way of example in Figure 12.
- the return station for returning empty tubes to the transport means is indicated at 208 and connects the transport belt 207 with the circulation path 205.
- the ring spinning machine RSM in Figure 12 is provided with an autonomously-operating control system, such as the electronic control unit MS in Figure 5 or the electronic control unit 440 in Figure 3.
- the control interface between the control system of a ring spinning machine and that of the remainder of the installation, in particular of the transport installation 201, preferably lies at the points unit 202 or at any rate at the points unit 204. That is, this control interface preferably lies on or at a transport section (spur-rail 203 or circulation path 205) leading only to the relevant machine (in this case the ring spinning machine RSM).
- the "control interface" referred to here is a location in the network at which control over movements of a transport unit or elements carried thereby is passed from one control means to another.
- Means must be provided for signal exchange with both control systems (that of the complete installation and also that of the ring spinning machine) so that the "transfer" of a transport unit (a train) between the two control systems can be monitored and/or registered by both control systems. Suitable arrangements will be described with reference to Figure 19.
- a second points position, with a respective spur-rail, could be provided in association with the other machine side (as indicated by a dotted line in Figure 12).
- the delivery path 205 is then not necessarily designed as a circulation path.
- a further transport rail (similar to the rail 201) could be provided at the other end of the machine RSM and could be connected with one or both machine sides over at least one spur-rail.
- a plurality of sensors are provided to monitor the transport system taken as a whole.
- a sensor 211 is provided immediately adjacent to the points unit 202 to register movement of a package train onto the spur-rail 203 from the transport installation and return of a train from the spur-rail 203 into the transport installation.
- a sensor 212 can be provided in the immediate neighbourhood of the points unit 204 to register movement of a train onto the circulation path 205 or departure of a train from that circulation path.
- a further sensor 213 can be provided at a position on the circulation path 205 representing a parking or a stand-by position for the train and a further sensor 204 can be provided at the tube return position 208 for purposes already generally described with reference to Figures 6 and 8.
- a plurality of roving packages are assembled into one transport unit (subsequently referred to as a "train") and are transported together within this unit to the ring spinning machine.
- a train transport unit
- the points unit 202 and 204 In order to move a train from the transport installation 201 into the conveying region of the ring spinning machine in a direction indicated by the arrow A in Figure 12, the points unit 202 and 204 must first be set in the appropriate condition and the ring spinning machine RSM must be in an operating condition such that packages from the train can be taken up within the creel.
- the points unit 202 and 204 are set by the control system allocated thereto as will subsequently be described with reference to Figures 13 to 20.
- the arrival of the train, and the number of roving packages carried thereby, is monitored by the sensor 211.
- a drive means (not illustrated in Figure 12) for moving the train along the circulation path 205 in the direction of the arrow B is then set in operation. Passage of the train through the points unit 204 is registered by the sensor 212, and points unit 204 is then reset so that the circulation path 205 is closed and separated from the spur-rail 203.
- the newly-arrived train moves then into the parking or stand-by position, and this is registered by the sensor 213.
- the sensor 213 is adapted to register the number of roving packages remaining on the train when it arrives in the parking position.
- the train will immediatly be re-loaded with empty tubes by way of the return device 208, the points unit 204 will be reset so as to connect the circulation path 205 once again with the spur-rail 203, and the train now loaded with empty tubes will be returned into the transport installation 201.
- the number of remaining roving packages is determined by the sensor 213.
- the individual circulations can be carried out at intervals adjustable between zero and fifty hours. The period of these intervals can advantageously be adjusted in dependence upon the demand for new material in the creel. However, a basic interval can be defined and this basic interval can apply until the number of roving packages still carried by the train falls below a level representing the average demand per circulation. The interval can then be shortened.
- the parking interval can be eliminated and the train can immediately be sent in a further circulation as soon as the number of packages remaining thereon has been established by the sensor 203.
- the conveyor belt 207 is set in operation in the direction of the arrow C in order to convey the empty tubes successively to the return station 208.
- the arrival of the empty tubes at that station is detected by the sensor 214.
- the return station conveys the individual empty tubes back to the train, for example as described with reference to Figures 6 to 11.
- the points unit 204 is reset and a signal is sent to the control system for the complete installation.
- the train is moved in the direction of the arrow D out of the conveying region associated with the individual ring spinning machine back into the complete transport installation 201.
- the machine RSM can call for a new train of roving packages from the complete installation.
- the present application is not concerned with the design or operation of a handling robot for handling packages or package carriers at the machine.
- a detailed description of such a robot can be found in the copending application referred to above. A part of that description will however be repeated here in order to demonstrate the interrelationship of the robot with the package or package carrier moving system provided in and controlled by the machine, and the possible use of the robot to return tubes to the train.
- a ring spinning machine comprises similarly formed spinning positions 21, 21′ (schematically illustrated) of uniform gauge.
- a package feed means 14 in the form of a rail
- Carriages 36 are suspended from this rail by means of rollers 35 and are arranged at uniform spacing along the rail.
- the individual carriages 36 are joined by means of a rod 37 (indicated only schematically) to form a package transport train or trolley 38.
- Each carriage 36 carries below the rail 14 a tube 13 suspended vertically therefrom and wound with roving 22 to form a package.
- the rod 37 also carries a motor 39 which engages the rail 14 by way of a friction wheel 40.
- the current supply to the motor 39 is effected in a manner indicated only schematically by way of a current take-up 41 which engages a bus 42 extending along the machine.
- the bus is energised with a suitable supply voltage.
- the motor 39 is connected by way of a control lead 43 (indicated in dotted lines) to an electronic control 44.
- the control lead 43 passes in manner subsequently to be described via contacts 77, 78 from the train 38 onto a tube transfer carriage 20.
- further electrical assemblies which will also be described subsequently, are also connected to the electronic control unit.
- the motor 39 can be selectively switched on and off.
- the rod 37 is provided with joints 45 having vertical pivot axes in order to enable a movement of the train around curved sections of the rail 14.
- Empty tube support elements 47 are located on the conveyor belt 15 with uniform spacing thereon. Empty tubes 11 can be suspended from these elements 47 with vertically disposed longitudinal axes of the tubes in order to be conveyed to an empty tube return station 48. This station removes tubes 11 arriving at an end of the conveyor belt 15 from their carrier elements 47 and conveys them back to the carriages 36 of the transport train 38, which in the meantime has been emptied of its full packages (this is indicated by the dotted arrow 49).
- the empty tube return station 48 is served in the illustrated embodiment by the same transfer carriage 20 which moves the tubes 13, in a manner to be subsequently described, onto the empty tube conveyor 15.
- the movement of the conveyor belt 15 is discontinuous so that the belt can be stopped temporarily at any desired position.
- the spinning positions are arranged in pairs 21, 21′ with the positions of a pair being arranged next to each other.
- the transverse supports 16 extend parallel to each other in a creel.
- Each transverse support 16 carries in a row extending from the rail 14 to the conveyor belt 15 in the following sequence: - a reserve tube 13′ fully wound with roving 22, - a first working tube 18 completely or partly wound with roving 22, and - a second working tube 19 partly wound with roving 22 or empty (unwound).
- These tubes are arranged at uniform spacing along the respective transverse support 16.
- the tubes 13′, 18, 19 are mounted from below on the transverse support 16 by way of suitable support elements.
- a tube transfer carriage 20 is arranged for movement in the longitudinal direction 23 of the machine on these rails 50, for example by means of rollers.
- the carriage 20 can for example be supported by means of rollers 51 on the rail pair 50.
- Two rods 52 extend from the part 20 ⁇ of the carriage 20 to the front portion 20′ which is arranged above one of the transverse supports 16.
- the rods 52 carry fork-shaped tube gripping means 29 which can be brought into gripping engagement with the tubes 13′, 18, 19 below the front portion 20 ⁇ (being illustrated in this condition).
- Electromagnets 53 which are also controlled by the electronic control unit 44 (dotted line) when suitably supplied with current, enable withdrawal of the tube gripping means (previously brought into engagement with the tubes 13′, 18, 19) against the force of the sping 17 so that these means are no longer in engagement with the relevant tubes.
- An entrainment means 54 extends forwardly from the front portion 20 ⁇ of the carriage 20 and carries slidably an entrainment rod 56 extending parallel to the transverse supports 16 in a transverse bore 55. Normally, the entrainment rod 56 is extended by a compression spring 57 into the entrainment position apparent from Figure 13, in which it extends in front of entrainment abutments 58 secured to the rod 37. Each abutment 58 is associated with a respective carriage 36 being positioned exactly relative to its associated carriage.
- An electromagnet 59 which is also connected to the electronic control unit 44 (dotted line) when suitably supplied with current draws the entrainment rod 56 against the bias generated by the spring 57 through a distance such that the entrainment rod 56 comes out of engagement with the corresponding entrainment abutment 58.
- a transverse moving device 31 is provided on the rear portion 20′ of the carriage 20.
- This device comprises transverse shifting rolls 60 which can also be suitably driven under the control of the electronic control unit 44 (dotted line) and which are rotatably mounted on the rearward portion 20′.
- the device further comprises a transverse carriage 61 arranged between the rolls 60 and movable thereon in the transverse direction.
- the carriage 61 comprises the above-mentioned shifting chambers 12 and the rods 52 which are reciprocable in the longitudinal direction 23 of the machine.
- a lifting and lowering means 32 (indicated in dotted lines) can also be arranged on the transverse carriage 61.
- the rods 32 and the tube gripping means 29 connected therewith are liftable and lowerable within predetermined limits not only reciprocably in the direction of the arrow 62 but also in directions at right angles to the plane of the drawing.
- the illustrated ring spinning machine operates in the following manner:
- each transverse support 16 carries in a row one full reserve tube 13′, a completely or partially full working tube 18 and partially full or empty (unwound) working tube 19.
- the roving 22 is guided from the operating tube 19 to the spinning position 21 located to the right of the transverse support 16, while the roving 22 from the middle operating tube 18 is guided to the spinning position 21′ provided to the left of the transverse support 16.
- This guidance of the roving 22 changes over on the occasion of each of the subsequently described tube shifing operations.
- the working tubes 19 carry on average approximately half as much material as the working tubes 18 so that when a working tube 19 has been unwound the associated second working tube 18 is still approximately half full.
- the tube transfer carriage 20 can be moved along the rail path 50 to the relevant transverse support 16 under the control of the electronic control unit 44 which can be operated by the hand or automatically. This movement is effected by setting the motor 39 in operation so that the transport train 39 is moved along rail 14 while the transfer carriage 20 is carried along by way of the respective abutment 58 and the entrainment rod 56.
- a light barrier 63 is mounted on the entrainment member 54 and a light beam 64 from this barrier works together with a reflector 65 provided on every second spinning position 21′.
- the electronic control unit 44 receives a signal via the control lead, indicated in dotted lines, on the basis of which the motor 39 can be stopped.
- the tube transfer carriage 20 is then located in an exactly determined position for the required tube shifting operation.
- the electronic control unit 44 now causes movement of the rods 52 outwardly so that the tube gripping means 29 engage the tubes 13′, 18, 19 below the front portion 20 ⁇ of the carriage 20 and possibly by way of the lifting and lowering means 32 cause a slight lifting or lowering so that they are released from the associated transverse support 16.
- a further tube gripping means 19′ which extends to a position below the rail 14, and which is also connected with the rods 52, grips and moves in a corresponding manner the fully wound tube 13 which is aligned with the relevant transverse support 16. This tube 13 is thereby released from the associated suspended carriage 36.
- the conveyor belt 15 Before this operation is carried out, the conveyor belt 15 must have been moved in the direction of the arrow f to a position such that (in addition to the tube gripping means 29, 29′) a vacant tube support element 47 is located in alignment with the relevant transverse support 16.
- the conveyor belt 15 When considering the illustration in Figure 13, therefore, the conveyor belt 15 must be moved through one pitch of the support elements to enable this condition to be achieved.
- the transverse carriage 61 is now moved through one tube pitch in the direction of the arrow 62 drawn in full lines.
- the empty (unwound) working tube 19 possibly following an additional operation of the lifting and lowering means 32, is transferred to the adjoining tube support element 47.
- the now half full working tube 18 is shifted into the position vacated by the removed working tube 19
- the reserve tube 13′ is shifted into the position vacated by the working tube 18 and the fully wound tube 13 is shifted into the position vacated by the former reserve tube 13′.
- the rods 32 are thereupon withdrawn by energization of the electromagnets 53 and the transverse carriage 61 is moved back in the direction of the arrow 62 (drawn in dotted lines) into its starting position. A package change-over has thus been completed.
- the motor 39 is now set in operation again by the electronic control unit 44. Since the package 13 aligned with the front portion 20 ⁇ of the carriage 20 has been transferred onto the transverse support 16, there is no longer a tube on the associated suspended carriage 36. Thus, a spring biased feeler 66 which is pivotably mounted in the front portion 20 ⁇ of the carriage 20, can be so turned in the direction of the arrow indicated on the feeler 66 that a contact 67 is closed. This contact is also connected with the electronic control unit 44 by a control lead indicated by dotted lines. In this way, the extension of the entrainment rod 56 outwardly is temporarily blocked.
- the transport train 38 therefore moves at first independently of the carriage 20 in the direction of the arrow P. Only when the next package of the transport train 38 passes into the region of the front portion 20 ⁇ of the carriage 20, does the feeler 66 again come into contact with the roving 22 so that the contact 67 reopened.
- the electronic control unit 44 then sends a switching-off signal for the electromagnets 59 whereupon the spring 57 can reextend the entrainment rod 56 so that it passes into a position in front of the third abutment 58 considered from the right in Figure 13.
- the tube transfer carriage is moved from spinning position pair to spinning position pair until all of the tubes 13 wound with roving 22 and carried by this transport train 38 have been used up (transferred into the creel). Then, at the end of the machine as indicated at 49, the empty tubes 11 are successively suspended onto the emptied carriages 36 of the transport train 38, whereupon the train 38 can be returned to the transport network and from there to a roving frame where it is again loaded with fully wound tubes (packages). For the purposes of returning the empty tubes 11 to the train 38, the tube transfer carriage 20 can again be used. For this purpose, the shifting mechanism on the carriage is operated in the reverse sense to that described to move empty tubes along an additional (return) rail at a train re-loading station.
- connection of the motor 39 by way of the control lead 43 to the electronic control unit 44 can be ensured in practice by arranging an electrical control contact 77 in the end portion of the entrainment rod 56.
- the control contact 77 comes in to electrically conducting engagement with an opposing contact 78 secured to the entrainment abutment when the extended entrainment rod 56 comes into engagement with the associated entrainment abutment 53.
- an electrical connection (which is not illustrated in detail in Figure 13) is effected between the electronic control unit 44 and the electrical motor 39 on the basis of which the electrical motor 39 receives the required stop and start signals at the right instant.
- the individual opposing contacts 78 which are mounted on respective entrainment abutment 58 are connected by non-illustrated leads within the rod 37 to motor 39.
- the package transport train 38 is not self-driven.
- the tube transfer carriage 20 can carry along the package transport train 38 by means of a friction roll or a gear wheel (for example gear 141 in Figures 6 and 11). It is then possible to arrange for movement of the tube transfer carriage 20 relative to the package transport train 38.
- a motor (not shown) on the carriage 20 drives the friction roll or the gear wheel and can operate as a servomotor.
- a sensor can be provided to detect whether the holder on the train is carrying for example a suspension element 36 as shown in Figure 2.
- a re-load instruction can be provided to the shifting mechanism, on the carriage, which shifts at least one empty tube along the return rail at the re-loading station and onto the train. Thereupon, the motor moves the package transport train 38 through one position and the next empty tube 11 can be conveyed back onto the package transport train 38.
- An initiating means for causing the carriage to perform a package shifting operation can comprise a sensor, which has a sensing range corresponding to the tube length, to respond to the presence of the strand 22 leading to the guide rod.
- a sensor which is directed to the presence of the strand 22 on the inner working tube.
- Another form of a sensing means, providing the initiating means involves sensors 120 ( Figure 13A) which preferably are arranged in pairs to detect the diameter of the roving package on the inner package (that is the package nearest the central plane of the machine).
- An effective operating procedure lies in moving the tube transfer carriage 20 alone, without the package transport train 38, along the rails and determining by means of the above-mentioned sensors those rails 16 at which a package change is required.
- This data is stored in the electronic control unit 44 and transmitted if necessary to a central machine control.
- a package transport train 38 can be directed to the ring spinning machine from the transport network between the ring spinning section and the roving frame section.
- the tube transfer carriage 20 can couple to the front end of the package transport train 38 at the first creel rail 16 at which a transfer operation is required (for example by means of a non-illustrated entrainment lever, or by means of a gear wheel). Fully wound tubes can then be directed from the package transport train 38 successively onto the creel rails 16 at which a change operation is required and which have previously been registered and stored in the databank of the electronic control unit 44 and/or the machine. When the last fully wound tube 13 is reached on the package transport train 38, the tube transfer carriage 20 can again transmit a signal to the central machine control indicating that the train 38 no longer carries any fully wound tubes. The re-loading operation can then be initiated in accordance with which the tube transfer carriage 20 is guided to the rail serving for the re-loading operation and the conveyor belt 15 is set in operation.
- the package transport train 38 (loaded for example with sixty fully wound tubes 13) is guided by means of suitable switching link out of the transport network onto the transport suspension rail 14 and is positioned along the first sixty creel rails 16.
- the tube transfer carriage 20 now transfers from the package transport train 38 those fully wound tubes 13 which lie in alignment with rails 16 at which a package change operation is required. As soon as this section of sixty creel rails 16 has been served, the tube transfer carriage 20 can move the package transport train 38 to the next following section.
- the package transport train 38 now no longer contains a continuous row of fully wound packages 13.
- a sensor of the tube transfer carriage 20 can establish automatically the positions on the package transport train 38 at which fully wound tubes 13 are still present. This can be effected as the carriage 20 moves past the train 38.
- the carriage 20 then serves all rails 16 within this section which already have a fully wound package 13 aligned with them and which are in need of a package change operation.
- the tube transfer carriage 20 can cause continued movement of the package transport train 38 (for example by means of a gear wheel) until a fully wound tube 13 comes into alignment with the relevant rail 16.
- This mode of operation is only possible if the innermost working packages (those which in the course of the package changing operation will be transferred onto the removal conveyor in a central region of the machine) have all been unwound to a predetermined extent. This minimum unwinding is such that all of these innermost packages can be taken up by the removal conveyor without causing collision (interference) with adjacent portions of the machine while they are located on the central conveyor. In this mode of operation, not all of these innermost packages will be fully unwound at the time of the package transfer. Certain remnant windings will left on at least some of the packages removed by the central conveyor.
- a sensor for example infrared or light barrier should be provided on the tube transfer carriage 20 and should be directed towards the space provided for an empty tube on the removal conveyor 15. If an empty tube 11 is located at the relevant position on this conveyor, then no further tube may be transferred onto the relevant transverse path.
- the tube transfer carriage has two functions to fulfill, namely
- the tube transfer carriage could perform firstly the operation in accordance with previously quoted point b) without presence of a package transport train. In this way, an empty space is created at the outer end of the creel, that is of the relevant transverse rail 16.
- the tube transfer carriage can perform the movement in accordance with point a) above after carrying out the movement in accordance with point b).
- the tube transfer carriage 20 can store a signal indicating the necessity to perform a movement in accordance with point a).
- one such robot can be integrated into the package conveying apparatus of the machine itself.
- This apparatus further comprises the creel rails (acting as guides and temporary supports), the central (receiving) conveyor and (possibly) a train re-loading mechanism (this is not necessary where the robot itself performs the re-loading operation).
- the other robot then acts as a mere interface between the transport means and the conveying apparatus of the machine.
- Such a robot could be adapted to serve a plurality of machines (with interlinked rail systems for the "interface” robot).
- a robot of this type would not necessarily have a rail system of its own, but could run on the main transport rails attaching itself (for example) to the "head" of a train when the latter reaches a specific machine.
- Timing of the changeover operation in relation to the "running time” of an individual package is very important.
- the central conveyor cannot accept packages of remnant windings above a certain diameter.
- the robot performing transfer onto the removal conveyor can therefore be provided with a sensor (for example as shown in Figure 13A) which prevents a transfer when the diameter of the inner package on the rail is above a predetermined limit (even if the transfer has been "signalled” by some separate means).
- this sensor is also used to initiate a transfer from the innermost working position to the removal conveyor.
- Transfer to the removal conveyor is not necessarily "linked" to transfer of a new reserve package into the creel. Due to the long running time of feed packages in a ring spinning machine (more than 30 hours), there will be plenty of time to replace a former reserve package which has been converted into a working package.
- the creel should, however, then be arranged to permit spinning of material fed from a working package located (temporarily) in the reserve position.
- a transfer into the creel necessitates the availability of a fresh reserve package, which is not under the sole control of the machine.
- Transfer within the creel can be carried out under the control of the machine together with its associated robot. Where these transfers are not simultaneous, the need for a transfer into the creel could (for example) be signalled by a sensor responsive to the presence of absence of a package in the reserve position. It is not necessary to provide two separate robots in order to operate in this way.
- a single robot may be selectively operable in two modes, one mode enabling transfer of packages within the creel and the other mode enabling transfer of a package into the creel.
- the embodiment shown in Figure 13 is based on an arrangement in which the train is brought into alignment with a rail to be supplied with a fresh package.
- the (or a) robot is separately movable and controllable
- the presence of the train (transport means) at the time of a transfer into the creel is not necessary.
- the train could, for example, be delivered to a predetermined station relative to the machine, and the handling robot (or at least the "interface” robot) could be required to "fetch" a package from this station as and when necessary.
- This robot could even carry its own (small) store of packages to reduce the need for frequent return to the station.
- This station could of course also provide the station at which empty tubes (or remnant packages) are reloaded onto the train.
- the system could, for example, be arranged to operate so that a robot first "patrols" the creel and performs transfers within the creel, and then performs replacement runs (between the train at the predetermined station and the vacated reserve positions within the creel).
- Figure 14 shows a mill installation with a single roving frame F and four ring spinning machines RS1 or RS2, RS3 and RS4.
- a practical mill installation which comprises several roving frames and a large number (for example 10 to 20) of ring spinning machines.
- the principles proposed by this invention are, however, independent of the size of the mill installation and in a very large installation the machines could be grouped so that each group of ring spinning machines is served by packages from a predetermined roving frame as illustrated in Figure 14.
- the roving frame F is connected with all four ring spinning machines via a rail network SN for transport roving packages.
- This network is indicated only diagrammatically in Figure 14 but in any event it will normally include a buffer section P.
- the layout has already been illustrated in principle in US patent specification No. 3828682 and more modern variants of this arrangement have been shown in European patent specification Nos. 311995 and 323400.
- Figure 14 and the patent specifications mentioned immediately above are concerned primarily with questions of material flow.
- two essential components of the material flow should be mentioned, namely flow of roving packages in the direction from the roving frame to the ring spinning machine and the flow of empty package carriers in the direction ring spinning machine to the roving frame.
- a complete roving package can be considered to comprise a package support and a body of windings of spinnable strand, the latter being processed in the spinning machine to produce a yarn.
- sufficient empty package supports must be available in the complete installation to enable continuation of the strand (roving) formation process in the roving frame at the time roving packages are being delivered to the individual ring spinning machines.
- Figure 15 illustrates the same installation considered this time with regard to the flow of signals and data processing rather than in terms of material flow.
- a control unit AS is provided for the transport installation, and an individual control unit is provided for each individual machine.
- the control unit for the roving frame is indicated at SF and those of the ring spinning machines are indicated by the reference symbols RSS1, RSS2, RSS3 and RSS4.
- the control units of the individual machines are connected with the installation control unti AS for exchange of data in both directions.
- Figure 16 shows schematically the section SNR of the rail network SN running past the ends of the ring spinning machines, together with one of those machines (the machine RS1 by way of example).
- This machine has associated therewith a circulation path UB as already generally described with reference to Figure 12.
- Circulation path UB is connected with the network section SNR by way of a spur-rail SB and two points units W1, W2.
- the curved rail sections at the end of the circulation path have been diagrammatically illustrated as straight line sections.
- a train can be brought onto the rails associated with the ring spinning machine RS1 via the spur-rail SB and can be returned to the installation via that spur-rail or, for example, by way of a second spur-rail SP1 indicated in dotted lines.
- FIG. 17 The construction of a train is illustrated diagrammatically in Figure 17 which also shows a very short length of the rail section SNR.
- the train itself consists of elongated members 400 of rectangular section joined by joint elements 402.
- Each member 400 and each joint 402 carries a pin 404 on which a roving package or carrier for a roving package can be connected with the member or with the respective joint.
- the packages or package carriers hang freely downwardly from these pins 404, suitable connections for this purpose having been described already in Figures 8 to 11.
- Each joint 402 is also connected with a U-shaped yoke 406 and each limb of the yoke has at its free end a freely rotatable wheel in the form of a roller 408. These wheels roll on suitable running surfaces of the rail network and transfer the weight of the train to these rails.
- a complete train can comprise any desired number of members 400 coupled together by joints 402 as described above. The joints simultaneously provide coupling units and vertical pivot axes so that the train can travel around curved sections of the rail network.
- Figure 17 also shows a suitable drive for use in the rail network SN.
- This drive comprises a plurality of friction roller assemblies one of which is illustrated at 410 in Figure 17.
- the assembly 410 consists of a motor 412 and a pair of friction rolls only one of which 416 can be seen in Figure 17.
- the friction rolls 416 are connected by respective shafts 414 with the motor 412.
- the wheels are so arranged that they engage respective opposed side surfaces of the members 400 and joints 402 when these elements lie directly underneath the motor 412.
- a friction wheel drive operating on this principle is shown in US patent specification No. 4769982.
- One assembly 410 is also schematically illustrated in Figure 16 which further shows an energy supply for the motor 412 and a selectively operable switch S to enable supply of energy from the supply Q1 to the assembly 410 and to interrupt that supply.
- the switch S is operable from the control unit AS ( Figure 15) by way of a signal lead SL.
- Each individual assembly 410 can therefore be controlled by the installation control unit AS.
- Figure 18 shows the yoke 406 once again together with its roller pair 408 and a part of a joint 402.
- the yoke 406 (on the corresponding train) is not, however, this time moving along the rail network SN but on a rail SU of the circulation path UB.
- the train On this circulation path, the train is not driven by friction roll assemblies 410, but by a chain conveyor 418 extending parallel to the path UB.
- the chain elements carry a strip 420 which is in frictional engagement with one of the rolls 408.
- the chain conveyor 418 is set in motion along the path UB and a train is standing on the rail SU, then the movement of the chain conveyor, acting via the strips 420, causes rolling of the wheels 408 and therefore movement of the train.
- the chain conveyor 418 is also indicated schematically in Figure 16 and there in particular in connection with two drive motors 422 which can be controlled by the control unit RSS1 of the relevant ring spinning machine.
- the movement of the train along the circulation part UB is therefore under the direct control of the spinning machine itself.
- the creel of the machine shown in Figure 16 has a plurality of transverse rails QS extending at right angles to the longitudinal direction of the machine above the spinning positions. There is one such rail for each pair of adjacent spinning positions, although only three such rails per machine side have been illustrated in Figure 16 in order to avoid cluttering the drawing.
- the machine RS1 also comprises an endless conveyor belt FB extending in the longitudinal direction of the machine and drivable by way of a motor 424. This motor is also controllable from the control unit RSS1.
- Belt FB is provided with take-up elements as shown at 111 in Figure 9.
- Each transverse rail QS ( Figure 16) has two free ends one of which faces outwardly towards the circulation path UB and the other of faces inwardly towards the conveyor belt FB.
- each transverse rail QS is aligned with the holder bar 113 ( Figure 9) of a respective take-up element associated therewith. This basic position of the belt FB will be subseqently be explained further in association with Figure 20.
- the transfer of a roving package from a train running on the circulation path into the creel of the spinning machine could be controlled and monitored by the machine control unit RSS1 acting in response to sensors on a transfer carriage accordng to Figure 13 or acting in response to sensors built into the machine itself. This is not, however, strictly necessary.
- the transfer could be initiated, for example, by human operators by setting of "flag" at the end of a transverse rail QS which has to be supplied with a new roving package.
- the unwinding of a roving package in order to deliver spinnable strand to a spinning position is carried out only relatively slowly and a complete unwinding operation lasts, for example, between 10 and 60 hours (or in some cases even longer) depending upon the yarn count to be spun. Accordingly, it is a relatively easy task for the operating personnel to patrol the machine periodically and to set the appropriate flags.
- the machine RS1 shown in Figure 16 is fitted for return of the empty tubes to the train with an additional rail ZS ( Figures 16 and 20) which is not associated with any of the spinning positions. Instead, it is provided with a return device indicated by the symbol RV in Figure 16 operating for example as already described with reference to Figure 6.
- the device RV is under the control of the control system RSS1 of the relevant machine.
- the departure of a train from the buffer P ( Figure 14) to a selected ring spinning machine (for example the machine RS1) is initiated by the installation control unit AS ( Figure 14) and is carried out under the control of that central control unit AS up to the point at which the train passes the points unit W1 ( Figure 16) corresponding to the points unit 202 in Figure 12, for the relevant ring spinning machine.
- the installation control AS sends signals to the switches S ( Figure 16) of the appropriate assemblies 410 in order to effect movement of the train out of the buffer P and onto the spur-rail SP ( Figure 16).
- the departure of such a train is, however, effected only after the central installation control AS has received a "call" signal from the corresponding ring spinning machine (in this case, the machine RS1).
- the control unit RSS1 of the individual machine will ensure that the points unit W2 ( Figure 16, corresponding to the points unit 204 in Figure 12) has being set to a condition enabling the train to pass from the spur-rail onto the circulation path UB ( Figure 16, corresponding to the circulation path 205 in Figure 12).
- the motors 422 ( Figure 16) of the chain conveyor 418 have not yet been set in motion, because there is no train on the circulation path UB at that stage.
- the installation control AS can set the points unit W1 (202) to enable the train to move into the spur-rail SP (203).
- This spur-rail is made so short in relation to the length of the train that the leading end of the train passes over the points unit W (204) and into the circulation path UB (205) before the trailing end of the train has left the last drive assembly 410 preceding the points unit W1 (202).
- the arrival of the leading end of the train on the spur-rail SP is registered by a sensor Sa ( Figure 19) and is reported to the machine control RS1.
- This machine control sets the chain conveyor 418 in operation so that when the leading end of the train has passed across the points unit W2 it will be engaged by the strip 420 ( Figure 18). The train will then be drawn onto the circulation path UB by the chain conveyor 418.
- the sensor Sa reports the passage of the trailing end of the train past that sensor to the machine control RSS1 which passes this report onto the central installation control AS.
- the points unit W1 (201) can then be reset by the installation control ES so that the rail section SNR of the rail network SN is recompleted for movement of trains to other ring spinning machines connected to that section.
- a second sensor Sb is provided adjacent the points unit W2 (204).
- the passage of the trailing end of the train past this sensor is also reported to the machine control unit RSS1, whereupon the points unit W2 can be set by the machine control to close the circulation path UB.
- This report could of course also be used as the basis for the sending of a "train arrived" signal to the central installation control AS.
- the machine control RSS1 Upon despatch of a train back into the installation, the machine control RSS1 must first send a "ready signal" to the central installation control AS.
- the installation control AS can then set the points unit W1 (202) to the spur-rail SB before a "despatch signal” is sent back to the machine control unit RSS1.
- the machine control then sets the points unit W2 (204) to the spur-rail SP (203) and switches the chain conveyor 418 into reverse so that the train is moved back over the spur-rail SP until it comes into an engagement with at least one of the friction roller assemblies 410.
- the sensor Sa ( Figure 19) reports the departure of the train from the spur-rail SB to the machine control unit RSS1 which passes this report on to the central control AS.
- the points unit W1 can then be reset onto the network SN.
- the "sensor” Sa can for this purpose (if necessary) be formed as a group of individual sensor elements.
- each individual machine control unit (for example control RSS1, Figure 16) is preferably provided with means to enable detection of the condition of a train temporarily associated with that ring spinning machine.
- condition of a train refers in this connection to the presence or absence of roving packages or roving package carriers on the holders of the train.
- the number of loaded holders can be detected, or the number of empty holders can be detected.
- the former method is preferred for use in accordance with this invention.
- the determination of the condition of a train can also be carried out at various points of time.
- the condition could, for example, be detected immediately before despatch of the train and could be reported via the machine control unit RSS1 to the installation control unit AS.
- the condition of the train is detected upon arrival of the train at the machine and the tube return operation (still to be described) is controlled in such manner that (as far as possible) the number of empty tube returned to the train is equal to the number of roving packages brought by the train upon its arrival at the machine.
- FIG. 19 An arrangement of sensors suitable for performing a counting operation is diagrammatically illustrated in Figure 19.
- a second sensor Sc is associated with the previously described sensor Sb, the output signals of these two sensors being illustrated schematically in Figure 21.
- the horizontal axis represents time, while output voltage of the sensor is represented on the vertical axis.
- the output of sensor Sb goes, for example, high and the output remains in this condition until the trailing end of the train has passed this sensor (the sensor responds, for example, to the elements 400 shown in Figure 17).
- the sensor Sc responds in a similar manner to the individual packages carried by the train so that for each such package a signal pulse is generated by this sensor Sc.
- the output signals of the sensors Sb, Sc are delivered to a counter 430 ( Figure 19) which can only count the pulses delivered from the sensor Sc while the signal voltage of the output of sensor Sb remains high. The number of counted pulses is then reported to the machine control unit RSS1.
- Sensors Sb and Sc can, for example, be designed as light barriers with the sensor Sc responding, for example, to the upper end of the tube, which (on arrival of the train) carries windings of spinnable strand.
- Sub-operation 2 loading of the creel
- the individual transfer operations from the train into the creel are not necessarily initiated or monitored by the machine control unit RSS1. They may be manually initiated, or they may be initiated by a semi-autonomous robot (carriage 20, Figure 13).
- the return of the empty tubes does however stand under the direct control of the machine control unit. This return operation can thus be carried out in a rational manner if the machine control unit RSS1 periodically receives information regarding the condition of the train. The required information depends upon the selected tube return procedure. It would be possible, for example, to return empty tubes to the train before all roving packages have been transferred into the creel.
- the machine control unit RSS1 must for this purpose be provided with information regarding the presence of vacant holders on the train. Preferably, however, the return of empty tubes to the train is only initiated when all roving packages have been transferred into the creel. In that case, the machine control unit RSS1 must at least be supplied with information as to the fact that the train has been emptied.
- the "loading rate" per unit time can at least be influenced by the machine control RSS1 because this unit determines the movements of the train along the circulation path UB (205).
- the machine control unit could (for example) as suggested in German specification No. 3601832) maintain the train continuously in movement along the circulation path UB.
- this requires a very high expenditure of energy without any assurance that the delivery of a roving package into the creel is necessary on any given circulation.
- the train is not maintained in continuous movement along the circulation path UB, but the chain conveyor 418 is set periodically in operation in order to effect each time a complete circulation of the machine.
- the chain conveyor 418 is then stopped until the next circulation is initiated.
- the train preferably again stands in the parking position previously referred to. This is so arranged in relation to the machine that it does not prejudice access to the spinning positions.
- this parking position is located next to the additional rail ZS ( Figure 20, corresponding to rail 208 in Figure 12 and rail 18 in Figure 3) so that the parking position also serves as a starting position for the return of tubes to the train.
- the machine is therefore preferably provided at least with means to detect the presence of the train in the parking position.
- the number of occupied holders on the train is detected upon arrival of the train in the parking position and is exploited to control the intervals between two successive circulations. In this way, it is possible to avoid a situation in which the train "sits" for a long period in the parking position when the holders of the train are occupied only by a number of roving packages which is inadequate to fulfill the demand for such packages on the next succeeding circulation.
- Optimisation of the creel loading procedure of this kind can be carried out in various ways.
- the system should at least be arranged so that when the number of occupied holders on the train falls below the minimum number, the intervals between circulations are kept short in order to empty the train completely as rapidly as possible.
- the machine control RSS1 could, however, be so arranged that it performs a continual optimisation of the intervals between circulations in dependence upon the average demand for roving packages and the number of still occupied holders on the train. For this purpose, the number of roving packages delivered to the creel and/or the number of still-available roving packages on the train could be detected at each circulation.
- a sensor group comprising at least two sensor elements Sd and Se are provided at the parking position and are connected to a counter (not shown) in a manner similar to the sensors Sb and Sc described with reference to Figure 19.
- One of these sensors for example sensor Sd, also operates to stop the train in the parking position in that a signal change at the output from this sensor in response to the trailing end of the train is used to switch off the chain conveyor 418 by way of the machine control unit RSS1.
- the machine control unit RSS1 In order to control the return operation, the machine control unit RSS1 must be provided with information regarding the presence/absence of an empty tube at the return location of the conveyor belt Fb. It must also have information regarding the presence/absence of an unoccupied holder 404 ( Figure 17, see also holder 124 in Figure 10 and holder 124.1 in Figure 11) at a receiving position on the circulation path UB. In order to derive this required information, the machine is provided with a further sensor Sf ( Figure 20) located in a predetermined relation to the outer end of the additional rail ZS and reacting to the presence of a holder 124 ( Figure 10) or 124.1 ( Figure 11) within its sensing field. The necessary relationship of the sensor Sf to rail Zs depends upon the structure of the return device RV (compare Figures 6 and 7 and the relevant descriptions of the return motions involved therein).
- Sensor Sf can comprise a light barrier. If necessary, this sensor can be formed by a group of sensing elements, one element of the group responding to the holder (124 or 124.1) and a second element of the group responding to the presence/absence in this holder of a slider shoe defined by the limbs 126 ( Figures 10 and 11).
- the train After occupation of a space (holder) in the train by a tube (slider shoe) transferred thereto by the return device RV, the train must be moved relative to the rails ZS ( Figure 20) in order to bring a further receiving position (holder) into the required relationship relative to the additional rail ZS to take up a further tube (slider shoe).
- the occupation of a space (holder) on the train can be reported to the machine control unit RSS1 by the return device RV and/or by the sensor Sf, whereupon the chain conveyor 418 can again be set in motion in order to move the train relative to the machine.
- the train must then be stopped again when a free space (holder) is located in the previously mentioned receiving position.
- the abutment AN itself is movable relative to the circulation path UB between an operating position, where it can come into contact with a holder so as to hold the train, and a withdrawn position where it is unable to exert any influence upon the movement of the train.
- the extension/withdrawal of the abutment AN is effected automatically, for example by way of a mechanical linkage with the return device RV or via an individual motor controlled, for example, directly from the machine control unit RSS1.
- the same effect could, of course, be achieved if the abutment AN is normally held in its operation position by a locking device which is released upon occupation of a previously free space (holder) on the train.
- the abutment AN is then automatically forced back from its extended position as soon as the train begins to move under the action of the continuously operated chain conveyor 418. As soon as the now occupied holder 404 has moved away from the receiving position, the abutment AN could be forced by mechanical bias back into its extended position and the locking device could be re-actuated to hold it there until the next holder has been re-loaded.
- the sensor Sf reports whether the holder now located in the receiving position is or is not already occupied. If the holder is already occupied, for any reason beyond the control of the machine control unit itself, then the train must be set in motion again until a vacant holder has been located in the receiving position.
- the tube return operation should only be initiated by the machine control unit RSS1 when the train is ready to receive slider shoes ( Figures 10 and 11) with empty tubes thereon. Due to the previously mentioned relationship between the parking position and the tube return position, this ready state of the train is ensured when the train is standing in the parking position and is not carrying any roving packages; this condition can be detected by the sensors Sd and Se ( Figure 20).
- This first criterium is not however alone sufficient because the control system cannot ensure either complete occupation of the holders on the train at the time of arrival of the train on the machine conveying system, or the continued presence of all slider shoes (empty tubes) delivered by the train into the creel.
- the tube return operation is broken off when the number of slider shoes (with or without empty tubes) returned to the train equals the number of these elements carried by the train at the time of its arrival on the machine conveying system.
- the counting of the occupied spaces (holders) on the train by the sensors Sb and Sc ( Figure 19) at the time of arrival of the train is therefore used by the machine control system RSS1 as a control criterium for the tube return procedure.
- the tube return procedure must also be broken off when there are no further slider shoes on the central conveyor belt FB.
- the machine control unit RSS1 can be so arranged that it determines the number of transfer operations carried out by the return device RV and compares this with the number of occupied spacers (holders) on the train at the time of its arrival. By this means, the loss of a tube (slider shoe) within the machine can be detected. In this case, at the time of despatch of a train back into the transport installation, the machine control unit RSS1 can send an appropriate "tube missing" signal to the installation control AS, thereby facilitating the further processing of this train within the rail network SN ( Figure 14).
- a "required number" of occupied spaces (holders) on the train could be established (for example from case to case by the central control unit AS or by the installation designer, for example in the form of a predetermined "standard quantity").
- the machine control unit RSS1 can then detect missing slider shoes or tubes by counting at the time of arrival of the train and can report this to the central control unit AS at the time of train arrival or at the time of despatch back into the installation network.
- sensors are available to detect unoccupied spacers (holders) on the train and to report these to the machine control unit RSS1, which in turn can report them to the central installation control AS.
- the central conveyor belt FB should itself be used as a temporary store for the empty tubes until they are to be returned to the train.
- the positioning of an empty tube (slider shoe) in the transfer position on the belt must therefore be carried out by controlled movements of the belt itself.
- a "basic position" is defined for the conveyor belt in which each holder bar 113 ( Figure 9) is aligned with a predetermined transverse rail QS, that is the holder bars 113 are not randomly associated with the transverse rails.
- This basic position can be indicated by a suitable "marking" on the conveyor belts and can be detected by a corresponding sensor provided in the machine. This marking and the sensors will now be explained in somewhat further detail.
- the conveyor belt FB Upon initiation of a tube return procedure, the conveyor belt FB is set in motion out of this basic position by actuation of the motor 424 ( Figure 16). The motion of the conveyor belt FB is continued until a sensor determines that a slider shoe 124, 124.1 stands in the transfer position. The motor 424 is then stopped until the return device RV or sensor Sf ( Figure 20) has reported that a return operation has been carried out successfully. The movement of the conveyor belt FB is then repeated until a further slider shoe has been located in the transfer position. The procedure itself has repeated until the return operation is broken off in accordance with the previously described criteria. The motor 424 is then again set in operation in order to bring the conveyor belt FB back into its basic position.
- the system does not, however, ensure that upon termination of a tube return operation, all spaces on the conveyor belt FB have been vacated.
- a sensor must therefore be provided to respond to the presence of a slider shoe or a tube on the conveyor belt FB after termination of the return procedure.
- This sensor is preferably provided in the neighbourhood of the transfer position and serves at the same time as a further check that in the course of an individual return operation, each slider shoe (tube) previously positioned in the transfer position has in fact been moved off the holder bar 113 ( Figure 9) at least onto the intermediate rail ZS ( Figure 20).
- This sensor Sh can, for example, be formed by a sensor responding to the securing means 110 ( Figure 9) by which the element 111 is secured to the conveyor belt.
- the spacing between the sensors Sh and Sg must be so selected that at (the crawl speed of the conveyor belt), the holder bar 113 ( Figure 9) carrying the slider shoe 125 ( Figure 10, 11) detected by the sensor Sg is located at the transfer position when the sensor Sh next responds to the presence of an object within its sensing field.
- a sensor Si responds to the presence of a slider shoe 125 on the conveyor belt FB after completion of an individual return operation or after termination of a return procedure.
- the corresponding output signal from the sensor Si effects immediate stopping of the conveyor belt FB and sets of an alarm in order to draw the attention of the machine operator to this defective condition.
- the defect must be attended to by the personnel.
- the basic position of belt FB is detected by the sensor Sh acting in conjunction with sensor Sj.
- Sensor Sj responds (as in the case of the sensor Sh) to the securing means 110 ( Figure 9) of a receiving element 111.
- two additional "receiving elements" 111 are secured to the conveyor belt FB with a spacing corresponding to the spacing between the sensors Sh and Sj. The spacing is preferably smaller than the spacing between two neighbouring transverse rails QS.
- the conveyor belt FB is located in its basic position when this pair of "receiving elements" 111 stands in alignment with the respective sensors Sh and Sj.
- a further sensor Sk of the same type can be provided in order to detect (together with a sensor Sh) the approach of the conveyor belt to its basic position.
- the motor 424 ( Figure 16) can then be switched to crawl operation in order to move the belt into the said basic position.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
Description
- This invention relates to a conveying system for moving packages or package carriers in and adjacent a textile machine, in particular a ring spinning machine. The invention is intended particularly for use in combination with overhead conveyor, for example of the type shown in German patent specification No. 3601832.
- In our European patent application No. 88116282 of 1 October 1988 (corresponding with US patent application No. 07/259249 of 18 October 1988 and Japanese patent application No. 63-255026), and also in our European patent application No. 89101255 of 25 January 1989 (corresponding with US patent application No. 07/308405 of 9 February 1989 and Japanese patent application No. 1-27730), we have described a conveying system for packages of spinnable strand (roving or sliver) with a path for the packages or their carriers extending longitudinally of the spinning machine between the rows of spinning positions. Both these applications also show a transport means for transporting packages to a spinning machine and transporting empty package carriers from the spinning machine.
- It is an object of the present invention to further develop the system shown in the above-mentioned applications.
- In a first aspect, the invention provides a conveying system for packages of spinnable strand with a path for packages or their carriers extending longitudinally of the spinning machine between the rows of spinning positions. This first aspect is characterised in that the packages or their carriers are moved in a direction (as viewed in plan) transverse to the longitudinal axis of the machine (and preferably at right angles to the longitudinal axis of the machine) both for delivery of packages or their carriers into the said path extending longitudinally of the machine and also for removing of packages or carriers from that path.
- The longitudinal path (in the central region of the machine) preferably comprises at least two sections associated with respective rows of spinning positions. Each section can extend over the complete length of the row of spinning positions associated therewith, and the sections can be joined at one end so that only one infeed or removal position is required.
- In a second aspect, the invention relates to a conveying system for packages of spinnable strand with a path for the packages of their carriers extending longitudinally of the spinning machine between the rows of spinning positions and further paths extending transverse to the longitudinal axis of the machine above the spinning positions for holding of packages during supply of spinnable strand to the spinning positions. This aspect of the invention is characterised in that the packages are moved into the transverse paths by way of the longitudinal path.
- The second aspect of the invention can be combined with the first aspect, that is the packages can be moved into the longitudinal path in a direction transverse to the longitudinal axis of the machine and can then be moved out of the longitudinal path into respective transverse paths. However, in an arrangement according to this second aspect, the longitudinal path in the central region of the machine could be extended beyond one end of the machine to enable infeed of packages into the machine over the aforementioned end thereof.
- In a third aspect, the invention provides a transport system for packages of spinnable material or carriers therefor with a transport means for delivering packages to a spinning machine and/or for carrying away package carriers from a spinning machine characterised in that the machine is provided with an autonomously operating controllable system for moving the packages or their carriers within the machine or a region associated with the machine. Preferably, at least one transfer interface position is provided between the transport means and the autonomously operating movement system of the machine and means is provided to transfer packages or their carriers at this interface position.
- This third aspect of the invention may be combined with the first aspect so that all movements of the packages or their carriers at interface locations between the transport means and the autonomously operating movement system are effected in directions transverse to the longitudinal axis of the machine. However, this is not essential to the third aspect of the invention. The interface may be located between a transport network and a trail leading directly to the machine.
- The third aspect of the invention is closely related to the control arrangement provided for the complete transport network into which the individual spinning machine must be integrated. In a further aspect, therefore, the invention is concerned with an installation for delivering packages of spinnable material to a spinning machine, and in particular to control systems for such an installation.
- It is well known that a group of ring spinning machines in a spinning mill can be supplied with packages of roving via a transport system in the form of a rail network (in particular in the form of an overhead rail network). For this purpose it is known to load the roving packages onto carriers which are assembled to form "train" for transport via the transporting system. A train of this sort can be moved directly into the creel of a ring spinning machine (for example in accordance with a principle set out in United States patent specification No. 3828682), or the train can be caused to travel around the ring spinning machine while roving packages are transferred as necessary from the train into the creel, for example in accordance with the principle set out in German specification No. 3601832).
- As long as spinning mill personnel is available at the time of a package change in the creel (at least for the purpose of monitoring the changeover procedure), then various compromises can be envisaged with regard to the control system for the complete installation. However, this no longer applies when the installation is intended to run completely automatically, for example during an unmanned night shift or during weekend working. The designer of the automated installation must assume that the package changeover procedure can be completed without human intervention and he must provide a corresponding control system.
- In designing a system of this type, a basic decision has to be made at an early stage, namely where will the "intelligence" (information processing capacity) be provided in the system. It would be possible, for example to provide each train (each vehicle) with intelligence, so that the train is able to carry out in a self-sufficient manner those "transport tasks" allocated to it. A solution of this type is, however, not attractive for transport of roving packages via a rail network to a group of ring spinning machines because many trains have to be provided even in a relatively small installation. The costs of the computing capacity and the maintenance of the system would therefore be relatively high if, for example, each train had to be provided with its own individual microprocessor.
- In a further possibility, all of the intelligence of the system is located in a central computer which then controls the complete transport system including movements within the machines. The computing capacity of an "all knowing" processor of this kind would however have to be very large and the transmission of the required data from all parts of the installation to the central computer would raise considerable problems in an installation linking roving frames with ring spinning machines.
- Accordingly, in accordance with a further aspect of the present invention, and especially in combination with the third aspect (autonomously-operating movement system in the individual machine) already mentioned above, a spinning machine is provided with an autonomously-operating control system for controlling the movements of packages within a predetermined region of the network allocated to that machine. This solution enables both a rational distribution of the total intelligence of the system and also the exploitation of computing capacity which has to be provided in any event in a modern spinning machine. The solution also provides relatively short communication paths between the control system and the elements which have to be controlled thereby.
- This fourth aspect of the invention therefore provides a spinning mill installation comprising at least one group of spinning machine and transport equipment for transporting packages or package carriers to or from the spinning machines. A control means is provided for the transport equipment. Each spinning machine of the group is provided with its own control means and for each spinning machine a respective interface is defined between the control of the transport equipment and the control of the machine itself. On the "machine side" of this control interface, movements of the packages or their carriers are determined by the machine control. On the "transport equipment side" of this control interface, movements of the packages or their carriers are determined by the transport system control.
- Means are preferably provided to signal the transfer of a transport unit (a train) from the transport equipment control to the machine control and vice versa. Signalling of this transfer is preferably effected first to the machine control and then from the machine control to the transport equipment control. Means are also preferably provided to prevent transfer of a transport unit from one control means to the other before the control means which is required to take up effective control of the transport unit as it passes over the interface has declared itself ready to perform this function (emission of a readiness signal).
- The complete installation is preferably so arranged that a transport unit which, by crossing a particular interface, has moved into the control region of a given machine will preferably remain in that control region until all packages carried by that unit have been transferred therefrom.
- Furthermore, the arrangement is preferably such that a transport unit which has conveyed packages to a spinning machine also carries empty package carriers (tubes) from this spinning machine back into the transport network. The spinning machine control is then designed both for the control of the delivery of the packages for processing in the spinning positions (loading of the creel) and also for controlling the return of the empty package carriers to the transport unit.
- In order to ensure an ordered flow of package carriers in the complete installation, a counting procedure can be provided at each spinning machine in order to count the number of packages delivered from the installation on a particular transport unit, the machine control then normally ensuring the return of a corresponding number of empty carriers to the transport unit. If this is not possible for any given reason, a corresponding signal can be sent from the machine control means to the transport equipment control means so that the latter is informed regarding the "missing material".
- The various aspects of the invention will now be explained in further detail with the aid of the Figures of the drawings, in which:
- Figure 1A shows a plan view of an end portion of a ring spinning machine together with a roving package conveying system in accordance with one or both or the previously mentioned European patent applications,
- Figure 1B shows an end portion of a ring spinning machine with a roving package conveying system which operates in accordance with the same principle as the arrangement shown in Figure 1 but with reversed directions of movement for the packages and their carriers,
- Figure 2 shows a perspective perspective, schematic representation of part of the creel of a ring spinning machine in accordance with Figure 1A but with a new type of central conveying path for the empty package carriers,
- Figure 3 shows schematic a plan view of a modification of the arrangement according to Figure 2,
- Figure 4 shows an illustration similar to Figure 2 but with additional details of a further developped system,
- Figure 5 shows a plan view for use in explanation of the principle involved in the third aspect of the invention as discussed above,
- Figure 6 shows a partial plan view of a ring spinning machine with a return mechanism for returning package carriers to a trolley-train having holders for such package carriers,
- Figure 7 shows a plan view of package carrier having an orientation different to that shown in Figure 6,
- Figure 8 shows a partial side view of a belt serving as take-up path located near the central longitudinal plane of the machine and having receiving means mounted thereon for taking up empty packages,
- Figure 9 illustrates the arrangement shown in Figure 8 viewed from the right-hand side of that Figure but without the empty package shown in Figure 8,
- Figure 10 shows a vertical section taken on the lines I-I in Figure 6,
- Figure 11 shows a vertical section taken on the lines II-II in Figure 7,
- Figure 12 shows a schematic plan view of the junction region between a ring spinning machine and a transport system serving that machine,
- Figure 13 shows a schematic plan view of the creel of a ring spinning machine together with a package handling robot and package transport train, and Figure 13A shows a detail of a sensor suitable for this robot,
- Figure 14 shows a schematic plan view of a spinning mill installation which is to be controlled in accordance with the fourth aspect of the invention,
- Figure 15 shows a schematic representation of a control arrangement for the installation in accordance with Figure 14,
- Figure 16 shows a detail from the installation in accordance with Figures 14 and 15,
- Figure 17 shows a schematic isometric representation of a train and a drive means for moving the train within the transport installation,
- Figure 18 shows a schematic representation in section of a part of the train together with a second drive means for moving the train in the region of a ring spinning machine,
- Figure 19 shows a further plan view of the junction region between the transport installation and the ring spinning machine with an arrangement of sensors suitable for a control system in accordance with the fourth aspect of the invention,
- Figure 20 shows a diagrammatic plan view of an arrangment of sensors suitable for controlling return of empty package carriers from a central conveyor path within the machine to a transport unit for transporting those packages back into the transport network, and
- Figure 21 shows a signal diagram for further explanation of the arrangements shown in Figures 19 and 20.
- The structure and mode of operation of a
ring spinning machine 510 andpackage conveying system 512 in accordance with Figure 1A have been described in the previously mentioned European patent applications and will not be repeated here in detail. - The conveying system is in the form of a suspension conveyor and comprises two
main rails ring spinning machine 510. Thismachine 510 is provided with a central conveyor path B which extends in the longitudinal direction of the machine between two rows of spinning positions (not shown). At one end E1 of themachine 510, the path B is extended by arail 518 which serves for carrying away empty package carriers. - Each
main rail rail main rail - The arrangement in accordance with Figure 1B operates in essentially the same way. The
machine 600 according to Figure 1B has a central path B and transverse paths Q, similar to those of themachine 510 according to Figure 1A. The central path B is extended beyond the machine end E2 and joins with a rail 628. The transverse paths Q are connected with the respectivemain rails main rail 624 or themain rail 626 and is carried away from the spinning machine via one of these main rails. - Further detail of an arrangement in accordance with Figure 1A will now be provided in conjunction with the illustration in Figure 3. In that Figure,
reference numeral 513 indicates full packages for delivery to spinningpositions reference numberal 11. The ring spinning machine has at one end adrive head 9 and at the other end anend head 10, there being tworows 7 of spinningpositions - In this case, a single
main rail 14 extends along both machine sides and around theend head 10, and one or more package transport trains 38 can be arranged on this transport rail. Eachtrain 38 comprisescompartments 4 joined together by links at 5 such that eachcompartment 4 can carry apackage 513 or anempty carrier 11. The link joints between thecompartments 4 are required so that eachpackage transport train 38 can travel around curved rail sections, for example at theend head 10. One possible form of transport train for use in accordance with this invention will subsequently be described by way of example with reference to Figure 17. - In the illustration according to Figure 3, a
package transport train 38 arriving from the transport installation and loaded withpackages 513 is arriving at the upper left part of the Figure, travelling in the direction of the arrow Z. Thetrain 38 can be stopped first in a stand-by position until there is a need for replacement (at one or more of the spinning positions 21, 21′) of areserve package 513′ which has been converted to anoperating package train 38 is then moved under the control of anelectronic control unit 440 within the machine itself (for example in the end head 9) to the region of atransverse support 16 at which a package changeover is required. There, apackage 513 is unloaded from the train into the creel, for example by means of a travelling transfer carriage which is not shown in Figure 3. A suitable carriage is described in detail in a copending application filed approximately contemporaneously with the present application and claiming priority from German patent application No. 3910727 of 3 April 1989. The full disclosure of that copending application is incorporated in the present application by reference. One embodiment taken from that application will be described subsequently with reference to Figure 13. - As soon as at least several, and preferably all,
compartments 4 of the transport train have been emptied of full packages, the train is moved under the control of theunit 440 to one of thereturn devices 8 provided at the ends of therows 7 of spinning positions. Thedevices 8 comprisetransverse supports 16′ similar to the transverse supports 16 but designed for conveyance ofempty carriers 11 outwardly from the central conveying path B towards themain rail 14. - Loading of the
empty train 38 is carried out in that thecompartments 4 are successively brought into alignment with one of the transverse supports 16′ whereby in each case the first availableempty carrier 11 is replaced in the empty train compartment. Thetrain 38 is then moved through one step in order to bring thenext compartment 4 into alignment with therelevant support 16′. Preferably, at the time of loading of the first mentionedempty carrier 11 into acompartment 4, the nextempty carrier 11 is moved to thereturn device 8 and therefore is available for loading of the nextempty compartment 4 when that compartment is brought into alignment with thesupport 16′. - As soon as the
train 38 has been re-loaded with empty carriers, it is returned to the transport system, as indicated in Figure 3 at the upper right-hand corner by the arrow P. - Figure 2 shows a diagrammatic representation of a portion of the creel of a ring spinning machine operating in accordance with Figure 1A and Figure 3. The creel comprises
vertical posts 530 supportingtransverse beams 532 which in turn carryshort rail sections 534 forming the transverse paths Q of Figure 1A. When the machine is in operation, eachrail section 534 normally carries threepackage carriers 36 supporting roving packages at various stages of unwinding. Thus, thepackages 513′ at the outer end of therail section 534 are reserve packages which normally have not yet been set in use to supply spinnable strand to the spinning positions 21, 21′ associated with therespective rail section 534. The other twopackages rail section 534 will be working (or operating) packages supplyingrespective strands 22 to the spinning positions 21, 21′. Theinnermost package 519 on arail section 534 should be in a more advanced stage of unwinding than theother operating package 518 so that theinnermost package 519 is emptied first and becomes simply an empty support tube as indicated with thereference numberal 11. - When the
innermost package 519 has been unwound to the stage of anempty tube 11, all threepackage carriers 36 on therail section 534 can be moved inwardly. Theempty tube 11 is thereby moved onto a conveyor belt diagrammatically indicated at 15 and representing the central path B of Figure 1A. The previously mentionedreserve package 513′ is then used to supply strand to the spinning position previously supplied from the innermost package 519 (which has now being reduced to anempty tube 11 to be carried away on the belt 15). - Figure 2 also indicates diagrammatically a
train 38 carryingfull packages 513 to replacereserve packages 513′ which have been moved inwardly of the creel into an operating position as immediately described above. Furthermore, Figure 2 shows diagrammatically thereturn device 8 by means of whichempty tubes 11 can moved from thebelt 15 outwardly at right angles to the central longitudinal plane 6 of the machine for return to the train 38 (as indicated by theempty tube 11 shown in dotted lines in Figure 2) when thetrain 38 has been emptied offull packages 513. An arrangement for performing such a return operation will be described in further detail with reference to further Figures of this specification. - In the embodiment in accordance with Figure 2, the central path B (Figure 1A) is made up of two
sections 15 arranged parallel to each other in the longitudinal direction of the machine. Eachpath section 15 can extend over the complete length of the machine to take uppackage carriers 36 from the respectivetransverse rails 534 adjoining thereon. In this case, areturn device 8 can be provided for eachpath section 15 as diagrammatically indicated by the dotted lines in Figure 2. - As will be apparent from the diagrammatical illustration in Figure 3, it would easily possible to provide four central path sections associated with respective machine sides and leading to respective ends of the machine, each path section having associated therewith a
respective return device 8. Each path section then delivers theempty tubes 11 received thereby to its own respective return device at which they are sent back to the train. Thereturn devices 8 are preferably arranged close to the drive head or the other end head of the machine so that the transport trains do not hinder access to the spinning position during re-loading of package carriers onto the train. However, it would be possible in principle to arrange the return devices at intervals within the rows of spinning positions. - However, it is not necessary to provide each path section with its
own return device 8. A preferred arrangement with a single return device for twopath sections 15 is illustrated in Figure 4 in which the respective directions of movements of the packages and thecarriers 36 have been indicated by arrows. Thepath sections 15 are joined at their ends remote from thesingle return device 8, and the latter is provided at a "free" end of one of these path sections.Package carriers 36 taken up by theother path section 15 can be brought onto the one path section for delivery to thereturn mechanism 8 by means of the join between the path sections at the opposite end of the machine. - The embodiment in accordance with Figure 1B, that is with distribution of full packages from the central path B, can also be adapted in accordance with this invention. The central path B can for example be arranged in path sections, as described with reference to the path sections in Figures 2, 3 and 4. The full packages can be delivered into the spinning machines over an end head (or a drive head) or via an additional transverse path corresponding to the transverse paths described with reference to the other Figures.
- Figure 5 shows schematically a further aspect of this invention. The spinning machine is again indicated with the
reference numeral 510, only one end portion of the machine being indicated by the reference symbol EK. The machine has a central path B which for purposes of this aspect of the invention can either be formed as a single conveying section in accordance with the previously mentioned European patent applications or in the form of path sections in accordance with Figures 2, 3 and 4 of the present application. The spinning positions (not shown) have associated transverse paths Q and an additional transverse path QZ is provided for return of empty package carriers (or for infeed of full packages). - A transport rail with two straight
main rails machine 510 and forms a guide path for a transport carriage TW which serves for delivery of packages from a flyer installation and for carrying empty package carriers back to that installation. - The outer end of each transverse path Q or QZ forms a "transfer interface" as schematically illustrated with the box having the reference numeral SS in Figure 5. At least within this group of transfer interfaces SS, the paths Q, QZ and B form an autonomously-operating and autonomously controlled conveying system for packages and package carriers taken over from the main transport system (represented in this case by the
rails machine 510, as indicated by the dotted line signal connection between this control MS and the conveying system QZ, Q, B in Figure 5. This signal connection operates with appropriate sensors and actuating devices (not shown in Figure 5, but subsequently described with reference to further figures) within the conveying system in order to effect control movements of the individual packages or package carriers within the autonomously-operating system. - The main transport system (represented in Figure 5 by the
rails ring spinning machine 510. For this purpose, the following possibilities can be provided in a system according to Figure 5: - 1. An individual switching device can be provided at each end of a transverse path Q, or QZ, this switching device being adapted to create a temporary connection between the respective transverse path and the transport carriage TW,
- 2. a travelling switching device can move around the machine 510 (for example with the transport carriage TW) in order to create selective connections between the carriage and a selected transverse path (this possibility is described in the copending application mentioned above), and
- 3. a package or package carrier handling device (a handling robot) can travel around the machine in order to effect transfer at a selected interface SS. The handling device could, for example, be integrated into the carriage TW but could also be provided in association with the
machine 510 and could be controlled by the machine control system MS in Figure 5. - In the arrangement illustrated in Figure 5, it is assumed that the interface between the autonomously-operating conveying region of the machine and the conveying system controlled by the complete installation lies at the ends of the transverse paths of the machine itself. This is not, however, essential. An alternative arrangement (in which a rail section directly associated with the ring spinning machine to carry the transport train TW is integrated into the autonomously-operating system of the ring spinning machine itself) will subsequently be described with reference to Figures 12 to 20. Before that, however, a suitable form of return device for use in systems according to Figures 1 to 5 will be described with reference to Figures 6 to 11.
- In Figure 6, the central longitudinal plane of the machine is indicated at 105, and a take-up
conveyor 106 is provided in the form of a belt. This belt has a plurality of slots 107 (Figure 8) in each of which twometal studs 110 per take-upelement 111 engage.Element 111 can be made of a plastic material. The ends 112 of theelement 111 snap over thebelt 106. Each take-upelement 111 has a holdingbar 113. - The creel of the spinning machine has a plurality of creel paths or creel rails 116 (Figure 6) along which roving packages can be conveyed towards the longitudinal
central path 106 of the machine (as described with reference to the preceding Figures). When the innermost tube 117 (Figure 8) on a rail 116 (that istube 117 closest to the central plane 105) becomes empty, this tube is pushed onto theholder bar 113 of the take-upelement 111 aligned with the relevant path 116. At the same time, or thereafter, afull package 121 can be directed onto the relevant rail 116 from atrolley train 120 travelling on the fixedrail 119, for example as shown in Figure 10. Suitable arrangements for performing this operation have already been referred to above and will not be described here again. Before the new full package is moved onto the creel rail 116, the operating packages on that rail (including the previous reserve package which has now been converted to an operating package) are also moved along the creel path 116 in a direction towards thecentral plane 105. - The
train 120 has a plurality of holders 124 (Figure 10) secured thereto each of which carries apackage carrier 125 releasably engaged therewith by a sliding connection. Thecarriers 125 remain connected with the tubes carried thereby throughout the movements subsequently to be described in this specification. At the time of transfer of acarrier 125 into the creel, the respective tube 17 associated with that carrier bears windings of spinnable strand (for example roving) to make up a full package 121 (Figures 10 and 11). By conversion from a reserve package to an operating package, the spinnable strand is gradually unwound from the relevant package and delivered into an associated spinning position as already described above. - In the course of transfer of a
full package 121 from thetrain 120 onto a creel path 116, acarrier 125 is released from aholder 124 of the train and a slider shoe defined by the limbs 126 (Figure 10) engages with the rail 116 in the creel. It will be clear from Figure 6 that the orientation of the shoe defined by thelimbs 126 is thereby caused to turn through an angle of 90 degrees. - The
empty tubes 117 are conveyed back to thetrain 120 via a return or connecting rail 129 arranged parallel to the rails 116. The return movement is performed by a pusher mechanism 130 including apusher 131. This pusher mechanism 130 can move along aguide 132 parallel to the connecting path 129. After anempty tube 117 with itscarrier 125 has been aligned with the connecting path 129, thepusher 131 is activated to transfer thecarrier 125 from the holdingbar 113 onto the connecting path 129. Thereafter, thecarrier 125 is moved along this path 129 and onto arail section 135 of a rotating device 136 (Figure 6). - This
rotating device 136 turns therail section 135 in accordance with thearrow 137 and thereafter carries out a translational movement represented in Figure 6 by thearrow 138. This linear translational movement serves to engage therespective carrier 125 once more with aholder 124 of thetrain 120. During this movement, thetrain 120 is held, for example, by means of an adjusting and retaining mechanism in the form of agear wheel 141. When theholder 124 has been reloaded with anempty tube 117, thegear wheel 141 is operated to bring thetrain 120 into the next position ready for loading of thenext holder 124. - In accordance with an embodiment illustrated in Figure 11 and (diagrammatically) in Figure 7, it is not essential to rotate the slider shoe defined by the
limbs 126 through 90 degrees in transferring a full package into the creel. For this purpose, the opening in the slider shoe receiving the rail 116 is not oriented in the direction of travel of the train 102 during movement of the train along the spinning machine (in accordance with the arrangement shown in Figure 10), but is oriented at right angles to the direction of movement of the train (Figure 11). In this case, aturning mechanism 136 in accordance with Figure 6 can be eliminated since the slider shoe can be returned to a holder 124.1 (Figure 11) of the train by a simple linear movement along the return rail section 129 (Figure 6). - During transfer of
empty tubes 117 from a rail 116 onto theholder bar 113, thebelt 106 must be maintained stationary. After a predetermined number of empty tubes have been transferred to the receivingelements 111 of thebelt 106, the belt (which is guided on and tensioned around diverter rolls 143) can be driven in the direction of the arrow 144 with a predetermined speed. The rotational axes of the diverter rolls 143 are preferably arranged in or near thecentral plane 105 of the machine so that thebelt 106 can serve both longitudinal sides of the machine. This operation of thebelt 106 is preferably initiated when the number ofempty tubes 117 carried by the belt equals the number ofholders 124 on thetrain 120 to be loaded. - In the course of its movement towards the return rail 129, a take-up
element 111 passes a sensor, for example a light barrier 145 (Figure 6), which causes a reduction of the speed of the belt. Aninitiator 148, responding to themetal studs 110, causes stopping of thebelt 106 at a suitable position to enable activation of the pusher mechanism 103 to transfer an empty tube 17 carried by the take-upelement 111 onto the return rail 129. When this has been completed, thebelt 106 can be set in movement again until anothertube 117 is brought into the appropriate position and the operation of the pusher mechanism can be repeated. - After a complete rotation of the
belt 106, allempty tubes 117 will have been transferred from the belt, whereupon a signal can be generated causing thetrain 120 with thosetubes 117 to be returned into the transport installation. This signal can also be transmitted to a central control system. Further details of an appropriate control system will subsequently be described in association with Figures 12 to 21. It should first be mentioned, however, that the return mechanism described with reference to Figure 6 is not essential to the present invention. As described in the copending application previously mentioned, where transfer of full packages into the creel is effected by a travelling switching or transfer device (handling robot) the return of empty tubes to the train can be effected by the same robot. - However, the provision of a return mechanism dedicated specifically to the re-loading of the train can be advantageous in releasing the handling robot for performance of other functions such as monitoring the overall condition of the creel so as to determine whether another transport train loaded with full packages should "ordered" from the complete transport installation. For this purpose, the robot can patrol the creel during the period in which the "dedicated" return mechanism is reloading the transport train previously unloaded by the robot. The robot could also at this time transfer packages within the creel, for example along the rails 116 and/or from the rails 116 onto the belt 106 (where this operation is not performed simultaneously with the transfer of a full package into the creel).
- However, it will not normally be desirable to permit the robot to perform transfer from a creel rail to the
central belt 106 during the period of a re-loading operation (onto the train), because at this time thebelt 106 has to be moved under the control of the machine control system to bring empty tubes to the return rail 129. The coordination of the return operation with simultaneous transfer of empty tubes from the creel rails onto thebelt 106 will normally prove to be extremely difficult except by introducing undesirable delays in the performance of the train re-loading operation. - Figure 12 shows a part of a transport installation and a conveying system associated with a particular ring spinning machine RSM. The
transport installation 201 is connected with the conveying system by means of apoints unit 202. The conveying system associated with the ring spinning machine RSM comprises in this case a spur-rail 203 on which roving packages are delivered to the machine and empty tubes are carried away therefrom. The conveying system associated with the ring spinning machine comprises furthermore a closed circulation path 205 connectable by non-illustrated switching means with transverse conveyingpaths 206 in the creel. Apoints unit 204 is provided between the spur-rail 203 and the circulation path 205. As in the case of the previous embodiments, the conveying system in the machine further comprises atransport belt 207 for taking up empty tubes from the transverse conveyingpaths 206, only two of which are indicated by way of example in Figure 12. The return station for returning empty tubes to the transport means, for example, in the form of a transport train, is indicated at 208 and connects thetransport belt 207 with the circulation path 205. - The ring spinning machine RSM in Figure 12 is provided with an autonomously-operating control system, such as the electronic control unit MS in Figure 5 or the
electronic control unit 440 in Figure 3. The control interface between the control system of a ring spinning machine and that of the remainder of the installation, in particular of thetransport installation 201, preferably lies at thepoints unit 202 or at any rate at thepoints unit 204. That is, this control interface preferably lies on or at a transport section (spur-rail 203 or circulation path 205) leading only to the relevant machine (in this case the ring spinning machine RSM). The "control interface" referred to here is a location in the network at which control over movements of a transport unit or elements carried thereby is passed from one control means to another. - Means must be provided for signal exchange with both control systems (that of the complete installation and also that of the ring spinning machine) so that the "transfer" of a transport unit (a train) between the two control systems can be monitored and/or registered by both control systems. Suitable arrangements will be described with reference to Figure 19.
- However, it is not necessary to feed the creel of a single ring spinning machine over only one single points unit. A second points position, with a respective spur-rail, could be provided in association with the other machine side (as indicated by a dotted line in Figure 12). The delivery path 205 is then not necessarily designed as a circulation path. In principle, a further transport rail (similar to the rail 201) could be provided at the other end of the machine RSM and could be connected with one or both machine sides over at least one spur-rail. The disadvantage of complication in the layout of the installation can in some circumstances be compensated by advantages associated with the possibility of very rapid delivery of packages to the creel of the machine.
- A plurality of sensors are provided to monitor the transport system taken as a whole. A
sensor 211 is provided immediately adjacent to thepoints unit 202 to register movement of a package train onto the spur-rail 203 from the transport installation and return of a train from the spur-rail 203 into the transport installation. Asensor 212 can be provided in the immediate neighbourhood of thepoints unit 204 to register movement of a train onto the circulation path 205 or departure of a train from that circulation path. Afurther sensor 213 can be provided at a position on the circulation path 205 representing a parking or a stand-by position for the train and afurther sensor 204 can be provided at thetube return position 208 for purposes already generally described with reference to Figures 6 and 8. - For purposes of a general description of the operation of the system, it will be assumed that a plurality of roving packages are assembled into one transport unit (subsequently referred to as a "train") and are transported together within this unit to the ring spinning machine. There can be any desired number of roving packages in a train, but this number is preferably so selected that it represents a predetermined fraction of the number of spinning positions in a spinning preparation machine such as a roving frame.
- In order to move a train from the
transport installation 201 into the conveying region of the ring spinning machine in a direction indicated by the arrow A in Figure 12, thepoints unit points unit - The arrival of the train, and the number of roving packages carried thereby, is monitored by the
sensor 211. A drive means (not illustrated in Figure 12) for moving the train along the circulation path 205 in the direction of the arrow B is then set in operation. Passage of the train through thepoints unit 204 is registered by thesensor 212, andpoints unit 204 is then reset so that the circulation path 205 is closed and separated from the spur-rail 203. The newly-arrived train moves then into the parking or stand-by position, and this is registered by thesensor 213. - During movement of the train between the
points unit 204 and the parking position, roving packages may have been transferred from the train to the creel. Accordingly, thesensor 213 is adapted to register the number of roving packages remaining on the train when it arrives in the parking position. In the (abnormal) event that all roving packages have already been transferred to the creel before the arrival of the train in the parking position, the train will immediatly be re-loaded with empty tubes by way of thereturn device 208, thepoints unit 204 will be reset so as to connect the circulation path 205 once again with the spur-rail 203, and the train now loaded with empty tubes will be returned into thetransport installation 201. - In the more normal case, arrival of the train in the parking position and counting of the roving packages remaining thereon will be followed by a first circulation of the ring spinning machine RSM along the path 205 in the direction of the arrow B. Roving packages can be transferred into the creel at the required positions along this circulation path. The number of packages remaining on the train can again be counted at the
sensor 212. By means of counting operations at both thesensors - In any event, after each complete circulation, the number of remaining roving packages is determined by the
sensor 213. The individual circulations can be carried out at intervals adjustable between zero and fifty hours. The period of these intervals can advantageously be adjusted in dependence upon the demand for new material in the creel. However, a basic interval can be defined and this basic interval can apply until the number of roving packages still carried by the train falls below a level representing the average demand per circulation. The interval can then be shortened. - When the number of roving packages carried by the train drops below a predetermined level, the parking interval can be eliminated and the train can immediately be sent in a further circulation as soon as the number of packages remaining thereon has been established by the
sensor 203. - When the train is empty, the
conveyor belt 207 is set in operation in the direction of the arrow C in order to convey the empty tubes successively to thereturn station 208. The arrival of the empty tubes at that station is detected by the sensor 214. The return station conveys the individual empty tubes back to the train, for example as described with reference to Figures 6 to 11. When the train has been re-loaded with a number of empty tubes corresponding to the number of roving packages carried by the train at the time of its arrival, then thepoints unit 204 is reset and a signal is sent to the control system for the complete installation. The train is moved in the direction of the arrow D out of the conveying region associated with the individual ring spinning machine back into thecomplete transport installation 201. The machine RSM can call for a new train of roving packages from the complete installation. - The present application is not concerned with the design or operation of a handling robot for handling packages or package carriers at the machine. A detailed description of such a robot can be found in the copending application referred to above. A part of that description will however be repeated here in order to demonstrate the interrelationship of the robot with the package or package carrier moving system provided in and controlled by the machine, and the possible use of the robot to return tubes to the train.
- In accordance with Figure 13, a ring spinning machine comprises similarly formed
spinning positions longitudinal direction 23 of the machine.Carriages 36 are suspended from this rail by means ofrollers 35 and are arranged at uniform spacing along the rail. Theindividual carriages 36 are joined by means of a rod 37 (indicated only schematically) to form a package transport train ortrolley 38. Eachcarriage 36 carries below the rail 14 atube 13 suspended vertically therefrom and wound with roving 22 to form a package. Therod 37 also carries amotor 39 which engages therail 14 by way of afriction wheel 40. The current supply to themotor 39 is effected in a manner indicated only schematically by way of a current take-up 41 which engages abus 42 extending along the machine. The bus is energised with a suitable supply voltage. - The
motor 39 is connected by way of a control lead 43 (indicated in dotted lines) to anelectronic control 44. The control lead 43 passes in manner subsequently to be described viacontacts train 38 onto atube transfer carriage 20. By way of the same lead, further electrical assemblies, which will also be described subsequently, are also connected to the electronic control unit. By way of thiscontrol lead 43, themotor 39 can be selectively switched on and off. Therod 37 is provided withjoints 45 having vertical pivot axes in order to enable a movement of the train around curved sections of therail 14. - Behind the spinning positions 21, 21′ there is an empty tube conveying means 15 in the form of a conveyor belt that runs over divertor rolls 46 indicated by dotted lines. This belt can be moved in a stepwise manner in the direction of the arrow f.
- Empty
tube support elements 47 are located on theconveyor belt 15 with uniform spacing thereon.Empty tubes 11 can be suspended from theseelements 47 with vertically disposed longitudinal axes of the tubes in order to be conveyed to an emptytube return station 48. This station removestubes 11 arriving at an end of theconveyor belt 15 from theircarrier elements 47 and conveys them back to thecarriages 36 of thetransport train 38, which in the meantime has been emptied of its full packages (this is indicated by the dotted arrow 49). - The empty
tube return station 48 is served in the illustrated embodiment by thesame transfer carriage 20 which moves thetubes 13, in a manner to be subsequently described, onto theempty tube conveyor 15. The movement of theconveyor belt 15 is discontinuous so that the belt can be stopped temporarily at any desired position. - The spinning positions are arranged in
pairs respective tranverse support 16 arranged between the adjacent spinning positions of the pair and preferably above them. The transverse supports 16 extend parallel to each other in a creel. Eachtransverse support 16 carries in a row extending from therail 14 to theconveyor belt 15 in the following sequence:
- areserve tube 13′ fully wound with roving 22,
- a first workingtube 18 completely or partly wound with roving 22, and
- a second workingtube 19 partly wound with roving 22 or empty (unwound). - These tubes are arranged at uniform spacing along the respective
transverse support 16. - Preferably, the
tubes 13′, 18, 19 are mounted from below on thetransverse support 16 by way of suitable support elements. - Between the
rail 14 and theconveyor 15 there is a further pair ofrails 50 extending parallel to the machinelongitudinal direction 23. Atube transfer carriage 20 is arranged for movement in thelongitudinal direction 23 of the machine on theserails 50, for example by means of rollers. Thecarriage 20 can for example be supported by means of rollers 51 on therail pair 50. Tworods 52 extend from thepart 20˝ of thecarriage 20 to thefront portion 20′ which is arranged above one of the transverse supports 16. Therods 52 carry fork-shaped tube gripping means 29 which can be brought into gripping engagement with thetubes 13′, 18, 19 below thefront portion 20˝ (being illustrated in this condition). - The
rods 52 engage in shiftingchambers 12 of therearwood portion 20′ of thecarriage 20 and are biased by springs 17 in the direction of thefront portion 20′ of thecarriage 20.Electromagnets 53, which are also controlled by the electronic control unit 44 (dotted line) when suitably supplied with current, enable withdrawal of the tube gripping means (previously brought into engagement with thetubes 13′, 18, 19) against the force of the sping 17 so that these means are no longer in engagement with the relevant tubes. - An entrainment means 54 extends forwardly from the
front portion 20˝ of thecarriage 20 and carries slidably anentrainment rod 56 extending parallel to the transverse supports 16 in atransverse bore 55. Normally, theentrainment rod 56 is extended by a compression spring 57 into the entrainment position apparent from Figure 13, in which it extends in front ofentrainment abutments 58 secured to therod 37. Eachabutment 58 is associated with arespective carriage 36 being positioned exactly relative to its associated carriage. - An electromagnet 59 which is also connected to the electronic control unit 44 (dotted line) when suitably supplied with current draws the
entrainment rod 56 against the bias generated by the spring 57 through a distance such that theentrainment rod 56 comes out of engagement with the correspondingentrainment abutment 58. - A transverse moving device 31 is provided on the
rear portion 20′ of thecarriage 20. This device comprises transverse shifting rolls 60 which can also be suitably driven under the control of the electronic control unit 44 (dotted line) and which are rotatably mounted on therearward portion 20′. The device further comprises atransverse carriage 61 arranged between therolls 60 and movable thereon in the transverse direction. Thecarriage 61 comprises the above-mentionedshifting chambers 12 and therods 52 which are reciprocable in thelongitudinal direction 23 of the machine. - A lifting and lowering means 32 (indicated in dotted lines) can also be arranged on the
transverse carriage 61. Therods 32 and the tube gripping means 29 connected therewith are liftable and lowerable within predetermined limits not only reciprocably in the direction of thearrow 62 but also in directions at right angles to the plane of the drawing. - The illustrated ring spinning machine operates in the following manner:
- In normal operation, each
transverse support 16 carries in a row onefull reserve tube 13′, a completely or partially full workingtube 18 and partially full or empty (unwound) workingtube 19. As indicated in the region of thefront portion 20˝ of thecarriage 20 in Figure 13, the roving 22 is guided from the operatingtube 19 to thespinning position 21 located to the right of thetransverse support 16, while the roving 22 from themiddle operating tube 18 is guided to thespinning position 21′ provided to the left of thetransverse support 16. This guidance of the roving 22 changes over on the occasion of each of the subsequently described tube shifing operations. - The working
tubes 19 carry on average approximately half as much material as the workingtubes 18 so that when a workingtube 19 has been unwound the associated second workingtube 18 is still approximately half full. - If one of the working
tubes 19 has been emptied then thetube transfer carriage 20 can be moved along therail path 50 to the relevanttransverse support 16 under the control of theelectronic control unit 44 which can be operated by the hand or automatically. This movement is effected by setting themotor 39 in operation so that thetransport train 39 is moved alongrail 14 while thetransfer carriage 20 is carried along by way of therespective abutment 58 and theentrainment rod 56. - A
light barrier 63 is mounted on theentrainment member 54 and alight beam 64 from this barrier works together with areflector 65 provided on everysecond spinning position 21′. In this way, theelectronic control unit 44 receives a signal via the control lead, indicated in dotted lines, on the basis of which themotor 39 can be stopped. Thetube transfer carriage 20 is then located in an exactly determined position for the required tube shifting operation. Theelectronic control unit 44 now causes movement of therods 52 outwardly so that the tube gripping means 29 engage thetubes 13′, 18, 19 below thefront portion 20˝ of thecarriage 20 and possibly by way of the lifting and lowering means 32 cause a slight lifting or lowering so that they are released from the associatedtransverse support 16. A further tube gripping means 19′, which extends to a position below therail 14, and which is also connected with therods 52, grips and moves in a corresponding manner the fully woundtube 13 which is aligned with the relevanttransverse support 16. Thistube 13 is thereby released from the associated suspendedcarriage 36. - Before this operation is carried out, the
conveyor belt 15 must have been moved in the direction of the arrow f to a position such that (in addition to thetube gripping means tube support element 47 is located in alignment with the relevanttransverse support 16. When considering the illustration in Figure 13, therefore, theconveyor belt 15 must be moved through one pitch of the support elements to enable this condition to be achieved. - By means of the
electronic control unit 44, thetransverse carriage 61 is now moved through one tube pitch in the direction of thearrow 62 drawn in full lines. By this means, the empty (unwound) workingtube 19, possibly following an additional operation of the lifting and lowering means 32, is transferred to the adjoiningtube support element 47. Simultaneously, the now half full workingtube 18 is shifted into the position vacated by the removed workingtube 19, thereserve tube 13′ is shifted into the position vacated by the workingtube 18 and the fully woundtube 13 is shifted into the position vacated by theformer reserve tube 13′. - The
rods 32 are thereupon withdrawn by energization of theelectromagnets 53 and thetransverse carriage 61 is moved back in the direction of the arrow 62 (drawn in dotted lines) into its starting position. A package change-over has thus been completed. - The
motor 39 is now set in operation again by theelectronic control unit 44. Since thepackage 13 aligned with thefront portion 20˝ of thecarriage 20 has been transferred onto thetransverse support 16, there is no longer a tube on the associated suspendedcarriage 36. Thus, a springbiased feeler 66 which is pivotably mounted in thefront portion 20˝ of thecarriage 20, can be so turned in the direction of the arrow indicated on thefeeler 66 that a contact 67 is closed. This contact is also connected with theelectronic control unit 44 by a control lead indicated by dotted lines. In this way, the extension of theentrainment rod 56 outwardly is temporarily blocked. - With the
motor 39 in operation, thetransport train 38 therefore moves at first independently of thecarriage 20 in the direction of the arrow P. Only when the next package of thetransport train 38 passes into the region of thefront portion 20˝ of thecarriage 20, does thefeeler 66 again come into contact with the roving 22 so that the contact 67 reopened. Theelectronic control unit 44 then sends a switching-off signal for the electromagnets 59 whereupon the spring 57 can reextend theentrainment rod 56 so that it passes into a position in front of thethird abutment 58 considered from the right in Figure 13. Immediately afterwards, thisentrainment abutment 58 comes into engagement with theentrainment rod 56 and thetube transfer carriage 20 is now carried along with the train as far as the next pair of spinningpositions tubes 19 has just become empty. The already described operation is then repeated in the same manner. - In this manner, the tube transfer carriage is moved from spinning position pair to spinning position pair until all of the
tubes 13 wound with roving 22 and carried by thistransport train 38 have been used up (transferred into the creel). Then, at the end of the machine as indicated at 49, theempty tubes 11 are successively suspended onto the emptiedcarriages 36 of thetransport train 38, whereupon thetrain 38 can be returned to the transport network and from there to a roving frame where it is again loaded with fully wound tubes (packages). For the purposes of returning theempty tubes 11 to thetrain 38, thetube transfer carriage 20 can again be used. For this purpose, the shifting mechanism on the carriage is operated in the reverse sense to that described to move empty tubes along an additional (return) rail at a train re-loading station. - The connection of the
motor 39 by way of thecontrol lead 43 to theelectronic control unit 44 can be ensured in practice by arranging anelectrical control contact 77 in the end portion of theentrainment rod 56. Thecontrol contact 77 comes in to electrically conducting engagement with an opposingcontact 78 secured to the entrainment abutment when theextended entrainment rod 56 comes into engagement with the associatedentrainment abutment 53. By way of this electrically conducting engagement, an electrical connection (which is not illustrated in detail in Figure 13) is effected between theelectronic control unit 44 and theelectrical motor 39 on the basis of which theelectrical motor 39 receives the required stop and start signals at the right instant. The individual opposingcontacts 78 which are mounted onrespective entrainment abutment 58 are connected by non-illustrated leads within therod 37 tomotor 39. - In an alternative embodiment (not shown in Figure 13), the
package transport train 38 is not self-driven. Thetube transfer carriage 20 can carry along thepackage transport train 38 by means of a friction roll or a gear wheel (forexample gear 141 in Figures 6 and 11). It is then possible to arrange for movement of thetube transfer carriage 20 relative to thepackage transport train 38. A motor (not shown) on thecarriage 20 drives the friction roll or the gear wheel and can operate as a servomotor. For re-loading of the train a sensor can be provided to detect whether the holder on the train is carrying for example asuspension element 36 as shown in Figure 2. If not, a re-load instruction can be provided to the shifting mechanism, on the carriage, which shifts at least one empty tube along the return rail at the re-loading station and onto the train. Thereupon, the motor moves thepackage transport train 38 through one position and the nextempty tube 11 can be conveyed back onto thepackage transport train 38. - In normal operation, one
strand 22 is withdrawn from each of the working packages and these strands are guided via a guide rod (not shown) which is provided with grooves. If the inner package becomes empty, thestrand 22 from the reserve, fully woundtube 13′ is laid by the operator or automatically in the groove of the guide rod. The working packages now remain in use over a relatively long period in the course of which they are however moved towards the central plane of the machine. An initiating means for causing the carriage to perform a package shifting operation, can comprise a sensor, which has a sensing range corresponding to the tube length, to respond to the presence of thestrand 22 leading to the guide rod. A further possibility lies in the use of a sensor which is directed to the presence of thestrand 22 on the inner working tube. Another form of a sensing means, providing the initiating means, involves sensors 120 (Figure 13A) which preferably are arranged in pairs to detect the diameter of the roving package on the inner package (that is the package nearest the central plane of the machine). - An effective operating procedure lies in moving the
tube transfer carriage 20 alone, without thepackage transport train 38, along the rails and determining by means of the above-mentioned sensors thoserails 16 at which a package change is required. This data is stored in theelectronic control unit 44 and transmitted if necessary to a central machine control. In accordance with these signals, apackage transport train 38 can be directed to the ring spinning machine from the transport network between the ring spinning section and the roving frame section. - In accordance with a further possible embodiment, the
tube transfer carriage 20 can couple to the front end of thepackage transport train 38 at thefirst creel rail 16 at which a transfer operation is required (for example by means of a non-illustrated entrainment lever, or by means of a gear wheel). Fully wound tubes can then be directed from thepackage transport train 38 successively onto the creel rails 16 at which a change operation is required and which have previously been registered and stored in the databank of theelectronic control unit 44 and/or the machine. When the last fully woundtube 13 is reached on thepackage transport train 38, thetube transfer carriage 20 can again transmit a signal to the central machine control indicating that thetrain 38 no longer carries any fully wound tubes. The re-loading operation can then be initiated in accordance with which thetube transfer carriage 20 is guided to the rail serving for the re-loading operation and theconveyor belt 15 is set in operation. - In order to avoid the necessity to set the
package transport train 38 into operation each time and to align it each time with acreel rail 16 at which a position change operation is required, another operation can be used. In accordance with this operation, the package transport train 38 (loaded for example with sixty fully wound tubes 13) is guided by means of suitable switching link out of the transport network onto thetransport suspension rail 14 and is positioned along the first sixty creel rails 16. In accordance with the data stored in theelectronic control unit 44, thetube transfer carriage 20 now transfers from thepackage transport train 38 those fully woundtubes 13 which lie in alignment withrails 16 at which a package change operation is required. As soon as this section of sixtycreel rails 16 has been served, thetube transfer carriage 20 can move thepackage transport train 38 to the next following section. - The
package transport train 38 now no longer contains a continuous row of fully wound packages 13. However, this is not a basic disadvantage since a sensor of thetube transfer carriage 20 can establish automatically the positions on thepackage transport train 38 at which fully woundtubes 13 are still present. This can be effected as thecarriage 20 moves past thetrain 38. Thecarriage 20 then serves allrails 16 within this section which already have a fully woundpackage 13 aligned with them and which are in need of a package change operation. In the event that arail 16 in need of a package change operation is aligned with an empty space in thepackage transport train 38, thetube transfer carriage 20 can cause continued movement of the package transport train 38 (for example by means of a gear wheel) until a fully woundtube 13 comes into alignment with therelevant rail 16. - The description up to this point has assumed that the most desirable form of package change operation is based upon a so-called random changing procedure. In accordance with this procedure, the individual transverse supports in the creel are served individually and without any preset sequence or any preset relationship to any other transverse support (but merely dependent upon the sensing of the need for a package changing operation and the availability of a replacement reserve package). There is however an alternative procedure (known as a block changing procedure) in which a complete section of neighbouring transverse supports are served by one package transport train while that train remains stationary in alignment with the relevant section. This mode of operation is only possible if the innermost working packages (those which in the course of the package changing operation will be transferred onto the removal conveyor in a central region of the machine) have all been unwound to a predetermined extent. This minimum unwinding is such that all of these innermost packages can be taken up by the removal conveyor without causing collision (interference) with adjacent portions of the machine while they are located on the central conveyor. In this mode of operation, not all of these innermost packages will be fully unwound at the time of the package transfer. Certain remnant windings will left on at least some of the packages removed by the central conveyor.
- It is also possible to provide drive to both the
tube transfer carriage 20 and thepackage transport train 38. By means of thetube transfer carriage 20 supplied with electrical current, instructions can be transmitted to the drive of thepackage transport train 38. - A sensor, for example infrared or light barrier should be provided on the
tube transfer carriage 20 and should be directed towards the space provided for an empty tube on theremoval conveyor 15. If anempty tube 11 is located at the relevant position on this conveyor, then no further tube may be transferred onto the relevant transverse path. - The tube transfer carriage has two functions to fulfill, namely
- a) transfer of a fully wound tube from the
package transport train 38 onto the transverse support ortransverse rail 16 and, - b) transport of the
tubes 13′, 18, 19 located on thetransverse rail 16 including transfer of an empty tube from thetransverse rail 16 onto theremoval conveyor 15. - It will be appreciated therefore that the tube transfer carriage could perform firstly the operation in accordance with previously quoted point b) without presence of a package transport train. In this way, an empty space is created at the outer end of the creel, that is of the relevant
transverse rail 16. The tube transfer carriage can perform the movement in accordance with point a) above after carrying out the movement in accordance with point b). In the course of performing the operation according to point b), thetube transfer carriage 20 can store a signal indicating the necessity to perform a movement in accordance with point a). - Further, it is conceivable to provide various kinds of robots on one ring spinning machine and in particular one robot which is designed only to perform a movement in accordance with point a) and further robot which is designed only for the movement in accordance with point b).
- Where two robots are provided (as mentioned above), one such robot can be integrated into the package conveying apparatus of the machine itself. This apparatus further comprises the creel rails (acting as guides and temporary supports), the central (receiving) conveyor and (possibly) a train re-loading mechanism (this is not necessary where the robot itself performs the re-loading operation). The other robot then acts as a mere interface between the transport means and the conveying apparatus of the machine. Such a robot could be adapted to serve a plurality of machines (with interlinked rail systems for the "interface" robot). A robot of this type would not necessarily have a rail system of its own, but could run on the main transport rails attaching itself (for example) to the "head" of a train when the latter reaches a specific machine.
- However the division of functions could also be arranged in the "reverse" sense, that is a special robot within the machine conveying apparatus could transfer packages to the removal conveyor, while another robot could both effect transfer into the creel and movement of packages within the creel.
- Timing of the changeover operation in relation to the "running time" of an individual package is very important. The central conveyor cannot accept packages of remnant windings above a certain diameter. The robot performing transfer onto the removal conveyor can therefore be provided with a sensor (for example as shown in Figure 13A) which prevents a transfer when the diameter of the inner package on the rail is above a predetermined limit (even if the transfer has been "signalled" by some separate means). Preferably, this sensor is also used to initiate a transfer from the innermost working position to the removal conveyor.
- Transfer to the removal conveyor is not necessarily "linked" to transfer of a new reserve package into the creel. Due to the long running time of feed packages in a ring spinning machine (more than 30 hours), there will be plenty of time to replace a former reserve package which has been converted into a working package. The creel should, however, then be arranged to permit spinning of material fed from a working package located (temporarily) in the reserve position.
- A transfer into the creel necessitates the availability of a fresh reserve package, which is not under the sole control of the machine. Transfer within the creel, on the other hand, can be carried out under the control of the machine together with its associated robot. Where these transfers are not simultaneous, the need for a transfer into the creel could (for example) be signalled by a sensor responsive to the presence of absence of a package in the reserve position. It is not necessary to provide two separate robots in order to operate in this way. A single robot may be selectively operable in two modes, one mode enabling transfer of packages within the creel and the other mode enabling transfer of a package into the creel.
- The embodiment shown in Figure 13 is based on an arrangement in which the train is brought into alignment with a rail to be supplied with a fresh package. However, where the (or a) robot is separately movable and controllable, the presence of the train (transport means) at the time of a transfer into the creel is not necessary. The train could, for example, be delivered to a predetermined station relative to the machine, and the handling robot (or at least the "interface" robot) could be required to "fetch" a package from this station as and when necessary. This robot could even carry its own (small) store of packages to reduce the need for frequent return to the station. This station could of course also provide the station at which empty tubes (or remnant packages) are reloaded onto the train.
- The system could, for example, be arranged to operate so that a robot first "patrols" the creel and performs transfers within the creel, and then performs replacement runs (between the train at the predetermined station and the vacated reserve positions within the creel).
- Further details of the operation generally described above will now be given with reference to Figures 14 to 21. Figure 14 shows a mill installation with a single roving frame F and four ring spinning machines RS1 or RS2, RS3 and RS4. A practical mill installation which comprises several roving frames and a large number (for example 10 to 20) of ring spinning machines. The principles proposed by this invention are, however, independent of the size of the mill installation and in a very large installation the machines could be grouped so that each group of ring spinning machines is served by packages from a predetermined roving frame as illustrated in Figure 14.
- In the example shown in Figure 14, the roving frame F is connected with all four ring spinning machines via a rail network SN for transport roving packages. This network is indicated only diagrammatically in Figure 14 but in any event it will normally include a buffer section P. The layout has already been illustrated in principle in US patent specification No. 3828682 and more modern variants of this arrangement have been shown in European patent specification Nos. 311995 and 323400.
- Figure 14 and the patent specifications mentioned immediately above are concerned primarily with questions of material flow. In this connection, two essential components of the material flow should be mentioned, namely flow of roving packages in the direction from the roving frame to the ring spinning machine and the flow of empty package carriers in the direction ring spinning machine to the roving frame. A complete roving package can be considered to comprise a package support and a body of windings of spinnable strand, the latter being processed in the spinning machine to produce a yarn. In order to assure continuity of the process considered over all, sufficient empty package supports must be available in the complete installation to enable continuation of the strand (roving) formation process in the roving frame at the time roving packages are being delivered to the individual ring spinning machines.
- Figure 15 illustrates the same installation considered this time with regard to the flow of signals and data processing rather than in terms of material flow. In accordance with Figure 15, a control unit AS is provided for the transport installation, and an individual control unit is provided for each individual machine. The control unit for the roving frame is indicated at SF and those of the ring spinning machines are indicated by the reference symbols RSS1, RSS2, RSS3 and RSS4. The control units of the individual machines are connected with the installation control unti AS for exchange of data in both directions.
- Figure 16 shows schematically the section SNR of the rail network SN running past the ends of the ring spinning machines, together with one of those machines (the machine RS1 by way of example). This machine has associated therewith a circulation path UB as already generally described with reference to Figure 12. Circulation path UB is connected with the network section SNR by way of a spur-rail SB and two points units W1, W2. In order to reduce the size of the Figure, the curved rail sections at the end of the circulation path have been diagrammatically illustrated as straight line sections. A train can be brought onto the rails associated with the ring spinning machine RS1 via the spur-rail SB and can be returned to the installation via that spur-rail or, for example, by way of a second spur-rail SP1 indicated in dotted lines.
- The construction of a train is illustrated diagrammatically in Figure 17 which also shows a very short length of the rail section SNR. The train itself consists of
elongated members 400 of rectangular section joined byjoint elements 402. Eachmember 400 and each joint 402 carries apin 404 on which a roving package or carrier for a roving package can be connected with the member or with the respective joint. The packages or package carriers hang freely downwardly from thesepins 404, suitable connections for this purpose having been described already in Figures 8 to 11. - Each joint 402 is also connected with a
U-shaped yoke 406 and each limb of the yoke has at its free end a freely rotatable wheel in the form of aroller 408. These wheels roll on suitable running surfaces of the rail network and transfer the weight of the train to these rails. A complete train can comprise any desired number ofmembers 400 coupled together byjoints 402 as described above. The joints simultaneously provide coupling units and vertical pivot axes so that the train can travel around curved sections of the rail network. - Figure 17 also shows a suitable drive for use in the rail network SN. This drive comprises a plurality of friction roller assemblies one of which is illustrated at 410 in Figure 17. The
assembly 410 consists of amotor 412 and a pair of friction rolls only one of which 416 can be seen in Figure 17. The friction rolls 416 are connected byrespective shafts 414 with themotor 412. The wheels are so arranged that they engage respective opposed side surfaces of themembers 400 andjoints 402 when these elements lie directly underneath themotor 412. A friction wheel drive operating on this principle is shown in US patent specification No. 4769982. - One
assembly 410 is also schematically illustrated in Figure 16 which further shows an energy supply for themotor 412 and a selectively operable switch S to enable supply of energy from the supply Q1 to theassembly 410 and to interrupt that supply. The switch S is operable from the control unit AS (Figure 15) by way of a signal lead SL. Eachindividual assembly 410 can therefore be controlled by the installation control unit AS. - Figure 18 shows the
yoke 406 once again together with itsroller pair 408 and a part of a joint 402. The yoke 406 (on the corresponding train) is not, however, this time moving along the rail network SN but on a rail SU of the circulation path UB. On this circulation path, the train is not driven byfriction roll assemblies 410, but by achain conveyor 418 extending parallel to the path UB. The chain elements carry astrip 420 which is in frictional engagement with one of therolls 408. When thechain conveyor 418 is set in motion along the path UB and a train is standing on the rail SU, then the movement of the chain conveyor, acting via thestrips 420, causes rolling of thewheels 408 and therefore movement of the train. Thechain conveyor 418 is also indicated schematically in Figure 16 and there in particular in connection with twodrive motors 422 which can be controlled by the control unit RSS1 of the relevant ring spinning machine. The movement of the train along the circulation part UB is therefore under the direct control of the spinning machine itself. - Various processes have been described in the literature for delivery of roving packages FS (Figure 17) from a train to the operating positions in the creel of a ring spinning machine. For example, it has been proposed (in European patent specification Nos. 310870 and 310871) to provide a transfer carriage which runs along the machine and transfers roving packages from a suspension conveyor into the machine creel. Similar ideas have been put forward in US patent specifiction No. 4799353. The aspects of this invention dealing with an autonomously-operating movement system (and an appropriate control system therefor) are not limited to any particular kind of operation for transferring packages into the creel. However, the preferred arrangement for effecting such transfer has been described in our own various patent applications referred to in this specification and a system operating in accordance with those applications, and in particular in accordance with Figures 8 to 11 of the present application, will be assumed in the following description:
- Accordingly, the creel of the machine shown in Figure 16 has a plurality of transverse rails QS extending at right angles to the longitudinal direction of the machine above the spinning positions. There is one such rail for each pair of adjacent spinning positions, although only three such rails per machine side have been illustrated in Figure 16 in order to avoid cluttering the drawing.
- The machine RS1 also comprises an endless conveyor belt FB extending in the longitudinal direction of the machine and drivable by way of a
motor 424. This motor is also controllable from the control unit RSS1. Belt FB is provided with take-up elements as shown at 111 in Figure 9. - Each transverse rail QS (Figure 16) has two free ends one of which faces outwardly towards the circulation path UB and the other of faces inwardly towards the conveyor belt FB. When the conveyor belt FB is in a "start position", each transverse rail QS is aligned with the holder bar 113 (Figure 9) of a respective take-up element associated therewith. This basic position of the belt FB will be subseqently be explained further in association with Figure 20.
- The transfer of a roving package from a train running on the circulation path into the creel of the spinning machine could be controlled and monitored by the machine control unit RSS1 acting in response to sensors on a transfer carriage accordng to Figure 13 or acting in response to sensors built into the machine itself. This is not, however, strictly necessary. The transfer could be initiated, for example, by human operators by setting of "flag" at the end of a transverse rail QS which has to be supplied with a new roving package. The unwinding of a roving package in order to deliver spinnable strand to a spinning position is carried out only relatively slowly and a complete unwinding operation lasts, for example, between 10 and 60 hours (or in some cases even longer) depending upon the yarn count to be spun. Accordingly, it is a relatively easy task for the operating personnel to patrol the machine periodically and to set the appropriate flags.
- However, in a fully automated ring spinning room, personnel cannot stand around continuously at the machines to monitor the complete procedure of loading roving packages into the creel. In accordance with this invention, the monitoring and overall control of creel loading is assumed by the control unit RSS1 of the individual machine (in spite of possible missing information concerning the individual transfer operations). The invention also ensures coordination of the operations at the individual machine with the control of the complete system by the appropriate control unit therefor. An embodiment suitable for fulfilling these tasks will now be explained with reference to Figures 19, 20 and 21, assuming a creel loading and unloading procedure generally as outlined in connection with the preceding Figures 6 to 11.
- Accordingly, the machine RS1 shown in Figure 16 is fitted for return of the empty tubes to the train with an additional rail ZS (Figures 16 and 20) which is not associated with any of the spinning positions. Instead, it is provided with a return device indicated by the symbol RV in Figure 16 operating for example as already described with reference to Figure 6. The device RV is under the control of the control system RSS1 of the relevant machine.
- The complete operation which has to be monitored and controlled by the machine control unit RSS1 will be divided for purposes of explanation into three sub-operations, namely
- Sub-operation 1: - arrival/departure of a train,
- Sub-operation 2: - loading of the creel up to the stage at which return of empty tubes to the train is initiated,
- Sub-operation 3: - return of empty tubes to the train.
- The departure of a train from the buffer P (Figure 14) to a selected ring spinning machine (for example the machine RS1) is initiated by the installation control unit AS (Figure 14) and is carried out under the control of that central control unit AS up to the point at which the train passes the points unit W1 (Figure 16) corresponding to the
points unit 202 in Figure 12, for the relevant ring spinning machine. For this purpose, the installation control AS sends signals to the switches S (Figure 16) of theappropriate assemblies 410 in order to effect movement of the train out of the buffer P and onto the spur-rail SP (Figure 16). The departure of such a train is, however, effected only after the central installation control AS has received a "call" signal from the corresponding ring spinning machine (in this case, the machine RS1). At the time of sending a call signal to the central control, the control unit RSS1 of the individual machine will ensure that the points unit W2 (Figure 16, corresponding to thepoints unit 204 in Figure 12) has being set to a condition enabling the train to pass from the spur-rail onto the circulation path UB (Figure 16, corresponding to the circulation path 205 in Figure 12). At the time at which a call signal is sent, however, the motors 422 (Figure 16) of thechain conveyor 418 have not yet been set in motion, because there is no train on the circulation path UB at that stage. - At the time of despatch of a train from buffer P, the installation control AS can set the points unit W1 (202) to enable the train to move into the spur-rail SP (203). This spur-rail is made so short in relation to the length of the train that the leading end of the train passes over the points unit W (204) and into the circulation path UB (205) before the trailing end of the train has left the
last drive assembly 410 preceding the points unit W1 (202). The arrival of the leading end of the train on the spur-rail SP is registered by a sensor Sa (Figure 19) and is reported to the machine control RS1. This machine control then sets thechain conveyor 418 in operation so that when the leading end of the train has passed across the points unit W2 it will be engaged by the strip 420 (Figure 18). The train will then be drawn onto the circulation path UB by thechain conveyor 418. - The sensor Sa reports the passage of the trailing end of the train past that sensor to the machine control RSS1 which passes this report onto the central installation control AS. The points unit W1 (201) can then be reset by the installation control ES so that the rail section SNR of the rail network SN is recompleted for movement of trains to other ring spinning machines connected to that section.
- A second sensor Sb is provided adjacent the points unit W2 (204). The passage of the trailing end of the train past this sensor is also reported to the machine control unit RSS1, whereupon the points unit W2 can be set by the machine control to close the circulation path UB. This report could of course also be used as the basis for the sending of a "train arrived" signal to the central installation control AS.
- Upon despatch of a train back into the installation, the machine control RSS1 must first send a "ready signal" to the central installation control AS. The installation control AS can then set the points unit W1 (202) to the spur-rail SB before a "despatch signal" is sent back to the machine control unit RSS1. The machine control then sets the points unit W2 (204) to the spur-rail SP (203) and switches the
chain conveyor 418 into reverse so that the train is moved back over the spur-rail SP until it comes into an engagement with at least one of thefriction roller assemblies 410. - The sensor Sa (Figure 19) reports the departure of the train from the spur-rail SB to the machine control unit RSS1 which passes this report on to the central control AS. The points unit W1 can then be reset onto the network SN. The "sensor" Sa can for this purpose (if necessary) be formed as a group of individual sensor elements.
- When the train has passed the points unit W2 (204) the
chain conveyor 418 can be switched off. The despatch of the train via an additional spur-rail SP1 (Figure 14) will not be described here because the procedure is essentially the same for both variants. - The system this far described ensures an orderly transfer of the train at the control interface between the installation control unit and the machine control unit. However, this orderly transfer is in itself insufficient to ensure a controlled material flow in the complete installation. A train which has brought a pretermined number of roving packages to the ring spinning machine should carry the same number of empty tubes back into the installation. If this prerequisite is not fulfilled in an individual case, then the central control unit AS must take measures to ensure that the "tube loss" is compensated within the installation. Loss of "package units" could of course be detected by the installation control AS within the rail network SN and could be compensated there. However, in order to ensure adequate control over the system at all times, each individual machine control unit (for example control RSS1, Figure 16) is preferably provided with means to enable detection of the condition of a train temporarily associated with that ring spinning machine. The expression "condition of a train" refers in this connection to the presence or absence of roving packages or roving package carriers on the holders of the train.
- There are basically two methods for detecting the condition of a train. The number of loaded holders can be detected, or the number of empty holders can be detected. The former method is preferred for use in accordance with this invention.
- The determination of the condition of a train can also be carried out at various points of time. The condition could, for example, be detected immediately before despatch of the train and could be reported via the machine control unit RSS1 to the installation control unit AS. In accordance with a preferred arrangement according to this invention, however, the condition of the train is detected upon arrival of the train at the machine and the tube return operation (still to be described) is controlled in such manner that (as far as possible) the number of empty tube returned to the train is equal to the number of roving packages brought by the train upon its arrival at the machine.
- An arrangement of sensors suitable for performing a counting operation is diagrammatically illustrated in Figure 19. For this purpose, a second sensor Sc is associated with the previously described sensor Sb, the output signals of these two sensors being illustrated schematically in Figure 21.
- In the latter diagram, the horizontal axis represents time, while output voltage of the sensor is represented on the vertical axis. Upon detection of the leading end of a train, the output of sensor Sb goes, for example, high and the output remains in this condition until the trailing end of the train has passed this sensor (the sensor responds, for example, to the
elements 400 shown in Figure 17). The sensor Sc responds in a similar manner to the individual packages carried by the train so that for each such package a signal pulse is generated by this sensor Sc. The output signals of the sensors Sb, Sc are delivered to a counter 430 (Figure 19) which can only count the pulses delivered from the sensor Sc while the signal voltage of the output of sensor Sb remains high. The number of counted pulses is then reported to the machine control unit RSS1. Sensors Sb and Sc can, for example, be designed as light barriers with the sensor Sc responding, for example, to the upper end of the tube, which (on arrival of the train) carries windings of spinnable strand. - Is has already been mentioned that the individual transfer operations from the train into the creel are not necessarily initiated or monitored by the machine control unit RSS1. They may be manually initiated, or they may be initiated by a semi-autonomous robot (
carriage 20, Figure 13). The return of the empty tubes does however stand under the direct control of the machine control unit. This return operation can thus be carried out in a rational manner if the machine control unit RSS1 periodically receives information regarding the condition of the train. The required information depends upon the selected tube return procedure. It would be possible, for example, to return empty tubes to the train before all roving packages have been transferred into the creel. The machine control unit RSS1 must for this purpose be provided with information regarding the presence of vacant holders on the train. Preferably, however, the return of empty tubes to the train is only initiated when all roving packages have been transferred into the creel. In that case, the machine control unit RSS1 must at least be supplied with information as to the fact that the train has been emptied. - Furthermore, even if the transfer of the individual roving packages from the train into the creel is not under the direct control of the machine control unit, the "loading rate" per unit time can at least be influenced by the machine control RSS1 because this unit determines the movements of the train along the circulation path UB (205). The machine control unit could (for example) as suggested in German specification No. 3601832) maintain the train continuously in movement along the circulation path UB. However, this requires a very high expenditure of energy without any assurance that the delivery of a roving package into the creel is necessary on any given circulation. It should also be mentioned that it is not necessary to replace the reserve package on a given transverse support (rail) as soon as that package has been converted into an operating package (feeding spinnable strand to a spinning position associated with this support). At that time, the packages in the operating positions on that support will still have a considerable running time until one of them becomes empty.
- Preferably, therefore, the train is not maintained in continuous movement along the circulation path UB, but the
chain conveyor 418 is set periodically in operation in order to effect each time a complete circulation of the machine. Thechain conveyor 418 is then stopped until the next circulation is initiated. When thechain conveyor 418 is stopped, the train preferably again stands in the parking position previously referred to. This is so arranged in relation to the machine that it does not prejudice access to the spinning positions. In the preferred arrangement, this parking position is located next to the additional rail ZS (Figure 20, corresponding to rail 208 in Figure 12 andrail 18 in Figure 3) so that the parking position also serves as a starting position for the return of tubes to the train. - The machine is therefore preferably provided at least with means to detect the presence of the train in the parking position. In accordance with a further preferred feature of the invention, the number of occupied holders on the train is detected upon arrival of the train in the parking position and is exploited to control the intervals between two successive circulations. In this way, it is possible to avoid a situation in which the train "sits" for a long period in the parking position when the holders of the train are occupied only by a number of roving packages which is inadequate to fulfill the demand for such packages on the next succeeding circulation.
- Optimisation of the creel loading procedure of this kind can be carried out in various ways. The system should at least be arranged so that when the number of occupied holders on the train falls below the minimum number, the intervals between circulations are kept short in order to empty the train completely as rapidly as possible. The machine control RSS1 could, however, be so arranged that it performs a continual optimisation of the intervals between circulations in dependence upon the average demand for roving packages and the number of still occupied holders on the train. For this purpose, the number of roving packages delivered to the creel and/or the number of still-available roving packages on the train could be detected at each circulation.
- For this purpose, a sensor group comprising at least two sensor elements Sd and Se are provided at the parking position and are connected to a counter (not shown) in a manner similar to the sensors Sb and Sc described with reference to Figure 19. One of these sensors, for example sensor Sd, also operates to stop the train in the parking position in that a signal change at the output from this sensor in response to the trailing end of the train is used to switch off the
chain conveyor 418 by way of the machine control unit RSS1. - In order to control the return operation, the machine control unit RSS1 must be provided with information regarding the presence/absence of an empty tube at the return location of the conveyor belt Fb. It must also have information regarding the presence/absence of an unoccupied holder 404 (Figure 17, see also
holder 124 in Figure 10 and holder 124.1 in Figure 11) at a receiving position on the circulation path UB. In order to derive this required information, the machine is provided with a further sensor Sf (Figure 20) located in a predetermined relation to the outer end of the additional rail ZS and reacting to the presence of a holder 124 (Figure 10) or 124.1 (Figure 11) within its sensing field. The necessary relationship of the sensor Sf to rail Zs depends upon the structure of the return device RV (compare Figures 6 and 7 and the relevant descriptions of the return motions involved therein). - Sensor Sf can comprise a light barrier. If necessary, this sensor can be formed by a group of sensing elements, one element of the group responding to the holder (124 or 124.1) and a second element of the group responding to the presence/absence in this holder of a slider shoe defined by the limbs 126 (Figures 10 and 11).
- After occupation of a space (holder) in the train by a tube (slider shoe) transferred thereto by the return device RV, the train must be moved relative to the rails ZS (Figure 20) in order to bring a further receiving position (holder) into the required relationship relative to the additional rail ZS to take up a further tube (slider shoe). The occupation of a space (holder) on the train can be reported to the machine control unit RSS1 by the return device RV and/or by the sensor Sf, whereupon the
chain conveyor 418 can again be set in motion in order to move the train relative to the machine. The train must then be stopped again when a free space (holder) is located in the previously mentioned receiving position. However, this is preferably effected not by stopping thechain conveyor 418, but by means of a mechanical abutment AN (Figure 16). After thechain conveyor 418 has been set in motion, the abutment AN is placed in the path of motion of a holder 24 in order to stop the train when this holder comes into contact with the abutment AN (despite continued operation of the chain conveyor 418). - The abutment AN itself is movable relative to the circulation path UB between an operating position, where it can come into contact with a holder so as to hold the train, and a withdrawn position where it is unable to exert any influence upon the movement of the train. The extension/withdrawal of the abutment AN is effected automatically, for example by way of a mechanical linkage with the return device RV or via an individual motor controlled, for example, directly from the machine control unit RSS1. The same effect could, of course, be achieved if the abutment AN is normally held in its operation position by a locking device which is released upon occupation of a previously free space (holder) on the train. The abutment AN is then automatically forced back from its extended position as soon as the train begins to move under the action of the continuously operated
chain conveyor 418. As soon as the now occupiedholder 404 has moved away from the receiving position, the abutment AN could be forced by mechanical bias back into its extended position and the locking device could be re-actuated to hold it there until the next holder has been re-loaded. - When the train has been stopped, the sensor Sf reports whether the holder now located in the receiving position is or is not already occupied. If the holder is already occupied, for any reason beyond the control of the machine control unit itself, then the train must be set in motion again until a vacant holder has been located in the receiving position.
- The tube return operation should only be initiated by the machine control unit RSS1 when the train is ready to receive slider shoes (Figures 10 and 11) with empty tubes thereon. Due to the previously mentioned relationship between the parking position and the tube return position, this ready state of the train is ensured when the train is standing in the parking position and is not carrying any roving packages; this condition can be detected by the sensors Sd and Se (Figure 20).
- For purposes of fully automatic operation, various criteria should be defined which will cause termination of the tube return procedure. This procedure must, of course, be broken off as soon as all holders (124, 124.1) on the train have been occupied with slider shoes (whether or not the shoes are carrying empty tubes). This condition can be detected by the sensors Sd and Sf, and it causes initiation (via the machine control unit RSS1) of the already described procedure for despatch of the train back into the complete transport network.
- This first criterium is not however alone sufficient because the control system cannot ensure either complete occupation of the holders on the train at the time of arrival of the train on the machine conveying system, or the continued presence of all slider shoes (empty tubes) delivered by the train into the creel. Preferably, therefore, the tube return operation is broken off when the number of slider shoes (with or without empty tubes) returned to the train equals the number of these elements carried by the train at the time of its arrival on the machine conveying system. The counting of the occupied spaces (holders) on the train by the sensors Sb and Sc (Figure 19) at the time of arrival of the train is therefore used by the machine control system RSS1 as a control criterium for the tube return procedure.
- The tube return procedure must also be broken off when there are no further slider shoes on the central conveyor belt FB. The machine control unit RSS1 can be so arranged that it determines the number of transfer operations carried out by the return device RV and compares this with the number of occupied spacers (holders) on the train at the time of its arrival. By this means, the loss of a tube (slider shoe) within the machine can be detected. In this case, at the time of despatch of a train back into the transport installation, the machine control unit RSS1 can send an appropriate "tube missing" signal to the installation control AS, thereby facilitating the further processing of this train within the rail network SN (Figure 14).
- However, a "required number" of occupied spaces (holders) on the train could be established (for example from case to case by the central control unit AS or by the installation designer, for example in the form of a predetermined "standard quantity"). The machine control unit RSS1 can then detect missing slider shoes or tubes by counting at the time of arrival of the train and can report this to the central control unit AS at the time of train arrival or at the time of despatch back into the installation network. A similar effect could be achieved in that at the time of arrival of the train, sensors are available to detect unoccupied spacers (holders) on the train and to report these to the machine control unit RSS1, which in turn can report them to the central installation control AS.
- The positioning of a slider shoe (125, Figure 10 or Figure 11) at the transfer location on the central conveyor belt FB relative to the additional rail ZS also creates certain problems. It is known in advance that at the time of re-loading operation, not all of the holder bars 113 (Figure 9) on the central conveyor belt are occupied. Since in these exemplary embodiments it is assumed that the individual creel loading operations have not been carried out under the direct control of the control unit RSS1, that unit does not have information regarding which holder bars 113 on the conveyor belt FB are in fact occupied. For reasons of conservation of space within the machine, it will not normally not be desirable to bring the empty tubes carried by the central conveyor belt firstly to a collection location and then to transfer them sequentially to the transfer position for return to the train. Rather, the central conveyor belt FB should itself be used as a temporary store for the empty tubes until they are to be returned to the train. The positioning of an empty tube (slider shoe) in the transfer position on the belt must therefore be carried out by controlled movements of the belt itself.
- Preferably, a "basic position" is defined for the conveyor belt in which each holder bar 113 (Figure 9) is aligned with a predetermined transverse rail QS, that is the holder bars 113 are not randomly associated with the transverse rails. This basic position can be indicated by a suitable "marking" on the conveyor belts and can be detected by a corresponding sensor provided in the machine. This marking and the sensors will now be explained in somewhat further detail.
- Upon initiation of a tube return procedure, the conveyor belt FB is set in motion out of this basic position by actuation of the motor 424 (Figure 16). The motion of the conveyor belt FB is continued until a sensor determines that a
slider shoe 124, 124.1 stands in the transfer position. Themotor 424 is then stopped until the return device RV or sensor Sf (Figure 20) has reported that a return operation has been carried out successfully. The movement of the conveyor belt FB is then repeated until a further slider shoe has been located in the transfer position. The procedure itself has repeated until the return operation is broken off in accordance with the previously described criteria. Themotor 424 is then again set in operation in order to bring the conveyor belt FB back into its basic position. - The system does not, however, ensure that upon termination of a tube return operation, all spaces on the conveyor belt FB have been vacated. A sensor must therefore be provided to respond to the presence of a slider shoe or a tube on the conveyor belt FB after termination of the return procedure. This sensor is preferably provided in the neighbourhood of the transfer position and serves at the same time as a further check that in the course of an individual return operation, each slider shoe (tube) previously positioned in the transfer position has in fact been moved off the holder bar 113 (Figure 9) at least onto the intermediate rail ZS (Figure 20).
- A preferred arrangement of sensors to fulfill all of these tasks will now be described with reference to Figure 20. It is assumed that in clearing of the central conveyor belt FB, this belt moves in counter clockwise direction considered with reference to Figure 16 and Figure 20. A first sensor Sg is then located slightly before the transfer position (considered in the direction of movement of the central conveyor belt FB) in order to respond to the presence of a slider shoe on the conveyor belt FB. The
motor 424 is not immediately stopped, but its speed is reduced (as previously described with reference to Figure 8 to 11) to a predetermined value (crawl operation). The crawling movement is continued until a sensor Sh detects that therelevant slider shoe 124, 124.1 is aligned directly with the return rail ZS. This sensor Sh can, for example, be formed by a sensor responding to the securing means 110 (Figure 9) by which theelement 111 is secured to the conveyor belt. The spacing between the sensors Sh and Sg must be so selected that at (the crawl speed of the conveyor belt), the holder bar 113 (Figure 9) carrying the slider shoe 125 (Figure 10, 11) detected by the sensor Sg is located at the transfer position when the sensor Sh next responds to the presence of an object within its sensing field. - A sensor Si responds to the presence of a
slider shoe 125 on the conveyor belt FB after completion of an individual return operation or after termination of a return procedure. The corresponding output signal from the sensor Si effects immediate stopping of the conveyor belt FB and sets of an alarm in order to draw the attention of the machine operator to this defective condition. The defect must be attended to by the personnel. - The basic position of belt FB is detected by the sensor Sh acting in conjunction with sensor Sj. Sensor Sj responds (as in the case of the sensor Sh) to the securing means 110 (Figure 9) of a receiving
element 111. In order to represent the basic condition of the conveyor belt FB, two additional "receiving elements" 111 are secured to the conveyor belt FB with a spacing corresponding to the spacing between the sensors Sh and Sj. The spacing is preferably smaller than the spacing between two neighbouring transverse rails QS. The conveyor belt FB is located in its basic position when this pair of "receiving elements" 111 stands in alignment with the respective sensors Sh and Sj. A further sensor Sk of the same type can be provided in order to detect (together with a sensor Sh) the approach of the conveyor belt to its basic position. The motor 424 (Figure 16) can then be switched to crawl operation in order to move the belt into the said basic position.
Claims (24)
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH1396/89 | 1989-04-13 | ||
CH139689 | 1989-04-13 | ||
CH2620/89 | 1989-07-10 | ||
CH262089A CH679493A5 (en) | 1989-07-10 | 1989-07-10 | Spinning frame conveyor system |
CH361689 | 1989-10-04 | ||
CH364489A CH682496A5 (en) | 1989-10-04 | 1989-10-04 | Spinning frame conveyor system |
CH3616/89 | 1989-10-04 | ||
CH3644/89 | 1989-10-04 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0392482A2 true EP0392482A2 (en) | 1990-10-17 |
EP0392482A3 EP0392482A3 (en) | 1991-01-09 |
EP0392482B1 EP0392482B1 (en) | 1996-03-20 |
Family
ID=27428171
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19900106900 Expired - Lifetime EP0392482B1 (en) | 1989-04-13 | 1990-04-10 | Package conveying system |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0392482B1 (en) |
JP (1) | JPH03505760A (en) |
DE (1) | DE69025970T2 (en) |
WO (1) | WO1990012133A2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992007980A1 (en) * | 1990-11-02 | 1992-05-14 | Maschinenfabrik Rieter Ag | Automation of the creel feed of a spinning or twisting machine |
WO1993001336A1 (en) * | 1991-07-12 | 1993-01-21 | Maschinenfabrik Rieter Ag | Device and process for changing skeins on a textile machine |
CH683699A5 (en) * | 1990-11-02 | 1994-04-29 | Rieter Ag Maschf | Automatic roving bobbin change appts. |
US5365728A (en) * | 1992-04-21 | 1994-11-22 | Zinser Textilmaschinen Gmbh | Rail conveyor system for roving bobbins in a spinning mill |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9202603D0 (en) * | 1992-02-07 | 1992-03-25 | Technological Research Company | Improvements in or relating to bobbin transport systems |
US5768876A (en) * | 1994-08-10 | 1998-06-23 | Technological Research Company Limited | Bobbin transport systems |
DE19935319A1 (en) * | 1999-07-28 | 2001-02-08 | Schneider Automation Gmbh | Setting workpiece flow in production system involves tasking transport agent with moving workpiece to desired target machine address; agent autonomously controls transport mechanism |
CN107142572A (en) * | 2017-06-22 | 2017-09-08 | 江苏中晖纺织机械有限公司 | One kind is doffed the empty full packages exchange mechanism of fly frame |
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DE3601832A1 (en) | 1986-01-22 | 1987-07-23 | Zinser Textilmaschinen Gmbh | TRANSPORT SYSTEM FOR REWARNING SPOOLS ON SPINNERS |
US4769982A (en) | 1986-05-28 | 1988-09-13 | Howa Machinery, Ltd. | Apparatus for preventing unwinding of roving end applied to roving bobbin transporting system |
US4799353A (en) | 1986-08-25 | 1989-01-24 | Howa Machinery, Ltd. | Method for piecing rovings and exchange roving bobbins in a ring spinning frame and working machine for carrying out this method |
EP0307806A1 (en) | 1987-09-12 | 1989-03-22 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | System for transporting roving bobbins between roving and spinning processes |
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EP0381995A2 (en) | 1989-02-09 | 1990-08-16 | Rieter Ingolstadt Spinnereimaschinenbau AG | Piecing method and apparatus for an open end spinning machine |
EP0394708A1 (en) | 1989-04-03 | 1990-10-31 | Maschinenfabrik Rieter Ag | Transporting packages of spinnable strand in and to the creel of a textile machine |
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DE3034477A1 (en) * | 1980-09-12 | 1982-04-29 | Zinser Textilmaschinen Gmbh, 7333 Ebersbach | Ring spinning doffer - rides on long and cross rails with turntable rail connectors |
DE3718745A1 (en) * | 1987-06-04 | 1988-12-22 | Michael A Zeiser | Method and apparatus for the exchange of run-off bobbins for full bobbins on ring-spinning and ring-twisting machines |
JPH02144380A (en) * | 1988-11-21 | 1990-06-04 | Murao & Co Ltd | Assorting conveyance system for bobbin thread |
-
1990
- 1990-04-09 WO PCT/EP1990/000558 patent/WO1990012133A2/en unknown
- 1990-04-09 JP JP50560890A patent/JPH03505760A/en active Pending
- 1990-04-10 DE DE1990625970 patent/DE69025970T2/en not_active Expired - Fee Related
- 1990-04-10 EP EP19900106900 patent/EP0392482B1/en not_active Expired - Lifetime
Patent Citations (12)
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US3828682A (en) | 1972-06-03 | 1974-08-13 | Zinser Textilmaschinen Gmbh | Installation for transporting spools |
DE3601832A1 (en) | 1986-01-22 | 1987-07-23 | Zinser Textilmaschinen Gmbh | TRANSPORT SYSTEM FOR REWARNING SPOOLS ON SPINNERS |
US4769982A (en) | 1986-05-28 | 1988-09-13 | Howa Machinery, Ltd. | Apparatus for preventing unwinding of roving end applied to roving bobbin transporting system |
US4799353A (en) | 1986-08-25 | 1989-01-24 | Howa Machinery, Ltd. | Method for piecing rovings and exchange roving bobbins in a ring spinning frame and working machine for carrying out this method |
EP0307806A1 (en) | 1987-09-12 | 1989-03-22 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | System for transporting roving bobbins between roving and spinning processes |
EP0310870A1 (en) | 1987-10-09 | 1989-04-12 | Zinser Textilmaschinen GmbH | Method and device for inserting filled roving bobbins |
EP0310871A1 (en) | 1987-10-09 | 1989-04-12 | Zinser Textilmaschinen GmbH | Method and device for automatically exchanging roving bobbins in a ring spinning machine |
EP0311862A1 (en) | 1987-10-14 | 1989-04-19 | Maschinenfabrik Rieter Ag | Method and device for replacing roving bobbins in a textile machine |
EP0323400A1 (en) | 1987-12-10 | 1989-07-05 | Howa Machinery, Ltd. | Apparatus for transporting roving bobbins |
EP0329965A2 (en) | 1988-02-09 | 1989-08-30 | Maschinenfabrik Rieter Ag | Method and device for exchanging roving bobbins in a ring spinning machine |
EP0381995A2 (en) | 1989-02-09 | 1990-08-16 | Rieter Ingolstadt Spinnereimaschinenbau AG | Piecing method and apparatus for an open end spinning machine |
EP0394708A1 (en) | 1989-04-03 | 1990-10-31 | Maschinenfabrik Rieter Ag | Transporting packages of spinnable strand in and to the creel of a textile machine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992007980A1 (en) * | 1990-11-02 | 1992-05-14 | Maschinenfabrik Rieter Ag | Automation of the creel feed of a spinning or twisting machine |
CH683699A5 (en) * | 1990-11-02 | 1994-04-29 | Rieter Ag Maschf | Automatic roving bobbin change appts. |
EP0672768A2 (en) * | 1990-11-02 | 1995-09-20 | Maschinenfabrik Rieter Ag | Procedure and device for automation of the creel feed of a spinning or twisting machine |
EP0672768A3 (en) * | 1990-11-02 | 1995-11-02 | Rieter Ag Maschf | |
WO1993001336A1 (en) * | 1991-07-12 | 1993-01-21 | Maschinenfabrik Rieter Ag | Device and process for changing skeins on a textile machine |
US5365728A (en) * | 1992-04-21 | 1994-11-22 | Zinser Textilmaschinen Gmbh | Rail conveyor system for roving bobbins in a spinning mill |
Also Published As
Publication number | Publication date |
---|---|
EP0392482B1 (en) | 1996-03-20 |
WO1990012133A3 (en) | 1991-01-10 |
JPH03505760A (en) | 1991-12-12 |
EP0392482A3 (en) | 1991-01-09 |
DE69025970T2 (en) | 1997-07-10 |
WO1990012133A2 (en) | 1990-10-18 |
DE69025970D1 (en) | 1996-04-25 |
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