EP0294480B1

EP0294480B1 - Coiler

Info

Publication number: EP0294480B1
Application number: EP87900282A
Authority: EP
Inventors: T Hiroshima Shipyard & Engine Works Of Mits- Oki; F Hiroshima Shipyard & Engine Works Of Fukushima; K Hiroshima Shipyard & Engine Works Of Kawanami
Original assignee: Mitsubishi Heavy Industries Ltd
Current assignee: Mitsubishi Heavy Industries Ltd
Priority date: 1986-12-25
Filing date: 1986-12-25
Publication date: 1991-05-15
Anticipated expiration: 2006-12-25
Also published as: EP0294480A1; EP0294480A4; DE3679335D1; EP0294480B2; WO1988004966A1

Abstract

A coiler comprises a first frame of which the front end is opposed to the outer periphery of a mandrel that takes up a strap and of which the base end is rotatable about an axis in parallel with the axis of the mandrel, a drive device for turning the first frame, a second frame pivoted to the front end of the first frame to rotate about an axis in parallel with the axis of the mandrel, a second drive device for turning the second frame, a pushing roller which is rotatably supported by the second frame and which assists the winding of the strap onto the mandrel, and a circular guide which is mounted on the second frame so as to be opposed to the mandrel. According to the invention, the function of a frame for operating the unit roller is shared between the second frame which supports the pushing roller and the first frame which turns the second frame. Unlike the conventional apparatus, therefore, there is no limitation on the arrangement, the strap is desirably wound on the mandrel, and the pushing roller exhibits greatly improved response characteristics.

Description

TECHNICAL FIELD

This invention relates to a coiler of the type in which a hand plate is pressed against a mandrel by rollers, and more particularity to a coiler defined by the precharacterising features of the single claim.

BACKGROUND ART

A coiler is an installation for coiling a rolled band plate into the form of a coil to facilitate the transportation or shipment thereof to subsequent processes. The known types of coilers are : the pressing roller type in which the band plate is pressed against a mandrel by pressing rollers and guided by circular guides, the belt horn type in which a belt is disposed so that the band plate is laid along the periphery of a mandrel, the chain horn type in which a roller chain is used instead of the belt, and the gripper type in which the advance of the leading end of the band plate is temporarily stopped when it reaches a mandrel and this leading end is gripped by a gripper provided on the periphery of the mandrel.
The pressing roller type is further classified into two types : the roller independent movable type which has the function of individually opening/closing a plurality of pressing rollers provided in one coiler and the roller interlocking movable type in which a plurality of pressing rollers are openedlclosed by one actuator by means of a link mechanism or a slide mechanism.
Fig. 3 shows a conventional coiler, in which a rolled band plate 1 is conveyed on a roller table 2 and pulled in by a pair of pinch rollers 3a and 3b. Then, this band plate is guided between a gate 4 and an apron 5 and between an over guide 6a and a throat guide 6b, and is pressed against the periphery of a mandrel 8 by a plurality of pressing rollers 7. After the leading end of the band plate 1 reaches the mandrel 8, the band plate 1 is bent so as to lie along the periphery of the mandrel 8 by the mandrel 8 and the pressing rollers 7, rotating at circumferential speeds faster than the incoming speed of the band plate 1, and by circular guides 6c not rotating together with the mandrel 8; as a result, the band plate is progressively coiled around the mandrel 8 in piled form.
Although each pressing rollers 7 is controlled such that its circumferential speed becomes identical with the advancing speed of the band plate 1 after the band plate 1 reaches the position of the pressing roller 7 and is pressed against the mandrel 8, the circumferential speed of the mandrel 8 is kept faster than the advancing speed of the band plate 1 until the band plate 1 fastens integrally around the mandrel 8. Then, the band plate 1 lying on the periphery of the mandrel 8, after coiled a few turns in plied from around the periphery of the mandrel 8 by being pressed against the mandrel 8 by means of the pressing rollers 7, fastens integrally around the mandrel 8. Generally, it is not necessary after the band plate 1 has fastened around the mandrel 8 that the pressing rollers 7 press the band plate 1 ; hence, the pressing rollers 7 are retracted to the outside of an allowable maximum coil to which the mandrel 8 can accommodate in coiling.
In the coiler, to improve the capability of the band plate 1 to fasten around the mandrel 8 to thereby reduce scratches that would be formed in the surface of the band plate 1, it is important to decrease the number of turns created up to the moment the band plate 1 fastens around the mandrel 8. Further, it is important to improve the responsibility of the pressing roller 7 such that the pressing rollers 7 runs on a stepped portion of the coiledlpiled band plate 1 corresponding to the leading end thereof without any shock to thereby reduce dents (top marks) that would be formed in the stepped portion and enhance the quality of the product coil. Therefore, where the position of the pressing roller 7 is subjected to control, it is necessary to increase the steep of instantaneous shift or the speed of response of the press roller 7 in the radial direction of the mandrel 8, or where the position of the pressing roller7 is not subjected to control, it is necessary to decrease the reaction force of inertia of the press roller 7and of its support mechanism in the radial direction of the mandrel 8.
To improve the capability of the band plate 1 to fasten around the mandrel 8, it is necessary to make a play or sag between the first turn of the band plate 1 and the periphery of the mandrel 8 as small as possible. Further, to improve the responsibility of the pressing roller 7, the total weight of the pressing roller 7 and its support frame must be decreased, the shift direction in opening/closing of the pressing roller 7 must be made to accord closely with the normal direction of the peripheral surface of the mandrel 8, the distance of shift of the pressing roller 7 resulting from an increase in diameter of the coiled band plate 1 must be decreased, and so on.
Conventional coilers of the roller independent movable type will now be described with reference to Figs. 7 through 12. In these drawings, among a plurality of pressing rollers 7 and of circular guides 6c provided in one coiler, only one pressing roller for pressing the leading end of the incoming band plate 1 against the mandrel 8 at first and one circular guide for guiding the same at first, as well as their support frames, are illustrated with the other identical components being omitted.
The coiler shown in Fig. 7 is featured in that a rotary bearing portion of the pressing roller 7 is integral with the circular guide 6c, these components are secured to a main frame 9a which is in turn pivotably supported via a frame bearing 16 by a coiler housing 18, and these components are caused to open/close by means of a hydraulic cylinder 13 supported via a trunnion 14 by the coiler housing 18 ; hence, this coiler is the most popular one of the roller independent movable type.
To improve the responsibility of the pressing roller 7 of the coiler shown in Fig. 7, the coiler shown in Fig. 8, which coiler is of the type defined by the precharacterizing features of the single claim, has the pressing roller 7 rigidly supported by a roller frame 9b of small mass. A buffer spring 15 is interposed between the main frame 9a and the roller frame 9b. In this conventional coiler, since the circular guide 6c is supported by the main frame 9a, there is the drawback that the shift distance of the rollerframe 9b relative to the main frame 9a cannot be made large.
A coiler similiar to that one shown on Fig 8 is known from the JP-A-53 149 852. This known coiler differs from that one shown on Fig. 8 insofar as the buffer spring thereof is replaced by a liquid cylinder.
The coiler shown in Fig. 9 is featured in that an auxiliary cicularguide 17 is secured to the roller frame 9b, and the respective tie-in portions of the auxiliary circular guide 17 and the circular guide 6c, which interfere with each other when the auxiliary circular guide 17 shifts relatively with respect to the circular guide 6c, are shaped in the form of comb teeth to prevent interference ; hence, this coiler can partly ease the inconvenience of the coiler shown in Fig. 8.
The coiler shown in Fig. 10 is improved in the responsibility of the pressing roller 7, because the support and shift motion of the pressing roller 7 are achieved independent of the circular guide 6c.
The coiler shown in Fig. 11 is featured in that instead of the spring 15 used in the coiler of Fig. 8 or in addition thereto, a hydraulic cylinder 13 is assembled in, so that the position of the pressing roller 7 can be controlled by the hydraulic cylinder 13 such thatthe pressing roller 7 runs on the stepped portion of the coiled/piled band plate 1 corresponding to the leading end thereof without any shock.
The coiler shown in Fig.12 is featured in that the main frame 9a is shifted by a link mechanism composed of two arms 11.
In the conventional coilers described above, both the responsibility of the pressing roller and the capability of the band plate to fasten around the mandrel cannot be improved appreciably in view of mechanical limitations. The reasons why they are difficult to improve will now be described in greater detail with reference to Figs. 4 through 6.
In the coilershown in Fig. 4, the frame bearing 16 serving as the center of rotation for the pressing roller 7 or the circular guide 6c when they are to be shifted is located outside the allowable maximum coil 10, and even in a type like that shown in Fig. 9 in which the auxiliary circular guide 17 is provided so as to pivot inside the allowable maximum coil 10, the frame bearing 16 serving as the center of pivot of the circular guide 6c itself is located outside the allowable maximum coil 10. If desired to improve the responsibility of the pressing roller 7 in the coiler shown in Fig. 4, the angle a between the shift direction of the pressing roller 7 and the line connecting the axial center of the pressing roller 7 with the axial center of the mandrel 8 must be made to approach zero. If made so, since the pressing roller 7 runs on the stepped/raised portion of the coiled band plate 1 whose height corresponds to the thickness thereof, the distance of shift becomes small, or the shift distance of the pressing roller 7 when it retracts become small in case the position of the pressing roller 7 is subjected to control ; accordingly, the responsibility of the pressing roller 7 will be improved. Incidentally, the minimum value of the shift distance of the pressing roller 7 is t when a = 0 (degree).
For such a purpose as above, if the frame bearing 16 serving as the support point of pivotfor both the circular guide 6c and the pressing roller 7 is displaced leftward in the drawing from the position shown in Fig. 4 in which it is located outside the allowable maximum coil 10, the relationship between the increasing thickness h of the coiled band plate 1 and the spacing s left between the peripheral surface of the coiled band plate 1 and the distal end of the circular guide 6c located on the opposite side to the pressing roller 7 becomes as illustrated in Fig. 5 by curves a, b and c. In the case of curve c, the mechanism does not achieve its intended function. Also, in a type like the coilers shown in Figs. 8, 9 and 11 in which the roller frame 9b supporting the pressing roller 7 is provided on the main frame 9a made integral with the circular guide 6c, the shiftable distance of the pressing roller 7 relative to the main frame 9a in the radial direction of the mandrel 8 is small and the relationship between h and s is identical with the foregoing ; thus, there is the drawback that value of a cannot be made small.
In Fig. 6, referring to the spacing 8 between the leading end of the band plate 1 and the peripheral surface of the mandrel 8 when the leading end of the band plate 1 has taken one turn around the mandrel 8, thereby coming to the piled state and to the angle β defined at the center of rotation of the mandrel 8 between the distal end of the throat guide 6b located on the side of the mandrel 8 and the center of rotation of the first pressing roller 7, the smaller the angle (3, the smaller is the index value 8 representing the dip of the band plate 1. That is, the dip of the first turn of the band plate 1 with respect to the mandrel 8 decreases as the value of 8 decreases, and the capability of the band plate 1 to fasten around the mandrel 8 is improved correspondingly.
In the conventional coilers, however, the rotation center 16 of the frame had to be located outside the outer diameter of the maximum coil 10 without exception. Further, (in orderto avoide interference when the maximum coil is reached), the frame bearing 16 had to be located at a position where it cannot interfere with an incoming line 19 (a tangent line with respect to both the bottom pinch roller 3b and the outer diameter of the maximum coil) of the band plate when the maximum coil is reached as shown in Fig. 3. Due to such positional limitations, the pressing roller 7, when pivoting about its center of pivot 16, had to be moved or shifted while assuming a certain angle with respect to the line connecting the centers of the mandrel 8 and the pressing roller 7 ; therefore, when running on the stepped portion of the coiled band plate created because of the presence of the thickness thereof, the unit roller had to move considerably. This, therefore, resulted in degradation in the responsibility of the pressing roller 7.
Further, to decrease the angle β in the conventional coilers, the pressing roller 7 had to be located close to the throat guide 6b. However, the frame bearing 16 could not be displaced leftward in Fig. 4 for the foregoing reasons ; as a result, the angle β could not be made small.

DISCLOSURE OF THE INVENTION

It is the object of the present invention to solve the foregoing several problems of the conventional coilers, thus to provide a coiler of the type defined by the precharacterizing features of the single claims which coiler is capable of remarkably improving the responsibility of a unit roller and the capability of a band plate to fasten around a mandrel. This object is attained by characterizing features of the single claim.
According to the present invention, the roller frame rotatably supporting the pressing roller is rotatably linked to the point portion of the main frame and each of these two frame is provided with a driving cylinder ; therefore, the location of the point of pivot of the roller frame can be freely selected, so that both the angle a shown in Fig. 4 and the angle β shown in Fig. 6 can be made small.
The limitations in arrangement of the conventional coilers are removed for the coiler according to the invention. Hence, the capability of the band plate to fasten around the mandrel and the responsibility of the pressing roller are remarkably improved.
The present invention will now be described with reference to a preferred embodiment shown in the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

Fig. 1 and 2 are functional schematic diagrams showing an embodiment of a coiler according to the present invention,
Fig. 3 is a schematic diagram showing an exemplary coiler in a band plate rolling installation,
Fig. 4 is a schematic diagram showing a band plate being coiled around a mandrel,
Fig. 5 is a graph illustrating the relationship between the thickness of the coiled band plate and the spacing left between the band plate and a circular guide,
Fig. 6 is a schematic diagram showing the band plate whose leading end has taken one turn around the mandrel, thereby coming to the piled state, and
Figs. 7 through 12 are mechanical schematic diagrams showing conventional coilers.

BEST MODE FOR CARRYING OUT THE INVENTION

As shown in Figs. 1 and 2 illustrating the schematic configuration of an embodiment of a coiler according to the present invention, a main frame 9d is provided with a frame bearing 16 serving as the center of rotation of a compact, roller frame 9e which integrally supports a pressing roller 7 and a circular guide 6c, and with a cylinder 13c for causing the pivotal motion of the roller frame. The main frame 9d is pivoted by a cylinder 13d, which is supported by a trunnion 14, about a frame bearing 160 located outside an allowable maximum coil 10 of a band plate 1. Thus, the main frame 9d and the roller frame 9e can independently perform open/close motion. As will be appreciated from Figs. 1 and 2, the main frame 9d and the roller frame 9e can move or shift in opposite directions independently. As shown in Figs. 1 and 2, when the main frame 9d is in the closed state, the frame bearing 16 serving as the centre of rotation of the second frame 9e is located inside the allowable maximum coil 10, and it can be located on the left-hand side enough.
In pressing the band plate 1 against a mandrel 8 by means of the pressing roller 7 to start coiling, at the initial stage of coiling of the band plate 1 as shown in Fig. 4, the frame bearing 16 of the second frame 9e supporting both the pressing 7 and the circular guide 6c is located inside the allowable maximum coil 10 so that it is located close to the mandrel 8 with decreasing its radius of rotation, and as shown in Figs. 1 and 2, by locating the frame bearing 16 on the left-hand side enough, the angle a shown in Fig. 4 and the angle β shown in Fig. 6 can be made small ; therefore, all the problems of the conventional coilers described with reference to Figs. 4 through 6 are solved.

Claims

1. A coiler having a plurality of frame units, each frame unit comprising

a main frame (9d) whose point portion faces the periphery of a mandrel (8) for coiling a band plate and whose end portion is rotatably pivoted to a shaft parallel to the axial line of the mandrel (8),

a first drive unit (13d) for rotatably moving the main frame (9d),

a roller frame (9e) rotatably pivoted at the main frame (9d) to a shaft parallel to the axial line of the mandrel (8),

a pressing roller (7) rotatably supported by the roller frame (9e) for assisting fastening of the band plate around the mendrel (8) and

a circular guide (6c) provided on one of the frames (9d,9e) so as to face the mandrel (8),
characterized

in that a second drive unit (13c) is coupled to the roller frame (9e) and the main frame (9d) for rotatably moving the roller frame (9e),

in that the circular guide (6c) is provided on the roller frame (9e),

in that the roller frame (9e) is rotatably linked to the main frame (9d) at the point portion thereof and

in that the pivoted point (16) of the roller frame (9e) to the main frame (9d) is located inside a maximum coil at the initial stage of coiling of the band plate.