EP0314693B1 - A method and an arrangement for packaging two or more plaster boards - Google Patents
A method and an arrangement for packaging two or more plaster boards Download PDFInfo
- Publication number
- EP0314693B1 EP0314693B1 EP87904643A EP87904643A EP0314693B1 EP 0314693 B1 EP0314693 B1 EP 0314693B1 EP 87904643 A EP87904643 A EP 87904643A EP 87904643 A EP87904643 A EP 87904643A EP 0314693 B1 EP0314693 B1 EP 0314693B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tape
- edge surfaces
- board
- plaster
- surface regions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/526—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits with adaptations not otherwise provided for, for connecting, transport; for making impervious or hermetic, e.g. sealings
Definitions
- the present invention relates primarily to a method for packaging plaster boards by covering two or more edge surfaces from two or more plaster boards with a tape, either fully or partically.
- the invention obtains particular application in packaging two or more plaster boards by covering adjacent transversal edge surfaces of said plaster boards with a tape, whose width exceeds the full thickness of the boards to be packaged, such as to enable one part or fraction of the tape to cover the boards edge surfaces and further enable two parts of the tape to cover and adhere to each of the board surface regions, which extends along said board edge surface and which are located adjacent thereto.
- the invention also relates to an arrangement of an apparatus, intended for carrying out the inventive method, comprising means for covering, either fully or partially, two or more edge surfaces of two or more sheets of plaster board with a tape, preferably a paper tape, having a width which exceeds the full thickness of the board composite intended for packaging, such that a first centered surface part or fraction of the tape covers the edge surfaces of said board composite, and that two further tape surface parts or fractions can be fastened on to a outer respective board surface region located adjacent a respective edge surface of one of said boards.
- a tape preferably a paper tape
- the tape is unwound from a tape storage reel as the edge surfaces of the boards to be packaged pass thereby.
- the tape is precoated on one side thereof with a latent adhesive layer, which is normally moistened and is centered in relation to said edge surfaces and then folded over outer board surface regions extending adjacent said transverse board edge surfaces, with the aid of known folding devices, whereafter the tape is cut adjacent the defining surface of the boards, or at the start and finish of said edge surface.
- Said strip is preferably scored before folding so as to give a straight or regular edge.
- the reinforced means can be formed from a flat strip and attached to the marginal edge of the board by bending or rolling operations and suitable secured against accidental removal from the board.
- a further technical problem in this regard is one of enabling the full width of the tape to be folded around the edge surfaces of the boards along two mutually parallel fold lines, by subjecting the tape to a simultaneous and uniform folding movement along the whole of its longitudinal extension.
- Another technical problem resides in the provision of conditions which will enable the tape to be advanced, while dry, to a position adjacent the edge surfaces to be covered, and to be cut in this position to a given length, and the cutted length to be coated with an adhesive layer in readiness for folding said tape about said edge surfaces.
- an associated technical problem is one of ensuring that the tape can be advanced readily without risk of adhesive or tape fastening to elements or components of the tape advancing device.
- Another technical problem is one of providing conditions, with the aid of simple means, which will ensure that adhesive-coated tape of given length will not fasten to apparatus components, e.g. tape advancing devices, in the event of an interuption in the board manufacturing process.
- a technical problem resides in the ability to orient a prepared length of tape in a registered position and to activate the tape adhesive, e.g. by moistening the adhesive, so that the tape is ready for use when the board is located in a position corresponding to said registered position.
- Another technical problem is one of extending considerably the length of time during which the adhesive-coated tape is pressed against the board surfaces, without encroaching upon the rate of board manufacture.
- Another technical problem is one of providing conditions, with the aid of simple means, whereby the suction boxes or other suitable means are able to urge the tape against said board surface regions so as to establish a strong adhesive bond between the tape and board.
- a method and an arrangement for packaging two or more plaster boards by covering the edge surfaces, either fully or partially, of two or more sheets of plaster board with a tape, which has a width greater than the combined thickness of the edge surfaces.
- One part of said tape covers said edge surfaces and further parts of the tape are fastened to board surface regions, that extend adjacent said edge surfaces.
- the method comprises the sequence of:
- the arrangement comprises:
- the advantages primarily characteristic of a method and arrangement according to the present invention reside in the possibilities of applying tape along the edge surfaces of sheets of plaster board to be package together with the aid of said tape, in a single operation and in a stationary position without decreasing the production rate, and in the possibilities of enabling the tape to be positioned more precisely in both the longitudinal and transverse direction.
- a further advantage resides in improved adhesion between tape and board, as a result of a longer press period, and in a reduced risk of pleating or snarling of the tape.
- Plaster board is manufactured in continuous lengths by mixing together calcinated gypsum material, essentially hemihydrated or semihydrated sulphate of calcium, a filler and/or an additive material, and water.
- calcinated gypsum material essentially hemihydrated or semihydrated sulphate of calcium
- a filler and/or an additive material a filler and/or an additive material
- water a filler and/or an additive material
- the slurry is spread conventionally onto a web which is passed through rolls so as to impart a given thickness to the board, after which the board is passed through a given length of travel in order to enable the requisite chemical reactions to take place.
- the slurry is first spread between two lengths of paper board or card-board prior to being dried in a drying plant herefor, these lengths ultimately forming the front and rear faces of the finished composite board.
- Figure 1 shows in plan view two sheets of plaster-board 1 and 2 in fully overlapping relationship and located downstream of the drying section, with the rear side of one board 1 being clearly shown and the other board 2 being covered by board 1 and therefore not visible in the Figure.
- the rear sides of the board face away from one another, whereas the front or fine sides face toward one another.
- the thickness of the board is determined in the filling process, by the apparatus and paper board used.
- the plaster board is cut into lengths, slightly over size, and stacked in batches to be dried.
- the board lengths, hereinafter referred to as sheets, are then placed in pairs, two-and-two, with the front or fine surfaces of each pair facing towards one another.
- the plaster board sheets 1 and 2 are then cut to a given length in a cutter 3, thereby to form a transverse edge surface 4 on the one sheet 1 and a corresponding transverse edge surface 5 on the underlying sheet 2.
- each of the cut edges of respective sheets 1, 2 is covered by tape 6,which is wound on a bobbin 7 and extends over a roll 8 and is passed therefrom through a device 9 operative either in applying an adhesive coating to one surface of the tape or in activating an adhesive coating previously applied to said surface.
- a further roll 10 urges the tape against the edge surfaces 4, 5, so that part of the tape will lie against said edge surfaces, while further rolls 11, 11′ located downstream of the roll 10, on respective sides of the plaster-board sheet, press further parts of the tape against board surface regions that extend along said edge surfaces adjacent thereto.
- Figure 1 shows the application of tape 6 to solely the visible edge surface 4 of the sheet 1.
- the apparatus used herefor is shown in a highly simplified manner.
- That part of the tape 6 which is intended to cover the edge surfaces 4, 5 is referrenced 6a, whereas those parts of the tape which are intended to cover the board regions 12, 13 that extend adjacent said edge surfaces 4, 5 are referenced 6b and 6c respectively.
- the tape 6 extending between the mutually adjacent sheets 1 and 1′ is severed by cutting means 14, so as to enable the sheets to be packed in pairs with severed tape.
- Figure 2 illustrates an arrangement of apparatus according to the invention for covering either fully or partially, the edge surfaces of two or more sheets of plaster board, normally two, with tape, preferably paper tape, the width of which exceeds the combined thickness of said mutually superimposed edge surfaces, such that a first centered tape part 6a will cover and optionally adhere to the edge surfaces 4, 5, and such that two further tape parts 6b, 6c will cover, but primarily adhere to sheet surface regions 12, 13 which extend adjacent the edge surface of respective sheets 1, 2.
- tape preferably paper tape
- the inventive arrangement illustrated in Figure 2 includes a first bobbin or reel 20 having wound thereon a tear band or tear wire 21, and a second bobbin or reel 22 upon which the tape 6 is stored.
- the tape 6 and the tear band 21 are passed through a pair of feed rolls 23 and 24 and a guide 25 to a holding device 26, which comprises an upper U-shaped rail 27 and a lower U-shaped rail 28.
- the longitudinal extension of the rails is substantially equal to the length or width of the intended edge surface.
- the tape 6 is advanced through the guide 25, via the feed rolls 23, 24, into the holding device 26 until the edge surface 6a′ of the tape 6 breaks a light beam 30 projected by a light-emitting source 31 onto a light-receiving device 32, which is arranged to produce a signal when said light beam is broken.
- the signal produced by the light-receiving device 32 is delivered to known circuit means (not shown) which stop the rolls 23 and 24 in response to said signal.
- the tape 6 is then cut at the location referenced 14 in Figure 1 to a length which is equal to or which exceeds by a well defined extent the length of the intended edge surface 4, 5 of the plaster board.
- the tape can be cut to a length which is equal to or slightly less than the length of the plaster-board. It is preferred, however, to cut the tape to a length which is some centimetres longer than the length of the edge surface to be covered and for the excess length to project beyond said edge surface.
- the tape 6 is preferably cut to a length which is equal to or slightly longer than the length of the intended edge surface 4, 5.
- the cut tape length 6 is positioned adjacent the edge surface of the board by positioning means in the form of the holder 26, operative in positioning an imaginary centre line of the tape 6 adjacent to and parallel with an imaginary centre line 45 on the edge surfaces of the board.
- the first centred part 6a of the tape is able to cover the edge surfaces 4, 5.
- the aforesaid displacement means is also operative in further displacing the tape and/or the edge surfaces in a manner such as to enable the two further parts 6b, 6c of the tape to be folded into abutment with a respective surface region 12, 13 of the board by means of folding means, in the form of suction boxes, said displacement and folding means co-acting with one another in a manner to fold the tape simultaneously along two mutually parallel fold lines 35, 36, so as to effect a simultaneous and uniform folding movement along the full longitudinal extension of the tape length 6.
- the configuration of the rails 27 and 28 conforms more favourably to the thickness of the tape 6, and the rails 27, 28 will preferably be positioned closer to the suction boxes 37, 38.
- the size of the channel in the rails 27 and 28 is such as to accomodate almost the full thickness of the tape 6, this channel preferably having a width which is smaller than 1 mm.
- the illustrated arrangement includes lifting means which when the cut tape length 6 is located between the rails 27 and 28 lifts the rail 27 up, as shown in section B of Figure 3, therewith causing a sub-pressure to be applied to the suction box 37, such as to bring the tape part 6b into co-action with the suction box 27 via a hole 37a or a line of holes 37a.
- the rail 28 is then displaced, via said lifting means, away from the tape 6 and a subpressure is similarly applied to the suction box 38 so that the tape part 6b is brought into co-action with the suction box 38 via a hole 38a or a line of such holes.
- the cut tape length 6 and the edge surfaces 4, 5 are arranged to co-act with one another via said displacement means, to an extend such that the suction boxes 37, 38 pass over the said surface regions of the sheets of plaster board 1, 2.
- suction boxes 37, 38 are arranged to press the tape 6 against said board surface regions 12, 13 during said displacement, such as to generate greater frictional forces than those generated solely by the suction forces between the tape parts 6b and 6c and the suction boxes, so as to stretch the tape 6 uniformly over the edge surfaces of the board.
- the lifting means has the form of a motor 41 which drives a spindle 42 for raising and lowering the rail 27, and a motor 43 which drives a spindle 44 for raising and lowering the rail 28, such as to register the centre line of the cut tape length 6 with the centre lne 45 of the sheets of plaster-board 1, 2.
- Figure 4 also illustrates schematically displacement means 46 operative in enabling the tape 6 and the edge surfaces 4, 5 to be displaced towards and away from one another, into and out of co-action with one another, so that a first centered tape part 6a covers and optionally adheres to the edge surfaces 4, 5, this being effected by displacing the suction boxes 37, 38 towards the plaster-boards 1 and 2. Said displacement is also used to effect the return movement.
- the folding means comprises the suction boxes 37, 38, which have been given a suitable curvature 37b and 38b.
- the illustrated arrangement of apparatus enables the two further tape parts 6b, 6c to be folded into abutment with a respective board surface region 12, 13, said displacement and Folding means co-acting to fold the tape simultaneously along two mutually parallel fold lines in the aforedescribed manner.
- the suction box 37 can be raised and lowered by means of the device 15 illustrated schematically in Figure 4, thereby to enable the distance between the mutually opposing surfaces of the suction boxes 37 and 38 to be adjusted to the prevailing thickness of two superimposed sheets of plaster-board.
- the roll 40 is sprayed with water from a valve 51, and can be moved up and down along the tape 6 with said tape held firmly by the suction boxes 37 and 38, by means of a pneumatic piston-cylinder device 52.
- FIGS 3 and 4 illustrate the arrangement in side view.
- the length of the suction boxes 37 and 38 should conform to the length of the rails 27 and 28, which means that the illustrated holes 37a and 38a in reality consist of one or more rows of suction orifices extending along the whole suction box. It will be understood that each suction box may be divided into sections, so that the subpressure, through a row of holes 37a, will act, e.g., from the centre of the suction boxes towards the end parts thereof, thereby to have a stretching effect on the cut tape length 6.
- the tape 6 may be cut to a length at which, when applied to the edge surfaces 4, 5, part of the tape will extend beyond the defining surfaces of said edge surfaces by from 2-5 cm, so as to provide a grip for the tear wire or tear band when wishing to separate the mutually joined plaster-board sheets.
- suction boxes are positioned parallel with the edge surfaces in the illustrated embodiment, and are therewith intended to be displaced over the sheets of plaster board while retaining their position, it also lies within the scope of the invention to incline the suction boxes slightly, so that the tape is applied progressively onto the edge surfaces to be covered.
- one suction box 55 which is arranged adjacent the tape 6 and intended to be moved to the right and under pressure hold the tape 6 in registered position.
- a further movement towards the right and the tape 6 is in co-action with the transverse edges of the two plater boards 1 and 2.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Packages (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Wrappers (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Abstract
Description
- The present invention relates primarily to a method for packaging plaster boards by covering two or more edge surfaces from two or more plaster boards with a tape, either fully or partically.
- The invention obtains particular application in packaging two or more plaster boards by covering adjacent transversal edge surfaces of said plaster boards with a tape, whose width exceeds the full thickness of the boards to be packaged, such as to enable one part or fraction of the tape to cover the boards edge surfaces and further enable two parts of the tape to cover and adhere to each of the board surface regions, which extends along said board edge surface and which are located adjacent thereto.
- The invention also relates to an arrangement of an apparatus, intended for carrying out the inventive method, comprising means for covering, either fully or partially, two or more edge surfaces of two or more sheets of plaster board with a tape, preferably a paper tape, having a width which exceeds the full thickness of the board composite intended for packaging, such that a first centered surface part or fraction of the tape covers the edge surfaces of said board composite, and that two further tape surface parts or fractions can be fastened on to a outer respective board surface region located adjacent a respective edge surface of one of said boards.
- It is known in the manufacture of plaster board to transversely cut the produced board into sheets of a given length and to package the sheets, two-by-two, with the front or fine sides of the sheets facing one another, in order to protect said sides from damage during handling and transportation. The sheets, placed front-to-front, are normally packaged with the aid of a tape having a width which exceeds the total thickness of the superimposed surface edges of the boards, so that the tape will also cover outer surface regions located adjacent said edge surfaces. The tape is coated with an adhesive on one side thereof, in order to adhere to said outer surface regions.
- According to one known method of applying tape to the edge surfaces of two sheets of plaster board, the tape is unwound from a tape storage reel as the edge surfaces of the boards to be packaged pass thereby.
- The tape is precoated on one side thereof with a latent adhesive layer, which is normally moistened and is centered in relation to said edge surfaces and then folded over outer board surface regions extending adjacent said transverse board edge surfaces, with the aid of known folding devices, whereafter the tape is cut adjacent the defining surface of the boards, or at the start and finish of said edge surface.
- When applying this known method it is necessary to move an pre-adhesive-coated, moistened paper tape in a slightly curved path, towards the edge surfaces of the boards to be packaged, and then to fold the tape in a direction perpendicular to said path, over two outer board surface regions extending along and adjacent to said board edge surfaces, which implies an undesirable double-fold of the tape in mutually different directions.
- It has been found in practice that a moist paper tape tends to pleat or snarl-up when being applied to the edge surfaces of the board, and it is difficult to cut the tape when it is moistened and folded.
- In order to more completely describe the prior art it should be mentioned that it is previously known a plaster board where the body is inclosed by covering sheets made from paper material and where one or both side edges are inclosed by a binder or a strip, which covers the edge of the board and is folded inwardly to overlie the two opposite sides of the faces of the board.
- Said strip is preferably scored before folding so as to give a straight or regular edge.
- Such a plaster board is shown and described in the U.S. Patent Specification No. 1. 395.032.
- It is also known from the U.S. Patent Specification No. 1.747.339 a wall board having a plaster core and paper faces and the longitudinal edges of this board are provided with reinforced means as channel strips, the edges of which overlap the edges of the wall boards.
- It is here suggested that the reinforced means can be formed from a flat strip and attached to the marginal edge of the board by bending or rolling operations and suitable secured against accidental removal from the board.
- Finally it is known from the U.S. Patent Specification No. 1.764.123 a method and means of applying edge covering strips to plaster boards.
- It should be noted that the prior arts disclosed in the above mentioned U.S. Patent Specifications are directed to the production of a single plaster board only and not to the package of two or more such plaster boards.
- A study of the prior art as described above will show that a technical problem resides in the provision of conditions whereby the tape can be applied readily to the transverse edge surfaces of two or more boards in desired final tape length, for the purpose of packaging said boards, without encroaching on the conditions required for continuous board manufacturing processes.
- A further technical problem in this regard is one of enabling the full width of the tape to be folded around the edge surfaces of the boards along two mutually parallel fold lines, by subjecting the tape to a simultaneous and uniform folding movement along the whole of its longitudinal extension.
- Another technical problem resides in the provision of conditions which will enable the tape to be advanced, while dry, to a position adjacent the edge surfaces to be covered, and to be cut in this position to a given length, and the cutted length to be coated with an adhesive layer in readiness for folding said tape about said edge surfaces.
- It will be seen that an associated technical problem is one of ensuring that the tape can be advanced readily without risk of adhesive or tape fastening to elements or components of the tape advancing device.
- Another technical problem is one of providing conditions, with the aid of simple means, which will ensure that adhesive-coated tape of given length will not fasten to apparatus components, e.g. tape advancing devices, in the event of an interuption in the board manufacturing process.
- It will also be seen from the study of the prior art that a further technical problem resides in the provision of conditions, with the aid of simple means, whereby tape free from adhesive can be positioned so that an imaginary centre line on the tape is registered in relation to a corresponding imaginary centre line on the edge surfaces to be covered, such as to enable the tape to be then coated with adhesive while in said registered position, in preparation for application to the board edge surfaces immediately upon the edge surfaces taking a position which corresponds to said registered position.
- Similarly, a technical problem resides in the ability to orient a prepared length of tape in a registered position and to activate the tape adhesive, e.g. by moistening the adhesive, so that the tape is ready for use when the board is located in a position corresponding to said registered position.
- Another technical problem is one of extending considerably the length of time during which the adhesive-coated tape is pressed against the board surfaces, without encroaching upon the rate of board manufacture.
- It will also be seen that a technical problem resides in the provision of conditions, with the aid of simple means, whereby a cut length of tape can be transferred from a tapelength holder to one or two mutually parallel suction boxes which are operative in positioning the tape length correctly in relation to the edge surfaces to be covered, and which assist in fastening the tape to the aforesaid surface regions of respective board.
- Another technical problem is one of providing conditions, with the aid of simple means, whereby the suction boxes or other suitable means are able to urge the tape against said board surface regions so as to establish a strong adhesive bond between the tape and board.
- For the purpose of solving one or more of the aforesaid technical problems there is proposed, in accordance with the invention, a method and an arrangement for packaging two or more plaster boards by covering the edge surfaces, either fully or partially, of two or more sheets of plaster board with a tape, which has a width greater than the combined thickness of the edge surfaces. One part of said tape covers said edge surfaces and further parts of the tape are fastened to board surface regions, that extend adjacent said edge surfaces.
- The method comprises the sequence of:
- a) drawing the tape from a magazine reel and passing the tape to a holding device and cutting the tape to a predetermined length;
- b) positioning the tape adjacent the edge surfaces to be covered, such that a centre line on the tape is located adjacent a centre line of the edge surfaces;
- c) passing the tape from the holding device, via a subpressure, to one suction device or two mutually parallel suction boxes;
- d) bringing the tape and the edge surfaces into co-action with one another, so that one part of the tape will cover the edge surfaces while further tape parts are folded for co-action with respective one of said further board surface regions; and
- e) subjecting said tape to two simultaneous and uniform tape folding movements along the whole of its longitudinal extension, such as to fold the whole of said tape length along two mutually parallel fold lines.
- The arrangement comprises:
- a) a tape magazine reel;
- b) a holding device, located adjacent the edge surfaces to be covered;
- c) means to draw the tape from the magazine reel and pass the tape to the holding device;
- d) means to cut the tape to a predetermined length;
- e) means to position the tape such that a centre line on the tape is located adjacent a centre line of the edge surfaces;
- f) one suction device or two suction boxes;
- g) means to pass the tape from the holding device, via a subpressure, to the suction device or the two mutually parallel suction boxes;
- h) means to bring the tape and the edge surfaces into co-action with one another, so that one part of the tape will cover the edge surfaces; and
- i) means to fold the further tape parts for co-action with respective one of said further board surface regions adjacent said edge surfaces by subjecting said tape to two simultaneous and uniform tape folding movements along the whole of its longitudinal extension, such as to fold the whole of said tape length along two mutually parallel fold lines.
- The advantages primarily characteristic of a method and arrangement according to the present invention reside in the possibilities of applying tape along the edge surfaces of sheets of plaster board to be package together with the aid of said tape, in a single operation and in a stationary position without decreasing the production rate, and in the possibilities of enabling the tape to be positioned more precisely in both the longitudinal and transverse direction. A further advantage resides in improved adhesion between tape and board, as a result of a longer press period, and in a reduced risk of pleating or snarling of the tape.
- The primary characterizing features of a method according to the invention are set forth in the characterizing clause of the following
claim 1, while the primary characterizing features of an arrangement of apparatus according to the present invention are set forth in the characterizing clause of the followingclaim 6. - An embodiment of an arrangement at present preferred and particularly suited for carrying out a method significant of the invention will now be described in more detail with reference to the accompanying drawings in which;
- Figure 1 illustrates part of a prior art plaster board manufacturing process, in which two sheets of plaster board placed one upon the other are joined together by means of tape,
- Figure 2 illustrates in perspective the principle contruction of a device for advancing dry tape to a registered position, in accordance with the invention.
- Figure 3 illustrates in side view and in the section "A" to "E" the sequence of transferring a tape from a tape holding device to two suction boxes, the application of an adhesive layer to one surface of the severed tape length, or activation of an adhesive layer previously applied thereto; and a position in which the suction boxes apply the tape around the edge surfaces of two sheets of plaster board placed one upon the other.
- Figure 4 is a simplified view of certain components of apparatus operating in accordance with the inventive method, and
- Figure 5 is a simplified view of an alternative embodiment exhibiting the novel features of the present invention.
- Plaster board is manufactured in continuous lengths by mixing together calcinated gypsum material, essentially hemihydrated or semihydrated sulphate of calcium, a filler and/or an additive material, and water. The amount of water used in adapted to provide a slurry having a consistency and flowability which will enable the slurry to be spread over a carrier surface.
- The slurry is spread conventionally onto a web which is passed through rolls so as to impart a given thickness to the board, after which the board is passed through a given length of travel in order to enable the requisite chemical reactions to take place.
- In accordance with other known processes, the slurry is first spread between two lengths of paper board or card-board prior to being dried in a drying plant herefor, these lengths ultimately forming the front and rear faces of the finished composite board.
- Since these plant sections are known per se and do not constitute any part of the present invention, they will not be described in detail here.
- For the sake of completeness, however, Figure 1 shows in plan view two sheets of plaster-
board 1 and 2 in fully overlapping relationship and located downstream of the drying section, with the rear side of oneboard 1 being clearly shown and the other board 2 being covered byboard 1 and therefore not visible in the Figure. - The rear sides of the board face away from one another, whereas the front or fine sides face toward one another.
- The thickness of the board is determined in the filling process, by the apparatus and paper board used. When the gypsum has hardened to a consistency at which it can be safely cut, subsequent to passing through a given reaction path, the plaster board is cut into lengths, slightly over size, and stacked in batches to be dried. The board lengths, hereinafter referred to as sheets, are then placed in pairs, two-and-two, with the front or fine surfaces of each pair facing towards one another.
- The
plaster board sheets 1 and 2 are then cut to a given length in a cutter 3, thereby to form a transverse edge surface 4 on the onesheet 1 and a correspondingtransverse edge surface 5 on the underlying sheet 2. - It will be understood that the oppositely located edge surfaces (not visible) are also cut. It is assumed in this case that the width of the sheets has been clearly defined in the manufacturing process, thus obviating the need to cut along the long sides of the sheet.
- In this known process, each of the cut edges of
respective sheets 1, 2 is covered bytape 6,which is wound on a bobbin 7 and extends over a roll 8 and is passed therefrom through a device 9 operative either in applying an adhesive coating to one surface of the tape or in activating an adhesive coating previously applied to said surface. A further roll 10 urges the tape against the edge surfaces 4, 5, so that part of the tape will lie against said edge surfaces, while further rolls 11, 11′ located downstream of the roll 10, on respective sides of the plaster-board sheet, press further parts of the tape against board surface regions that extend along said edge surfaces adjacent thereto. For the sake of simplicity Figure 1 shows the application oftape 6 to solely the visible edge surface 4 of thesheet 1. For the same reason, the apparatus used herefor is shown in a highly simplified manner. - That part of the
tape 6 which is intended to cover the edge surfaces 4, 5 is referrenced 6a, whereas those parts of the tape which are intended to cover theboard regions - The
tape 6 extending between the mutuallyadjacent sheets means 14, so as to enable the sheets to be packed in pairs with severed tape. - Figure 2 illustrates an arrangement of apparatus according to the invention for covering either fully or partially, the edge surfaces of two or more sheets of plaster board, normally two, with tape, preferably paper tape, the width of which exceeds the combined thickness of said mutually superimposed edge surfaces, such that a first centered
tape part 6a will cover and optionally adhere to the edge surfaces 4, 5, and such that twofurther tape parts sheet surface regions respective sheets 1, 2. - The inventive arrangement illustrated in Figure 2 includes a first bobbin or reel 20 having wound thereon a tear band or tear
wire 21, and a second bobbin or reel 22 upon which thetape 6 is stored. - The
tape 6 and thetear band 21 are passed through a pair of feed rolls 23 and 24 and aguide 25 to a holdingdevice 26, which comprises an upperU-shaped rail 27 and a lowerU-shaped rail 28. The longitudinal extension of the rails is substantially equal to the length or width of the intended edge surface. - The
tape 6 is advanced through theguide 25, via the feed rolls 23, 24, into the holdingdevice 26 until theedge surface 6a′ of thetape 6 breaks a light beam 30 projected by a light-emittingsource 31 onto a light-receivingdevice 32, which is arranged to produce a signal when said light beam is broken. The signal produced by the light-receivingdevice 32 is delivered to known circuit means (not shown) which stop therolls tape 6 is then cut at the location referenced 14 in Figure 1 to a length which is equal to or which exceeds by a well defined extent the length of the intendededge surface 4, 5 of the plaster board. - Alternatively the tape can be cut to a length which is equal to or slightly less than the length of the plaster-board. It is preferred, however, to cut the tape to a length which is some centimetres longer than the length of the edge surface to be covered and for the excess length to project beyond said edge surface.
- The principles of the invention will be better understood from Figure 3, which illustrates a sequence significant of the invention in sections "A" to "E".
- As previously mentioned, the
tape 6 is preferably cut to a length which is equal to or slightly longer than the length of the intendededge surface 4, 5. - The
cut tape length 6 is positioned adjacent the edge surface of the board by positioning means in the form of theholder 26, operative in positioning an imaginary centre line of thetape 6 adjacent to and parallel with animaginary centre line 45 on the edge surfaces of the board. - The tape is brought into co-action with the edge surfaces by displacement means, these means not being illustrated in the accompanying drawings since they are known per se, although the technical effect of this displacement is illustrated in section E of Figure 3.
- When the tape is displaced in the aforesaid manner, the first
centred part 6a of the tape is able to cover the edge surfaces 4, 5. - The aforesaid displacement means is also operative in further displacing the tape and/or the edge surfaces in a manner such as to enable the two
further parts respective surface region parallel fold lines tape length 6. - The sequence of events significant of the invention can be said to commence, with reference to section A of Figure 3, from the point at which the
tape 6 is located between and carried by therails - In practice, the configuration of the
rails tape 6, and therails suction boxes - The size of the channel in the
rails tape 6, this channel preferably having a width which is smaller than 1 mm. - Although not shown in detail, the illustrated arrangement includes lifting means which when the
cut tape length 6 is located between therails rail 27 up, as shown in section B of Figure 3, therewith causing a sub-pressure to be applied to thesuction box 37, such as to bring thetape part 6b into co-action with thesuction box 27 via a hole 37a or a line of holes 37a. - As illustrated in section C of Figure 3, the
rail 28 is then displaced, via said lifting means, away from thetape 6 and a subpressure is similarly applied to thesuction box 38 so that thetape part 6b is brought into co-action with thesuction box 38 via ahole 38a or a line of such holes. - As illustrated in section D of Figure 3, when the
tape 6 is in co-action with thesuction boxes surface 6′ of thetape 6 is treated, via treatment means (not shown) in a manner to exhibit adhesive properties subsequent to said treatment. - In this regard it is conceivable to provide a roll 40 of adhesive-coated material, which is rolled out onto the
tape 6, or that thesurface 6′ of thetape 6 is pre-treated with a substance which becomes adhesive upon contact with water, or thetape surface 6′ can be coated with water or adhesive material through nozzles (not shown). - As illustrated in section E of Figure 3, the
cut tape length 6 and the edge surfaces 4, 5 are arranged to co-act with one another via said displacement means, to an extend such that thesuction boxes plaster board 1, 2. - It is also proposed that the
suction boxes tape 6 against saidboard surface regions tape parts tape 6 uniformly over the edge surfaces of the board. - In the embodiment illustrated in Figure 4, the lifting means has the form of a motor 41 which drives a
spindle 42 for raising and lowering therail 27, and a motor 43 which drives a spindle 44 for raising and lowering therail 28, such as to register the centre line of thecut tape length 6 with thecentre lne 45 of the sheets of plaster-board 1, 2. - Figure 4 also illustrates schematically displacement means 46 operative in enabling the
tape 6 and the edge surfaces 4, 5 to be displaced towards and away from one another, into and out of co-action with one another, so that a first centeredtape part 6a covers and optionally adheres to the edge surfaces 4, 5, this being effected by displacing thesuction boxes boards 1 and 2. Said displacement is also used to effect the return movement. - The folding means comprises the
suction boxes suitable curvature 37b and 38b. - The illustrated arrangement of apparatus enables the two
further tape parts board surface region - The
suction box 37 can be raised and lowered by means of the device 15 illustrated schematically in Figure 4, thereby to enable the distance between the mutually opposing surfaces of thesuction boxes - Although not shown in Figure 4, a similar device is provided for this and other adjustment purposes, so as to enable the
rail 27 with associated motor 41 and/or therail 28 with associated motor 43 to be raised and lowered in a similar manner. - In the Figure 4 embodiment, the roll 40 is sprayed with water from a valve 51, and can be moved up and down along the
tape 6 with said tape held firmly by thesuction boxes cylinder device 52. - It should be note that Figures 3 and 4 illustrate the arrangement in side view. The length of the
suction boxes rails holes 37a and 38a in reality consist of one or more rows of suction orifices extending along the whole suction box. It will be understood that each suction box may be divided into sections, so that the subpressure, through a row of holes 37a, will act, e.g., from the centre of the suction boxes towards the end parts thereof, thereby to have a stretching effect on thecut tape length 6. - Naturally, this may also apply to the
suction box 38. - The
tape 6 may be cut to a length at which, when applied to the edge surfaces 4, 5, part of the tape will extend beyond the defining surfaces of said edge surfaces by from 2-5 cm, so as to provide a grip for the tear wire or tear band when wishing to separate the mutually joined plaster-board sheets. - Although the suction boxes are positioned parallel with the edge surfaces in the illustrated embodiment, and are therewith intended to be displaced over the sheets of plaster board while retaining their position, it also lies within the scope of the invention to incline the suction boxes slightly, so that the tape is applied progressively onto the edge surfaces to be covered.
- With reference to the alternative embodiment shown in Figure 5 it is here shown one
suction box 55, which is arranged adjacent thetape 6 and intended to be moved to the right and under pressure hold thetape 6 in registered position. - A further movement towards the right and the
tape 6 is in co-action with the transverse edges of the twoplater boards 1 and 2. - In this position two brushes 56 and 57 are moved still more to the right and said movement is turning and pressing the upper and lower further parts of the
tape 6 onto outer upper and lowerboard surface regions - Then the
brushes suction box 55 is returned to its resting position shown in Figure 5. - It should be understood that many of the means illustrated in Figure 4 also are necessary for the proper function of the embodiment shown in Figure 5 but these have been omitted for simplicity reasons.
Claims (8)
characterized by
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87904643T ATE72684T1 (en) | 1986-07-07 | 1987-07-03 | METHOD AND DEVICE FOR PACKING TWO OR MORE PLASTERBOARDS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE8603013A SE8603013D0 (en) | 1986-07-07 | 1986-07-07 | PROCEDURE AND DEVICE FOR COMPLETELY OR IN PART OF ONE OR MORE EDGE PARTIES WITH ONE BAND |
SE8603013 | 1986-07-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0314693A1 EP0314693A1 (en) | 1989-05-10 |
EP0314693B1 true EP0314693B1 (en) | 1992-02-19 |
Family
ID=20365055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87904643A Expired - Lifetime EP0314693B1 (en) | 1986-07-07 | 1987-07-03 | A method and an arrangement for packaging two or more plaster boards |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0314693B1 (en) |
AT (1) | ATE72684T1 (en) |
AU (1) | AU7649987A (en) |
DE (1) | DE3776797D1 (en) |
DK (1) | DK156839C (en) |
NO (1) | NO165852C (en) |
SE (1) | SE8603013D0 (en) |
WO (1) | WO1988000268A1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1395032A (en) * | 1920-01-02 | 1921-10-25 | United States Gypsum Co | Plaster-board |
US1764123A (en) * | 1926-02-23 | 1930-06-17 | Schumacher John | Method and means of applying edge-covering strips to plaster board |
US1747339A (en) * | 1926-03-15 | 1930-02-18 | United States Gypsum Co | Wall board |
US3110144A (en) * | 1961-03-30 | 1963-11-12 | Reichel & Drews Inc | Wrapping machine |
GB1398709A (en) * | 1971-07-12 | 1975-06-25 | Bpb Industries Ltd | Building panel |
-
1986
- 1986-07-07 SE SE8603013A patent/SE8603013D0/en unknown
-
1987
- 1987-07-03 EP EP87904643A patent/EP0314693B1/en not_active Expired - Lifetime
- 1987-07-03 DE DE8787904643T patent/DE3776797D1/en not_active Expired - Lifetime
- 1987-07-03 AT AT87904643T patent/ATE72684T1/en active
- 1987-07-03 WO PCT/SE1987/000318 patent/WO1988000268A1/en active IP Right Grant
- 1987-07-03 AU AU76499/87A patent/AU7649987A/en not_active Abandoned
-
1988
- 1988-03-02 NO NO880914A patent/NO165852C/en unknown
- 1988-03-04 DK DK116288A patent/DK156839C/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DK116288A (en) | 1988-03-04 |
NO880914L (en) | 1988-03-02 |
WO1988000268A1 (en) | 1988-01-14 |
NO880914D0 (en) | 1988-03-02 |
ATE72684T1 (en) | 1992-03-15 |
DE3776797D1 (en) | 1992-03-26 |
DK116288D0 (en) | 1988-03-04 |
AU7649987A (en) | 1988-01-29 |
DK156839C (en) | 1990-02-19 |
NO165852B (en) | 1991-01-07 |
DK156839B (en) | 1989-10-09 |
SE8603013D0 (en) | 1986-07-07 |
EP0314693A1 (en) | 1989-05-10 |
NO165852C (en) | 1991-04-17 |
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