EP0329577B1 - Verfahren zum Herstellen von Mustern auf Nadelbehandelten nichtgewebten Stoffen durch Prägen - Google Patents
Verfahren zum Herstellen von Mustern auf Nadelbehandelten nichtgewebten Stoffen durch Prägen Download PDFInfo
- Publication number
- EP0329577B1 EP0329577B1 EP89420052A EP89420052A EP0329577B1 EP 0329577 B1 EP0329577 B1 EP 0329577B1 EP 89420052 A EP89420052 A EP 89420052A EP 89420052 A EP89420052 A EP 89420052A EP 0329577 B1 EP0329577 B1 EP 0329577B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- embossing
- cylinder
- temperature
- needled
- needled fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000004745 nonwoven fabric Substances 0.000 title description 2
- 238000004049 embossing Methods 0.000 claims abstract description 32
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 8
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 8
- 239000004744 fabric Substances 0.000 claims abstract 7
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 11
- 239000000835 fiber Substances 0.000 description 8
- 238000005530 etching Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010417 needlework Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
Definitions
- the present invention relates to a process for obtaining patterns by embossing on a vertical needle punched with thermoplastic fibers, the method consisting, in known manner, in subjecting the looped face of the needle punch to the action of an embossing cylinder whose depth of etching is less than the height of the needled loops, the embossing cylinder being brought to a given temperature and the counterpart also being heated.
- a method is already described in document US-A-3,997,946.
- the Applicant has set itself the goal of developing a process for obtaining special effects and in particular structured effects or "patterns" on this type of vertical needle punch, a process which it is possible to implement as late as possible in the manufacturing chain, in particular to allow product differentiation just before delivery to resellers.
- the support which one wishes to emboss is an article having relatively large pile heights (about 3 mm), as is the case with vertical needles, it seems essential, in order to achieve interesting and permanent structural effects, using embossing cylinders whose engraving depth corresponds essentially to the height of the bristles.
- the engraving depth of the embossing cylinder may be less than the height of the bristles, but it does not provide any precision on the temperature to which the embossing cylinder is brought.
- the Applicant has surprisingly determined that it is possible to obtain very interesting structured effects on a vertical needle punch, without harming its appearance and feel, playing not only on the depth of the engraving, but also on the temperature of the embossing cylinder and its counterpart.
- the heating temperature of the embossing cylinder is significantly lower than the temperature of softening of the needled thermoplastic fibers.
- the vertical needle punch is generally designated by 2, the embossing cylinder by 3 and the counterpart by 4.
- the installation used for implementing the method according to the invention and shown very diagrammatically in FIG. 2 essentially comprises a storage and unrolling station 6 for the vertical needlework 2, a storage and unrolling station 7 of the sheet of paper 8 intended to be applied by gluing to the reverse side of the needle 2, means 9 making it possible to secure this sheet 8 to the underside of the needled 2 and an embossing cylinder 3-against-part 4 assembly intended to communicate to the vertical needled 2 the desired structural effect, according to the invention.
- a sheet of fine denier polypropylene fibers (from 3 to 6 decitex) is prepared, which is subjected, in a conventional manner and on an apparatus not shown in the drawing, to successive carding, consolidation operations. by flat needling and looping by special needles. This produces the vertical needle 2 having loops or bristles 5a of about 3 mm in height.
- This needled 2 is then passed continuously over a smooth calender 9 which provides the laminating on the reverse side 4 of the needled 2 of the backing paper 8 coming from the roll 7.
- a means of applying glue (not shown in drawing) is planned before arrival at the grille 9.
- the needled assembly 2 - paper 8 is then subjected to a hot embossing process by passage between the embossing cylinder 3, acting by its etching on the bristles 5a and the counterpart 4.
- the engraving of the embossing cylinder 3 is chosen so that its depth is in all cases less than the height of the bristles 5a of the vertical needlework 2. In the present case, the depth of this engraving is from 1 to 2 mm according to the effect you want to achieve.
- the embossing cylinder 3 is brought to a temperature between 120 and 140 ° C, a temperature much lower than the softening temperature (170 ° C) of the polypropylene fibers; the counterpart 4 is brought to a temperature of approximately 160 ° C. and the embossing action is exerted at a pressure of approximately 40 bars.
- the vertical needle 2 After passing through the embossing device, the vertical needle 2 has the appearance shown diagrammatically in FIG. 1 where it can be seen that the part of the bristles 5b subjected to the embossing action is not completely crushed; the article therefore retains its appearance and its textile feel without observing plasticization as could be the case if the softening temperature of the thermoplastic fiber were reached, or if one worked with etching depths such as the hair 5a is crushed over their entire height.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Nonwoven Fabrics (AREA)
- Materials For Medical Uses (AREA)
Claims (3)
- Verfahren zur Herstellung von Mustern auf vertikalem Nadelfilz mit thermoplastischen Fasern durch Gaufrieren, bei dem die Schlingenseite des Nadelfilzes (2) der Einwirkung eines Gaufrierkalanders (3) ausgesetzt wird, dessen Graviertiefe kleiner ist als die Höhe der Schlingen (5a) des Nadelfilzes (2), und bei dem Gaufrierkalander (3) auf eine gegebene Temperatur gebracht und sein Gegenstück (4) ebenfalls aufgeheizt wird,
dadurch gekennzeichnet,
daß die Erwärmungstemperatur des Gaufrierkalanders (3) deutlich niedriger ist als die Erweichungstemperatur der thermoplastichen Fasern des Nadelfilzes (2). - Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die thermoplastischen Faserb Polypropylenfasern sind.
- Verfahren nach Anspruch 1 und 2, dadurch gekennzeichnet, daß der Gaufrierkalander auf eine Temperatur im Bereich zwischen 120°C und 140°C und das Gegenstück auf eine Temperatur von etwa 160°C gebracht wird und daß der Gaufrierdruck etwa 40 Bar beträgt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89420052T ATE82025T1 (de) | 1988-02-16 | 1989-02-15 | Verfahren zum herstellen von mustern auf nadelbehandelten nichtgewebten stoffen durch praegen. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8802185 | 1988-02-16 | ||
FR8802185A FR2627197B1 (fr) | 1988-02-16 | 1988-02-16 | Procede d'obtention d'effets speciaux sur non-tisse aiguillete vertical ainsi que les aiguilletes obtenus |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0329577A1 EP0329577A1 (de) | 1989-08-23 |
EP0329577B1 true EP0329577B1 (de) | 1992-11-04 |
Family
ID=9363541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89420052A Expired - Lifetime EP0329577B1 (de) | 1988-02-16 | 1989-02-15 | Verfahren zum Herstellen von Mustern auf Nadelbehandelten nichtgewebten Stoffen durch Prägen |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0329577B1 (de) |
JP (1) | JPH01246465A (de) |
AT (1) | ATE82025T1 (de) |
AU (1) | AU609248B2 (de) |
DE (1) | DE68903340D1 (de) |
FR (1) | FR2627197B1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6818282B2 (en) | 2002-05-14 | 2004-11-16 | Awi Licensing Company | Resilient flooring structure with encapsulated fabric |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19734943C2 (de) * | 1997-08-12 | 2002-02-21 | Thueringer Daemmstoffwerke Gmb | Verfahren zur Profilierung der Oberfläche eines Verkleidungselementes mit Dämmeigenschaften |
ITFI20120093A1 (it) * | 2012-05-15 | 2013-11-16 | Antonio Masi | Tappeto |
CN103643434A (zh) * | 2013-11-08 | 2014-03-19 | 苏州宝丽洁日化有限公司 | 一种带双面凹的压花的无纺布的压制装置 |
CN103643433A (zh) * | 2013-11-08 | 2014-03-19 | 苏州宝丽洁日化有限公司 | 一种带双面错位压花的无纺布的压制装置 |
CN103643435A (zh) * | 2013-11-08 | 2014-03-19 | 苏州宝丽洁日化有限公司 | 一种带正面压花的无纺布的压制装置 |
FR3112350B1 (fr) * | 2020-07-10 | 2022-09-23 | Faurecia Automotive Ind | Procédé de fabrication d’un revêtement intérieur à motif, notamment d’un revêtement de sol pour un véhicule automobile |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1495270A (fr) * | 1965-10-01 | 1967-09-15 | Girmes Werke Ag | Procédé et dispositif pour le traitement de tissus pelucheux ainsi que tissus conformes à ceux obtenus par le procédé ci-dessus ou similaire |
BE766310A (fr) * | 1970-04-30 | 1971-09-16 | Schroers Co Textilausruest | Procede et dispositif pour la realisation de motifs de dessins sur la face superieure d'une structure textile plane tridimensionnelle |
DE2021188C3 (de) * | 1970-04-30 | 1979-09-27 | Textilausruestungs-Gesellschaft Schroers & Co, 4150 Krefeld | Verfahren zur Herstellung einer Musterung auf der Polseite von Polgeweben |
US4101358A (en) * | 1975-06-26 | 1978-07-18 | Hercules Incorporated | Method of making network structures |
US3997946A (en) * | 1973-12-20 | 1976-12-21 | Polrotor Inc. | Method for conveying patterned pile fabrics |
FR2353669A1 (fr) * | 1976-05-31 | 1977-12-30 | Tyber Anc Nv | Procede d'ennoblissement de tissus a poils |
DE3378030D1 (en) * | 1983-10-03 | 1988-10-27 | Saueressig & Co | Method of making embossing deformations on webs between an embossing roller and a formed counter roller, and device for carrying out this method |
JPS60143926A (ja) * | 1983-12-30 | 1985-07-30 | Nippon Petrochem Co Ltd | 凹凸シートの成形装置 |
-
1988
- 1988-02-16 FR FR8802185A patent/FR2627197B1/fr not_active Expired - Lifetime
-
1989
- 1989-02-15 AU AU29975/89A patent/AU609248B2/en not_active Ceased
- 1989-02-15 EP EP89420052A patent/EP0329577B1/de not_active Expired - Lifetime
- 1989-02-15 DE DE8989420052T patent/DE68903340D1/de not_active Expired - Lifetime
- 1989-02-15 AT AT89420052T patent/ATE82025T1/de not_active IP Right Cessation
- 1989-02-16 JP JP1037294A patent/JPH01246465A/ja active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6818282B2 (en) | 2002-05-14 | 2004-11-16 | Awi Licensing Company | Resilient flooring structure with encapsulated fabric |
Also Published As
Publication number | Publication date |
---|---|
AU2997589A (en) | 1989-08-17 |
DE68903340D1 (de) | 1992-12-10 |
FR2627197B1 (fr) | 1990-06-08 |
FR2627197A1 (fr) | 1989-08-18 |
JPH01246465A (ja) | 1989-10-02 |
AU609248B2 (en) | 1991-04-26 |
EP0329577A1 (de) | 1989-08-23 |
ATE82025T1 (de) | 1992-11-15 |
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