EP0292973B1 - Air/fuel mixture ratio control system for internal combustion engine with feature of learning correction coefficient including altitude dependent factor - Google Patents

Air/fuel mixture ratio control system for internal combustion engine with feature of learning correction coefficient including altitude dependent factor Download PDF

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Publication number
EP0292973B1
EP0292973B1 EP19880108437 EP88108437A EP0292973B1 EP 0292973 B1 EP0292973 B1 EP 0292973B1 EP 19880108437 EP19880108437 EP 19880108437 EP 88108437 A EP88108437 A EP 88108437A EP 0292973 B1 EP0292973 B1 EP 0292973B1
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EP
European Patent Office
Prior art keywords
air
correction coefficient
map
alt
engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP19880108437
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German (de)
French (fr)
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EP0292973A2 (en
EP0292973A3 (en
Inventor
Naoki Japan Elec.Contr.Syst.Co. Ltd. Tomisawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Unisia Automotive Ltd
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Japan Electronic Control Systems Co Ltd
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Priority claimed from JP12989387A external-priority patent/JPS63295834A/en
Priority claimed from JP13182687A external-priority patent/JPS63297752A/en
Application filed by Japan Electronic Control Systems Co Ltd filed Critical Japan Electronic Control Systems Co Ltd
Publication of EP0292973A2 publication Critical patent/EP0292973A2/en
Publication of EP0292973A3 publication Critical patent/EP0292973A3/en
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Publication of EP0292973B1 publication Critical patent/EP0292973B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/24Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
    • F02D41/2406Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using essentially read only memories
    • F02D41/2425Particular ways of programming the data
    • F02D41/2429Methods of calibrating or learning
    • F02D41/2441Methods of calibrating or learning characterised by the learning conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/24Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
    • F02D41/2406Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using essentially read only memories
    • F02D41/2425Particular ways of programming the data
    • F02D41/2429Methods of calibrating or learning
    • F02D41/2451Methods of calibrating or learning characterised by what is learned or calibrated
    • F02D41/2454Learning of the air-fuel ratio control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
    • F02D41/1456Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio with sensor output signal being linear or quasi-linear with the concentration of oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/24Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
    • F02D41/2406Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using essentially read only memories
    • F02D41/2425Particular ways of programming the data
    • F02D41/2429Methods of calibrating or learning
    • F02D41/2441Methods of calibrating or learning characterised by the learning conditions
    • F02D41/2448Prohibition of learning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/24Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
    • F02D41/2406Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using essentially read only memories
    • F02D41/2425Particular ways of programming the data
    • F02D41/2429Methods of calibrating or learning
    • F02D41/2477Methods of calibrating or learning characterised by the method used for learning
    • F02D41/248Methods of calibrating or learning characterised by the method used for learning using a plurality of learned values

Definitions

  • the present invention relates to an air/fuel ratio control system in accordance with the prior art portion of claim 1 and to a method for controlling a mixture ratio of air/fuel mixture for an engine in accordance with the prior art portion of claim 6.
  • An air/fuel ratio control system of the above-mentioned type and a method for controlling a mixture ratio of the above-mentioned type are known from EP-A-191923 and from the prior, non-prepublished EP-A-265078.
  • a first correction coefficient which can be regarded as an altitude dependent coefficient is derived on the basis of an air/fuel ratio dependent correction factor which in turn is derived from a lambda-sensor output.
  • This first correction coefficient is commonly applicable for correcting a basic fuel metering amount in all engine driving ranges. This first correction coefficient is updated only when a feedback condition is satisfied.
  • a plurality of second correction coefficients are derived for respective engine driving ranges and updated on the basis of actual values of the air/fuel ratio dependent correction factor.
  • the learning process concerning the first correction coefficient is carried only when the feedback condition is satisfied.
  • the accuracy in determining the fuel metering amount can be negatively affected when continuously operating the engine under a high speed and high load condition and then the air density changes during this kind of operation.
  • the present invention is based on the object of providing an air/fuel ratio control system and a method for controlling a mixture ratio of an air/fuel mixture for an engine performing the control with a higher degree of accuracy.
  • the engine 1 has an air induction system including an air cleaner 2, a throttle body 3 and an intake manifold 4.
  • a throttle valve 5 is disposed within the throttle body 3 for adjusting induction rate of an air/fuel mixture.
  • a fuel injection valve 6 is disposed within the throttle body 3 and upstream of the throttle valve 5. Therefore, the air/fuel mixture is formed at the position in the induction system upstream of the throttle valve.
  • the air/fuel mixture flows through the throttle body 3 and introduced into an engine combustion chamber via the intake manifold 4 and an intake port which is open and closed by means of an intake valve.
  • the air/fuel mixture introduced into the engine combustion chamber is combustioned by spark ignition taken place by means of an ignition plug 7 which receives an ignition power from an ignition coil unit 8 via a distributor 9.
  • the engine 1 also has an exhaust system including an exhaust manifold 10, an exhaust duct 11, a catalytic converter unit 12 and a muffler 13.
  • a throttle angle sensor 15 is associated with the throttle valve 5 to produce a throttle angle indicative signal ⁇ th having a value indicative of the monitored throttle angle.
  • the throttle angle sensor 15 comprises a potentiometer producing analog form throttle angle indicative signal having a voltage variable depending upon the throttle valve angular position.
  • an engine idling condition detector switch 16 is associated with the throttle valve 5 for detecting fully closed or approximately fully closed position of the throttle valve. The engine idling condition detector switch 16 outputs an engine idling condition indicative signal IDL which is held LOW level while the throttle valve 5 is not in fully closed or approximately fully closed position and is held HIGH level while the throttle valve is maintained at fully closed or approximately fully closed position.
  • a crank angle sensor 17 is coupled with the distributor 9 for monitoring a crank shaft angular position.
  • the crank angle sensor 17 has a rotary disc which is so designed as to rotate synchroneously with rotation of a rotor of the distributor.
  • the crank angle sensor 17 produces a crank reference signal ⁇ ref at each of predetermined angular position and a crank position signal ⁇ pos at every time of predetermined angle of angular displacement of the crank shaft.
  • the crank reference signal is generated every time the crank shaft is rotated at an angular position corresponding on 70° or 66° before top-dead-center (BTDC) in compression stroke of one of engine cylinder.
  • BTDC top-dead-center
  • crank reference signal ⁇ ref is produced at every 120° of the crank shaft angular displacement.
  • crank position ⁇ pos is generated every given angular displacement, i.e. 1° or 2°, of the crank shaft.
  • An engine coolant temperature sensor 18 is disposed within an engine cooling chamber to monitor a temperature of an engine coolant filled in the cooling chamber.
  • the engine coolant temperature sensor 18 is designed for monitoring the temperature of the engine coolant to produce an engine coolant temperature indicative signal Tw.
  • the engine coolant temperature sensor 18 produces an analog form signal having a voltage variable depending upon the engine coolant temperature condition.
  • a vehicle speed sensor 19 monitors a vehicle speed for producing a vehicle speed indicative signal Vs.
  • the shown embodiment of the air/fuel ratio control system includes an oxygen sensor 20 disposed in the exhaust manifold 10.
  • the oxygen sensor 20 monitors oxygen concentration contained in the exhaust gas to produce an oxygen concentration indicative signal V ox indicative of the monitored oxygen concentration.
  • the oxygen concentration indicative signal V ox is a voltage signal variable of the voltage depending upon the oxygen concentration.
  • the voltage of the oxygen concentration indicative signal varies across a zero voltage depending on rich and lean of the air/fuel ratio relative to a stoichiometric value.
  • the preferred embodiment of the air/fuel ratio control system has a control unit 100 which comprises a microprocessor.
  • the control unit 100 is connected to a vehicular battery 21 to receive power supply therefrom.
  • An ignition switch 22 is interposed between the control unit 100 and the vehicular battery 21 to establish and block power supply.
  • the control unit 100 comprises CPU 102, RAM 104, ROM 106 and an input/output unit 108.
  • the input/output unit 108 has an analog-to-digital converter 110 for converting analog inputs, such as the throttle angle indicative signal ⁇ th , the engine coolant temperature indicative signal Tw and so forth, into digital signals.
  • the control unit 100 receives the throttle angle indicative signal ⁇ th , the engine idling position indicative signal IDL, the crank reference signal ⁇ ref , the crank position signal ⁇ pos , the engine coolant temperature indicative signal TW, the vehicle speed indicative signal Vs and oxygen concentration indicative signal V ox
  • the control unit 100 derives an engine revolution speed data N on the basis of a period of the crank reference signal ⁇ pos
  • the period of the crank reference signal ⁇ ref is inversely proportional to the engine speed
  • the engine speed data N can be derived from reciprocal of the period of the crank reference signal ⁇ re
  • the control unit 100 projects an intake air flow amount indicative data Q on the basis of the throttle angle position indicative signal value ⁇ th .
  • the shown embodiment projects the intake air flow rate indicative data Q based on the throttle angle position indicative signal, it is, of course, possible to obtain the air flow rate indicative data Q directly by a known air flow meter.
  • the intake air flow rate indicative data may also be obtained from intake vaccum pressure which may be monitored by a vaccum sensor to be disposed within the induction system.
  • the control unit 100 derives a basic fuel injection amount or a basic fuel injection pulse width Tp on the basis of the engine speed data N and the intake air flow rate indicative data Q which serves to represents an engine load.
  • the basic fuel injection amount Tp is corrected by a correction factors derived on the basis of the engine coolant temperature Tw, the rich/lean mixture ratio indicative oxygen concentration indicative signal V ox of the oxygen sensor 20, a battery voltage and so forth, and an enrichment factor, such as engine start up enrichment factor, acceleration enrichment factor.
  • the fuel injection amount modified with the correction factors and enrichment factors set forth above, is further corrected by a air/fuel ratio dependent correction coefficient derived on the basis of the oxygen concentration indicative signal V ox for adjusting the air/fuel ratio toward the stoichiometric value.
  • control unit 100 of the preferred embodiment of the air/fuel ratio control system according to the invention will be discussed herebelow with reference to Figs. 3 to 9.
  • components of the control unit 100 which are not discussed in the preceding disclosure will be discussed with the functions thereof.
  • Fig. 3 shows a flowchart of a fuel injection pulse setting routine for setting a fuel injection pulse width Ti in the input/output unit 108 of the control unit 100.
  • the fuel injection pulse width Ti setting routine may be triggered at every given timing for updating fuel injection pulse width data Ti in the input/output unit 108.
  • the throttle angle indicative signal value ⁇ th and the engine speed data N are read out.
  • search is performed against an intake air flow rate map stored in a memory block 130 of ROM 104 to project an intake air flow rate indicative data Q, which map will be hereafter referred to as "Q map", at a step 1004.
  • the Q map contains various intake flow rate indicative data Q, each of which data is accessible in terms of the throttle angle indicative signal value ⁇ th and the engine speed data N.
  • Each of the intake air flow rate indicative data Q is determined through experimentation. Relationship between the throttle angle indicative data ⁇ th , the engine speed data N and the intake air flow rate Q is as shown in the block representing the step 1004.
  • the basic fuel injection amount Tp is derived at a step 1006.
  • correction coefficients COEF is set.
  • the correction coefficient COEF to be set here is constituted by an engine coolant temperature dependent component which will be hereafter referred to as "Tw correction coefficient", an engine start-up acceleration enrichment component which will be hereafter referred to as “start-up enrichment correction coefficient”, an acceleration enrichment component which will be hereafter referred to as “acceleration enrichment correction coefficient” and so forth.
  • the Tw correction coefficient may be derived on the basis of the engine coolant temperature indicative signal Tw.
  • the start-up enrichment correction coefficient may be derived in response to the ignition switch operated to a cranking position.
  • the acceleration enrichment correction coefficient can be derived in response to an acceleration demand which may be detected from variation of the throttle angle indicative signal values.
  • a correction coefficient K ALT is read out.
  • the correction coefficient K ALT is stored in a given address of memory block 131 in RAM 106 and continuously updated through learning process. This correction coefficient will be applicable for air/fuel ratio control for maintaining the air/fuel ratio of the air/fuel mixture at a stoichiometric value at any engine driving range. Therefore, the correction coefficient K ALT will be hereafter referred to as "air density dependent uniform correction coefficient”. Furthermore, address of the memory block 131 storing the air density dependent uniform correction coefficient K ALT will be hereafter referred to as "K ALT address”. At the initial stage before learning, the air density dependent uniform correction coefficient K ALT is set at a value "0".
  • a correction coefficient K MAP is determined by map search in terms of the engine speed indicative data N and the basic fuel injection amount Tp, at a step 1012.
  • the engine speed indicative data N and the basic fuel injection amount Tp are used as parameters identifying the engine driving range.
  • a map containing a plurality of mutually distinct correction coefficients K MAP is stored in a memory block 132 RAM 106. This map will be hereafter referred to as "K MAP map”.
  • the K MAP map storing memory block 132 is constituted by a plurality of memory addresses each storing individual correction coefficient K MAP .
  • Each memory block storing individual correction coefficient K MAP is identified by known address which will be hereafter referred to as "K MAP address”.
  • the K MAP address to be accessed is identified in terms of the engine speed indicative data N and the basic fuel injection amount Tp.
  • the correction coefficient K MAP stored in each K MAP address is determined in relation to the engine driving range defined by the engine speed data N and the fuel injection amount Tp and continuously updated through learning process.
  • this correction coefficient K MAP will be hereafter referred to as "driving range based learnt correction coefficient".
  • the K MAP map is formed by setting the engine speed data N in x-axis and the basic fuel injection amount Tp in y-axis.
  • the x-axis component is divided into a given number n N of engine speed ranges.
  • the y-axis component is divided into a given number n Tp of basic fuel injection ranges. Therefore, the K MAP map is provided (n N x n Tp ) addresses.
  • the x-axis component and y-axis component are divided into 8 ranges respectively. Therefore, 64 (8 x 8) addresses are formed to store the driving range based learnt correction coefficient respectively.
  • each K MAP address in the K MAP initially stores a value "0" before learning process is initiated.
  • a feedback correction coefficient K LAMBDA is read out. Process of derivation of the feedback correction coefficient K LAMBDA will be discussed later with reference to Fig. 6.
  • a battery voltage dependent correction value Ts is set in relation to a voltage of the vehicular battery 21.
  • Ti data is set in the input/out unit 108.
  • Fig. 4 shows one example of construction of part of the input/output unit 108 which is used for controlling fuel injection timing and fuel injection amount according to the set Ti data.
  • Fig. 4 shows detailed construction of the relevant section of the input/output unit 108.
  • the input/output unit 108 has a fuel injection start timing control section 124.
  • the fuel injection start timing control section 124 has an angle (ANG) register 121, to which a fuel injection start timing derived by CPU during process of fuel injection control data, e.g. the air flow rate, throttle angle position, the engine speed and so forth.
  • the fuel injection start timing control section 124 also has a crank position signal counter 122.
  • the crank position signal counter 122 is designed to count up the crank position signals ⁇ pos and to be reset in response to the crank reference signal ⁇ ref
  • a comparator 123 is also provided in the fuel injection start timing control section 124.
  • the comparator 123 compares the fuel injection start timing indicative value set in the ANG register 121 and the crank position signal counter value in the counter 122.
  • the comparator 123 outputs HIGH level comparator signal when the crank position signal counter value becomes the same as that of the fuel injection start timing indicative value.
  • the HIGH level comparator signal of the comparator 123 is fed to a fuel injection pulse output section 127.
  • the fuel injection pulse output section 130 has a fuel injection pulse generator 127a.
  • the fuel injection pulse generator 127a comprises a fuel injection (EGI) register 125, a clock counter 126, a comparator 128 and a power transistor 129.
  • a fuel injection pulse width data which is determined through data processing during execution of fuel injection control program to be discussed later, is set in the EGI register 125.
  • the output of the comparator 123 is connected to the clock counter 126.
  • the clock counter 126 is responsive to the leading edge of HIGH level output of the comparator to be reset.
  • the clock counter 126 is connected to a clock generator 112 in the control unit 100 to receive therefrom a clock pulse.
  • the clock counter 126 counts up the clock pulse as triggered by the HIGH level gate signal.
  • the comparator 128 is triggered in response to resetting of the clock counter 126 to output HIGH level comparator signal to the base electrode of the power transistor 129.
  • the power transistor 129 is thus turned ON to open the fuel injection valve 6 to perform furl injection.
  • the comparator signal of the comparator 128 turns into LOW level to turn OFF the power transistor 129.
  • the fuel injection valve 4 closes to terminate fuel injection.
  • the ANG register 121 in the fuel injection start timing control section 124 updates the set fuel injection start timing data at every occurrence of the crank reference signal ⁇ ref .
  • fuel injection starts at the timing set in the ANG register 121 and is maintained for a period as set in the EGI register 125.
  • the fuel injection amount can be controlled by adjusting the fuel injection pulse width.
  • Fig. 5 shows a routine governing control mode to switch the mode between FEEDBACK control mode and OPEN LOOP control mode based on the engine driving condition.
  • FEEDBACK control of air/fuel ratio is taken place while the engine is driven under load load and at low speed and OPEN LOOP control is performed otherwise.
  • the basic fuel injection amount Tp is taken as a parameter for detecting the engine driving condition.
  • a map containing FEEDBACK condition indicative criteria Tp ref is set in a memory block 133 of ROM 104. The map is designed to be searched in terms of the engine speed N, at a step 1102.
  • the FEEDBACK condition indicative criteria set in the map are experimentarily obtained and define the engine driving range to perform FEEDBACK control, which engine driving range is explanatorily shown by the hatched area of the map illustrated within the process bloca 1102 of Fig. 5.
  • the basic fuel injection amount Tp derived in the process of the step 1006 is then compared with the FEEDBACK condition indicative criterion Tp ref , at a step 1104.
  • a delay timer 134 in the control unit 100 and connected to a clock generator 135, is reset to clear a delay timer value t DELAY , at a step 1106.
  • the delay timer value t DELAY is read and compared with a timer reference value t ref , at a step 1108. If the delay timer value t DELAY is smaller than or equal to the timer reference value t ref , the engine speed data N is read and compared with an engine speed reference N ref , at a step 1110.
  • the engine speed reference N ref represents the engine speed criterion between high engine speed range and low engine speed range. Practically, the engine speed reference N ref is set at a value corresponding to a high/low engine speed criteria, e.g. 3800 r.p.m.
  • a FEEDBACK condition indicative flag FL FEEDBACK which is to be set in a flag register 136 in the control unit 100, is set at a step 1112.
  • a FEEDBACK condition indicative flag FL FEEDBACK is reset, at a step 1114. After one of the step 1112 and 1114, process goes END and is returned to a background job which governs execution of various routines.
  • FEEDBACK control can be maintained for the period of time corresponding to the period defined by the timer reference value. This expands period to perform FEEDBACK control and to perform learning.
  • FEEDBACK control can be maintained for the given period corresponding to the set delay time to learning of correction coefficient for adapting the air/fuel ratio to the air density even though the engine driving condition is in transition state.
  • Fig. 6 shows a routine for deriving the feedback correction coefficient K LAMBDA .
  • the feedback correction coefficient K LAMBDA is composed of a proportional (P) component and an integral (I) component.
  • the shown routine is triggered every given timing, i. e. every 10 ms., in order to regularly update the feedback control coefficient K LAMBDA .
  • the feedback control coefficient K LAMBDA is stored in a memory block 137 and cyclically updated during a period in which FEEDBACK control is performed.
  • the FEEDBACK condition indicative flag FLFEEDBACK is checked.
  • the FEEDBACK condition indicative flag FL FEEDBACK is not set as checked at the step 1202, which indicates that the on-going control mode is OPEN LOOP. Therefore, process directly goes END.
  • the feedback correction coefficient K LAMBDA is not updated, the content in the memory block 137 storing the feedback correction coefficient is held in unchanged.
  • the oxygen concentration indicative signal V ox from the oxygen sensor 20 is read out at a step 1204.
  • the oxygen concentration indicative signal value V ox is then compared with a predetermined rich/lean criterion V ref which corresponding to the air/fuel ratio of stoichiometric value, at a step 1206.
  • a lean mixture indicative flag FL LEAN which is set in a lean mixture indicative flag register 138 in the control unita100, is checked at a step 1208.
  • a counter value C of a faulty sensor detecting timer 148 in the control unit 100 is incremented by one (1), at a step 1210.
  • the counter value C will be hereafter referred to as "faulty timer value”.
  • The, the faulty timer value C is compared with a preset faulty timer criterion C0 which represents acceptable maximum period of time to maintain lean mixture indicative O2 sensor signal while the oxygen sensor 20 operates in normal state, at a step 1212.
  • the rich/lean inversion indicative flag FL INV is reset at a step 1214.
  • the feedback correction coefficient K LAMBDA is updated by adding a given integral constant (I constant), at a step 1216.
  • a faulty sensor indicative flag FL ABNORMAL is set in a flag register 156 at a step a 1218. After setting the faulty sensor indicative flag FL ABNORMAL process goes END.
  • an rich/lean inversion indicative flag FL INV which is set in a flag register 139 in the control unit 100, is set at a step 1220.
  • a rich mixture indicative flag FL RICH which is set in a flag register 139, is reset and the lean mixture indicative flag FL LEAN is set, at a step 1222.
  • the faulty timer value C in the faulty sensor detecting timer 148 is reset and the faulty sensor indicative flag FL ABNORMAL is reset, at a step 1224.
  • the feedback correction coefficient K LAMBDA is modified by adding a proportional constant (P constant), at a step 1226.
  • the counter value C of the faulty sensor detecting timer 148 in the control unit 100 is incremented by one (1), at a step 1230.
  • the faulty timer value C is compared with the preset faulty timer criterion C0, at a step 1232.
  • the rich/lean inversion indicative flag FL INV is reset at a step 1234.
  • the feedback correction coefficient K LAMBDA is updated by subtracting the I constant, at a step 1236.
  • a faulty sensor indicative flag FL ABNORMAL is set at a step 1238. After setting the faulty sensor indicative flag FL ABNORMAL process goes END.
  • an rich/lean inversion indicative flag FL INV which is set in a flag register 139 in the control unit 100, is set at a step 1240.
  • a rich mixture indicative flag FL LEAN is reset and the rich mixture indicative flag FL RICH is set, at a step 1242.
  • the faulty timer value C in the faulty sensor detecting timer 148 is reset and the faulty sensor indicative flag FL ABNORMAL is reset, at a step 1244
  • the feedback correction coefficient K LAMBDA is modified by subtracting the P constant, at a step 1246.
  • process goes to the END.
  • the P component is set at a value far greater than that of I component.
  • a Fig. 7 shows a learning governing routine for selectively updating air density dependent uniform correction coefficient K ALT and the driving range based learnt correction coefficient K MAP . Since learning of the correction coefficients K ALT and K MAP can be performed only when the FEEDBACK control is performed.
  • the FEEDBACK condition indicative flag FL FEEDBACK is checked at a step 1302. When the FEEDBACK condition indicative flag FL FEEDBACK is not set as checked at the step 1302, a K ALT learning cycle counter value C ALT in a K ALT counter 149 in RAM 106 and a K MAP learning cycle counter value C MAP in a K MAP counter 142 are cleared at a step 1304 and thereafter process goes END.
  • a throttle angle reference value ⁇ th ref is derived on the basis of the engine speed data N, at a step 1306.
  • the throttle angle reference value ⁇ th ref is set in a form of a table data to be read in terms of the engine speed N.
  • Each value of the throttle angle reference value ⁇ th ref is representative of high engine load condition criteria at respective engine speed range, above which the intake air flow rate Q is held unchanged. Namely, when the throttle angle position ⁇ th is greater than or equal to the throttle angle reference value ⁇ th ref , the air flow rate is held substantially unchanged. In such engine driving condition, air density dependent uniform correction coefficient K ALT is to be updated.
  • the throttle angle reference value ⁇ th ref will be hereafter referred to as "Q flat range threshold".
  • the throttle angle indicative signal value ⁇ th is compared with the Q flat range threshold ⁇ th ref derived at the step 1306. If the throttle angle indicative signal value ⁇ th is greater than or equal to the Q flat range threshold ⁇ th ref , another throttle angle reference value ⁇ th inhibit is derived in terms of the engine speed data N at a step 1310. In the practice, the throttle angle reference value ⁇ th inhibit represents substantially high engine load range where flow velocity of the intake is lowered to make distribution of the air/fuel mixture worse.
  • the throttle angle indicative signal value ⁇ th is compared with the learning inhibiting threshold ⁇ th inhibit .
  • the throttle angle indicative signal value ⁇ th is smaller than or equal to the learning inhibiting threshold ⁇ th inhibit
  • check is performed whether a timer value t ACC of a timer 150 in the control unit 100 is greater than or equal to a timer reference value t enable , at a step 1314.
  • the timer reference value t enable represents possible maximum period required after recovery of stability after rapid acceleration. Namely, during rapid acceleration, part of the fuel injection through the fuel injection valve 6 flows on the inner periphery of the induction passage to influence of stability of the air/fuel ratio. This peripheral flow of the fuel may be maintained even after termination of the engine acceleration. Therefore, in order to avoid influence of unstability of the air/fuel radio during the engine acceleration period and subsequent period required for stabilization, it is better not to perform learning of the air density dependent uniform correction coefficient K ALT .
  • the K MAP learning cycle counter value C MAP is cleared at the step 1316. Then, at a step 1318, K ALT learning sub-routine af Fig. 8 is triggered.
  • Fig. 8 shows the K ALT learning sub-routine to be triggered at the step 1318 of the learning governing routine of Fig. 7.
  • K ALT learning is performed in the hatched area which is defined by the throttle angular position ⁇ th , the intake air flow rate Q and the engine speed.
  • the air density dependent uniform correction coefficient K ALT is updated every occurrence of inversion of polarity of the oxygen concentration indicative signal V ox . Therefore, immediately after execution of the sub-routine of Fig. 8, the rich/lean inversion indicative flag FL INV which is set and reset through the steps 1214, 1220, 1234 and 1244 of the routine of Fig.
  • step 1402 is checked, at a step 1402, so as to detect whether inversion of the rich/lean of the air/fuel mixture occurs or not.
  • an updating indicative flag FL UPDATE to be set in a flag register 155 of the control unit 100, is reset, at a step 1404. Thereafter, the process directly goes END and returns to the background job.
  • the K ALT learning cycle counter value C ALT is incremented by one (1) at a step 1406. Then, the K ALT learning cycle counter value C ALT is checked at a step 1408.
  • process goes to the step 1404 to reset the updating indicative flag FL UPDATE. Thereafter, process goes END.
  • This is required for obtaining reliable air density dependent uniform correction coefficient K ALT by deriving the coefficient based on a greater number of the feedback correction coefficient K LAMBDA .
  • a first correction coefficient error value ELAMBDA1 is derived at a step 1410.
  • the first correction coefficient error value ELAMBDA1 represents a difference between the feedback correction coefficient K LAMBDA and a coefficient reference value LAMBDA ref , e.g. 1, and is temporarily stored in a memory block 143 of RAM 106. After this the updating flag FL UPDATE is reset at a step 1412. Thereafter, process goes END.
  • first and second correction coefficient error value ELAMBDA1 and ELAMBDA2 represents upper and lower peaks of difference of the feedback correction coefficient K LAMBDA and the reference value, which peak values appear at zero-crossing of the the oxygen concentration indicative signal value V ox .
  • the second correction coefficient error value ELAMBDA2 is derived on the basis of the instantaneous feedback correction coefficient K LAMBDA and the coefficient reference value LAMBDA ref , at a step 1412.
  • An average value LAMBDA ave of the first and second correction coefficient error values ELAMBDA1 and ELAMBDA2 is then calculated at a step 1416.
  • the modified correction coefficient K ALT ′ temporarily stored in a temporary register 144.
  • the updating indicative flag FL UPDATE is set at a step 1422 and the second correction coefficient error value ELAMBDA2 is set in the memory block 143 as the first correction coefficient error value ELAMBDA1 for next cycle of execution, at a step 1424.
  • K ALT learning counter value L KALT in a K ALT learning counter 151 in RAM 106 is incremented by 1, at a step 1426. After the step 1426, process goes END.
  • updating of the correction coefficient K ALT in the K ALT map is performed only when the learning routine is repeated four cycles or more under substantially the same engine driving condition in the same engine driving range.
  • Fig. 9 shows a process for learning the engine driving range based learnt correction coefficient K MAP .
  • learning of the correction coefficient is performed only when the control mode is FEEDBACK mode. Therefore, at a step 1502, check is performed whether the FEEDBACK condition indicative flag FL FEEDBACK is set or not. If the FEEDBACK condition indicative flag FL FEEDBACK is set as checked at the step 1502, check is performed whether the engine speed data N and the basic fuel injection amount Tp identifies the same engine driving range as that identified in the former execution cycle, at a step 1504. In practice, check in the step 1504 is performed by comparing the address data identifying corresponding memory block in the K MAP map.
  • the address data identified by the engine speed data N and the basic fuel injection amount Tp is temporarily stored in a memary block 141 of RAM 106.
  • FEEDBACK condition indicative flag FL FEEDBACK is not set as checked at the step 1502 or when the address data as compared at the step 1504 do no match with the address data stored in the memory block 141 which means that the engine speed data N and the basic fuel injection amount Tp identifies different engine driving range than that identified in the former execution cycle
  • an updating counter 142 in the control unit 100 is reset to clear the K MAP learning cycle counter value C MAP , at a step 1506.
  • the updating indicative flag FL UPDATE is reset.
  • the inversion indicative flag FL INV is checked at a step 1510.
  • process goes to the step 1508 to reset the updating indicative flag FL UPDATE .
  • the K MAP learning cycle counter C MAP is incremented by 1, at a step 1512. After this, the K MAP learning cycle counter value C MAP is checked at a step 1514.
  • This K MAP learning cycle counter C MAP serves to count up occurrence of updating of updating of the feedback correction coefficient K LAMBDA while the engine driving range is held in the one range.
  • a first correction coefficient error value ELAMBDA1 is derived at a step 1516.
  • the first correction coefficient error value ELAMBDA represents a difference between the feedback correction coefficient K LAMBDA and a coefficient reference value LAMBDA ref , e.g. 1, and is temporarily stored in a memory block 143 of RAM 106. After this the updating flag FL UPDATE is reset at a step 1518.
  • process goes END.
  • a second correction coefficient error value ELAMBDA2 is derived on the basis of the instantaneous feedback correction coefficient K LAMBDA and the coefficient reference value LAMBDA ref , at a step 1520.
  • An average value LAMBDA ave of the first and second correction coefficient error values ELAMBDA1 and ELAMBDA2 is then calculated at a step 1522.
  • the engine driving range based learnt correction coefficient K MAP is read in terms of the engine speed data N and the basic fuel injection value Tp.
  • the K ALT learning counter value L KALT is read out from the K ALT learning counter 151 and compared with a K ALT learning threshold value LKALT ref .
  • a K MAP modification rate indicative constant M MAP is set at a given first value, at a step 1528.
  • a K MAP modification rate indicative constant M MAP is set at a given second value which is smaller than the first value at a step 1530.
  • the modified correction coefficient K MAP ′ is temporarily stored in a temporary register 144.
  • the updating indicative flag FL UPDATE is set at a step 1534 and the second correction coefficient error value ELAMBDA2 is set in the memory block 143 as the first correction coefficient error value ELAMBDA1 for next cycle of execution, at a step 1536.
  • Fig. 11 shows a routine for automatically modifying the learnt uniform correction coefficient K ALT during engine driving at substantially high engine speed and high engine load condition.
  • Such automatic modification of the air density dependent uniform correction coefficient K ALT becomes necessary when the engine is held at high speed and high load condition where FEEDBACK control is held inactive for a long period of time.
  • Such engine driving condition tends to appear during hill or mountain climbing, for example.
  • the faulty sensor indicative flag FL ABNORMAL is checked at a step 1602.
  • a FEEDBACK OFF timer value TIM of a FEEDBACK OFF timer 152 is cleared at a step 1604. Thereafter, process goes END.
  • the engine speed data N and the engine load data Tp are checked so as to check whether the engine is driven in high speed and high load condition, at a step 1606.
  • distinction of the engine driving condition is performed with respect to the air/fuel ratio FEEDBACK control criteria set with respect to the engine speed N and the engine load indicative basic fuel injection amount value Tp, as shown in Fig. 12.
  • the high speed and high load range is set to include part of the engine medium speed and medium load range which is possible to perform air/fuel ratio FEEDBACK control and thus is possible to perform K ALT learning during driving in high altitude area.
  • the FEEDBACK OFF timer value TIM is incremented by one (1), at a step 1608. Then, the FEEDBACK OFF timer value TIM is compared with a predetermined FEEDBACK OFF timer threshold TIM ref at a step 1610. If the FEEDBACK OFF timer value TIM is smaller than the FEEDBACK OFF timer threshold TIM ref as checked at the step 1610, process goes END.
  • air density dependent uniform correction coefficient can be learnt even at high speed and high load engine driving condition so as to follow the air/fuel mixture ratio control to the air density at any environmental condition.
  • Figs. 14 and 15 shows a modification of the K MAP learning routine, which modification is intended to divide correction coefficient error value ELAMBDA to be used in derivation of the engine driving range based learnt correction coefficient K MAP into first altitude dependent component and second component depending on other factors in order to introduce fuzzy inference factor in air/fuel ratio control.
  • Figs. 14 and 15 there is shown a sequence of routine for learning the engine driving range based learnt correction coefficient K MAP
  • learning of the correction coefficient is performed only when the control mode is FEEDBACK mode. Therefore, at a step 1702, check is performed whether the FEEDBACK condition indicative flag FL FEEDBACK is set or not. If the FEEDBACK condition indicative flag FL FEEDBACK is set as checked at the step 1702, check is performed whether the engine speed data N and the basic fuel injection amount Tp identifies the same engine driving range as that identified in the former execution cycle, at a step 1704. In practice, check in the step 1704 is performed by comparing the address data identifying corresponding memory block in the K MAP map.
  • the address data identified by the engine speed data N and the basic fuel injection amount Tp is temporarily stored in a memory block 141 of RAM 106.
  • FEEDBACK condition indicative flag FL FEEDBACK is not set as checked at the step 1702 or when the address data as compared at the step 1704 do no match with the address data stored in the memory block 141 which means that the engine speed data N and the basic fuel injection amount Tp identifies different engine driving range than that identified in the former execution cycle
  • an updating counter 142 in the control unit 100 is reset to clear the K MAP learning cycle counter value C MAP , at a step 1706.
  • the updating indicative flag FL UPDATE is reset.
  • the inversion indicative flag FL INV is checked at a step 1710.
  • process goes to the step 1708 to reset the updating indicative flag FL UPDATE .
  • the K MAP learning cycle counter C MAP is incremented by 1, at a step 1712. After this, the K MAP learning cycle counter value C MAP is checked at a step 1714.
  • This K MAP learning cycle counter C MAP serves to count up occurrence of updating of updating of the feedback correction coefficient K LAMBDA while the engine driving range is held in the one range.
  • a first correction coefficient error value ELAMBDA1 is derived at a step 1716.
  • the first correction coefficient error value ELAMBDA represents a difference between the feedback correction coefficient K LAMBDA and a coefficient reference value LAMBDA ref , e.g. 1, and is temporarily stored in a memory block 143 of RAM 106. After this the updating flag FL UPDATE is reset at a step 1718.
  • process goes END.
  • a second correction coefficient error value ELAMBDA2 is derived on the basis of the instantaneous feedback correction coefficient K LAMBDA and the coefficient reference value LAMBDA ref , at a step 1720.
  • An average value LAMBDA ave of the first and second correction coefficient error values ELAMBDA1 and ELAMBDA2 is then calculated at a step 1722.
  • the average value LAMBDA ave may includes the first altitude dependent component and the second component depending upon other factors. Therefore, in the shown process, a ratio k of the first component versus the second component is derived through steps 1724 through 1734 which will be discussed later.
  • a throttle angle dependent first component ratio indicative value k1 is derived in terms of the throttle angle indicative signal value ⁇ th utilizing a k1 map 153 set in ROM 104.
  • This k1 table 153 contains experimentarily obtained values, which becomes greater at greater throttle open angle range, as shown in the block of the step 1724 in Fig. 15.
  • This k1 value corresponds to membership coefficient in fuzzy inference. Since the influence to the air/fuel ratio fluctuation of error in fuel injection amount, error in measurement of the throttle angle position, tolerance of various components and so forth is relatively great in engine low load condition, the k1 ratio representing ratio of the first altitude dependent component versus the second component depending on the other factor is held small. Since the influence of the second component to the air/fuel ratio fluctuation becomes smaller in the engine high load range, the influence of the altitude become greater as shown.
  • the shown embodiment employs the throttle angle position as a factor representing the engine load condition, it may possible to take other equivalent factor, such as basic fuel injection amount Tp, the intake air flow rate Q. Furthermore, the k1 value may also be derived in terms of a combination of the engine speed and the engine load.
  • step 1726 number of K MAP table areas which is recently updated is checked for a given number of most recently updated areas.
  • polarities of differences between previously set values and the updated values in respective of the K MAP table areas to be checked are detected. Namely, when the engine driving range based learnt correction coefficient K MAP is increased in updating, the polarity of the difference becomes positive, and, on the other hand, when the the engine driving range based learnt correction coefficient K MAP is decreased in updating, the polarity of the difference becomes negative.
  • the area in which the positive difference is detected will be hereafter referred to as "positive difference area” and the area in which the negative difference is detected will be hereafter referred to as "negative difference area”.
  • a second component ratio indicative value k2 is derived by utilizing a k2 map 154 in ROM 104, at a step 1728.
  • the second component ratio indicative value k2 increases according to increasing of the same difference polarity area number A1. Namely, during up-hill driving or down-hill driving, updating area tends to incline to one of the the positive difference areas and the negative difference area.
  • a third component ratio indicative value k3 is determined at a step 1732, by utilizing k3 map 154 set in ROM 104.
  • the air/fuel ratio tends to be richer due to lower air density to cause increasing of lean-side correction coefficient. Therefore, in such high altitude region, negative polarity area tends to be increased.
  • the air/fuel ratio tends to become leaner due to higher air density to require richer-side air/fuel ratio control. Therefore, in this region, positive polarity area is increased.
  • the k3 map is designed to increase the value according to increasing of the same polarity area number A2.
  • an average component ratio value which serves as a fuzzy control coefficient k is derived by obtaining average value of the first, second and third component ratio indicative values k1, k2 and k3, at a step 1734.
  • the modified correction coefficient K ALT ′ is temporarily stored in a temporary register 144.
  • the modified correction coefficient K MAP ' is temporarily stored in a temporary register 144.
  • the updating indicative flag FL UPDATE is set at a step 1744 and the second correction coefficient error value ELAMBDA2 is set in the memory block 143 as the first correction coefficient error value ELAMBDA1 for next cycle of execution, at a step 1746.
  • fuzzy control feature can be introduced in learning of the air density dependent uniform correction coefficient K ALT .
  • fuzzy control feature may be introduced in derivation of the air density dependent uniform correction coefficient K ALT by utilizing two of three values.

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Description

  • The present invention relates to an air/fuel ratio control system in accordance with the prior art portion of claim 1 and to a method for controlling a mixture ratio of air/fuel mixture for an engine in accordance with the prior art portion of claim 6.
  • An air/fuel ratio control system of the above-mentioned type and a method for controlling a mixture ratio of the above-mentioned type are known from EP-A-191923 and from the prior, non-prepublished EP-A-265078. In control systems of the above-mentioned type, a first correction coefficient, which can be regarded as an altitude dependent coefficient is derived on the basis of an air/fuel ratio dependent correction factor which in turn is derived from a lambda-sensor output. This first correction coefficient is commonly applicable for correcting a basic fuel metering amount in all engine driving ranges. This first correction coefficient is updated only when a feedback condition is satisfied. In addition to the first correction coefficient, a plurality of second correction coefficients are derived for respective engine driving ranges and updated on the basis of actual values of the air/fuel ratio dependent correction factor. As mentioned before, the learning process concerning the first correction coefficient is carried only when the feedback condition is satisfied. Thus, the accuracy in determining the fuel metering amount can be negatively affected when continuously operating the engine under a high speed and high load condition and then the air density changes during this kind of operation.
  • Starting from the above prior art, the present invention is based on the object of providing an air/fuel ratio control system and a method for controlling a mixture ratio of an air/fuel mixture for an engine performing the control with a higher degree of accuracy.
  • This object is achieved by an air/fuel ratio control system in accordance with claim 1 and by a method for controlling a mixture ratio of an air/fuel mixture for an engine in accordance with claim 6.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present invention will be understood more fully from the detailed description given herebelow and from the accompanying drawings of the preferred embodiment of the invention, which, however, should not be taken to limit the invention to the specific embodiment but are for explanation and understanding only.
  • In the drawings:
    • Fig. 1 is a diagram of the preferred embodiment of a learning air/fuel ratio control system according to the invention;
    • Fig. 2 is a block diagram of a control unit employed in the preferred embodiment of the air/fuel ratio control system of the invention;
    • Fig. 3 is a flowchart of a routine for deriving and setting a fuel injection pulse width representative of a fuel injection amount;
    • Fig. 4 is a block diagram of an input/output unit in the control unit to be employed in the preferred embodiment of the air/fuel ratio control system of Fig. 2;
    • Fig. 5 is a flowchart of a routine for discriminating engine operating condition for governing control operation mode between FEEDBACK control mode and OPEN LOOP control mode;
    • Fig. 6 is a flowchart of a routine for deriving feedback correction coefficient composed of a proportional component and an integral component;
    • Fig. 7 is a flowchart of a learning governing routine for governing learning of KALT and KMAP;
    • Fig. 8 is a flowchart of a KALT learning routine for updating a map storing an air density dependent uniform correction coefficients;
    • Figs. 9 is a flowchart showing a KMAP learning routine for updating an engine driving range based correction coefficients;
    • Fig. 10 is a timing chart showing operation of the preferred embodiment of the air/fuel ratio control system of the invention;
    • Fig. 11 is a flowchart of an automatically modifying routine for KALT for modifying the KALT automatically;
    • Fig. 12 is a chart showing FEEDBACK control range which is defined in terms of engine speed N and engine load Tp;
    • Fig. 13 is a chart showing range to perform learning of KALT which is defined by throttle angular position ϑth, intake air flow rate Q and engine speed N;
    • Figs. 14 and 15 are flowcharts showing a sequence of KMAP learning routine as modification of the routine of Fig. 8.
    DESCRIPTION OF THE PREFERRED EMBODIMENT
  • Referring now to the drawings, particularly to Figs. 1 and 2, the preferred embodiment of an air/fuel ratio control system, according to the invention, is applied to a fuel injection internal combustion engine which is generally represented by the reference numeral "1". The engine 1 has an air induction system including an air cleaner 2, a throttle body 3 and an intake manifold 4. A throttle valve 5 is disposed within the throttle body 3 for adjusting induction rate of an air/fuel mixture.
  • In the shown embodiment, a fuel injection valve 6 is disposed within the throttle body 3 and upstream of the throttle valve 5. Therefore, the air/fuel mixture is formed at the position in the induction system upstream of the throttle valve. The air/fuel mixture flows through the throttle body 3 and introduced into an engine combustion chamber via the intake manifold 4 and an intake port which is open and closed by means of an intake valve.
  • The air/fuel mixture introduced into the engine combustion chamber is combustioned by spark ignition taken place by means of an ignition plug 7 which receives an ignition power from an ignition coil unit 8 via a distributor 9.
  • The engine 1 also has an exhaust system including an exhaust manifold 10, an exhaust duct 11, a catalytic converter unit 12 and a muffler 13.
  • In order to monitor the angular position of the throttle valve 5, a throttle angle sensor 15 is associated with the throttle valve 5 to produce a throttle angle indicative signal ϑth having a value indicative of the monitored throttle angle. In practice, the throttle angle sensor 15 comprises a potentiometer producing analog form throttle angle indicative signal having a voltage variable depending upon the throttle valve angular position. Also, an an engine idling condition detector switch 16 is associated with the throttle valve 5 for detecting fully closed or approximately fully closed position of the throttle valve. The engine idling condition detector switch 16 outputs an engine idling condition indicative signal IDL which is held LOW level while the throttle valve 5 is not in fully closed or approximately fully closed position and is held HIGH level while the throttle valve is maintained at fully closed or approximately fully closed position.
  • A crank angle sensor 17 is coupled with the distributor 9 for monitoring a crank shaft angular position. For this, the crank angle sensor 17 has a rotary disc which is so designed as to rotate synchroneously with rotation of a rotor of the distributor. The crank angle sensor 17 produces a crank reference signal ϑref at each of predetermined angular position and a crank position signal ϑpos at every time of predetermined angle of angular displacement of the crank shaft. In practice, the crank reference signal is generated every time the crank shaft is rotated at an angular position corresponding on 70° or 66° before top-dead-center (BTDC) in compression stroke of one of engine cylinder. Therefore, in case of the 6-cylinder engine, the crank reference signal ϑref is produced at every 120° of the crank shaft angular displacement. On other hand, the crank position ϑpos is generated every given angular displacement, i.e. 1° or 2°, of the crank shaft.
  • An engine coolant temperature sensor 18 is disposed within an engine cooling chamber to monitor a temperature of an engine coolant filled in the cooling chamber. The engine coolant temperature sensor 18 is designed for monitoring the temperature of the engine coolant to produce an engine coolant temperature indicative signal Tw. In practice, the engine coolant temperature sensor 18 produces an analog form signal having a voltage variable depending upon the engine coolant temperature condition. A vehicle speed sensor 19 monitors a vehicle speed for producing a vehicle speed indicative signal Vs. Furthermore, the shown embodiment of the air/fuel ratio control system includes an oxygen sensor 20 disposed in the exhaust manifold 10. The oxygen sensor 20 monitors oxygen concentration contained in the exhaust gas to produce an oxygen concentration indicative signal Vox indicative of the monitored oxygen concentration. The oxygen concentration indicative signal Vox is a voltage signal variable of the voltage depending upon the oxygen concentration. In practice, the voltage of the oxygen concentration indicative signal varies across a zero voltage depending on rich and lean of the air/fuel ratio relative to a stoichiometric value.
  • In addition, the preferred embodiment of the air/fuel ratio control system, according to the invention, has a control unit 100 which comprises a microprocessor. The control unit 100 is connected to a vehicular battery 21 to receive power supply therefrom. An ignition switch 22 is interposed between the control unit 100 and the vehicular battery 21 to establish and block power supply.
  • As shown in Fig. 2, the control unit 100 comprises CPU 102, RAM 104, ROM 106 and an input/output unit 108. The input/output unit 108 has an analog-to-digital converter 110 for converting analog inputs, such as the throttle angle indicative signal ϑth, the engine coolant temperature indicative signal Tw and so forth, into digital signals.
  • The control unit 100 receives the throttle angle indicative signal ϑth, the engine idling position indicative signal IDL, the crank reference signal ϑref, the crank position signal ϑpos, the engine coolant temperature indicative signal TW, the vehicle speed indicative signal Vs and oxygen concentration indicative signal Vox The control unit 100 derives an engine revolution speed data N on the basis of a period of the crank reference signal ϑpos Namely, the period of the crank reference signal ϑref is inversely proportional to the engine speed, the engine speed data N can be derived from reciprocal of the period of the crank reference signal ϑre Also, the control unit 100 projects an intake air flow amount indicative data Q on the basis of the throttle angle position indicative signal value ϑth.
  • Although the shown embodiment projects the intake air flow rate indicative data Q based on the throttle angle position indicative signal, it is, of course, possible to obtain the air flow rate indicative data Q directly by a known air flow meter. In the alternative, the intake air flow rate indicative data may also be obtained from intake vaccum pressure which may be monitored by a vaccum sensor to be disposed within the induction system.
  • Generally, the control unit 100 derives a basic fuel injection amount or a basic fuel injection pulse width Tp on the basis of the engine speed data N and the intake air flow rate indicative data Q which serves to represents an engine load. The basic fuel injection amount Tp is corrected by a correction factors derived on the basis of the engine coolant temperature Tw, the rich/lean mixture ratio indicative oxygen concentration indicative signal Vox of the oxygen sensor 20, a battery voltage and so forth, and an enrichment factor, such as engine start up enrichment factor, acceleration enrichment factor. The fuel injection amount modified with the correction factors and enrichment factors set forth above, is further corrected by a air/fuel ratio dependent correction coefficient derived on the basis of the oxygen concentration indicative signal Vox for adjusting the air/fuel ratio toward the stoichiometric value.
  • The practical operation to be performed in the control unit 100 of the preferred embodiment of the air/fuel ratio control system according to the invention, will be discussed herebelow with reference to Figs. 3 to 9. In the following discussion, components of the control unit 100 which are not discussed in the preceding disclosure will be discussed with the functions thereof.
  • Fig. 3 shows a flowchart of a fuel injection pulse setting routine for setting a fuel injection pulse width Ti in the input/output unit 108 of the control unit 100. The fuel injection pulse width Ti setting routine may be triggered at every given timing for updating fuel injection pulse width data Ti in the input/output unit 108.
  • At a step 1002, the throttle angle indicative signal value ϑth and the engine speed data N are read out. With the throttle angle indicative signal value ϑth and the engine speed data N as read at the step 1002, search is performed against an intake air flow rate map stored in a memory block 130 of ROM 104 to project an intake air flow rate indicative data Q, which map will be hereafter referred to as "Q map", at a step 1004.
  • In practice, the Q map contains various intake flow rate indicative data Q, each of which data is accessible in terms of the throttle angle indicative signal value ϑth and the engine speed data N. Each of the intake air flow rate indicative data Q is determined through experimentation. Relationship between the throttle angle indicative data ϑth, the engine speed data N and the intake air flow rate Q is as shown in the block representing the step 1004.
  • Based on the engine speed data N as read at the step 1002 and the intake air flow rate indicative data Q as projected at the step 1004, the basic fuel injection amount Tp is derived at a step 1006. Practically, the basic fuel injection amount Tp can be calculated by the following equation:

    Tp = K x Q/N
    Figure imgb0001


       where K is constant
  • At a step 1008, correction coefficients COEF is set. In practice, the correction coefficient COEF to be set here is constituted by an engine coolant temperature dependent component which will be hereafter referred to as "Tw correction coefficient", an engine start-up acceleration enrichment component which will be hereafter referred to as "start-up enrichment correction coefficient", an acceleration enrichment component which will be hereafter referred to as "acceleration enrichment correction coefficient" and so forth. The Tw correction coefficient may be derived on the basis of the engine coolant temperature indicative signal Tw. The start-up enrichment correction coefficient may be derived in response to the ignition switch operated to a cranking position. In addition, the acceleration enrichment correction coefficient can be derived in response to an acceleration demand which may be detected from variation of the throttle angle indicative signal values. Manner of derivation of these correction coefficients are per se well known and unnecessary to be discussed in detail. For example, manner of derivation of the acceleration enrichment coefficient has been disclosed in the co-pending United States Patent Application Serial No. 115,371, filed on November 2, 1987, assigned to the common assignee to the present invention, for example. The disclosure of the above-identified co-pending U. S. Patent Application is herein incorporated by reference for the sake of disclosure.
  • At a step 1010, a correction coefficient KALT is read out. The correction coefficient KALT is stored in a given address of memory block 131 in RAM 106 and continuously updated through learning process. This correction coefficient will be applicable for air/fuel ratio control for maintaining the air/fuel ratio of the air/fuel mixture at a stoichiometric value at any engine driving range. Therefore, the correction coefficient KALT will be hereafter referred to as "air density dependent uniform correction coefficient". Furthermore, address of the memory block 131 storing the air density dependent uniform correction coefficient KALT will be hereafter referred to as "KALT address". At the initial stage before learning, the air density dependent uniform correction coefficient KALT is set at a value "0". After the process at the step 1010, a correction coefficient KMAP is determined by map search in terms of the engine speed indicative data N and the basic fuel injection amount Tp, at a step 1012. In the process of map search, the engine speed indicative data N and the basic fuel injection amount Tp are used as parameters identifying the engine driving range.
  • A map containing a plurality of mutually distinct correction coefficients KMAP is stored in a memory block 132 RAM 106. This map will be hereafter referred to as "KMAP map". The KMAP map storing memory block 132 is constituted by a plurality of memory addresses each storing individual correction coefficient KMAP. Each memory block storing individual correction coefficient KMAP is identified by known address which will be hereafter referred to as "KMAP address". The KMAP address to be accessed is identified in terms of the engine speed indicative data N and the basic fuel injection amount Tp. The correction coefficient KMAP stored in each KMAP address is determined in relation to the engine driving range defined by the engine speed data N and the fuel injection amount Tp and continuously updated through learning process. Therefore, this correction coefficient KMAP will be hereafter referred to as "driving range based learnt correction coefficient". Imaginally, the KMAP map is formed by setting the engine speed data N in x-axis and the basic fuel injection amount Tp in y-axis. The x-axis component is divided into a given number nN of engine speed ranges. Similarly, the y-axis component is divided into a given number nTp of basic fuel injection ranges. Therefore, the KMAP map is provided (nN x nTp) addresses. Practically, the x-axis component and y-axis component are divided into 8 ranges respectively. Therefore, 64 (8 x 8) addresses are formed to store the driving range based learnt correction coefficient respectively.
  • It should be noted that each KMAP address in the KMAP initially stores a value "0" before learning process is initiated.
  • At a step 1014, a feedback correction coefficient KLAMBDA is read out. Process of derivation of the feedback correction coefficient KLAMBDA will be discussed later with reference to Fig. 6. At a step 1016, a battery voltage dependent correction value Ts is set in relation to a voltage of the vehicular battery 21.
  • Based on the basic fuel injection amount Tp derived at the step 1006, the correction coefficient coefficient COEF derived at the step 1008, the air density dependent uniform correction coefficient KALT read at the step 1010, the driving range based learnt correction coefficient KMAP derived at the step 1012, the feedback correction coefficient KLAMBDA read at the step 1014 and the battery voltage dependent correction value Ts set at the step 1016, a fuel injection amount Ti is calculated at a step 1018 according to the following equation:

    Ti = Tp x COEF x (K LAMBDA + K ALT + K MAP ) + Ts
    Figure imgb0002


    A fuel injection pulse width data corresponding to the fuel injection amount Ti derived at the step 1018, which will be hereafter referred to as "Ti data", is set in the input/out unit 108.
  • Fig. 4 shows one example of construction of part of the input/output unit 108 which is used for controlling fuel injection timing and fuel injection amount according to the set Ti data.
  • Fig. 4 shows detailed construction of the relevant section of the input/output unit 108. The input/output unit 108 has a fuel injection start timing control section 124. The fuel injection start timing control section 124 has an angle (ANG) register 121, to which a fuel injection start timing derived by CPU during process of fuel injection control data, e.g. the air flow rate, throttle angle position, the engine speed and so forth. The fuel injection start timing control section 124 also has a crank position signal counter 122. The crank position signal counter 122 is designed to count up the crank position signals ϑpos and to be reset in response to the crank reference signal ϑref A comparator 123 is also provided in the fuel injection start timing control section 124. The comparator 123 compares the fuel injection start timing indicative value set in the ANG register 121 and the crank position signal counter value in the counter 122. The comparator 123 outputs HIGH level comparator signal when the crank position signal counter value becomes the same as that of the fuel injection start timing indicative value. The HIGH level comparator signal of the comparator 123 is fed to a fuel injection pulse output section 127.
  • The fuel injection pulse output section 130 has a fuel injection pulse generator 127a. The fuel injection pulse generator 127a comprises a fuel injection (EGI) register 125, a clock counter 126, a comparator 128 and a power transistor 129. A fuel injection pulse width data which is determined through data processing during execution of fuel injection control program to be discussed later, is set in the EGI register 125.
  • The output of the comparator 123 is connected to the clock counter 126. The clock counter 126 is responsive to the leading edge of HIGH level output of the comparator to be reset. On the other hand, the clock counter 126 is connected to a clock generator 112 in the control unit 100 to receive therefrom a clock pulse. The clock counter 126 counts up the clock pulse as triggered by the HIGH level gate signal. At the same time, the comparator 128 is triggered in response to resetting of the clock counter 126 to output HIGH level comparator signal to the base electrode of the power transistor 129. The power transistor 129 is thus turned ON to open the fuel injection valve 6 to perform furl injection.
  • When the counter value of the clock counter 126 reaches the fuel injection pulse width value set in the EGI register 125, the comparator signal of the comparator 128 turns into LOW level to turn OFF the power transistor 129. By turning OFF of the power transistor 129, the fuel injection valve 4 closes to terminate fuel injection.
  • The ANG register 121 in the fuel injection start timing control section 124 updates the set fuel injection start timing data at every occurrence of the crank reference signal ϑref.
  • With this arrangement, fuel injection starts at the timing set in the ANG register 121 and is maintained for a period as set in the EGI register 125. By this, the fuel injection amount can be controlled by adjusting the fuel injection pulse width.
  • Fig. 5 shows a routine governing control mode to switch the mode between FEEDBACK control mode and OPEN LOOP control mode based on the engine driving condition. Basically, FEEDBACK control of air/fuel ratio is taken place while the engine is driven under load load and at low speed and OPEN LOOP control is performed otherwise. In order to selectively perform FEEDBACK control and OPEN LOOP control, the basic fuel injection amount Tp is taken as a parameter for detecting the engine driving condition. For distinguishing the engine driving condition, a map containing FEEDBACK condition indicative criteria Tpref is set in a memory block 133 of ROM 104. The map is designed to be searched in terms of the engine speed N, at a step 1102. The FEEDBACK condition indicative criteria set in the map are experimentarily obtained and define the engine driving range to perform FEEDBACK control, which engine driving range is explanatorily shown by the hatched area of the map illustrated within the process bloca 1102 of Fig. 5.
  • At a step 1104, the basic fuel injection amount Tp derived in the process of the step 1006 is then compared with the FEEDBACK condition indicative criterion Tpref, at a step 1104. When the basic fuel injection amount Tp is smaller than or equal to the FEEDBACK condition indicative criterion Tpref as checked at the step 1104, a delay timer 134 in the control unit 100 and connected to a clock generator 135, is reset to clear a delay timer value tDELAY, at a step 1106. On the other hand, when the basic fuel injection amount Tp is greater than the FEEDBACK condition indicative criterion Tpref as checked at the step 1104, the delay timer value tDELAY is read and compared with a timer reference value tref, at a step 1108. If the delay timer value tDELAY is smaller than or equal to the timer reference value tref, the engine speed data N is read and compared with an engine speed reference Nref, at a step 1110. The engine speed reference Nref represents the engine speed criterion between high engine speed range and low engine speed range. Practically, the engine speed reference Nref is set at a value corresponding to a high/low engine speed criteria, e.g. 3800 r.p.m. When the engine speed indicative data N is smaller than the engine speed reference Nref, or after the step 1106, a FEEDBACK condition indicative flag FLFEEDBACK which is to be set in a flag register 136 in the control unit 100, is set at a step 1112. When the delay timer value tDELAY is greater than The timer reference value tref, a FEEDBACK condition indicative flag FLFEEDBACK is reset, at a step 1114. After one of the step 1112 and 1114, process goes END and is returned to a background job which governs execution of various routines.
  • By providing the delay timer to switch mode of control between FEEDBACK control and OPEN LOOP control, hunting in selection of the control mode can be successfully prevented. Furthermore, by providing the delay timer for delaying switching timing of control mode from FEEDBACK control to OPEN LOOP mode, FEEDBACK control can be maintained for the period of time corresponding to the period defined by the timer reference value. This expands period to perform FEEDBACK control and to perform learning.
  • For example, during hill or mountain climbing, FEEDBACK control can be maintained for the given period corresponding to the set delay time to learning of correction coefficient for adapting the air/fuel ratio to the air density even though the engine driving condition is in transition state.
  • Fig. 6 shows a routine for deriving the feedback correction coefficient KLAMBDA. The feedback correction coefficient KLAMBDA is composed of a proportional (P) component and an integral (I) component. The shown routine is triggered every given timing, i. e. every 10 ms., in order to regularly update the feedback control coefficient KLAMBDA. The feedback control coefficient KLAMBDA is stored in a memory block 137 and cyclically updated during a period in which FEEDBACK control is performed.
  • At a step 1202, the FEEDBACK condition indicative flag FLFEEDBACK is checked. When the FEEDBACK condition indicative flag FLFEEDBACK is not set as checked at the step 1202, which indicates that the on-going control mode is OPEN LOOP. Therefore, process directly goes END. At this occasion, since the feedback correction coefficient KLAMBDA is not updated, the content in the memory block 137 storing the feedback correction coefficient is held in unchanged.
  • When the FEEDBACK condition indicative flag FLFEEDBACK is set as checked at a step 1202, the oxygen concentration indicative signal Vox from the oxygen sensor 20 is read out at a step 1204. The oxygen concentration indicative signal value Vox is then compared with a predetermined rich/lean criterion Vref which corresponding to the air/fuel ratio of stoichiometric value, at a step 1206. In practice, in the process, judgment is made that the air/fuel mixture is lean when the oxygen concentration indicative signal value Vox is smaller than the rich/lean criterion Vref, a lean mixture indicative flag FLLEAN which is set in a lean mixture indicative flag register 138 in the control unita100, is checked at a step 1208.
  • On the other hand, when the lean mixture indicative flag FLLEAN is set as checked at the step 1208, a counter value C of a faulty sensor detecting timer 148 in the control unit 100 is incremented by one (1), at a step 1210. The counter value C will be hereafter referred to as "faulty timer value". The, the faulty timer value C is compared with a preset faulty timer criterion C₀ which represents acceptable maximum period of time to maintain lean mixture indicative O₂ sensor signal while the oxygen sensor 20 operates in normal state, at a step 1212. When the faulty timer value C is smaller than the faulty timer criterion C₀, the rich/lean inversion indicative flag FLINV is reset at a step 1214. Thereafter, the feedback correction coefficient KLAMBDA is updated by adding a given integral constant (I constant), at a step 1216. On the other hand, when the faulty timer value C as checked at the step 1212 is greater than or equal to the faulty timer criterion C₀, a faulty sensor indicative flag FLABNORMAL is set in a flag register 156 at a step a 1218. After setting the faulty sensor indicative flag FLABNORMAL process goes END.
  • On the other hand, when the lean mixture indicative flag FLLEAN is not set as checked at the step 1208, fact of which represents that the air/fuel mixture ratio is adjusted changed from rich to lean, an rich/lean inversion indicative flag FLINV which is set in a flag register 139 in the control unit 100, is set at a step 1220. Thereafter, a rich mixture indicative flag FLRICH which is set in a flag register 139, is reset and the lean mixture indicative flag FLLEAN is set, at a step 1222. Thereafter, the faulty timer value C in the faulty sensor detecting timer 148 is reset and the faulty sensor indicative flag FLABNORMAL is reset, at a step 1224. Then, the feedback correction coefficient KLAMBDA is modified by adding a proportional constant (P constant), at a step 1226.
  • On the other hand, when the oxygen concentration indicative signal value Vox is greater than the rich/lean criterion Vref as checked at the step 1206, a rich mixture indicative flag FLRICH which is set in a rich mixture indicative flag register 141 in the control unit 100, is checked at a step 1228.
  • When the rich mixture indicative flag FLRICH is set as checked at the step 1228, the counter value C of the faulty sensor detecting timer 148 in the control unit 100 is incremented by one (1), at a step 1230. The, the faulty timer value C is compared with the preset faulty timer criterion C₀, at a step 1232. When the faulty timer value C is smaller than the faulty timer criterion C₀, the rich/lean inversion indicative flag FLINV is reset at a step 1234. Thereafter, the feedback correction coefficient KLAMBDA is updated by subtracting the I constant, at a step 1236.
  • On the other hand, when the faulty timer value C as checked at the step 1232 is greater than or equal to the faulty timer criterion C₀, a faulty sensor indicative flag FLABNORMAL is set at a step 1238. After setting the faulty sensor indicative flag FLABNORMAL process goes END.
  • When the rich mixture indicative flag FLRICH is not set as checked at the step 1228, fact of which represents that the air/fuel mixture ratio is just changed from lean to rich, an rich/lean inversion indicative flag FLINV which is set in a flag register 139 in the control unit 100, is set at a step 1240. Thereafter, a rich mixture indicative flag FLLEAN is reset and the rich mixture indicative flag FLRICH is set, at a step 1242. Thereafter, the faulty timer value C in the faulty sensor detecting timer 148 is reset and the faulty sensor indicative flag FLABNORMAL is reset, at a step 1244 Then, the feedback correction coefficient KLAMBDA is modified by subtracting the P constant, at a step 1246.
  • After one of the process of the steps 1216, 1218, 1226, 1236, 1238 and 1246, process goes to the END.
  • It should be noted that, in the shown embodiment, the P component is set at a value far greater than that of I component.
  • a Fig. 7 shows a learning governing routine for selectively updating air density dependent uniform correction coefficient KALT and the driving range based learnt correction coefficient KMAP. Since learning of the correction coefficients KALT and KMAP can be performed only when the FEEDBACK control is performed. The FEEDBACK condition indicative flag FLFEEDBACK is checked at a step 1302. When the FEEDBACK condition indicative flag FLFEEDBACK is not set as checked at the step 1302, a KALT learning cycle counter value CALT in a KALT counter 149 in RAM 106 and a KMAP learning cycle counter value CMAP in a KMAP counter 142 are cleared at a step 1304 and thereafter process goes END.
  • On the other hand, when the FEEDBACK condition indicative flag FLFEEDBACK as checked at the step 1302 is set, a throttle angle reference value ϑthref is derived on the basis of the engine speed data N, at a step 1306. The throttle angle reference value ϑthref is set in a form of a table data to be read in terms of the engine speed N. Each value of the throttle angle reference value ϑthref is representative of high engine load condition criteria at respective engine speed range, above which the intake air flow rate Q is held unchanged. Namely, when the throttle angle position ϑth is greater than or equal to the throttle angle reference value ϑthref, the air flow rate is held substantially unchanged. In such engine driving condition, air density dependent uniform correction coefficient KALT is to be updated. The throttle angle reference value ϑthref will be hereafter referred to as "Q flat range threshold".
  • At a step 1308, the throttle angle indicative signal value ϑth is compared with the Q flat range threshold ϑthref derived at the step 1306. If the throttle angle indicative signal value ϑth is greater than or equal to the Q flat range threshold ϑthref, another throttle angle reference value ϑthinhibit is derived in terms of the engine speed data N at a step 1310. In the practice, the throttle angle reference value ϑthinhibit represents substantially high engine load range where flow velocity of the intake is lowered to make distribution of the air/fuel mixture worse. This may cause substantial fluctuation of the air/fuel ratio to cause significant variation of the oxygen concentration indicative signal value Vox Therefore, when the throttle angle indicative signal value ϑth is greater than or equal to this throttle angle reference value ϑthinhibit, updating of the air density dependent uniform correction coefficient KALT is better not to be performed. This throttle angle reference value ϑthinhibit as derived at the step 1310, will be hereafter referred to as "learning inhibiting threshold".
  • At a step 1312, the throttle angle indicative signal value ϑth is compared with the learning inhibiting threshold ϑthinhibit. When the the throttle angle indicative signal value ϑth is smaller than or equal to the learning inhibiting threshold ϑthinhibit, check is performed whether a timer value tACC of a timer 150 in the control unit 100 is greater than or equal to a timer reference value tenable, at a step 1314. The timer reference value tenable represents possible maximum period required after recovery of stability after rapid acceleration. Namely, during rapid acceleration, part of the fuel injection through the fuel injection valve 6 flows on the inner periphery of the induction passage to influence of stability of the air/fuel ratio. This peripheral flow of the fuel may be maintained even after termination of the engine acceleration. Therefore, in order to avoid influence of unstability of the air/fuel radio during the engine acceleration period and subsequent period required for stabilization, it is better not to perform learning of the air density dependent uniform correction coefficient KALT.
  • When the timer value tACC is greater than or equal to the timer reference value tenable as compared at, the KMAP learning cycle counter value CMAP is cleared at the step 1316. Then, at a step 1318, KALT learning sub-routine af Fig. 8 is triggered.
  • On the other hand, when the throttle angle indicative signal value ϑth is smaller than the Q flat range threshold ϑthref as checked at the step 1308, when the throttle angle indicative signal value ϑth is greater than the learning inhibiting threshold ϑthinhibit or when the timer value tACC is smaller than the timer reference value tenable, the KALT learning cycle counter value CALT is cleared at a step 1320 and then a KMAP learning sub-routine of Fig. 9 id triggered at a step 1322.
  • Fig. 8 shows the KALT learning sub-routine to be triggered at the step 1318 of the learning governing routine of Fig. 7. Here, as will be seen from Fig. 13, KALT learning is performed in the hatched area which is defined by the throttle angular position ϑth, the intake air flow rate Q and the engine speed. In the shown embodiment, the air density dependent uniform correction coefficient KALT is updated every occurrence of inversion of polarity of the oxygen concentration indicative signal Vox. Therefore, immediately after execution of the sub-routine of Fig. 8, the rich/lean inversion indicative flag FLINV which is set and reset through the steps 1214, 1220, 1234 and 1244 of the routine of Fig. 6, is checked, at a step 1402, so as to detect whether inversion of the rich/lean of the air/fuel mixture occurs or not. When the rich/lean inversion indicative flag FLINV is not set as checked at the step 1402, an updating indicative flag FLUPDATE to be set in a flag register 155 of the control unit 100, is reset, at a step 1404. Thereafter, the process directly goes END and returns to the background job. On the other hand, when the rich/lean inversion indicative flag FLINV is set as checked at the step 1402, the KALT learning cycle counter value CALT is incremented by one (1) at a step 1406. Then, the KALT learning cycle counter value CALT is checked at a step 1408. When the KALT learning cycle counter value CALT is 1 or 2 as checked at the step 1408, process goes to the step 1404 to reset the updating indicative flag FLUPDATE. Thereafter, process goes END. This is required for obtaining reliable air density dependent uniform correction coefficient KALT by deriving the coefficient based on a greater number of the feedback correction coefficient KLAMBDA.
  • When the KALT learning cycle counter value CALT is 3, a first correction coefficient error value ELAMBDA₁ is derived at a step 1410. The first correction coefficient error value ELAMBDA₁ represents a difference between the feedback correction coefficient KLAMBDA and a coefficient reference value LAMBDAref, e.g. 1, and is temporarily stored in a memory block 143 of RAM 106. After this the updating flag FLUPDATE is reset at a step 1412. Thereafter, process goes END.
  • It should be appreciated that, as shown in Fig. 10, first and second correction coefficient error value ELAMBDA₁ and ELAMBDA₂ represents upper and lower peaks of difference of the feedback correction coefficient KLAMBDA and the reference value, which peak values appear at zero-crossing of the the oxygen concentration indicative signal value Vox.
  • On the other hand, when the KALT learning cycle counter value CALT is greater than or equal to 4, the second correction coefficient error value ELAMBDA₂ is derived on the basis of the instantaneous feedback correction coefficient KLAMBDA and the coefficient reference value LAMBDAref, at a step 1412. An average value LAMBDAave of the first and second correction coefficient error values ELAMBDA₁ and ELAMBDA₂ is then calculated at a step 1416.
  • At a step 1418, the relevant air density dependent uniform correction coefficient KALT is read in terms of the engine speed data N and the basic fuel injection value Tp. Based on the average value LAMBDAave derived at the step 1416, read relevant air density dependent uniform correction coefficient KALT as read at the step 1418, is modified, at a step 1420. Modification of the engine driving range based correction coefficient KALT is performed by:

    K ALT ′ = K ALT + M ALT x LAMBDA ave
    Figure imgb0003


    where KALT′ is a modified correction coefficient; and
       MALT is a constant determining the correction coefficient KALT modification rate, which is set in a value range of 0 < MALT < 1.
  • The modified correction coefficient KALT′ temporarily stored in a temporary register 144. After the step 1420, the updating indicative flag FLUPDATE is set at a step 1422 and the second correction coefficient error value ELAMBDA₂ is set in the memory block 143 as the first correction coefficient error value ELAMBDA₁ for next cycle of execution, at a step 1424. Then, KALT learning counter value LKALT in a KALT learning counter 151 in RAM 106 is incremented by 1, at a step 1426. After the step 1426, process goes END.
  • By providing the updating counter CALT, updating of the correction coefficient KALT in the KALT map is performed only when the learning routine is repeated four cycles or more under substantially the same engine driving condition in the same engine driving range.
  • Fig. 9 shows a process for learning the engine driving range based learnt correction coefficient KMAP. As set forth above, learning of the correction coefficient is performed only when the control mode is FEEDBACK mode. Therefore, at a step 1502, check is performed whether the FEEDBACK condition indicative flag FLFEEDBACK is set or not. If the FEEDBACK condition indicative flag FLFEEDBACK is set as checked at the step 1502, check is performed whether the engine speed data N and the basic fuel injection amount Tp identifies the same engine driving range as that identified in the former execution cycle, at a step 1504. In practice, check in the step 1504 is performed by comparing the address data identifying corresponding memory block in the KMAP map. The address data identified by the engine speed data N and the basic fuel injection amount Tp is temporarily stored in a memary block 141 of RAM 106. When FEEDBACK condition indicative flag FLFEEDBACK is not set as checked at the step 1502 or when the address data as compared at the step 1504 do no match with the address data stored in the memory block 141 which means that the engine speed data N and the basic fuel injection amount Tp identifies different engine driving range than that identified in the former execution cycle, an updating counter 142 in the control unit 100 is reset to clear the KMAP learning cycle counter value CMAP, at a step 1506. At a step 1508, the updating indicative flag FLUPDATE is reset.
  • On the other hand, when the address data compared the address data stored in the memory block 142 matches with the latter, the inversion indicative flag FLINV is checked at a step 1510. When the inversion indicative flag FLINV is not set as checked at the step 1510, process goes to the step 1508 to reset the updating indicative flag FLUPDATE.
  • When the inversion indicative flag FLINV is set as checked at the step 1510, the KMAP learning cycle counter CMAP is incremented by 1, at a step 1512. After this, the KMAP learning cycle counter value CMAP is checked at a step 1514. This KMAP learning cycle counter CMAP serves to count up occurrence of updating of updating of the feedback correction coefficient KLAMBDA while the engine driving range is held in the one range.
  • When the KMAP learning cycle counter value CMAP is 1 or 2, process goes to the step 1508. On the other hand, when the KMAP learning cycle counter value CMAP is 3, a first correction coefficient error value ELAMBDA₁ is derived at a step 1516. The first correction coefficient error value ELAMBDA represents a difference between the feedback correction coefficient KLAMBDA and a coefficient reference value LAMBDAref, e.g. 1, and is temporarily stored in a memory block 143 of RAM 106. After this the updating flag FLUPDATE is reset at a step 1518.
  • After the process at the step 1508 or 1518, process goes END.
  • On the other hand, when the KMAP learning cycle counter value CMAP is greater than or equal to 4, a second correction coefficient error value ELAMBDA₂ is derived on the basis of the instantaneous feedback correction coefficient KLAMBDA and the coefficient reference value LAMBDAref, at a step 1520. An average value LAMBDAave of the first and second correction coefficient error values ELAMBDA₁ and ELAMBDA₂ is then calculated at a step 1522.
  • At a step 1524, the engine driving range based learnt correction coefficient KMAP is read in terms of the engine speed data N and the basic fuel injection value Tp. At a step 1526, the KALT learning counter value LKALT is read out from the KALT learning counter 151 and compared with a KALT learning threshold value LKALTref. When the KALT learning counter value LKALT is greater than or equal to the KALT learning threshold LKALTref, a KMAP modification rate indicative constant MMAP is set at a given first value, at a step 1528. On the other hand, when the KALT learning counter value LKALT is smaller than the KALT learning threshold LKALTref, a KMAP modification rate indicative constant MMAP is set at a given second value which is smaller than the first value at a step 1530.
  • Based on the average value LAMBDAave derived at the step 1522 and the KMAP modification rate indicative constant MMAP as derived at the step 1528 or 1530, data of the engine driving range based learnt correction coefficient KMAP as read at the step 1524, is modified, at a step 1532. Modification of the engine driving range based correction coefficient KMAP is performed by:

    K MAP ′ = K MAP + M MAP x LAMBDA ave
    Figure imgb0004


    where KMAP′ is a modified correction coefficient.
  • The modified correction coefficient KMAP′ is temporarily stored in a temporary register 144. After the step 1532, the updating indicative flag FLUPDATE is set at a step 1534 and the second correction coefficient error value ELAMBDA₂ is set in the memory block 143 as the first correction coefficient error value ELAMBDA₁ for next cycle of execution, at a step 1536.
  • By providing the KMAP learning cycle counter CMAP, updating of the correction coefficient KMAP in the KMAP map is performed only when the learning routine is repeated four cycles or more under substantially the same engine driving condition in the same engine driving range.
  • Fig. 11 shows a routine for automatically modifying the learnt uniform correction coefficient KALT during engine driving at substantially high engine speed and high engine load condition. Such automatic modification of the air density dependent uniform correction coefficient KALT becomes necessary when the engine is held at high speed and high load condition where FEEDBACK control is held inactive for a long period of time. Such engine driving condition tends to appear during hill or mountain climbing, for example.
  • Immediately after starting execution, the faulty sensor indicative flag FLABNORMAL is checked at a step 1602. When the faulty sensor indicative flag FLABNORMAL is set as checked at the step 1602, a FEEDBACK OFF timer value TIM of a FEEDBACK OFF timer 152 is cleared at a step 1604. Thereafter, process goes END.
  • On the other hand, when the faulty sensor indicative flag FLABNORMAL is not set as checked at the step 1602, the engine speed data N and the engine load data Tp are checked so as to check whether the engine is driven in high speed and high load condition, at a step 1606. In the practice, distinction of the engine driving condition is performed with respect to the air/fuel ratio FEEDBACK control criteria set with respect to the engine speed N and the engine load indicative basic fuel injection amount value Tp, as shown in Fig. 12. As will be seen from Fig. 12, when the engine driving condition as defined by the engine speed data N and the engine load Tp is out of the hatched region where air/fuel ratio FEEDBACK control is to be performed, judgement is to be made that the engine is in high speed and high load range. In the chart of Fig. 12, the high speed and high load range is set to include part of the engine medium speed and medium load range which is possible to perform air/fuel ratio FEEDBACK control and thus is possible to perform KALT learning during driving in high altitude area.
  • When the engine driving condition as checked at the step 1606 is not the high speed and high load range, process goes to the step 1604 and subsequently goes END. On the other hand, when the engine driving condition is within high speed and high load range, the FEEDBACK OFF timer value TIM is incremented by one (1), at a step 1608. Then, the FEEDBACK OFF timer value TIM is compared with a predetermined FEEDBACK OFF timer threshold TIMref at a step 1610. If the FEEDBACK OFF timer value TIM is smaller than the FEEDBACK OFF timer threshold TIMref as checked at the step 1610, process goes END. On the other hand, when the FEEDBACK OFF timer value TIM is greater than or equal to the FEEDBACK OFF timer threshold TIMref, a given value KALTmodi is subtracted from the air density dependent uniform cirrection coefficient KALT, at a step 1612 for modification. After modifying the air density dependent uniform correction coefficient at the step 1612, the FEEDBACK OFF timer value TIM is cleared at a step 1614. Then, process goes END.
  • As will be appreciated herefrom, according to the shown process to be performed by the preferred embodiment of the air/fuel ratio control system, according to the invention, air density dependent uniform correction coefficient can be learnt even at high speed and high load engine driving condition so as to follow the air/fuel mixture ratio control to the air density at any environmental condition.
  • Figs. 14 and 15 shows a modification of the KMAP learning routine, which modification is intended to divide correction coefficient error value ELAMBDA to be used in derivation of the engine driving range based learnt correction coefficient KMAP into first altitude dependent component and second component depending on other factors in order to introduce fuzzy inference factor in air/fuel ratio control.
  • In Figs. 14 and 15, there is shown a sequence of routine for learning the engine driving range based learnt correction coefficient KMAP As set forth above, learning of the correction coefficient is performed only when the control mode is FEEDBACK mode. Therefore, at a step 1702, check is performed whether the FEEDBACK condition indicative flag FLFEEDBACK is set or not. If the FEEDBACK condition indicative flag FLFEEDBACK is set as checked at the step 1702, check is performed whether the engine speed data N and the basic fuel injection amount Tp identifies the same engine driving range as that identified in the former execution cycle, at a step 1704. In practice, check in the step 1704 is performed by comparing the address data identifying corresponding memory block in the KMAP map. The address data identified by the engine speed data N and the basic fuel injection amount Tp is temporarily stored in a memory block 141 of RAM 106. When FEEDBACK condition indicative flag FLFEEDBACK is not set as checked at the step 1702 or when the address data as compared at the step 1704 do no match with the address data stored in the memory block 141 which means that the engine speed data N and the basic fuel injection amount Tp identifies different engine driving range than that identified in the former execution cycle, an updating counter 142 in the control unit 100 is reset to clear the KMAP learning cycle counter value CMAP, at a step 1706. At a step 1708, the updating indicative flag FLUPDATE is reset.
  • On the other hand, when the address data compared the address data stored in the memory block 142 matches with the latter, the inversion indicative flag FLINV is checked at a step 1710. When the inversion indicative flag FLINV is not set as checked at the step 1710, process goes to the step 1708 to reset the updating indicative flag FLUPDATE.
  • When the inversion indicative flag FLINV is set as checked at the step 1710, the KMAP learning cycle counter CMAP is incremented by 1, at a step 1712. After this, the KMAP learning cycle counter value CMAP is checked at a step 1714. This KMAP learning cycle counter CMAP serves to count up occurrence of updating of updating of the feedback correction coefficient KLAMBDA while the engine driving range is held in the one range.
  • When the KMAP learning cycle counter value CMAP is 1 or 2, process goes to the step 1708. On the other hand, when the KMAP learning cycle counter value CMAP is 3, a first correction coefficient error value ELAMBDA₁ is derived at a step 1716. The first correction coefficient error value ELAMBDA represents a difference between the feedback correction coefficient KLAMBDA and a coefficient reference value LAMBDAref, e.g. 1, and is temporarily stored in a memory block 143 of RAM 106. After this the updating flag FLUPDATE is reset at a step 1718.
  • After the process at the step 1708 or 1718, process goes END.
  • On the other hand, when the KMAP learning cycle counter value CMAP is greater than or equal to 4, a second correction coefficient error value ELAMBDA₂ is derived on the basis of the instantaneous feedback correction coefficient KLAMBDA and the coefficient reference value LAMBDAref, at a step 1720. An average value LAMBDAave of the first and second correction coefficient error values ELAMBDA₁ and ELAMBDA₂ is then calculated at a step 1722.
  • The average value LAMBDAave may includes the first altitude dependent component and the second component depending upon other factors. Therefore, in the shown process, a ratio k of the first component versus the second component is derived through steps 1724 through 1734 which will be discussed later.
  • At the step 1724, a throttle angle dependent first component ratio indicative value k₁ is derived in terms of the throttle angle indicative signal value ϑth utilizing a k₁ map 153 set in ROM 104. This k₁ table 153 contains experimentarily obtained values, which becomes greater at greater throttle open angle range, as shown in the block of the step 1724 in Fig. 15. This k₁ value corresponds to membership coefficient in fuzzy inference. Since the influence to the air/fuel ratio fluctuation of error in fuel injection amount, error in measurement of the throttle angle position, tolerance of various components and so forth is relatively great in engine low load condition, the k₁ ratio representing ratio of the first altitude dependent component versus the second component depending on the other factor is held small. Since the influence of the second component to the air/fuel ratio fluctuation becomes smaller in the engine high load range, the influence of the altitude become greater as shown.
  • Though the shown embodiment employs the throttle angle position as a factor representing the engine load condition, it may possible to take other equivalent factor, such as basic fuel injection amount Tp, the intake air flow rate Q. Furthermore, the k₁ value may also be derived in terms of a combination of the engine speed and the engine load.
  • At a step 1726, number of KMAP table areas which is recently updated is checked for a given number of most recently updated areas. In the process of the step 1726, polarities of differences between previously set values and the updated values in respective of the KMAP table areas to be checked, are detected. Namely, when the engine driving range based learnt correction coefficient KMAP is increased in updating, the polarity of the difference becomes positive, and, on the other hand, when the the engine driving range based learnt correction coefficient KMAP is decreased in updating, the polarity of the difference becomes negative. The area in which the positive difference is detected will be hereafter referred to as "positive difference area" and the area in which the negative difference is detected will be hereafter referred to as "negative difference area". In operation of the step 1726, numbers of the positive difference areas and the negative difference areas are counted. One of the greater number of the positive difference area number and the negative difference area number is taken as a same difference polarity area number A₁. Based on the same difference polarity area number A₁ as derived at the step 1726, a second component ratio indicative value k₂ is derived by utilizing a k₂ map 154 in ROM 104, at a step 1728. As will be seen in the block 1728 of Fig. 15, the second component ratio indicative value k₂ increases according to increasing of the same difference polarity area number A1. Namely, during up-hill driving or down-hill driving, updating area tends to incline to one of the the positive difference areas and the negative difference area. For instance, during up-hill driving where altitude is gradually increased and air density is gradually decreased, number of the negative difference areas becomes substantially greater than that of the positive difference areas. On the other hand, during down-hill driving, the number of positive difference areas is increased to be substantially greater than the negative difference area.
  • At a step 1730, number of KMAP areas having the same polarity with respect to a reference value (0). Namely, number of the positive polarity areas and number of the negative polarity areas are compared. Greater number of one of the positive polarity areas and the negative polarity areas will be taken as same polarity area number A₂. Based on this same polarity area number A₂, a third component ratio indicative value k₃ is determined at a step 1732, by utilizing k₃ map 154 set in ROM 104. At the high altitude region, the air/fuel ratio tends to be richer due to lower air density to cause increasing of lean-side correction coefficient. Therefore, in such high altitude region, negative polarity area tends to be increased. In the alternative, at low altitude region, the air/fuel ratio tends to become leaner due to higher air density to require richer-side air/fuel ratio control. Therefore, in this region, positive polarity area is increased. In this view, the k₃ map is designed to increase the value according to increasing of the same polarity area number A₂.
  • After the step 1732, an average component ratio value which serves as a fuzzy control coefficient k, is derived by obtaining average value of the first, second and third component ratio indicative values k₁, k₂ and k₃, at a step 1734.
  • At a step 1736, the air density dependent uniform correction coefficient KALT is read. Based on the average value LAMBDAave derived at the step 1722 and the fuzzy control coefficient k as derived at the step 1734, data of the air density dependent uniform correction coefficient KALT as read at the step 1736, is modified, at a step 1738. Modification of the air density dependent uniform correction coefficient KALT is performed by:

    K ALT ′ = K ALT + M ALT x LAMBDA ave x k
    Figure imgb0005


    where KALT′ is a modified correction coefficient.
  • The modified correction coefficient KALT′ is temporarily stored in a temporary register 144.
  • At a step 1740, the engine driving range based learnt correction coefficient KMAP is read in terms of the engine speed data N and the basic fuel injection value Tp. Based on the average value LAMBDAave derived at the step 1722 and the fuzzy control coefficient k as derived at the step 1734, data of the engine driving range based learnt correction coefficient KMAP as read at the step 1740, is modified, at a step 1742. Modification of the engine driving range based correction coefficient KMAP is performed by:

    K MAP ' = K MAP + M MAP x LAMBDA ave x (1 - k)
    Figure imgb0006


    where KMAP' is a modified correction coefficient.
  • The modified correction coefficient KMAP' is temporarily stored in a temporary register 144. After the step 1742, the updating indicative flag FLUPDATE is set at a step 1744 and the second correction coefficient error value ELAMBDA₂ is set in the memory block 143 as the first correction coefficient error value ELAMBDA₁ for next cycle of execution, at a step 1746.
  • By the modifies process shown in Figs. 14 and 15, fuzzy control feature can be introduced in learning of the air density dependent uniform correction coefficient KALT.
  • It should be appreciated that, though the shown embodiment takes three component ratio indicative values k₁, k₂ and k₃, fuzzy control feature may be introduced in derivation of the air density dependent uniform correction coefficient KALT by utilizing two of three values.

Claims (6)

  1. An air/fuel ratio control system comprising:
       an air/fuel mixture induction system (6, 14) for introducing an intake air and a controlled amount (Ti) of fuel to an engine;
       a first sensor means (15, 17) for monitoring a preselected basic first engine operation parameter to produce a first sensor signal indicative thereof;
       a second sensor means (20) for monitoring a air/fuel mixture ratio indicative parameter for producing a second sensor signal indicative of a deviation of the air/fuel mixture from a stoichiometric value;
       third means (1002-1006) for deriving a basic fuel metering amount on the basis of said first sensor signal value;
       fourth means (1008) for deriving an air/fuel ratio dependent correction factor (COEF) from said second sensor signal value;
       fifth means (1610) for deriving a first correction coefficient (KALT) on the basis of said air/fuel ratio dependent correction factor (COEF), which first correction coefficient is commonly applicable for correction of said basic fuel metering amount in all engine driving ranges, said fifth means (1610) updating said first correction coefficient when a feedback condition is satisfied;
       a sixth means (1012) for deriving a second correction coefficient (KMAP) which is variable depending upon the engine driving range on the basis of said air/fuel ratio dependent correction factor (COEF), said sixth means setting a plurality of said second correction coefficients (KMAP) for respective engine driving ranges and updating each of said second correction coefficients with an instantaneous value derived based on said air/fuel ratio dependent correction factor in the corresponding engine driving range;
       a seventh means (1002-1004) for detecting an engine driving condition on the basis of said first sensor signal values and governing said fifth and sixth means (1610, 1012) depending upon the detected engine driving condition; and
       an eighth means (1018, 1020) for correcting said basic fuel metering amount with said first and second correction coefficients (KALT, KMAP);
    characterized by
       a ninth means (1606-1614) for detecting a high speed and high load engine driving condition as a non-feedback condition, measuring an elapsed period (TIM; 1610) where said high speed and high load condition is maintained and modifying said first correction coefficient (KALT) when the measured elapsed period (TIM) exceeds or becomes equal to a predetermined period (TIMref).
  2. System as set forth in claim 1, characterized in that said seventh means (1002-1014) detects said engine driving condition satisfying a predetermined feedback control condition for producing a feedback condition indicative signal to selectively enable said fifth and sixth means (1010, 1012) for updating one of said first and second correction coefficient (KALT, KMAP) and to disable said fifth and sixth means when said feedback condition is not satisfied.
  3. System as set forth in claim 1, characterized in that said ninth means (1606-1604) cyclically modifies said first correction coefficient (KALT) by a predetermined value while the engine is maintained at said high speed and high load condition.
  4. System as set forth in one of the claims 1 to 3, characterized in that said second sensor means (20) varies the polarity of said second sensor signal value when air/fuel ratio varies across a stoichiometric value, and
       that the system further comprises a tenth means (1602) for measuring an elapsed time in which the polarity of said second sensor signal value is held unchanged to detect abnormality of said second sensor means (20).
  5. System as set forth in claim 4, characterized in that said tenth means (1602) disables said ninth means (1606-1614) when abnormality of said second sensor means (20) is detected.
  6. Method for controlling a mixture ratio of an air/fuel mixture for an engine, comprising the steps of:
       monitoring (1002) preselected basic first engine operation parameter to produce a first sensor signal indicative thereof;
       monitoring (1204) an air/fuel mixture ratio indicative parameter (Vox) for producing a second sensor signal indicative of a deviation of the air/fuel mixture from a stoichiometric value;
       deriving (1002, 1006) a basic fuel metering amount (Tp) on the basis of said first sensor signal value;
       deriving (1008) an air/fuel ratio dependent correction factor (COEF) from said second sensor signal value;
       deriving (1610) a first correction coefficient (KALT) on the basis of said air/fuel ratio dependent correction factor (COEF), which first correction coefficient is commonly applicable for correcting said basic fuel metering amount (Tp) in all engine driving ranges, said step (1610) comprising the updating of the first correction coefficient (KALT) when a feedback condition is satisfied;
       deriving (1012) a second correction coefficient (KMAP) which is variable depending upon the engine driving range on the basis of said air/fuel ratio dependent correction factor (COEF) and setting a plurality of second correction coefficients (KMAP) for respective engine driving ranges and updating each of said second correction coefficients with an instantaneous value derived based on said air/fuel ratio dependent correction factor in the corresponding engine driving range;
       detecting (1002-1014) an engine driving condition on the basis of said first sensor values and governing said steps (1610, 1012) of deriving said first and second correction coefficients (KALT, KMAP) depending upon the detected engine driving condition; and
       correcting (1018, 1020) said basic fuel metering amount (Tp) with said first and second correction coefficients (KALT, KMAP)
    characterized by the steps of:
       detecting (1606-1614) a high speed and high load engine driving condition as a non-feedback condition;
       measuring an elapsed period (TIM; 1610), where said high speed and high load condition is maintained; and
       modifying said first correction coefficient (KALT) when the measured elapsed (TIM) becomes longer than or equal to a predetermined period (TIMref).
EP19880108437 1987-05-28 1988-05-26 Air/fuel mixture ratio control system for internal combustion engine with feature of learning correction coefficient including altitude dependent factor Expired EP0292973B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP12989387A JPS63295834A (en) 1987-05-28 1987-05-28 Study control device for air-fuel ratio in internal combustion engine
JP129893/87 1987-05-28
JP131826/87 1987-05-29
JP13182687A JPS63297752A (en) 1987-05-29 1987-05-29 Learning controller for air-fuel ratio for internal combustion engine

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JP6819257B2 (en) * 2015-12-15 2021-01-27 三菱自動車工業株式会社 Internal combustion engine control device
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JPS5675936A (en) * 1979-11-27 1981-06-23 Toyota Motor Corp Air fuel ratio controlling method in internal combustion engine
JPS58150039A (en) * 1982-03-03 1983-09-06 Toyota Motor Corp Air-fuel ratio storage control method of electronically controlled engine
JPS58195044A (en) * 1982-05-07 1983-11-14 Mitsubishi Electric Corp Air-fuel ratio controlling method
US4495919A (en) * 1984-07-26 1985-01-29 Austin Rover Group Limited Control system for air/fuel ratio adjustment system
JPS6143235A (en) * 1984-08-03 1986-03-01 Toyota Motor Corp Control method of air-fuel ratio
JPH0740202B2 (en) * 1985-07-24 1995-05-01 株式会社日立製作所 Adaptive control method
US4854287A (en) * 1986-10-21 1989-08-08 Japan Electronic Control Systems Co., Ltd. Apparatus for learning and controlling air/fuel ratio in internal combustion engine

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EP0452996A3 (en) 1991-11-21
DE3872948D1 (en) 1992-08-27
DE3872948T2 (en) 1993-01-14
EP0292973A2 (en) 1988-11-30
EP0452996B1 (en) 1993-09-29
EP0452996A2 (en) 1991-10-23
EP0292973A3 (en) 1989-09-27
DE3884630T2 (en) 1994-02-03

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