EP0346967B1 - Mechanism and method for supplying weft threads on weaving machines - Google Patents
Mechanism and method for supplying weft threads on weaving machines Download PDFInfo
- Publication number
- EP0346967B1 EP0346967B1 EP89201416A EP89201416A EP0346967B1 EP 0346967 B1 EP0346967 B1 EP 0346967B1 EP 89201416 A EP89201416 A EP 89201416A EP 89201416 A EP89201416 A EP 89201416A EP 0346967 B1 EP0346967 B1 EP 0346967B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weft
- thread
- supply mechanism
- supply
- supplies
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
- D03D47/38—Weft pattern mechanisms
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/28—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
- D03D47/30—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
- D03D47/3026—Air supply systems
- D03D47/3033—Controlling the air supply
- D03D47/3046—Weft yarn selection
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
Definitions
- This invention concerns a mechanism and a method for supplying weft threads on weaving machines.
- the weft threads are supplied to the shed by first winding them off yarn packages or suchlike by means of thread supply mechanisms and then inserting them into the shed.
- These thread supply mechanisms consist firstly of prewinders which are essentially formed by a drum on which a quantity of thread is wound, so that a number of turns can be drawn off at each weaving cycle, so providing the required length of weft thread per insertion, and secondly of insertion mechanisms in order to insert the lengths of weft thread one by one into the shed.
- weft threads of different colours or weft threads of different types For example weft threads of different colours or weft threads of different types, then of course there are at least as many weft supply mechanisms as there are used different kinds of weft threads.
- the present invention concerns a mechanism for the supply of weft threads which does not have the above-mentioned disadvantages.
- the invention concerns a mechanism characterized in that it consists of at least three weft supply mechanisms, of which at least one operates with at least two thread supplies with different sorts of weft thread.
- Said mechanism also includes a device by which the weft supply mechanism which works with the different sorts of weft thread can be supplied with one of the weft threads according to choice, as well as a control unit which controls said device.
- weft supply mechanism which operates with several sorts of weft threads to be fed with the same sorts of weft thread as is being woven during the normal weaving process, where said weft supply mechanism is kept on standby as a reserve mechanism, and is activated whenever a fault in the supply of one of the weft threads normally used occurs. At that moment the weft supply mechanism placed on standby is provided with the same sort of thread as the weft supply mechanism in which the fault occurs. Clearly, this means that it is only necessary to have one reserve weft supply mechanism, which can replace any of the other weft supply mechanisms which are normally in use.
- the invention also concerns a method for supplying weft threads on weaving machines, in which different weft threads are inserted successively into the shed in a particular pattern, characterized in that it consists essentially in: supplying the different weft threads during the normal weaving process via respective weft supply mechanisms; during the normal weaving process, holding on standby at least one weft thread supply mechanism which operates with different thread supplies, where said thread supplies contain at least the same sorts of weft thread as is being woven during the normal weaving process; detecting faults in the supply of the weft threads during the normal weaving process; and, if a fault is detected, switching over from the weft supply mechanism in which the fault has occurred to the weft supply mechanism on standby, such that the latter is fed with the weft thread of the same sort as the weft thread in which the fault has occurred.
- the mechanism 1 consists essentially of a number of weft supply mechanisms 2 to 5, in which different sorts of weft threads, 6A, 6B and 6C respectively, can be drawn from thread supplies 7 to 12, for example yarn packages, in order for lengths of the different sorts of weft thread to be inserted one by one into the shed 13 of the weaving machine, in a known way according to the weave pattern.
- the particular feature of the present invention is that at least one of the weft supply mechanisms - weft thread supply mechanism 2 in figs. 1 and 2 - operates with several thread supplies 7 to 9 with different sorts of weft thread 6A, 6B and 6C. Further, use is made of a device 15, controlled by a control unit 14 in order to supply according to choice one of the weft threads 6A, 6B or 6C from the thread supplies 7 to 9 to the corresponding weft thread supply mechanism 2.
- the mechanism 1 enables a particularly advantageous method to be used for supplying the different sorts of weft thread.
- the different sorts of weft thread 6A, 6B and 6C are inserted into the shed 13 according to a particular pattern, such that each passes via its own weft supply mechanism, 3 to 5 respectively.
- the particular feature is that the weft supply mechanism 2 is kept on standby and operates with the same sorts of weft thread 6A to 6C, drawn from the thread supplies 7 to 9.
- a particular fault occurs in the supply of one of the weft threads 6A to 6C coming from the thread supplies 10 to 12, the corresponding weft supply mechanism is deactivated and the weft thread supply mechanism 2 is activated in its places, such that by means of the device 15 the latter is supplied with the same sort of weft threads 6A, 6B or 6C as that in which the fault has occurred.
- a fault can for instance consist of a thread break or the fact that one of the thread supplies has run out.
- Fig. 2 is a schematic diagram of an example in which a fault 16, for example a thread break, has occurred in the supply of the weft thread 6B coming from thread supply 11.
- control unit 14 can control the device 15 in such a way that the weft thread 6B from the thread supply 8 is supplied to the weft supply mechanism 2, which is then activated to replace the weft supply mechanism 4, for instance until the thread break 16 has been repaired.
- the particular configuration of the mechanism 1 according to figs. 1 and 2 and the method used here offer the advantage that only one weft supply mechanism 2 can be used to supply any of the reserve weft threads 6A, 6B or 6C.
- Fig. 3 shows a practical embodiment of the mechanism 1, for an airjet weaving machine.
- the weft threads 6A to 6C are inserted into the shed 13 by means of main nozzles 17 to 20 and a number of relay nozzles 21.
- the above-mentioned weft supply mechanisms 2 to 5 consist in this case essentially of prewinders which each consist for example of a prewinder drum 22, a rotating winding tube 23 in order to lay a certain number of turns 24 on the prewinder drum 22, an electromagnetic retaining mechanism 25 which acts on the surface of the prewinder drum 22, and one or more turn detectors 26 positioned along the winding drum 22, together with the insertion mechanism formed by the above-mentioned main nozzles 17 to 20.
- the control unit 14 is connected to a number of detectors, namely thread break detectors 27 to 32 - for example thread motion detectors, positioned along the path of the weft threads 6A to 6C from the respective thread supplies 7 to 12, together with the weft stop motion 33 mounted in the conventional manner at the far side of the shed 13.
- the control unit 14 is also connected to the above-mentioned turn detectors 26. It controls the activation and deactivation of a number of components, including the main nozzles 17 to 20, the drives of the winding tubes 23, the retaining mechanism 25, the relay nozzles 21, the main drive 34 of the weaving machine and the above-mentioned device 15.
- the above-mentioned device 15 consists of an apparatus 35 for tying the weaving threads and a device 36 for holding the different weft threads 6A, 6B and 6C from the thread supplies 7 to 9 and presenting them to each other.
- the apparatus 35 can consist of a tying apparatus which itself is known, or a splicing unit.
- the device 36 can be made up of a number of mobile thread clips and thread eyes such that two of the threads, 6A, 6B or 6C according to choice, can always be presented to each other. Since such a device 36 can be made up in various ways and is within the scope of any person skilled in the art, for the sake of clarity it is only shown schematically in the figures.
- sley 37 essentially consisting of the batten beam 38 with the reed 39 mounted on it, a suction nozzle 40 at the far side of the shed 13, the upper warp sheet 41 and the lower warp sheet 42.
- Fig. 3 shows the same condition as in the schematic diagram in fig. 2.
- the thread break 16 has been detected by the detector 31.
- weft supply mechanism 4 is deactivated by means of the control unit 14.
- Weft supply mechanism 2 is activated in its place. If as shown in fig. 3 the same sort of weft thread 6B is still present in the weft supply mechanism 2 as in the weft supply mechanism in which the thread break 16 has occurred, then weaving can continue immediately from thread supply 8, without a weaving machine stop.
- a minimum quantity of weft thread Q corresponding to one pick length to be inserted into the shed 13, is always kept on the prewinder drum 22 of the weft supply mechanism on standby.
- the control unit 14 can activate a signalling device 43 in order to warn the weaver that a repair needs to be carried out. In the case where a second thread break occurs before the first has been repaired, the weaving machine will come to a stop.
- a thread break 44 is present in a weft thread 6A which is different in sort, type or colour from the weft thread 6B present in the weft supply mechanism 2 on standby.
- the thread break detector 30 detects the fault, the above-mentioned device 15 comes into operation and the end of the weft thread 6A from the reserve thread supply 7 is presented to the weft thread 6B which is present in the weft supply mechanism 2 and joined to it by the apparatus 35, which itself is provided with the necessary cutting device 45 in order to cut the thread supply 8 loose, such that the join 46, consisting of e.g. a knot, is made.
- the weaving pattern permits, the weaving machine can continue working in the meantime, so that other weft threads are inserted into the shed 13, for example 6C from thread supply 12.
- weft thread 6A from the thread supply 7 is already wound on the prewinder drum 22 of the weft supply mechanism 2, as shown in fig. 5. If the weaving pattern permits, then preferably one more length of weft thread 6B present in weft supply mechanism 2 is released from the prewinder drum 22, inserted into the shed 13 in the normal way and cut off by means of the weft cutter 47. In this way, any remaining quantity of weft thread 6B in weft supply mechanism 2 is kept to a minimum.
- the above-mentioned join 46 is made between the thread preparation mechanism and the component which inserts the thread into the shed 13, i.e. in the case of an airjet weaving machine between the prewinder drum 22 and the main nozzle 17.
- the quantity of weft thread present in the weft supply mechanism 2 placed on standby is then wound off the corresponding prewinder drum 22 and cut off. In this way the quantity of thread which has to be led the whole way through the shed 13 is kept to a minimum.
- the mechanism 1 includes a device 15 which, as shown in figs.
- the device 54 consists essentially of a suction nozzle 55 mounted in the path of the reserve weft thread, as well as a transversely-oriented suction nozzle 56.
- thread clips 57 to 61 together with cutters 62 which operate in conjunction with the suction nozzle 56.
- the prewinder used is of the type which can be automatically rethreaded pneumatically.
- the weft thread 6B is cut by means of a cutter 53 at a short distance after the nozzle 51.
- the retaining mechanism 25 of the weft supply mechanism 2 is opened while the suction nozzle 56 is in operation.
- the thread clip 60 must be kept closed in order to prevent the weft thread 6B being pulled out of the main nozzle 17.
- the package frame 49 is then rotated, such that the nozzle with the correct sort of weft thread, in this case nozzle 50 with weft thread 6A, is presented precisely at the intake of the winding tube 23 of the weft supply mechanism 2.
- nozzle 50 with weft thread 6A by activating the nozzle 50 the weft thread 6A is led into the winding tube 23 and along the prewinder drum 22 of the weft supply mechanism 2, and taken up by the suction nozzle 55.
- the thread clip 57 is subsequently closed.
- the suction nozzle 56 is deactivated and the thread clip 61 is kept closed.
- the suction nozzle 56 is activated once more, such that both sorts of weft thread 6A and 6B are sucked up by their ends and can be joined together by means of the apparatus 35, as shown in fig. 9.
- the free ends are cut off by the cutter 62 and removed by the suction nozzle 56, in the normal way.
- the retaining mechanism 25 is closed once more and a quantity of the weft thread 6A is built up in the weft supply mechanism 2, after the thread clip 57 has been opened once more.
- a thread break 44 occurs in a weft thread 6A which is different from the weft thread 6B present in the weft supply mechanism 2 on standby - i.e. a situation analogous to that shown in fig. 7 - the weaving machine is brought to a halt
- the thread 6B is cut by the cutter 53 and the quantity of weft thread 6B remaining in the weft supply mechanism 2 is blown into the suction nozzle 40 by means of the main nozzle 17 and relay nozzles 21 until it has been removed completely.
- the package frame 49 is then rotated until the nozzle 50 for the correct sort of weft thread 6A is presented precisely at the intake of the winding tube 23 of the weft supply mechanism 2, as shown in fig. 8.
- the weft thread 6A is then led into the winding tube 23, along the prewinder drum 22, through the suction nozzle 55 and into the main nozzle 17 whereupon the weft thread 6A is brought into the suction nozzle 40 by means of the main nozzle 17 and the relay nozzles 21.
- the corresponding retaining mechanism 25 is closed and a certain number of turns 24 are laid on the prewinder drum 22 by means of the winding tube 23.
- the section of weft thread present in the shed is then cut off by the weft cutter 47 and removed by means of the suction nozzle 40.
- the weaving machine is then started, after which the supply of the weft thread 6A is ensured by the weft supply mechanism 2.
- Using the nozzles 50, 51 and 52 offers the advantage that the threads 6A, 6B and 6C can be presented directly at the intake of the winding tube 23 of the weft supply mechanism 2, thus enabling rapid rethreading of this mechanism.
- weft supply mechanism 2 which is kept on standby is not necessarily inactive. It is always possible for the weft supply mechanism 2 to be used alternately with one of the other weft supply mechanisms 3 or 5, in order to ensure the supply of the same sort of weft thread during the normal weaving process. In the embodiment shown in fig. 4, this means for example that the weft thread 6B is inserted into the shed 13 via weft supply mechanisms 2 and 4 alternately. If the thread break occurs in the weft thread 6B of the weft supply mechanism 4, weft thread 6B continues to be supplied by weft supply mechanism 2 only.
- weft thread 6B is supplied via weft supply mechanism 4 only, while weft supply mechanism 2 is used to ensure the supply of the sort of weft thread 6A or 6C in which the break 44 has occurred.
- the invention is not limited to airjet weaving machines.
- fig. 11 shows a mechanism 1 according to the invention which is intended in particular for rapier weaving machines of the type in which the weft threads after being inserted remain connected to the edge of the cloth 63.
- each of the above-mentioned weft supply mechanisms 2 to 5 consists essentially of a prewinder, formed by a prewinder drum 22 and a winding tube 23, and a thread presentation element 66. Also shown in fig. 11 are the weft cutter 67, a cutting device 6B which can cut off all hanging weft threads along the edge 63 of the cloth, and a thread removing mechanism 69 consisting of driven thread removing rollers 70 and a suction nozzle 71.
- the rollers 70 are mounted along the weft threads 6A to 6B and can be moved towards each other by means of a positioning mechanism 72.
- Fig. 11 shows a similar situation to that in fig. 4 in which the join 46 has already been made.
- the thread removing mechanism 69 is activated, such that all the weft threads held by the thread presentation mechanism 64 are gripped between the rollers 70 and carried towards the suction nozzle 71.
- the thread removing mechanism 69 continues to operate until it is certain that the join 46 has been sucked up into the suction nozzle 71, and preferably also until all the weft thread 6A present in the weft supply mechanism 3 has also been sucked up into the suction nozzle 71.
- all weft threads are cut off from the cloth edge 63 by means of the cutting device 6B.
- a control signal 73 can be supplied to the control unit 14, which reactivates the weft supply mechanism 3 and restores the supply to the weft supply mechanism 2 with the weft thread 6B which was present in weft supply mechanism 2 before the fault occurred.
- the weft supply mechanism 2 should always be threaded with the weft thread 6B which is most likely to cause faults, as this will enable the number of machine stops to be limited.
- the weft supply mechanism 2 does not necessarily have to work only with the same sorts of weft thread as the weft supply mechanisms normally in use. Said weft supply mechanism 2 can also be provided with a different sort of weft thread 6D from a thread supply 74. A thread break detector 75 can also be mounted along the path of said weft thread 6D. This makes it possible, for example, after a large number of insertions have been made, for a limited number of weft threads 6D to be inserted from weft supply mechanism 2, as a result of a control signal 76 sent by e.g. the weaving machine control which was supplied to the control unit 14 in order to act a marker between two pieces of cloth. Since the weft thread 6D is only inserted in limited quantities at very large intervals, no separate weft supply mechanism has to be provided for this weft thread 6D.
- the above-mentioned thread supplies 7 to 12 and 74 can consist of several yarn packages which are connected to each other.
- any weft supply mechanism of an existing weaving machine can be used as a reserve mechanism, on condition of course that the weaving machine is equipped with the above-mentioned device 15 and the control unit 14.
- weft supply mechanisms can function as reserve mechanisms.
- two weft supply mechanisms can be used as reserve mechanisms.
- the two weft supply mechanisms placed on standby can for example each be connected to two thread supplies.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Description
- This invention concerns a mechanism and a method for supplying weft threads on weaving machines.
- As is generally known, on weaving machines the weft threads are supplied to the shed by first winding them off yarn packages or suchlike by means of thread supply mechanisms and then inserting them into the shed. These thread supply mechanisms consist firstly of prewinders which are essentially formed by a drum on which a quantity of thread is wound, so that a number of turns can be drawn off at each weaving cycle, so providing the required length of weft thread per insertion, and secondly of insertion mechanisms in order to insert the lengths of weft thread one by one into the shed.
- When making a cloth which contains different kinds of weft thread, for example weft threads of different colours or weft threads of different types, then of course there are at least as many weft supply mechanisms as there are used different kinds of weft threads.
- On modern weaving machines, the aim is to automate them as far as possible in order to avoid weaving machine stops or to reduce stops to a minimum. In order to limit weaving machine stops due to faults in the weft thread supply, from EP-A-0 195 469 (BE-A-901 969) held by the present applicant it is known for a reserve mechanism to be held in readiness for each weft supply mechanism. When a fault in the supply of a weft thread occurs, the machine automatically switches over to the reserve mechanism with the same type of weft thread. Although machine stops can be avoided with this known mechanism, it has the disadvantage that the weft supply mechanisms must be duplicated, so that the weaving machine is bulkier and also considerably more expensive than a conventional weaving machine.
- The present invention concerns a mechanism for the supply of weft threads which does not have the above-mentioned disadvantages. To this end, the invention concerns a mechanism characterized in that it consists of at least three weft supply mechanisms, of which at least one operates with at least two thread supplies with different sorts of weft thread. Said mechanism also includes a device by which the weft supply mechanism which works with the different sorts of weft thread can be supplied with one of the weft threads according to choice, as well as a control unit which controls said device.
- Use of the mechanism according to the invention makes it possible for the weft supply mechanism which operates with several sorts of weft threads to be fed with the same sorts of weft thread as is being woven during the normal weaving process, where said weft supply mechanism is kept on standby as a reserve mechanism, and is activated whenever a fault in the supply of one of the weft threads normally used occurs. At that moment the weft supply mechanism placed on standby is provided with the same sort of thread as the weft supply mechanism in which the fault occurs. Clearly, this means that it is only necessary to have one reserve weft supply mechanism, which can replace any of the other weft supply mechanisms which are normally in use.
- The invention also concerns a method for supplying weft threads on weaving machines, in which different weft threads are inserted successively into the shed in a particular pattern, characterized in that it consists essentially in: supplying the different weft threads during the normal weaving process via respective weft supply mechanisms; during the normal weaving process, holding on standby at least one weft thread supply mechanism which operates with different thread supplies, where said thread supplies contain at least the same sorts of weft thread as is being woven during the normal weaving process; detecting faults in the supply of the weft threads during the normal weaving process; and, if a fault is detected, switching over from the weft supply mechanism in which the fault has occurred to the weft supply mechanism on standby, such that the latter is fed with the weft thread of the same sort as the weft thread in which the fault has occurred.
- In order to better explain the characteristics according to the invention, the following preferred embodiments are described below, by way of example only and without being limitative in any way, with reference to the accompanying drawings, where:
- fig. 1 is a schematic diagram of the mechanism according to the invention, in which the weft supply mechanism which operates simultaneously with several weft threads is kept on standby;
- fig. 2 is a schematic diagram of the mechanism shown in fig. 1, at the moment that a fault in the normal supply of the weft threads occurs, where the weft supply mechanism which operates with several thread supplies is in operation;
- fig. 3 shows a practical embodiment of the mechanism according to fig. 1, used on an airjet weaving machine;
- figs. 4 to 6 show the mechanism according to fig. 3 in various conditions;
- fig. 7 shows another practical embodiment of the invention;
- figs. 8 to 10 show the different conditions of the invention according to fig. 7;
- fig. 11 shows a practical embodiment of the mechanism according to fig. 1 on a rapier weaving machine.
- As shown in fig. 1, the
mechanism 1 according to the invention consists essentially of a number ofweft supply mechanisms 2 to 5, in which different sorts of weft threads, 6A, 6B and 6C respectively, can be drawn fromthread supplies 7 to 12, for example yarn packages, in order for lengths of the different sorts of weft thread to be inserted one by one into theshed 13 of the weaving machine, in a known way according to the weave pattern. - The particular feature of the present invention is that at least one of the weft supply mechanisms - weft
thread supply mechanism 2 in figs. 1 and 2 - operates withseveral thread supplies 7 to 9 with different sorts ofweft thread device 15, controlled by acontrol unit 14 in order to supply according to choice one of theweft threads thread supplies 7 to 9 to the corresponding weftthread supply mechanism 2. - In a preferred embodiment of the invention, the
mechanism 1 enables a particularly advantageous method to be used for supplying the different sorts of weft thread. For this purpose, as shown in fig. 1, during the normal weaving process the different sorts ofweft thread shed 13 according to a particular pattern, such that each passes via its own weft supply mechanism, 3 to 5 respectively. The particular feature is that theweft supply mechanism 2 is kept on standby and operates with the same sorts ofweft thread 6A to 6C, drawn from thethread supplies 7 to 9. - When a particular fault occurs in the supply of one of the
weft threads 6A to 6C coming from thethread supplies 10 to 12, the corresponding weft supply mechanism is deactivated and the weftthread supply mechanism 2 is activated in its places, such that by means of thedevice 15 the latter is supplied with the same sort ofweft threads fault 16, for example a thread break, has occurred in the supply of theweft thread 6B coming fromthread supply 11. As a result of this fault being detected, thecontrol unit 14 can control thedevice 15 in such a way that theweft thread 6B from thethread supply 8 is supplied to theweft supply mechanism 2, which is then activated to replace theweft supply mechanism 4, for instance until thethread break 16 has been repaired. - The particular configuration of the
mechanism 1 according to figs. 1 and 2 and the method used here offer the advantage that only oneweft supply mechanism 2 can be used to supply any of thereserve weft threads - Fig. 3 shows a practical embodiment of the
mechanism 1, for an airjet weaving machine. Here, theweft threads 6A to 6C are inserted into theshed 13 by means ofmain nozzles 17 to 20 and a number ofrelay nozzles 21. - The above-mentioned
weft supply mechanisms 2 to 5 consist in this case essentially of prewinders which each consist for example of aprewinder drum 22, a rotatingwinding tube 23 in order to lay a certain number ofturns 24 on theprewinder drum 22, anelectromagnetic retaining mechanism 25 which acts on the surface of theprewinder drum 22, and one ormore turn detectors 26 positioned along thewinding drum 22, together with the insertion mechanism formed by the above-mentionedmain nozzles 17 to 20. - The
control unit 14 is connected to a number of detectors, namelythread break detectors 27 to 32 - for example thread motion detectors, positioned along the path of theweft threads 6A to 6C from therespective thread supplies 7 to 12, together with theweft stop motion 33 mounted in the conventional manner at the far side of theshed 13. Thecontrol unit 14 is also connected to the above-mentionedturn detectors 26. It controls the activation and deactivation of a number of components, including themain nozzles 17 to 20, the drives of thewinding tubes 23, theretaining mechanism 25, therelay nozzles 21, themain drive 34 of the weaving machine and the above-mentioneddevice 15. - The above-mentioned
device 15 consists of anapparatus 35 for tying the weaving threads and adevice 36 for holding thedifferent weft threads thread supplies 7 to 9 and presenting them to each other. Theapparatus 35 can consist of a tying apparatus which itself is known, or a splicing unit. Thedevice 36 can be made up of a number of mobile thread clips and thread eyes such that two of the threads, 6A, 6B or 6C according to choice, can always be presented to each other. Since such adevice 36 can be made up in various ways and is within the scope of any person skilled in the art, for the sake of clarity it is only shown schematically in the figures. - Finally, also shown in fig. 3 are the
sley 37, essentially consisting of thebatten beam 38 with thereed 39 mounted on it, asuction nozzle 40 at the far side of theshed 13, theupper warp sheet 41 and thelower warp sheet 42. - The operation of the mechanism and the method by which it is preferably used are now described with reference to figs. 3 to 6. Fig. 3 shows the same condition as in the schematic diagram in fig. 2. As can be seen, the
thread break 16 has been detected by thedetector 31. As a result,weft supply mechanism 4 is deactivated by means of thecontrol unit 14.Weft supply mechanism 2 is activated in its place. If as shown in fig. 3 the same sort ofweft thread 6B is still present in theweft supply mechanism 2 as in the weft supply mechanism in which thethread break 16 has occurred, then weaving can continue immediately fromthread supply 8, without a weaving machine stop. A minimum quantity of weft thread Q, corresponding to one pick length to be inserted into theshed 13, is always kept on theprewinder drum 22 of the weft supply mechanism on standby.
Clearly, thecontrol unit 14 can activate asignalling device 43 in order to warn the weaver that a repair needs to be carried out. In the case where a second thread break occurs before the first has been repaired, the weaving machine will come to a stop. - In the case shown in fig, 4, a
thread break 44 is present in aweft thread 6A which is different in sort, type or colour from theweft thread 6B present in theweft supply mechanism 2 on standby. When thethread break detector 30 detects the fault, the above-mentioneddevice 15 comes into operation and the end of theweft thread 6A from thereserve thread supply 7 is presented to theweft thread 6B which is present in theweft supply mechanism 2 and joined to it by theapparatus 35, which itself is provided with thenecessary cutting device 45 in order to cut thethread supply 8 loose, such that thejoin 46, consisting of e.g. a knot, is made. If the weaving pattern permits, the weaving machine can continue working in the meantime, so that other weft threads are inserted into theshed 13, for example 6C fromthread supply 12. - Once the
join 46 has been made, a certain quantity ofweft thread 6A from thethread supply 7 is already wound on theprewinder drum 22 of theweft supply mechanism 2, as shown in fig. 5. If the weaving pattern permits, then preferably one more length ofweft thread 6B present inweft supply mechanism 2 is released from theprewinder drum 22, inserted into theshed 13 in the normal way and cut off by means of theweft cutter 47. In this way, any remaining quantity ofweft thread 6B inweft supply mechanism 2 is kept to a minimum. - Subsequently, when a length of
weft thread 6A has to be inserted into theshed 13, then as shown in fig. 6 theretaining mechanism 25 of theweft supply mechanism 2 is opened sufficiently long to release at leastenough turns 24 for thejoin 46 to reach the far side of theshed 13 opposite the main nozzles. The above-mentioned remaining part of theweft thread 6B is sucked up into thesuction nozzle 40 and cut off at the far side of theshed 13 by a cutting device, for instance acutter 48. Clearly, for this to be done a large quantity of weft thread, consisting of part of theweft thread 6B and a complete length of theweft thread 6A, must be led through theshed 13, so that as a consequence more time will be required than for a normal pick. In order to allow for this themain drive 34 of the weaving machine can be halted briefly, or can be set to a lower speed.
If however as in fig. 5 the weaving pattern does not permit the quantity Q of theweft thread 6B also to be inserted into the shed before theweft thread 6A is demanded, then said quantity Q must first be led in its entirety through theshed 13, which of course will make a slightly longer machine stop necessary. - In a variant of the method according to the invention, the above-mentioned
join 46 is made between the thread preparation mechanism and the component which inserts the thread into the shed 13, i.e. in the case of an airjet weaving machine between theprewinder drum 22 and themain nozzle 17. The quantity of weft thread present in theweft supply mechanism 2 placed on standby is then wound off thecorresponding prewinder drum 22 and cut off. In this way the quantity of thread which has to be led the whole way through the shed 13 is kept to a minimum. In order to achieve this, themechanism 1 includes adevice 15 which, as shown in figs. 7 to 10, consists essentially of: arotating package frame 49 on which the above-mentionedyarn packages 7 to 9 mounted, where therespective weft threads 6A to 6B are led throughnozzles cutter 53 mounted before theweft supply mechanism 2; adevice 54 to remove the weft thread present in the weft supply mechanism 2 - or at least the part present on theprewinder drum 22; and the above-mentionedapparatus 35 for joining weft threads. Thedevice 54 consists essentially of asuction nozzle 55 mounted in the path of the reserve weft thread, as well as a transversely-orientedsuction nozzle 56. In addition there are a number of thread clips 57 to 61, together withcutters 62 which operate in conjunction with thesuction nozzle 56. The prewinder used is of the type which can be automatically rethreaded pneumatically. - The operation of the mechanism can be simply deduced from figs. 7 to 10. In fig. 7 the same situation applies as in fig. 4. The
weft supply mechanisms 3 to 5 are not shown any longer. - In fig. 7, the
weft thread 6B is cut by means of acutter 53 at a short distance after thenozzle 51. The retainingmechanism 25 of theweft supply mechanism 2 is opened while thesuction nozzle 56 is in operation. As a result the quantity ofweft thread 6B present on theprewinder drum 22 is entirely sucked up into thesuction nozzle 56. Clearly, in so doing thethread clip 60 must be kept closed in order to prevent theweft thread 6B being pulled out of themain nozzle 17. - The
package frame 49 is then rotated, such that the nozzle with the correct sort of weft thread, in thiscase nozzle 50 withweft thread 6A, is presented precisely at the intake of the windingtube 23 of theweft supply mechanism 2. As shown in fig. 8, by activating thenozzle 50 theweft thread 6A is led into the windingtube 23 and along theprewinder drum 22 of theweft supply mechanism 2, and taken up by thesuction nozzle 55. Thethread clip 57 is subsequently closed. Clearly, during this stage thesuction nozzle 56 is deactivated and thethread clip 61 is kept closed. - In the next step, the
suction nozzle 56 is activated once more, such that both sorts ofweft thread apparatus 35, as shown in fig. 9. To make the join, the free ends are cut off by thecutter 62 and removed by thesuction nozzle 56, in the normal way. In the meantime the retainingmechanism 25 is closed once more and a quantity of theweft thread 6A is built up in theweft supply mechanism 2, after thethread clip 57 has been opened once more. - Finally a state is reached as shown in fig. 10, from which it can be seen that at the moment a quantity of
weft thread 6A has to be inserted into the shed 13, the remaining length ofweft thread 6B which has to be led through the whole width of the shed is very small, so that it is not always necessary for the weaving machine to be stopped in order to do this. - According to a variant of the invention, in the case where a
thread break 44 occurs in aweft thread 6A which is different from theweft thread 6B present in theweft supply mechanism 2 on standby - i.e. a situation analogous to that shown in fig. 7 - the weaving machine is brought to a halt, thethread 6B is cut by thecutter 53 and the quantity ofweft thread 6B remaining in theweft supply mechanism 2 is blown into thesuction nozzle 40 by means of themain nozzle 17 andrelay nozzles 21 until it has been removed completely. Thepackage frame 49 is then rotated until thenozzle 50 for the correct sort ofweft thread 6A is presented precisely at the intake of the windingtube 23 of theweft supply mechanism 2, as shown in fig. 8. By means of thenozzle 50, theweft thread 6A is then led into the windingtube 23, along theprewinder drum 22, through thesuction nozzle 55 and into themain nozzle 17 whereupon theweft thread 6A is brought into thesuction nozzle 40 by means of themain nozzle 17 and therelay nozzles 21. Thecorresponding retaining mechanism 25 is closed and a certain number ofturns 24 are laid on theprewinder drum 22 by means of the windingtube 23. The section of weft thread present in the shed is then cut off by theweft cutter 47 and removed by means of thesuction nozzle 40. The weaving machine is then started, after which the supply of theweft thread 6A is ensured by theweft supply mechanism 2. Using thenozzles threads tube 23 of theweft supply mechanism 2, thus enabling rapid rethreading of this mechanism. - Obviously, the above-mentioned
weft supply mechanism 2 which is kept on standby is not necessarily inactive. It is always possible for theweft supply mechanism 2 to be used alternately with one of the otherweft supply mechanisms weft thread 6B is inserted into the shed 13 viaweft supply mechanisms weft thread 6B of theweft supply mechanism 4,weft thread 6B continues to be supplied byweft supply mechanism 2 only. If on the other hand athread break 44 occurs in one of theweft threads thread 6B is supplied viaweft supply mechanism 4 only, whileweft supply mechanism 2 is used to ensure the supply of the sort ofweft thread break 44 has occurred.
The invention is not limited to airjet weaving machines. To illustrate this, fig. 11 shows amechanism 1 according to the invention which is intended in particular for rapier weaving machines of the type in which the weft threads after being inserted remain connected to the edge of thecloth 63. As is known, in this type of weaving machine theweft threads 6A to 6C are presented in the path of agripper 65 by means of athread presentation mechanism 64, such that they are inserted into theshed 13. In this case, each of the above-mentionedweft supply mechanisms 2 to 5 consists essentially of a prewinder, formed by aprewinder drum 22 and a windingtube 23, and a thread presentation element 66. Also shown in fig. 11 are theweft cutter 67, acutting device 6B which can cut off all hanging weft threads along theedge 63 of the cloth, and athread removing mechanism 69 consisting of driventhread removing rollers 70 and asuction nozzle 71. Therollers 70 are mounted along theweft threads 6A to 6B and can be moved towards each other by means of apositioning mechanism 72. - Fig. 11 shows a similar situation to that in fig. 4 in which the
join 46 has already been made. Subsequently thethread removing mechanism 69 is activated, such that all the weft threads held by thethread presentation mechanism 64 are gripped between therollers 70 and carried towards thesuction nozzle 71. Thethread removing mechanism 69 continues to operate until it is certain that thejoin 46 has been sucked up into thesuction nozzle 71, and preferably also until all theweft thread 6A present in theweft supply mechanism 3 has also been sucked up into thesuction nozzle 71. At the same time, all weft threads are cut off from thecloth edge 63 by means of thecutting device 6B. When thejoin 46 has been drawn past therollers 70, therollers 70 are moved apart once more and weaving can start again, with theweft threads weft supply mechanisms thread presentation mechanism 64 into thesuction nozzle 71 have been inserted into the shed 13 once, they are all cut off at the beginning of the insertion, which means that the thread waste can be completely sucked up into thesuction nozzle 71. - In yet another variant of the above-mentioned method, only the weft thread coming from the
weft supply mechanism 2 which operates withseveral thread supplies thread removing mechanism 69, and thethread removing mechanism 69 only continues to operate until it is certain that the join has been sucked up into thesuction nozzle 71. Once thebroken weft thread 6A from theweft supply mechanism 3 has been repaired, either manually or automatically, acontrol signal 73 can be supplied to thecontrol unit 14, which reactivates theweft supply mechanism 3 and restores the supply to theweft supply mechanism 2 with theweft thread 6B which was present inweft supply mechanism 2 before the fault occurred. Preferably, theweft supply mechanism 2 should always be threaded with theweft thread 6B which is most likely to cause faults, as this will enable the number of machine stops to be limited. - The
weft supply mechanism 2 does not necessarily have to work only with the same sorts of weft thread as the weft supply mechanisms normally in use. Saidweft supply mechanism 2 can also be provided with a different sort of weft thread 6D from athread supply 74. A thread break detector 75 can also be mounted along the path of said weft thread 6D. This makes it possible, for example, after a large number of insertions have been made, for a limited number of weft threads 6D to be inserted fromweft supply mechanism 2, as a result of acontrol signal 76 sent by e.g. the weaving machine control which was supplied to thecontrol unit 14 in order to act a marker between two pieces of cloth. Since the weft thread 6D is only inserted in limited quantities at very large intervals, no separate weft supply mechanism has to be provided for this weft thread 6D. - Clearly, the above-mentioned
thread supplies 7 to 12 and 74 can consist of several yarn packages which are connected to each other. - Clearly also, any weft supply mechanism of an existing weaving machine can be used as a reserve mechanism, on condition of course that the weaving machine is equipped with the above-mentioned
device 15 and thecontrol unit 14. - Of course it is also possible for several weft supply mechanisms to function as reserve mechanisms. Thus for example in the case of a weaving machine which is equipped with six weft supply mechanisms and on which only four different colours are being woven, two weft supply mechanisms can be used as reserve mechanisms. The two weft supply mechanisms placed on standby can for example each be connected to two thread supplies.
Claims (19)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE8800687 | 1988-06-17 | ||
BE8800687A BE1001819A3 (en) | 1988-06-17 | 1988-06-17 | Device and method for the supply of impact on wires looms. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0346967A1 EP0346967A1 (en) | 1989-12-20 |
EP0346967B1 true EP0346967B1 (en) | 1992-05-13 |
Family
ID=3883473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89201416A Expired EP0346967B1 (en) | 1988-06-17 | 1989-06-05 | Mechanism and method for supplying weft threads on weaving machines |
Country Status (4)
Country | Link |
---|---|
US (1) | US4964442A (en) |
EP (1) | EP0346967B1 (en) |
BE (1) | BE1001819A3 (en) |
DE (1) | DE68901498D1 (en) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1003689A3 (en) * | 1990-02-22 | 1992-05-19 | Picanol Nv | Apparatus for tying threads and equipment for feeding weft threads intoweaving machines that makes use of this apparatus |
BE1004150A3 (en) * | 1990-04-27 | 1992-09-29 | Picanol Nv | Method and apparatus for supplying weft yarn to the shed in a weaving machine. |
JPH0551844A (en) * | 1991-08-21 | 1993-03-02 | Murata Mach Ltd | System for feeding weft to weaving machine |
US5329962A (en) * | 1991-09-03 | 1994-07-19 | Nissan Motor Co., Ltd. | Weft supply changing and threading apparatus |
BE1005500A3 (en) * | 1991-11-07 | 1993-08-10 | Picanol Nv | Device for adding weft threads on looms |
BE1007850A3 (en) * | 1993-12-01 | 1995-11-07 | Picanol Nv | METHOD AND NUTRITION FOR A weaving machine with weft threads. |
JP4651817B2 (en) * | 1998-10-09 | 2011-03-16 | バルマーク アクチエンゲゼルシヤフト | Method for continuous feeding of yarn |
TWI302903B (en) * | 2003-02-05 | 2008-11-11 | Saurer Gmbh & Co Kg | Yarn withdrawal device |
WO2007057217A1 (en) * | 2005-11-21 | 2007-05-24 | Picanol N.V. | Method for introducing a weft thread in an air weaving machine and air weaving machine |
JP4800864B2 (en) * | 2006-07-03 | 2011-10-26 | 株式会社豊田中央研究所 | compressor |
JP2008038329A (en) * | 2006-07-11 | 2008-02-21 | Tsudakoma Corp | Multiple-color weft inserting device of fluid jet loom |
JP2008019515A (en) * | 2006-07-11 | 2008-01-31 | Tsudakoma Corp | Weft-insertion device of fluid jet loom |
JP5273205B2 (en) * | 2011-05-27 | 2013-08-28 | 株式会社豊田自動織機 | Weft storage device in loom |
KR101954481B1 (en) | 2012-01-24 | 2019-03-05 | 나이키 이노베이트 씨.브이. | Three-dimensional weaving system |
EP2807299A4 (en) * | 2012-01-24 | 2015-07-15 | Nike Innovate Cv | Weaving finishing device |
EP3456672B1 (en) | 2012-01-24 | 2021-07-07 | NIKE Innovate C.V. | Weaving system comprising intermittent weaving splicer |
JP6118572B2 (en) * | 2013-02-05 | 2017-04-19 | 津田駒工業株式会社 | Weft monitoring method and weft monitoring device for fluid jet loom |
US9487887B1 (en) * | 2013-03-13 | 2016-11-08 | Jonathan Grossman | Systems and methods for manufacturing textiles |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE899671A (en) * | 1984-05-16 | 1984-11-16 | Picanol Nv | Air jet weaving loom has multi:weft injection and transport jets - with sequenced timing control program modulated by measured weft speeds |
EP0195469B2 (en) * | 1985-03-19 | 1993-12-29 | Picanol N.V. | Weaving machine with improved feed for the woof |
BE901969A (en) * | 1985-03-19 | 1985-09-19 | Picanol Nv | Yarn feed system to weft insertion unit of weaving loom - has at least two feed assemblies contg. yarn break or absence detectors with control unit switching from one to other when detector responds |
NL8602724A (en) * | 1986-10-29 | 1988-05-16 | Picanol Nv | METHOD AND APPARATUS FOR RESTORING THE WIRE FEED IN WEAVING MACHINES IN THE INTERRUPTION BETWEEN THE BOBBIN AND THE WIRE STOCK. |
KR910003227B1 (en) * | 1987-03-16 | 1991-05-24 | 쯔다고마 고오교오 가부시끼가이샤 | Method for judging replacemnet of bobbin |
JP2589488B2 (en) * | 1987-06-11 | 1997-03-12 | 津田駒工業株式会社 | Multicolor weft insertion control device for fluid jet loom |
-
1988
- 1988-06-17 BE BE8800687A patent/BE1001819A3/en not_active IP Right Cessation
-
1989
- 1989-06-05 DE DE8989201416T patent/DE68901498D1/en not_active Expired - Lifetime
- 1989-06-05 EP EP89201416A patent/EP0346967B1/en not_active Expired
- 1989-06-16 US US07/366,622 patent/US4964442A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP0346967A1 (en) | 1989-12-20 |
BE1001819A3 (en) | 1990-03-13 |
DE68901498D1 (en) | 1992-06-17 |
US4964442A (en) | 1990-10-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0346967B1 (en) | Mechanism and method for supplying weft threads on weaving machines | |
US4898214A (en) | Method and apparatus for removing an improperly inserted weft thread from an air-jet loom | |
US4832091A (en) | Method and mechanism for repairing the weft supply on weaving machines in case of an interruption between the supply package and the weft accumulator | |
US5544679A (en) | Defective weft yarn insertion prevention | |
US4938268A (en) | Defective weft thread removal for an as-spun weft thread supply | |
EP0333302B1 (en) | Weaving machine with an improved weft thread supply | |
US4974640A (en) | Method for removing a loose incorrect piece of weft thread from the shed on weaving machines | |
US5050647A (en) | Damaged weft thread elimination in airjet weaving machines | |
EP0344848B1 (en) | Method for threading jet nozzles of weaving machines with a correct length of the weft thread end, and a weaving machine which uses this method | |
EP0306079B1 (en) | Method for repairing a weft thread on weaving machines | |
US4998566A (en) | Liquid warp splicing system for a warp in a loom | |
JP2663269B2 (en) | Splice processing equipment | |
JPS633986B2 (en) | ||
JPS6050896B2 (en) | Method for producing textiles using air jet trum | |
EP0292043B1 (en) | Method for repairing a weft thread in a weaving machine, and a weaving machine which uses this method | |
US4890649A (en) | Faulty pick removal for a multiple-phase loom | |
JPH059838A (en) | Weaving in jet loom | |
JP2906731B2 (en) | One shot weft insertion method in jet loom | |
JPS58220849A (en) | Wefting inhibiting apparatus of jet loom | |
JP3487811B2 (en) | Weaving method of woven fabric | |
JPH08311745A (en) | Yarn feeder in jet loom | |
JP2715084B2 (en) | How to remove defective yarn from shuttleless loom | |
JP2611697B2 (en) | Method and apparatus for preventing weaving steps in jet looms | |
JP2670845B2 (en) | Method for controlling weft removing device of weaving machine and its device | |
EP0311170A1 (en) | Method for repairing broken warp threads on weaving machines |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): CH DE FR IT LI NL |
|
17P | Request for examination filed |
Effective date: 19900108 |
|
17Q | First examination report despatched |
Effective date: 19910807 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): CH DE FR IT LI NL |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRE;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED.SCRIBED TIME-LIMIT Effective date: 19920513 Ref country code: NL Effective date: 19920513 |
|
REF | Corresponds to: |
Ref document number: 68901498 Country of ref document: DE Date of ref document: 19920617 |
|
ET | Fr: translation filed | ||
NLV1 | Nl: lapsed or annulled due to failure to fulfill the requirements of art. 29p and 29m of the patents act | ||
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed | ||
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 19990521 Year of fee payment: 11 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20010228 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20050608 Year of fee payment: 17 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: CH Payment date: 20050609 Year of fee payment: 17 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20060630 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20060630 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20070103 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |