EP0377784B1 - A fuel supply device of an engine - Google Patents
A fuel supply device of an engine Download PDFInfo
- Publication number
- EP0377784B1 EP0377784B1 EP19890116036 EP89116036A EP0377784B1 EP 0377784 B1 EP0377784 B1 EP 0377784B1 EP 19890116036 EP19890116036 EP 19890116036 EP 89116036 A EP89116036 A EP 89116036A EP 0377784 B1 EP0377784 B1 EP 0377784B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel supply
- passage
- supply device
- pressurized air
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M67/00—Apparatus in which fuel-injection is effected by means of high-pressure gas, the gas carrying the fuel into working cylinders of the engine, e.g. air-injection type
- F02M67/10—Injectors peculiar thereto, e.g. valve less type
- F02M67/12—Injectors peculiar thereto, e.g. valve less type having valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M67/00—Apparatus in which fuel-injection is effected by means of high-pressure gas, the gas carrying the fuel into working cylinders of the engine, e.g. air-injection type
- F02M67/02—Apparatus in which fuel-injection is effected by means of high-pressure gas, the gas carrying the fuel into working cylinders of the engine, e.g. air-injection type the gas being compressed air, e.g. compressed in pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M69/00—Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
- F02M69/08—Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel characterised by the fuel being carried by compressed air into main stream of combustion-air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/02—Engines characterised by their cycles, e.g. six-stroke
- F02B2075/022—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
- F02B2075/025—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two
Definitions
- the present invention relates to a fuel supply device of an engine, according to the preamble of claim 1.
- the opening and closing operation of the nozzle opening is electromagnetically controlled by a needle, to cause an injection of fuel by pressurized air.
- a pressurized air passage extending from the nozzle opening along'the needle is formed around the needle and connected to a pressurized fuel source, a nozzle chamber open to the pressurized air passage is provided, and the nozzle of the fuel injector is arranged deep in the interior of the nozzle chamber.
- the needle has a guide portion formed thereon, this guide portion having three equally spaced lobes which are in slidable contact with the inner wall of the pressurized air passage, to support and guide the needle. Because of the provision of the lobes to support and guide the needle, passages formed between the lobes for the fuel-air charge must have a relatively large cross sectional area, to reduce flow resistance.
- the needle After fuel is injected from the fuel injector toward the needle, the needle opens the nozzle opening and the thus injected fuel is injected together with pressurized airfrom the nozzle opening of the air blast valve according to the teaching of WO-A87 005837.
- passages formed between the lobes for the fuel-air charge have a relatively large cross sectional area
- air blast valve when fuel is injected from the fuel injector toward the needle, most of the fuel injected from the fuel injector passes through passages formed between the lobes and collects in the pressurized air passage, near the nozzle opening, and as a result, the fuel collected near the nozzle opening is forced out as liquid fuel by the pressure of the pressurized air when the needle opens the nozzle opening, and thus a problem arises in that fuel injected from the nozzle opening is not fully atomized and is not completely mixed with the air.
- An object of the present invention is to provide a fuel supply device capable of injecting fuel which has been fully atomized and completely mixed with the air, from the nozzle opening.
- a fuel supply device of an engine comprising: a pressurized air passage; a nozzle opening formed at a tip end of the pressurized air passage for injecting fuel and pressurized air; a valve means for controlling the opening of the nozzle opening; a fuel supply means for supplying fuel to the pressurized air passage; and a guide member arranged in the pressurized air passage between the nozzle opening and the fuel supply means and having at least three contacting faces in contact with a cylindrical inner wall of the pressurized air passage.
- the guide member having at least three substantially flat faces each extending in an approximately straight line between the contacting faces which are located on each side of the flat face to form a fuel and air passage between the cylindrical inner wall of the pressurized air passage and the substantially flat face.
- reference numeral 1 designates a cylinder block, 2 a piston, 3 a cylinder head, and 4 a combustion chamber; 5 designates a pair of intake valves, 6 intake ports, 7 a pair of exhaust valves, 8 exhaust ports; and 9 designates a spark plug.
- Masking walls 10, each masking the valve opening formed between the valve seat and the peripheral portion of the intake valve 5, which is located on the exhaust valve side, for the entire time for which the intake valve 5 is open, are formed on the inner wall of the cylinder head 3. Consequently, when the intake valves 5 open, fresh air flows into the combustion chamber 4 from the valve opening which is located at a position opposite to the exhaust valves 7, as illustrated by the arrow A in Fig. 5.
- An air blast valve 20 is arranged on the inner wall of the cylinder head 3 between the intake valves 5.
- Figures 1 and 2 illustrate a first embodiment of the air blast valve 20.
- a straight needle insertion bore 22 is formed in the housing 21 of the air blast valve 20, and a needle 23 having a diameter smaller than that of the needle insertion bore 22 is inserted into the needle insertion bore 22.
- a nozzle opening 24 is formed at one end of the needle insertion bore 22, and the opening and closing operation of the nozzle opening 24 is carried out by the valve head 25 formed on the tip of the needle 23.
- the nozzle opening 24 is arranged in the combustion chamber 4, a spring retainer 26 is mounted on the needle 23, and a compression spring 27 is inserted between the spring retainer 26 and the housing 21.
- the nozzle opening 24 is normally closed by the valve head 25 of the needle 23 due to the spring force of the compression spring 27.
- a movable core 28 continuously abuts against the end portion of the needle 23, which is positioned opposite to the valve head 25, due to the spring force of the compression spring 29, and a solenoid 30 and a stator 31 are arranged in the housing 21 to attract the movable core 28.
- the solenoid 30 is energized, the movable core 28 moves toward the stator 31, and at this time, since the needle 23 moves toward the nozzle opening 24 against the compression spring 27, the nozzle opening 24 is opened.
- a nozzle chamber 32 having a cylindrical shape is formed in the housing 21.
- the nozzle chamber 32 has an air inlet 32a and an air outlet 32b separately formed from and spaced from the air inlet 32a.
- the air inlet 32a is connected to a pressurized air source 34 via a pressurized air inflow passage 33, and the air outlet 32b is connected to the needle insertion bore 22 via a pressurized air outflow passage 35.
- the nozzle 37 of a fuel injector 36 is arranged in the nozzle chamber 32 at a position between the air inlet 32a and the air outlet 32b.
- the pressurized air outlet passage 35 extends in a straight line.
- the nozzle 37 of the fuel injector 36 is arranged on the axis of the pressurized air outlet passage 35, and fuel having a small spread angle is injected from the nozzle 37 along the axis of the pressurized air outflow passage 35.
- the pressurized air outlet passage 35 extends obliquely to the needle insertion bore 22 toward the nozzle opening 24 and is obliquely connected to the needle insertion bore 22 at a connecting portion 38, at an angle of 20 to 40 degrees with respect to the axis of the needle insertion bore 22.
- the needle 23 has an enlarged portion 42 formed thereon and sl idably fitted into the nozzle insertion bore 22 at a position opposite to the nozzle opening 24 with respect to the connecting portion 38 of the pressurized air outlet passage 35 and the needle insertion bore 22, whereby a flow of pressurized air and fuel toward the solenoid 30 (Fig. 2) is prevented. Also, the needle 23 has a guide member 39 integrally formed thereon at a position midway between the nozzle opening 24 and the connecting portion 38 of the pressurized air outlet passage 35 and the needle insertion bore 22.
- Figure 3 is an enlarged cross-sectional plan view of the guide member 39.
- the guide member 39 has four cylindrical portions 39a in slidable contact with the cylindrical inner wall of the needle insertion bore 22, and four flat faces 39b each extending in a straight line between the cylindrical portions 39a which are located on each side of the flat face 39b to form a narrow passage 40 between the cylindrical inner wall of the needle insertion bore 22 and the flat face 39b.
- the cylindrical portion 39a has approximately the same radius as the cylindrical inner wall of the needle insertion bore 22.
- the cross section of the guide member 39 is shaped approximately as a square inscribed in the cylindrical inner wall of the needle insertion bore 22 at the cylindrical portion 39a.
- the sum of the cross-sectional areas of the four narrow passages 40 is considerably smaller than the cross-sectional area of the passage 43 (Fig. 1) formed between the needle 23 and the needle insertion bore 22.
- the cross-sectional area of the narrow passage 40 is constant along the axis of the needle 23.
- the needle insertion bore 22, the nozzle chamber 32, and the pressurized air outflow passage 35 are connected to the pressurized air source 34 via the pressurized air inflow passage 33, and thus are filled with pressurized air.
- Fuel is injected into the pressurized air from the nozzle 37 along the axis of the pressurized air outflow passage 35.
- the injected fuel impinges on the needle 23 and the inner wall of the needle insertion bore 22, and at this time, a part of the fuel is instantaneously atomized and another part of the fuel forms an emulsion.
- the cross-sectional area of the narrow passage 40 is relatively small, most of the injected fuel adheres to the inner and outer wall of the narrow passage 40 and collects in the needle insertion bore 22 upstream of the narrow passage 40, and only a very small amount of the fuel reaches the interior of the needle insertion bore 22 around the needle 23 near the valve head 25. Therefore, when the solenoid 30 is energized, the needle 23 opens the nozzle opening 24, and at this time, as soon as the needle 23 opens the nozzle opening 24, the very small amount of fuel in the needle insertion bore 22 near the valve head 25 is injected into the combustion chamber4 (Fig. 2) from the nozzle opening 24.
- the pressurized air flows into the nozzle chamber 32 from the pressurized air inflow passage 33 via the air inlet 32a, and then flows toward the nozzle opening 24 via the pressurized air outflow passage 35 and the needle insertion bore 22.
- the injected fuel in the narrow passage 40 and the needle insertion bore 22 upstream of the narrow passage 40 is atomized by the pressurized air blowing within the needle insertion bore 22 and the narrow passage 40 and is carried away toward the nozzle opening 24 by the pressurized air, while being mixed with the pressurized air.
- the fuel and the pressurized air are injected together from the nozzle opening 24 into the combustion chamber 4 (Fig. 2).
- the fuel stuck to the inner wall of the pressurized air outflow passage 35, the inner wall of the nozzle chamber 32, and the innerwall of the needle insertion bore 22 is carried away by the pressurized air and injected from the nozzle opening 24.
- the needle 23 opens the nozzle opening 24
- the entire amount of injected fuel is injected from the nozzle opening 24 and, after the injection of the entire injected fuel is completed, only the pressurized air is injected from the nozzle opening 24.
- the solenoid 30 is deenergized, and thus the needle 23 closes the nozzle opening 24. Consequently, only the pressurized air is injected from the nozzle opening 24 immediately before the needle 23 closes the nozzle opening 24.
- Figure 5 illustrates the case where the air blast value 20 is used for a two-stroke engine, and the injection of fuel by the air blast valve 20 is started just before the intake valves 5 close.
- the fuel injected from the air blast valve 20 is collected around the spark plug 9, and thus a good ignition can be obtained.
- the engine is operating under a heavy load, since the velocity of the fresh air A flowing into the combustion chamber 4 is high, a strong loop scavenging operation is carried out.
- Figure 6 illustrates a relationship between an amount of fuel supplied by the fuel injector 36 and an amount of air injected from the nozzle opening 24.
- the fuel supplied by the fuel injector is collected in the needle insertion bore 22 near the valve head 25, the fuel is forced out of the nozzle opening 24 as liquid fuel by the pressure of the pressurized air. Therefore the fuel injected from the nozzle opening 24 is not fully atomized and completely mixed with the air. Since the pressurized air is not injected from the nozzle opening 24 before the fuel is forced out of the nozzle opening 24, the amount of air injected from the nozzle opening 24 is reduced in accordance with the increase of an amount of fuel supplied by the fuel injector 36.
- an extremely small amount of fuel in the needle insertion bore 22 near the valve head 25 is ini- i-tially injected from the nozzle opening 24, and then the fuel fully atomized and completely mixed with the air is injected from the nozzle opening 24. Accordingly, as shown in Fig. 6, since the amount of air injected from the nozzle opening 24 is not charged by the charge of the amount of fuel supplied by the fuel injector 36, the maximum amount of air injected from the nozzle opening 24 can be reduced as shown by a phantom line in Fig. 6.
- FIG. 7 illustrates a second embodiment of the present invention.
- a housing 51 of an air blast valve 50 comprises a nozzle portion 51a a and a body portion 51b.
- the nozzle portion 51a extends through the cylinder head 3, and the body portion 51 b is fixed to the upper end of the nozzle portion 51a.
- a fuel injector 52 and an air injector 53 are arranged at the body portion 51 b.
- a straight fuel and air supply bore 54 is formed in the nozzle portion 51a, and a nozzle opening 52a of the fuel injector 52 is arranged at the upper end of the fuel and air supply bore 54. Fuel having a small spread angle is injected from the nozzle opening 52a along the axis of the fuel and airsupply bore 54.
- An airsupply air bore 55 is connected to the upper end of the fuel and air supply bore 54 and a nozzle opening 53a of the air injector 53 is arranged at the end of the air supply bore 55. Pressurized air injected from the air injector 53 is supplied to the fuel and air supply bore 54 via the air supply bore 55.
- a nozzle opening 56 is formed at the lower end of the nozzle portion 51a and is arranged in the combustion chamber 4.
- An automatic opening and closing valve 57 for the opening and closing the nozzle opening 56 is arranged in the nozzle portion 51 a.
- the automatic opening and closing valve 57 comprises a mushroom- shaped valve head 58, a valve shaft 59 extending in and along the axis of the fuel and air supply bore 54, a spring retainer 60 arranged at the top of the valve shaft 59, and a compression spring 61 constantly urging the spring retainer 60 upward.
- the nozzle opening 56 is normally closed by the valve head 58 due to the spring force of the compression spring 61.
- the fuel and air supply bore 54 comprises a small diameter portion 54a having a constant cross-sectional area and extending from near the spring retainer 60 to the fuel injector 52 (Fig. 7), and a large diameter portion 54b formed around the valve shaft 59 and extending upward.
- the small and the large diameter portions 54a, 54b are formed coaxially.
- the spring retainer 60 is arranged in the large diameter portion 54b.
- An upper end 54c of the large diameter portion 54b is formed into a conical shape by which the cross-sectional area thereof is gradually reduced upward, and the upper end 54c of the large diameter portion 54b is connected to the lower end of the small diameter portion 54a.
- a guide member 62 having a diameter larger than that of the spring retainer 60 is fitted into and fixed to the large diameter portion 54b.
- the guide member 62 has a base portion 63 and a head portion 64.
- the head portion 64 is formed into a conical shape by which the cross-sectional area thereof is gradually reduced upward and is coaxial with the large diameter portion 54b.
- the base portion 63 has four cylindrical portions 63a in contact with the cylindrical innerwall of the large diameter portion 54b, and four flat faces 63b each extending between the cylindrical portions 63a which are located on each side of the flat face 63b.
- a narrow passage 65 having a constant cross-sectional area is formed between the flat face 63b and the large diameter portion 54b.
- a narrow passage 66 having a constant cross-sectional area is formed between the head portion 64 and the upper end 54c of the large diameter portion 54b.
- Figure 7 illustrates the case where the air blast valve 50 is used for a two-stroke engine
- Figure 11 illustrates an example of the opening timing of the intake valves 5 and the exhaust valves 7, the fuel injection timing of the fuel injector 52, and the air injection timing of the air injector 53.
- the air injection is started immediately before the closing of the intake valves 5, and the fuel injection from the fuel injector 52 is carried out at any time after the air injection is completed but before the next air injection is started.
- Fuel is injected from the fuel injector 52 toward the guide member 62.
- the cross-sectional area of the narrow passages 65, 66 is relatively small, a large part of fuel injected from the fuel injector 52 adheres to the inner walls and the outer walls of the narrow passages 65, 66, and thus a very small amount of the fuel reaches the valve head 58.
- the valve head 58 opens the nozzle opening 56 as illustrated by the phantom line in Fig. 8.
- the injection of the atomized fuel from the nozzle opening 56 is started as soon as pressurized air is injected from the nozzle opening 56.
- the first stage of the atomization of the fuel is carried out in the narrow passages 65, 66, and the second stage of the atomization of fuel is carried out when fuel is injected from the nozzle opening 56.
- fuel that is fully atomized and completely mixed with the air is injected from the nozzle opening 56 from the beginning of the air-fuel injecting operation.
- Figures 12 through 14 illustrate another embodiment wherein the shape of the head portion 64 of the guide member 62 is changed.
- the apical angle 8 1 of the head portion 64 formed in a conical shape is larger than the apical angle 0 2 of the upper end 54c of the large diameter portion 54b, which is also formed in a conical shape. Accordingly, in the embodiment illustrated in Fig. 12, the cross-sectional area of the narrow passage 66 gradually becomes smaller in the downstream direction.
- the head portion 64 is formed into the shape of a truncated cone.
- the head portion 64 is formed into the shape of a sphere.
- the air blast valve according to this invention can be used for four-stroke engine, and fuel may be injected to the intake port.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
- The present invention relates to a fuel supply device of an engine, according to the preamble of
claim 1. - In a known "air blast" valve, the opening and closing operation of the nozzle opening is electromagnetically controlled by a needle, to cause an injection of fuel by pressurized air. A pressurized air passage extending from the nozzle opening along'the needle is formed around the needle and connected to a pressurized fuel source, a nozzle chamber open to the pressurized air passage is provided, and the nozzle of the fuel injector is arranged deep in the interior of the nozzle chamber. The needle has a guide portion formed thereon, this guide portion having three equally spaced lobes which are in slidable contact with the inner wall of the pressurized air passage, to support and guide the needle. Because of the provision of the lobes to support and guide the needle, passages formed between the lobes for the fuel-air charge must have a relatively large cross sectional area, to reduce flow resistance.
- After fuel is injected from the fuel injector toward the needle, the needle opens the nozzle opening and the thus injected fuel is injected together with pressurized airfrom the nozzle opening of the air blast valve according to the teaching of WO-A87 005837.
- Where, however, passages formed between the lobes for the fuel-air charge have a relatively large cross sectional area, as in the above-mentioned air blast valve, when fuel is injected from the fuel injector toward the needle, most of the fuel injected from the fuel injector passes through passages formed between the lobes and collects in the pressurized air passage, near the nozzle opening, and as a result, the fuel collected near the nozzle opening is forced out as liquid fuel by the pressure of the pressurized air when the needle opens the nozzle opening, and thus a problem arises in that fuel injected from the nozzle opening is not fully atomized and is not completely mixed with the air.
- Furthermore in document US-A-1 615 457 there has been disclosed a generic fuel supply device comprising a guide member of approximately rectangular shape in cross section being enclosed in a circular member, thereby providing longitudinal passages which are supplied with oil. The circular membercom- prises tangential passages for supplying fuel from said longitudinal passages to the pressurized air passage thereby maintaining a whirling motion of the body of fuel. In this manner the mixing of fuel and air should be improved. Despite of the very complicated construction of such a fuel supply device, the fuel cannot be fully atomized and completely mixed with the air by means of this device.
- An object of the present invention is to provide a fuel supply device capable of injecting fuel which has been fully atomized and completely mixed with the air, from the nozzle opening.
- According to the present invention, there is provided a fuel supply device of an engine, comprising: a pressurized air passage; a nozzle opening formed at a tip end of the pressurized air passage for injecting fuel and pressurized air; a valve means for controlling the opening of the nozzle opening; a fuel supply means for supplying fuel to the pressurized air passage; and a guide member arranged in the pressurized air passage between the nozzle opening and the fuel supply means and having at least three contacting faces in contact with a cylindrical inner wall of the pressurized air passage. The guide member having at least three substantially flat faces each extending in an approximately straight line between the contacting faces which are located on each side of the flat face to form a fuel and air passage between the cylindrical inner wall of the pressurized air passage and the substantially flat face.
- The present invention may be more fully understood from the description of preferred embodiments of the invention set forth below, together with the accompanying drawings.
- In the drawings:
- Fig. 1 is an enlarged cross-sectional side view of a portion of an air blast valve denoted by an arrow K in Fig. 2;
- Fig. 2 is a partly cross-sectional side view of the air blast valve;
- Fig. 3 is an enlarged cross-sectional view of the guide member, taken along the line III - III in Fig. 1;
- Fig. 4 is a bottom view of the innerwall of the cylinder head of a two-stroke engine;
- Fig. 5 is a cross-sectional side view of the two-stroke engine;
- Fig. 6 illustrates the relationship between an amount of fuel supplied by the fuel injector and an amount of air injected from the nozzle opening;
- Fig. 7 is a partly cross-sectional side view of another embodiment of the air blast valve;
- Fig. 8 is an enlarged cross-sectional side view of a tip portion of the air blast valve illustrated in Fig. 7;
- Fig. 9 is an enlarged cross-sectional view of the guide member, taken along the line IX - IX in Fig. 8;
- Fig. 10 is perspective view of the guide member;
- Fig. 11 is a diagram illustrating the opening timing of the intake valve and the exhaust valve;
- Fig. 12 is an enlarged cross-sectional side view of another embodiment of a tip portion of the air blast valve;
- Fig. 13 is an enlarged cross-sectional side view of a further embodiment of a tip portion of the air blast valve; and
- Fig. 14 is an enlarged cross-sectional side view of a still further embodiment of a tip portion of the air blast valve.
- Referring to Figs. 4 and 5,
reference numeral 1 designates a cylinder block, 2 a piston, 3 a cylinder head, and 4 a combustion chamber; 5 designates a pair of intake valves, 6 intake ports, 7 a pair of exhaust valves, 8 exhaust ports; and 9 designates a spark plug.Masking walls 10, each masking the valve opening formed between the valve seat and the peripheral portion of theintake valve 5, which is located on the exhaust valve side, for the entire time for which theintake valve 5 is open, are formed on the inner wall of thecylinder head 3. Consequently, when theintake valves 5 open, fresh air flows into thecombustion chamber 4 from the valve opening which is located at a position opposite to theexhaust valves 7, as illustrated by the arrow A in Fig. 5. Anair blast valve 20 is arranged on the inner wall of thecylinder head 3 between theintake valves 5. - Figures 1 and 2 illustrate a first embodiment of the
air blast valve 20. Referring to Figs. 1 and 2, a straightneedle insertion bore 22 is formed in thehousing 21 of theair blast valve 20, and aneedle 23 having a diameter smaller than that of theneedle insertion bore 22 is inserted into theneedle insertion bore 22. Anozzle opening 24 is formed at one end of the needle insertion bore 22, and the opening and closing operation of thenozzle opening 24 is carried out by thevalve head 25 formed on the tip of theneedle 23. In this embodiment, as shown in Fig. 2, thenozzle opening 24 is arranged in thecombustion chamber 4, aspring retainer 26 is mounted on theneedle 23, and acompression spring 27 is inserted between thespring retainer 26 and thehousing 21. Thenozzle opening 24 is normally closed by thevalve head 25 of theneedle 23 due to the spring force of thecompression spring 27. Amovable core 28 continuously abuts against the end portion of theneedle 23, which is positioned opposite to thevalve head 25, due to the spring force of thecompression spring 29, and asolenoid 30 and astator 31 are arranged in thehousing 21 to attract themovable core 28. When thesolenoid 30 is energized, themovable core 28 moves toward thestator 31, and at this time, since theneedle 23 moves toward the nozzle opening 24 against thecompression spring 27, thenozzle opening 24 is opened. - A
nozzle chamber 32 having a cylindrical shape is formed in thehousing 21. Thenozzle chamber 32 has anair inlet 32a and anair outlet 32b separately formed from and spaced from theair inlet 32a. Theair inlet 32a is connected to a pressurizedair source 34 via a pressurizedair inflow passage 33, and theair outlet 32b is connected to the needle insertion bore 22 via a pressurizedair outflow passage 35. Thenozzle 37 of afuel injector 36 is arranged in thenozzle chamber 32 at a position between theair inlet 32a and theair outlet 32b. - As can be seen from Figs. 1 and 2, the pressurized
air outlet passage 35 extends in a straight line. Thenozzle 37 of thefuel injector 36 is arranged on the axis of the pressurizedair outlet passage 35, and fuel having a small spread angle is injected from thenozzle 37 along the axis of the pressurizedair outflow passage 35. The pressurizedair outlet passage 35 extends obliquely to the needle insertion bore 22 toward the nozzle opening 24 and is obliquely connected to the needle insertion bore 22 at a connectingportion 38, at an angle of 20 to 40 degrees with respect to the axis of the needle insertion bore 22. - Referring to Figure 1, the
needle 23 has an enlargedportion 42 formed thereon and sl idably fitted into the nozzle insertion bore 22 at a position opposite to the nozzle opening 24 with respect to the connectingportion 38 of the pressurizedair outlet passage 35 and the needle insertion bore 22, whereby a flow of pressurized air and fuel toward the solenoid 30 (Fig. 2) is prevented. Also, theneedle 23 has aguide member 39 integrally formed thereon at a position midway between the nozzle opening 24 and the connectingportion 38 of the pressurizedair outlet passage 35 and the needle insertion bore 22. - Figure 3 is an enlarged cross-sectional plan view of the
guide member 39. Referring to Fig. 3, theguide member 39 has fourcylindrical portions 39a in slidable contact with the cylindrical inner wall of the needle insertion bore 22, and fourflat faces 39b each extending in a straight line between thecylindrical portions 39a which are located on each side of theflat face 39b to form anarrow passage 40 between the cylindrical inner wall of the needle insertion bore 22 and theflat face 39b. Thecylindrical portion 39a has approximately the same radius as the cylindrical inner wall of the needle insertion bore 22. The cross section of theguide member 39 is shaped approximately as a square inscribed in the cylindrical inner wall of the needle insertion bore 22 at thecylindrical portion 39a. The sum of the cross-sectional areas of the fournarrow passages 40 is considerably smaller than the cross-sectional area of the passage 43 (Fig. 1) formed between theneedle 23 and the needle insertion bore 22. The cross-sectional area of thenarrow passage 40 is constant along the axis of theneedle 23. - Returning to Figs. 1 and 2, the needle insertion bore 22, the
nozzle chamber 32, and the pressurizedair outflow passage 35 are connected to the pressurizedair source 34 via the pressurizedair inflow passage 33, and thus are filled with pressurized air. Fuel is injected into the pressurized air from thenozzle 37 along the axis of the pressurizedair outflow passage 35. The injected fuel impinges on theneedle 23 and the inner wall of the needle insertion bore 22, and at this time, a part of the fuel is instantaneously atomized and another part of the fuel forms an emulsion. As the cross-sectional area of thenarrow passage 40 is relatively small, most of the injected fuel adheres to the inner and outer wall of thenarrow passage 40 and collects in the needle insertion bore 22 upstream of thenarrow passage 40, and only a very small amount of the fuel reaches the interior of the needle insertion bore 22 around theneedle 23 near thevalve head 25. Therefore, when thesolenoid 30 is energized, theneedle 23 opens the nozzle opening 24, and at this time, as soon as theneedle 23 opens the nozzle opening 24, the very small amount of fuel in the needle insertion bore 22 near thevalve head 25 is injected into the combustion chamber4 (Fig. 2) from the nozzle opening 24. Further, when theneedle 23 opens thenozzle opening 24, the pressurized air flows into thenozzle chamber 32 from the pressurizedair inflow passage 33 via theair inlet 32a, and then flows toward the nozzle opening 24 via the pressurizedair outflow passage 35 and the needle insertion bore 22. At this time, the injected fuel in thenarrow passage 40 and the needle insertion bore 22 upstream of thenarrow passage 40 is atomized by the pressurized air blowing within the needle insertion bore 22 and thenarrow passage 40 and is carried away toward the nozzle opening 24 by the pressurized air, while being mixed with the pressurized air. Then, the fuel and the pressurized air are injected together from the nozzle opening 24 into the combustion chamber 4 (Fig. 2). Also the fuel stuck to the inner wall of the pressurizedair outflow passage 35, the inner wall of thenozzle chamber 32, and the innerwall of the needle insertion bore 22 is carried away by the pressurized air and injected from thenozzle opening 24. - As mentioned above, when the
needle 23 opens thenozzle opening 24, an extremely small amount of the fuel existing in the needle insertion bore 22 near thevalve head 25 is initially injected from thenozzle opening 24, but immediately thereafter, fuel fully atomized and fully mixed with the air is injected from thenozzle opening 24. Consequently, the fuel fully atomized and fully mixed with the air is injected from the nozzle opening 24 from the beginning of the air-fuel injection, and thus it is possible to form a good air-fuel mixture in the combustion chamber 4 (Fig. 2). - In addition, as soon as the
needle 23 opens thenozzle opening 24, the entire amount of injected fuel is injected from thenozzle opening 24 and, after the injection of the entire injected fuel is completed, only the pressurized air is injected from thenozzle opening 24. Then thesolenoid 30 is deenergized, and thus theneedle 23 closes thenozzle opening 24. Consequently, only the pressurized air is injected from thenozzle opening 24 immediately before theneedle 23 closes thenozzle opening 24. - If fuel is still injected from the
nozzle opening 24 immediately before theneedle 23 closes thenozzle opening 24, when the flow area of thenozzle opening 24 becomes small due to the closing by theneedle 23, and the velocity of the pressurized airflowing from thenozzle opening 24 becomes low, the fuel is not atomized, and thus the liquid fuel adheres to the wall around thenozzle opening 24; if the liquid fuel adheres to the wall around thenozzle opening 24, carbon accumulates on the wall around thenozzle opening 24 and affects the injecting operation. Nevertheless, in the embodiment illustrated in Fig. 2, since only the pressurized air is injected from thenozzle opening 24 immediately before theneedle 23 closes thenozzle opening 24, the liquid fuel does not adhere to the wall around thenozzle opening 24, and therefore, carbon will not accumulate on the wall around thenozzle opening 24. - Figure 5 illustrates the case where the
air blast value 20 is used for a two-stroke engine, and the injection of fuel by theair blast valve 20 is started just before theintake valves 5 close. When the engine is operating under a light load, since the velocity of the fresh air A flowing into thecombustion chamber 4 is low, the fuel injected from theair blast valve 20 is collected around thespark plug 9, and thus a good ignition can be obtained. When the engine is operating under a heavy load, since the velocity of the fresh air A flowing into thecombustion chamber 4 is high, a strong loop scavenging operation is carried out. In addition, since the fuel injected from theair blast valve 20 is carried downward along the inner wall of thecombustion chamber 4 by the fresh air A flowing in a loop shape, a homogenous air-fuel mixture is formed in thecombustion chamber 4, and as a result, a high output power of the engine can be obtained. - Figure 6 illustrates a relationship between an amount of fuel supplied by the
fuel injector 36 and an amount of air injected from thenozzle opening 24. In the conventional air blast valve, as most of the fuel supplied by the fuel injector is collected in the needle insertion bore 22 near thevalve head 25, the fuel is forced out of thenozzle opening 24 as liquid fuel by the pressure of the pressurized air. Therefore the fuel injected from thenozzle opening 24 is not fully atomized and completely mixed with the air. Since the pressurized air is not injected from thenozzle opening 24 before the fuel is forced out of thenozzle opening 24, the amount of air injected from thenozzle opening 24 is reduced in accordance with the increase of an amount of fuel supplied by thefuel injector 36. In this embodiment, an extremely small amount of fuel in the needle insertion bore 22 near thevalve head 25 is ini- i-tially injected from thenozzle opening 24, and then the fuel fully atomized and completely mixed with the air is injected from thenozzle opening 24. Accordingly, as shown in Fig. 6, since the amount of air injected from thenozzle opening 24 is not charged by the charge of the amount of fuel supplied by thefuel injector 36, the maximum amount of air injected from thenozzle opening 24 can be reduced as shown by a phantom line in Fig. 6. - Figure 7 illustrates a second embodiment of the present invention. Referring to Fig. 7, a housing 51 of an
air blast valve 50 comprises anozzle portion 51a a and abody portion 51b. Thenozzle portion 51a extends through thecylinder head 3, and thebody portion 51 b is fixed to the upper end of thenozzle portion 51a. Afuel injector 52 and anair injector 53 are arranged at thebody portion 51 b. A straight fuel and air supply bore 54 is formed in thenozzle portion 51a, and anozzle opening 52a of thefuel injector 52 is arranged at the upper end of the fuel and air supply bore 54. Fuel having a small spread angle is injected from thenozzle opening 52a along the axis of the fuel and airsupply bore 54. An airsupply air bore 55 is connected to the upper end of the fuel and air supply bore 54 and anozzle opening 53a of theair injector 53 is arranged at the end of the air supply bore 55. Pressurized air injected from theair injector 53 is supplied to the fuel and air supply bore 54 via the air supply bore 55. Anozzle opening 56 is formed at the lower end of thenozzle portion 51a and is arranged in thecombustion chamber 4. An automatic opening and closingvalve 57 for the opening and closing thenozzle opening 56 is arranged in thenozzle portion 51 a. - Referring to Figures 8 through 10, the automatic opening and closing
valve 57 comprises a mushroom- shapedvalve head 58, avalve shaft 59 extending in and along the axis of the fuel and air supply bore 54, aspring retainer 60 arranged at the top of thevalve shaft 59, and acompression spring 61 constantly urging thespring retainer 60 upward. As shown in Fig. 8, thenozzle opening 56 is normally closed by thevalve head 58 due to the spring force of thecompression spring 61. The fuel and air supply bore 54 comprises asmall diameter portion 54a having a constant cross-sectional area and extending from near thespring retainer 60 to the fuel injector 52 (Fig. 7), and alarge diameter portion 54b formed around thevalve shaft 59 and extending upward. The small and thelarge diameter portions spring retainer 60 is arranged in thelarge diameter portion 54b. Anupper end 54c of thelarge diameter portion 54b is formed into a conical shape by which the cross-sectional area thereof is gradually reduced upward, and theupper end 54c of thelarge diameter portion 54b is connected to the lower end of thesmall diameter portion 54a. Aguide member 62 having a diameter larger than that of thespring retainer 60 is fitted into and fixed to thelarge diameter portion 54b. Theguide member 62 has abase portion 63 and ahead portion 64. - The
head portion 64 is formed into a conical shape by which the cross-sectional area thereof is gradually reduced upward and is coaxial with thelarge diameter portion 54b. Thebase portion 63 has fourcylindrical portions 63a in contact with the cylindrical innerwall of thelarge diameter portion 54b, and fourflat faces 63b each extending between thecylindrical portions 63a which are located on each side of theflat face 63b. Anarrow passage 65 having a constant cross-sectional area is formed between theflat face 63b and thelarge diameter portion 54b. Also, anarrow passage 66 having a constant cross-sectional area is formed between thehead portion 64 and theupper end 54c of thelarge diameter portion 54b. - Figure 7 illustrates the case where the
air blast valve 50 is used for a two-stroke engine, and Figure 11 illustrates an example of the opening timing of theintake valves 5 and theexhaust valves 7, the fuel injection timing of thefuel injector 52, and the air injection timing of theair injector 53. As shown in Fig. 11, the air injection is started immediately before the closing of theintake valves 5, and the fuel injection from thefuel injector 52 is carried out at any time after the air injection is completed but before the next air injection is started. - Fuel is injected from the
fuel injector 52 toward theguide member 62. As the cross-sectional area of thenarrow passages fuel injector 52 adheres to the inner walls and the outer walls of thenarrow passages valve head 58. Then, when pressurized air is injected from theair injector 53, thevalve head 58 opens thenozzle opening 56 as illustrated by the phantom line in Fig. 8. At that time, as the cross-sectional area of thenarrow passages narrow passages narrow passages nozzle opening 56 is started as soon as pressurized air is injected from thenozzle opening 56. In this embodiment, the first stage of the atomization of the fuel is carried out in thenarrow passages nozzle opening 56. Namely, in this embodiment, as two stages of the atomization of the fuel are carried out, fuel that is fully atomized and completely mixed with the air is injected from the nozzle opening 56 from the beginning of the air-fuel injecting operation. - Note, when air and fuel are injected from the
nozzle opening 56, as theexhaust valves 7 are already closed, fuel injected from thenozzle opening 56 does not flow into theexhaust ports 8. - Figures 12 through 14 illustrate another embodiment wherein the shape of the
head portion 64 of theguide member 62 is changed. - In the embodiment illustrated in Fig. 12, the
apical angle 81 of thehead portion 64 formed in a conical shape is larger than the apical angle 02 of theupper end 54c of thelarge diameter portion 54b, which is also formed in a conical shape. Accordingly, in the embodiment illustrated in Fig. 12, the cross-sectional area of thenarrow passage 66 gradually becomes smaller in the downstream direction. - In the embodiment illustrated in Fig. 13, the
head portion 64 is formed into the shape of a truncated cone. - In the embodiment illustrated in Fig. 14, the
head portion 64 is formed into the shape of a sphere. - Note, the air blast valve according to this invention can be used for four-stroke engine, and fuel may be injected to the intake port.
- While the invention has been described with reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art.
Claims (29)
characterized in that
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3849/89 | 1989-01-12 | ||
JP384989A JP2602710B2 (en) | 1988-03-01 | 1989-01-12 | Fuel injection device for internal combustion engine |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0377784A1 EP0377784A1 (en) | 1990-07-18 |
EP0377784B1 true EP0377784B1 (en) | 1992-08-12 |
EP0377784B2 EP0377784B2 (en) | 1995-07-12 |
Family
ID=11568634
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19890116036 Expired - Lifetime EP0377784B2 (en) | 1989-01-12 | 1989-08-30 | A fuel supply device of an engine |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0377784B2 (en) |
DE (1) | DE58902044T2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5101800A (en) * | 1990-12-07 | 1992-04-07 | General Motors Corporation | Fuel injection |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR488809A (en) * | 1918-02-05 | 1918-11-19 | Alexander Winton | Valve mechanism for internal combustion engines |
FR489976A (en) * | 1918-05-07 | 1919-03-26 | Belliss & Morcom Ltd | Improvements to injection valves and distribution of internal combustion engines |
US1615457A (en) * | 1924-03-22 | 1927-01-25 | Worthington Pump & Mach Corp | Spray valve for oil engines |
US3782639A (en) * | 1972-04-17 | 1974-01-01 | Ford Motor Co | Fuel injection apparatus |
CA1279798C (en) * | 1985-07-19 | 1991-02-05 | Peter William Ragg | Fuel injection |
DE3808671A1 (en) * | 1987-03-13 | 1988-09-22 | Orbital Eng Pty | DEVICE AND METHOD FOR INJECTING FUEL |
-
1989
- 1989-08-30 DE DE1989502044 patent/DE58902044T2/en not_active Expired - Fee Related
- 1989-08-30 EP EP19890116036 patent/EP0377784B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
AU608997B2 (en) | 1991-04-18 |
EP0377784B2 (en) | 1995-07-12 |
DE58902044D1 (en) | 1992-09-17 |
DE58902044T2 (en) | 1995-11-30 |
AU4087389A (en) | 1990-07-19 |
EP0377784A1 (en) | 1990-07-18 |
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