EP0388062B1 - Filz mit stufenweiser Dichte - Google Patents

Filz mit stufenweiser Dichte Download PDF

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Publication number
EP0388062B1
EP0388062B1 EP90302371A EP90302371A EP0388062B1 EP 0388062 B1 EP0388062 B1 EP 0388062B1 EP 90302371 A EP90302371 A EP 90302371A EP 90302371 A EP90302371 A EP 90302371A EP 0388062 B1 EP0388062 B1 EP 0388062B1
Authority
EP
European Patent Office
Prior art keywords
fibres
needling
web
penetration
density
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP90302371A
Other languages
English (en)
French (fr)
Other versions
EP0388062A3 (en
EP0388062A2 (de
Inventor
Malcolm Downie
Nigel Brassington
Clyde Sunley
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DVSG Holding GmbH
Noxet UK Ltd
Original Assignee
DVSG Holding GmbH
British United Shoe Machinery Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DVSG Holding GmbH, British United Shoe Machinery Ltd filed Critical DVSG Holding GmbH
Priority to AT90302371T priority Critical patent/ATE99363T1/de
Publication of EP0388062A2 publication Critical patent/EP0388062A2/de
Publication of EP0388062A3 publication Critical patent/EP0388062A3/en
Application granted granted Critical
Publication of EP0388062B1 publication Critical patent/EP0388062B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266Natural fibres not provided for in group D04H1/425
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • D04H1/4258Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/43Acrylonitrile series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres

Definitions

  • the present invention relates to a method for the manufacture of an absorbent material having graduated density, and to an absorbent material manufactured by this method.
  • Absorbent materials of this type are particularly suitable for use as medical or hygienic absorbents, for the absorption of body fluids, for example in surgical dressings, sanitary products and incontinence products. It is a requirement of such absorbents that they should absorb the fluid away from the surface of the absorbent in contact with the source of fluid, but that fluid strike-through, that is the passage of fluid through the surface of the absorbent remote from the source of fluid, should be delayed as much as possible. In this way, the interval between the replacement of a used absorbent with a new absorbent can be extended.
  • the disadvantage of such materials is that they are expensive to produce. Such materials have not been used as surgical dressings, but as filtration materials and as synthetic leathers.
  • the present invention thus provides, in one of its several aspects, a method for the manufacture of an absorbent material having graduated density by needling a web, characterised in that the web, before needling but after tacking, is of substantially constant density across its thickness, and in that needling is carried out so that the needles penetrate to the extent that only surface regions of the web are needled.
  • the web used in carrying out the method according to the invention may comprise a major proportion, up to 100%, of hydrophilic fibres, which may be blended with a minor proportion, preferably up to 30%, of hydrophobic fibres.
  • the hydrophobic fibres when incorporated, provide a "scaffolding" which resists compression and helps to maintain the low density structure of the centre of the material both during needling and in subsequent use, especially when the material becomes wet.
  • the hydrophilic fibres used in the web are preferably rayon, acrylic or cotton fibres, or a mixture thereof, more preferably rayon fibres.
  • the web for use in the method according to the invention may alternatively comprise 100% hydrophobic fibres.
  • the absorbency of the web is due to the structure of the material, rather than any inherent absorbency of the fibres.
  • the hydrophobic fibres used in the web are preferably polyester or polyolefin fibres, more preferably polyester fibres.
  • barbed needles are preferably used of the type which have a section without barbs close to the point of the needle and then a section which is provided with barbs.
  • Suitable needles include those marketed by Foster Needle under the reference number 15 x 8 x 40 x 3.5CB F.20 9-18-3B and those marketed by Groz Beckaert under the reference numbers 15 x 18 x 43 x 3.5 C333 G1002, G92919.
  • Needling may be carried out to a similar penetration at each surface of the web, so that a symmetrical absorbent material which can be used with either surface contacting the source fluid is obtained.
  • needling may be carried out to a different penetration at the two surfaces of the web, to provide a material having surface regions of different densities.
  • Such an arrangement of different surface densities has the effect of improving the fluid uptake while maintaining delayed strike-through.
  • the absorbent material is preferably provided with a surface covering which is non-adherent.
  • the absorbent material may be wrapped, in known manner, in a non-adherent material or may be bonded, also in known manner, to such a material, to form a composite article.
  • the composite articles manufactured in this way are particularly suitable for use as surgical dressings, sanitary towels or incontinence products.
  • the weight of the fibre layer(s) introduced into the loom is determined according to the desired weight of the final material. In practice the weight of said layer(s) is determined empirically, the feed of the fibres being controlled according to the actual weight of the final product.
  • a batt made up of one or more layers was produced from a fibre blend of 80% 1.7 dTex 51mm staple viscose fibres and 20% 5.OdTex 40mm staple polyester fibres.
  • the batt was then needled in a three-stage operation: In a first, tacking, stage the batt was passed between an up-stroking needle board and a down-stroking needle board, each fitted with 15 x 18 x 40 x 3 F222 G92919 needles marketed by Groz Beckaert. The penetration of both the top and bottom needles was 14mm. In a next following first needling stage, the thus tacked batt (or web) was passed under a single needle board fitted with a mixture of 67% 15 x 18 x 40 x 3.5 R333 G1909 needles and 33% Foster 15 x 18 x 40 x 3.5CB F20 9-18-3B needles and having a needle punch density of 83 needles/cm2 .
  • Needling was thus carried out using a downstroke only; needle penetration in this stage was 6.1mm. Thereafter in a second needling stage, the partially needled batt (or web) was passed between an up-stroking needle board and a down-stroking needle board, each fitted with a mixture of 67% 15 x 18 x 40 x 3.5 R333 G1909 needles and 33% Foster 15 x 18 x 40 x 3.5CB F20 9-18-3B needles and having a needle punch density of 329 needles/cm2 and a head speed of 509 rpm. The top penetration in this case was 4.6mm and the bottom penetration 5.6mm.
  • the final product weight was 300gsm.
  • the product was satisfactory for use as a medical absorbent, with relatively dense surface regions and a less dense central region.
  • Example 2 the same procedure, using the same needle boards, was followed as in Example 1 except that in the second needling stage the penetration by the needles of the down-stroking needle board was 0.2mm and that by the up-stroking needle board 5.6mm. Moreover in this case the needle punch density was 392 needles/cm2 and the head speed 605 rpm.
  • the final product weight was again 300gsm.
  • the products demonstrated excellent properties for use as a medical absorbent, with dense surfaces and more open centre.
  • Example 2 Again in this Example the same procedure was followed as in Example 1, except that the needle punch density in the first needling stage was 86 needles/cm2, and further in the second needling stage the penetration by the needles of the down-stroking needle board was 4.7mm and that by the up-stroking needle board 5.6mm. Moreover, in this case the needle punch density was 337 needles/cm2 and the head speed 501 rpm.
  • the final product weight was 190gsm.
  • the product was thus a material of lighter weight than the other two Examples. Such material would be suitable for a use in medical applications where the absorbency required was not so high and light weight was an advantage.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Artificial Filaments (AREA)
  • Materials For Medical Uses (AREA)

Claims (11)

  1. Verfahren zur Herstellung eines absorbierenden Materials mit gestufter Dichte durch Nadeln eines Bahnmaterials, dadurch gekennzeichnet, daß das Bahnmaterial vor dem Nadeln, jedoch nach dem Vornadeln, über seine Dicke eine im wesentlichen konstante Dichte aufweist und daß das Nadeln so ausgeführt wird, daß die Nadeln das Bahnmaterial in einem solchen Ausmaß eindringen, daß lediglich Oberflächenbereiche des Bahnmaterials genadelt werden.
  2. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, daß das Nadeln an jedem Oberflächenbereich mit der gleichen Eindringtiefe ausgeführt wird.
  3. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, daß das Nadeln so ausgeführt wird, daß die Eindringtiefe an einem Oberflächenbereich größer ist als die Eindringtiefe am anderen Oberflächenbereich.
  4. Verfahren gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß das Bahnmaterial 50 bis 100% hydrophile Fasern und 50 bis 0% hydrophobe Fasern enthält.
  5. Verfahren gemäß Anspruch 4, dadurch gekennzeichnet, daß das Bahnmaterial 70 bis 100% hydrophile Fasern und 30 bis 0% hydrophobe Fasern enthält.
  6. Verfahren gemäß Anspruch 4 oder Anspruch 5, dadurch gekennzeichnet, daß es sich bei den hydrophilen Fasern um Reyon, Baumwolle oder Acrylfasern handelt.
  7. Verfahren gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß das Bahnmaterial im wesentlichen 100% hydrophobe Fasern enthält.
  8. Verfahren gemäß einem der Ansprüche 4 bis 7, bei dem es sich bei den hydrophoben Fasern um Polyester- bzw. Polyolefinfasern handelt.
  9. Vliesartiges absorbierendes Material, welches nach einem Verfahren gemäß einem der vorhergehenden Ansprüche hergestellt ist, gekennzeichnet durch einen dichteren Oberflächenbereich, in dem die Fasern im wesentlichen von ihrer ursprünglichen Ausrichtung (d.h. vor dem Nadeln) aus neu ausgerichtet werden, und einen weniger dichten mittleren Bereich, in dem die Fasern im wesentlichen in einer solchen ursprünglichen Ausrichtung verbleiben.
  10. Material gemäß Anspruch 9, welches mit einer nichthaftenden Oberflächenabdeckung versehen ist.
  11. Medizinische Auflage, Damenbinde oder Inkontinenzprodukt, die bzw. das ein Material gemäß Anspruch 9 bzw. Anspruch 10 umfaßt.
EP90302371A 1989-03-14 1990-03-06 Filz mit stufenweiser Dichte Expired - Lifetime EP0388062B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT90302371T ATE99363T1 (de) 1989-03-14 1990-03-06 Filz mit stufenweiser dichte.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8905793 1989-03-14
GB898905793A GB8905793D0 (en) 1989-03-14 1989-03-14 Graduated density felt

Publications (3)

Publication Number Publication Date
EP0388062A2 EP0388062A2 (de) 1990-09-19
EP0388062A3 EP0388062A3 (en) 1990-10-24
EP0388062B1 true EP0388062B1 (de) 1993-12-29

Family

ID=10653273

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90302371A Expired - Lifetime EP0388062B1 (de) 1989-03-14 1990-03-06 Filz mit stufenweiser Dichte

Country Status (4)

Country Link
EP (1) EP0388062B1 (de)
AT (1) ATE99363T1 (de)
DE (1) DE69005488T2 (de)
GB (1) GB8905793D0 (de)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9209463D0 (en) * 1992-05-01 1992-06-17 British United Shoe Machinery Absorbent material and a method of making same
DE4222207C3 (de) * 1992-07-07 2002-04-04 Rockwool Mineralwolle Verfahren zum Herstellen von Mineralfaserprodukten und Vorrichtung zur Durchführung des Verfahrens
DE4340562A1 (de) * 1993-03-21 1995-06-01 Dierig Holding Ag Verfahren zum Herstellen eines Vliesstoffes, danach hergestellter Vliesstoff und dessen Verwendung
GB9318317D0 (en) * 1993-09-03 1993-10-20 British United Shoe Machinery Material for use in incontinence products
GB9509943D0 (en) * 1995-05-17 1995-07-12 British United Shoe Machinery Wound dressing
US5677028A (en) * 1996-04-09 1997-10-14 Wearever Health Care Products, Llc Absorbent material
EP1067227B1 (de) * 1999-07-07 2002-09-18 Paradies GmbH Füllmaterial aus Mischfaservlies
GB2513287A (en) * 2012-10-31 2014-10-29 Wool Packaging Company Ltd Multi-layered non-woven insulating textile material

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3257264A (en) * 1963-10-10 1966-06-21 Du Pont Needle-punched batting of polyester staple fibers
AT388755B (de) * 1984-05-24 1989-08-25 Chemiefaser Lenzing Ag Flexibles, adsorbierendes verbundmaterial

Also Published As

Publication number Publication date
GB8905793D0 (en) 1989-04-26
EP0388062A3 (en) 1990-10-24
DE69005488T2 (de) 1994-04-21
EP0388062A2 (de) 1990-09-19
ATE99363T1 (de) 1994-01-15
DE69005488D1 (de) 1994-02-10

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