EP0275690A1 - A method of tank cleaning and a tractor for use therein - Google Patents

A method of tank cleaning and a tractor for use therein Download PDF

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Publication number
EP0275690A1
EP0275690A1 EP87311281A EP87311281A EP0275690A1 EP 0275690 A1 EP0275690 A1 EP 0275690A1 EP 87311281 A EP87311281 A EP 87311281A EP 87311281 A EP87311281 A EP 87311281A EP 0275690 A1 EP0275690 A1 EP 0275690A1
Authority
EP
European Patent Office
Prior art keywords
tractor
tank
sludge
cleaning
sediment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP87311281A
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German (de)
English (en)
French (fr)
Inventor
Sidney Ashton Taylor
Paul Lee Lambert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weatherford Holding US Inc
Original Assignee
Weatherford Holding US Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weatherford Holding US Inc filed Critical Weatherford Holding US Inc
Publication of EP0275690A1 publication Critical patent/EP0275690A1/en
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
    • B08B9/0933—Removing sludge or the like from tank bottoms

Definitions

  • This invention relates to a method of tank cleaning and a tractor for use therein.
  • the method and tractor of specific embodiments are especially concerned with cleaning and maintaining oil storage tanks.
  • Crude oil storage tanks develop a sediment accumulation which must be removed prior to cleaning. Sediment deposits can vary in depth from 100 mm up to one metre. The sediment consistency can vary from a viscous grease/paraffin residue to a relative solidified bituminous/asphalt residue.
  • the tank Following sediment removal, the tank must be cleaned and degreased for inspection and repair work. During cleaning, personnel remove the remaining sediment from the tank bottom and they remove hard and encrusted sediments from the tank walls and floors. Degreasing requires removal of hydrocarbons from tank walls and floors to permit complete inspection of the tank and any necessary repair work. Following the repair work, the tank walls and bottom must be sandblasted to leave a white metal surface finish prior to application of a tank coating. During these operations, gases need to be exhausted from the tank.
  • Hitherto cleaning and degreasing operations have usually been performed using manual labour and the simplest of tools. Sediment removal is currently done by manually digging out the material, transporting it across the tank in wheel barrows and dumping it outside the tank through a hole in the tank wall. A typical tank can require up to 4000 manhours to remove material. Traditional cleaning and degreasing is done using fire hoses and squeegees. This also is manual work and can require up to 1000 manhours per tank. Sandblasting is done using conventional sandblast equipment with the typical rates associated with this work. Manual labour is required to remove all of the spent sand from the tank and to vacuum down the walls and tank bottom prior to painting. This step can require an additional 1000 manhours.
  • an in-tank tractor for use in cleaning the interior of storage tanks, the tractor comprising a chassis, a body means mounted on the chassis, the body means having a top and bottom, wheels mounted to the chassis, motor means for rotating the wheels, boom means rotatably mounted to the top of the body means, the boom means having inlet means for receiving hose means which convey power fluid to the tractor including power fluid for the motor means, one end of the boom means extending beyond the chassis and beyond the body means, and conduit means for conveying power fluid from the boom means to the motor means.
  • a method for cleaning sludge from a storage tank including the steps of emplacing sludge removal means partially within the tank said sludge removal means having an inlet within the tank and an outlet outside the tank, passing the components of an in-tank tractor through an opening in the tank, assembling the in-tank tractor within the tank, and using the tractor to push the sludge to the inlet of the sludge removal means.
  • the system for crude oil storage tank cleaning and maintenance includes methods and apparatus for degassing, sediment removal, cleaning, and coating the interior surfaces of a tank.
  • the equipment used for sediment and sludge removal includes: an in-tank tractor unit; a sediment transfer unit; a sediment removal pump; a power unit; and a water blasting device.
  • the equipment used for cleaning, degreasing, and sandblasting includes: the in-tank tractor unit; the water blasting device; cleaning and surface preparation accessories; the sediment transfer unit; and the power unit. In a preferred embodiment this equipment is constructed to allow for easy entry into tanks through a manway 750 mm in diameter.
  • Tanks that have manways of smaller than 750 mm rarely have diameters in excess of 10-15 m and are more efficiently cleaned using less automated in-tank equipment.
  • Equipment required for cleaning smaller tanks is designed to pass through 500 mm diameter manways.
  • Gas exhaust equipment may be used in tanks in which dangerous gases are present.
  • the in-tank mobile tractor has a variety of uses. It can be used to partially emulsify sediments; to break up solidified sediment; and to push sediment to a sediment transfer unit.
  • the tractor can be constructed completely of aluminium and brass to eliminate sparking and combustion and it can be comprised of elements small enough so that it can be passed through a 750 mm wide manway.
  • the tractor can be made so that it is completely hydraulically operable for its mechanical functions and it may have pneumatically powered lights.
  • a solid blade disposed preferably on the front of the tractor can be used to push material and it can be raised as needed.
  • the tractor By employing a swivel boom for supporting the tractor's hydraulic power hoses and other lines such as compressed air lines, the tractor can turn on its own axis without becoming entangled in the hoses or damaging them.
  • the tractor can support and transport the water and sand blasting equipment within the tank.
  • the tractor's components can be passed through the tank's manway and reassembled inside the tank.
  • Each component can be a maximum weight of 100 kilograms making it possible for two persons to lift and manipulate each component.
  • a hydraulic motor can be provided for each of the four wheels to facilitate the driving of the tractor and to enhance its ability to drive in sludge or sediment.
  • the tractor can be steered by differential speed of the driving wheels.
  • the tractor operator sits on the tractor for visibility and safety.
  • the operator's controls include forward and reverse motion and steering controls.
  • a forward/reverse selector can be employed which requires that the operator maintain a constant force on it so that the tractor's motion will cease when the selector is released by the operator.
  • the tractor's speed is controlled by a flow control valve.
  • Communication equipment can be used to link the tractor operator to personnel outside the tank.
  • the sediment transfer unit is useful for the emulsifying and breaking up of sludge or sediment and for transferring it outside the tank.
  • the unit has an auger-type conveyor and is mounted on a trailer. Part of the unit is insertable through a 750 mm manway in a tank.
  • An hydraulic power unit is used with the sediment transfer unit. Pumps can be used to pump sludge or sediment from the sediment transfer unit to a container, to a sludge pit, or to a vacuum tanker; or sediment can be conveyed from the end of the sediment transfer unit outside of the tank into a container or hopper.
  • the water blasting unit is useful for supplying liquid to break up sediment and for partially emulsifying sediment. Also, it is useful for cleaning and descaling the walls and floor of a tank.
  • a non-foaming degreaser or surfactant can be injected into blast water to assist in degreasing.
  • Sand can be injected with water to sand blast surfaces.
  • a rust inhibitor can be injected with blast water.
  • Water, other components, and freed material and sediment can be vacuumed up and transferred to a storage container or vacuum tank. Water blasting devices in both horizontal and vertical configurations can be employed on the in-tank tractor.
  • That area can be isolated with barriers (e.g., sand bags, boards, planks, etc.). Further operations can be carried on in the isolated area while initial sludge or sediment removal (or some other operation) is done in other areas of the tank.
  • barriers e.g., sand bags, boards, planks, etc.
  • the present invention seeks to provide, at least in preferred embodiments, novel and efficient apparatuses and methods for cleaning and maintaining storage tanks, e.g., crude oil storage tanks.
  • the present invention seeks to provide in an embodiment a system for cleaning crude oil storage tanks in which the system components used inside the tank can be passed through an opening 750 mm in diameter.
  • the present invention further seeks to provide in embodiments a system which can be used to remove sediment or sludge from a tank and to clean or degrease the tank's interior.
  • the present invention seeks to provide an embodiment of such a system which can deal with sediment or sludge varying in depth from one hundred millimetres to one metre and which can work effectively with viscous residues as well as solidified residues.
  • the present invention further seeks to provide an embodiment of a tractor which can be used with: vertical or horizontal water or sand blasting units; pneumatically powered lights; individual power drives for each wheel; a swivel boom for keeping power and control lines out of the way of the tractor; and a blade for pushing sediment.
  • Tractor components can be made of non-sparking material.
  • the present invention seeks to provide embodiments of a tank cleaning system which significantly reduces the amount of manual labour required to clean a tank.
  • the present invention seeks to provide embodiments of such a system which permits certain operations (e.g., the cleaning of a specific area or zone) within portions of a tank and provides barriers for demarcating and separating different zones or areas within the tank.
  • a tank sediment removal system 2 for removing sediment from a tank 111 includes a sediment transfer unit 15, a gas exhaust device 75, an hydraulic power unit 14, air compressors 76 and 77, an in-tank tractor 54, and high pressure water generating apparatuses 78.
  • five water generating apparatuses 78a-78e are connected in series and each is capable of delivering water at the rate of 1.26 l/s (20 gallons per minute) and collectively they are able to deliver 6.3 l/s (100 gallons per minute).
  • a hand-held spray gun 79 which is supplied with high pressure water through hose 82, can be used within the tank 111.
  • Barriers 80 and 81 are positioned to isolate an area in which the tractor 54 operates.
  • Tractor 54 is provided with a front-mounted blade 55 which blade 55 is used to push sediment or sludge to the sediment transfer unit 15.
  • An air filter 83 can be used to provide filtered air as needed to various apparatuses or operators.
  • the sediment transfer unit has an inlet portion 21 formed by conduits 25c to f and extending within the tank 111 and an outlet portion 22 formed by conduits 25a to w, which is exterior to the tank 111.
  • One inlet conduit 25f is formed with side recess 23 into which sludge or sediment can be pushed or inserted.
  • An auger 24 conveys material, which has been inserted into the side recess 23, through the conduits 25 to the outlet portion 22 of the unit 15. The auger 24 extends within the conduits 25a to f from the side recess 23 to an outlet channel 26 in the outlet portion 22 at conduit 25a.
  • a removable cover 27 is emplaced on conduit 25c within the tank 111 for permitting access to a hanger bearing (not shown in Fig.
  • conduit 25 is composed of inlet conduit 25f, bottom conduits 25e, bend conduit 25d, bearing conduit 25c, exterior conduits 25b, and outlet conduit 25a. Any number of conduits can be used so as to extend or reduce in length either the exterior or interior portion of the conduit. Segments can also be added to the auger 24. In this way, the auger 24 can access any part of the tank 111.
  • a manway 28 in the embodiment shown in Fig. 2 is 750 mm (30 inches) wide.
  • the system herein described is not restricted to use in a tank 111 with manways 28 of any particular size.
  • the sludge or sediment dumped through the outlet channel 26 is introduced into a hopper 29.
  • a slide valve 30 disposed at the bottom of the hopper 29. By opening this valve 30, material is introduced into the pumping unit 31.
  • the material is pumped through a pipe 107 (Fig. 6) to suction tankers such as the tank 13 shown in Fig. 6 or to other containers.
  • a tractor 54 has a solid blade 55 (made of metal, e.g., aluminium) movably mounted to the front of the tractor 54.
  • a wear strip 55a (“squeegee"), which is preferably made of a material such as neoprene, is mounted to the blade 55.
  • An hydraulic cylinder 56 is rotatably mounted to the tractor 54 at the pivot point 57 and to a blade support member 58 at the pivot point 59. Activation of cylinder 56 effects the raising of the blade 55 by causing a support member 58 to pivot upwardly about a farther pivot point 60.
  • the support member 58 is rotatably mounted at the pivot point 60 to a top member 61 which itself is connected to the tractor 54.
  • the tractor 54 is comprised of components such as structural members 85, tyres 86, and a boom 88.
  • Boom 88 is swivelly mounted for swivel movement on the top of the tractor 54 by means of a swivel 89.
  • a sand distribution system 87 is provided which conveys sand to a blast unit (not shown) mounted on the tractor.
  • a suction hose 90 is used to suck water, sand, and blasted material from such a blast unit. (A connecting hose which is not shown will connect the hose 90 to a blast unit mounted to the tractor). It is preferred that all of these components (or easily disassembleable parts thereof) be able to be passed through a 750 mm manway and that each part weight no more than 100 kilograms.
  • both hydraulic and pneumatic power lines 104, 105 and 106 are coupled to the tractor 54.
  • a separate hydraulic motor is provided for each wheel 92.
  • the hydraulic power fluid is conveyed through hoses 104, 150 from the hydraulic power unit 14. At the tractor 54 these hoses are coupled to the hydraulic inlets 93, 94 on a boom 88.
  • conventional hydraulic fluid conduits (not shown) are used to convey the fluid to hydraulically operable equipment on the tractor 54.
  • the compressed air from compressors 76 and 77 is conveyed through hoses 106 and is received by the tractor 54 at the air inlets 95, 96 on the boom 88. On the tractor 54, the compressed air is then conducted to pneumatically operable equipment on the tractor 54 through conventional conduits.
  • Breatheable air can be conveyed from either inlet 95 or 96 via a suitable conduit to outlets 97, 98, 99 and 100 for use by the tractor operator and by tank cleaning personnel with suitable umbilical hoses. Each of such personnel can also carry a small supply of air so that in the event of an emergency each will have sufficient air to exit from a tank.
  • the rotatable boom 88 keeps the hoses (pneumatic and hydraulic) out of the way of the tractor 54 during cleaning operations. (Of course for environments in which he use of electricity is permitted, electrical power may be used with the tractor).
  • a tractor 12 comprises components such as structural members 32, tyres 33, and vacuum tank 34 all of which, when disassembled, are able to be passes through a 750 mm wide manway. Also, it is a preferred feature of the embodiment that the components not exceed about 100 kilograms in weight so that two persons can handle, lift, and manipulate them easily.
  • This tractor 12 is hydraulically powered via hydraulic power lines (not shown) each of which is connected to a hydraulic line input 35 which communicates with the additional hydraulic means and motors on the tractor 12.
  • An air inlet 36 is provided for receiving a compressed air hose (not shown) and for conveying compressed air to the various means and apparatuses of the tractor 12 which require compressed air for operation.
  • a rotatable boom 37 is rotatably mounted to a top beam 38 of the tractor 12.
  • the inlets 35 and 36 are disposed on this boom 37 so that the tractor's motion is not impeded by the air hose, hydraulic power line, or other members connected to the inlets.
  • the tractor can turn on its own central vertical axis or otherwise manoeuvre within a very small area, since the boom 37 keeps the power lines and air hoses out of the tractor's way.
  • a pneumatically operated light such as the light 39 can be mounted to the tractor 12 as shown in Fig. 3. These lights 39 may be employed for cleaning operations in the darkened interior of a storage tank or other vessel which has no light or is poorly lit.
  • a water blasting device 40 is mounted in a horizontal configuration to the front of the tractor 12.
  • a shroud 41 has one or more blast nozzles 42 disposed therethrough.
  • Hose 43 is connected to nozzles 42 and conveys water under pressure thereto.
  • Hose 44 conveys air or air with abrasive particles such as sand to the nozzle 42.
  • a suction or vacuum hose 45 sucks up the liquid, abrasives, and/or blasted material from a blasting zone defined by the shroud 41 and conveys them to a suction tank 34.
  • the hose 45 may be extended to a receptacle at the exterior of the tank 111.
  • the water blasting device 40 is mounted for cleaning the floor of a tank.
  • a venturi 48 provides a suction in the suction tank 35 and a silencer 49 silences the venturi noise. Material is conveyed from the tank 34 through a pipe 51, a connection 52 and a hose 50. A check valve 53 prevents backflow.
  • Controls 101 for an in-tank tractor such as tractor 12 (Fig. 3) or tractor 54 (Fig. 5) are shown in Fig. 4.
  • a control lever 62 controls the hydraulic motors on the two left wheels and a control lever 63 controls the hydraulic motors on the two right wheels. By pulling back on both levers 62 and 63, the tractor will go in reverse. Conversely, by pushing forward on both levers 62 and 63, the tractor will go forward.
  • a control lever 65 controls the hydraulic cylinder (either cylinder 46 or cylinder 56) which raises and lowers a member (either blasting device 40 or blade 55, respectively) mounted on the front of the tractor. Additional levers 66, 67, and 68 can be used to control other items on the tractor.
  • a centre speed control lever 64 is used to control the distribution of hydraulic power between the wheel motors and other functions.
  • the lever 64 When the lever 64 is in the vertical position, substantially all of the hydraulic power flows to the function controls; but when the lever 64 is in the horizontal position, substantially all power is directed to the wheel motors 91 (Fig. 5).
  • An intermediate position permits power fluid to flow both to the wheel motors and to the other functions.
  • a tank cleaning system is being used to clean a tank 111 by removing the sludge and/or sediment in the tank 111. Thereafter the tank 111 may be inspected for the purpose of detecting holes or breaks which may require welding or other repair.
  • a degassing blower/exhauster 75 is connected to tank manway 103 and is for removing gases and fumes from the interior of the tank 111.
  • Various ingoing power lines and outgoing suction lines pass through a manway 102.
  • Hydraulic power lines 104, 105 extend from the hydraulic power unit 14, through the manway 102, and to the in-tank tractor 12.
  • a compressed air line 106 extends from the air compressor 76 to the tractor 12 and a suction line 107 extends from the tractor 12 to the suction tank 13.
  • the water blaster high pressure water generators 78a-e are manifolded at the manifold 108 and high pressure water is conveyed through the hose 109 to the tractor 12.
  • Figs. 7 and 8 the preparation of the walls and floor of the tank 111 for painting or coating is illustrated.
  • Sand in a compressed air stream is fed from a sand distribution device 110 ("sand pot"), through a hose 112 which passes through the manway 102 and to the blast device 40 in the tractor 12 within the tank 111.
  • sand pot sand distribution device 110
  • hose 112 which passes through the manway 102 and to the blast device 40 in the tractor 12 within the tank 111.
  • the blast device 40 is mounted vertically on the tractor for cleaning the tank walls.
  • Fig. 9 illustrates the use of a hand-held high pressure water gun 113, a foot-operated hand-held gun 114, and a manually manoeuvrable water blaster 115 for treating any sludge or sediment missed by the in-tank tractor. These devices are operated manually.
  • the water blaster 115 may be of the type known as "grate blaster", which is very useful for the operation depicted in Fig. 9 and which has multiple nozzles for water blasting. In such a grate blaster the nozzles are disposed within a blast shroud and traverse from one side to the other within the shroud.
  • the coating system 116 shown in Fig. 10 includes a pneumatically powered automatic coating unit 117.
  • Unit 117 is a pneumatically powered unit which includes a small tractor having two rear mounted downwardly directed nozzles for coating the tank floor, which nozzles can be re-oriented to coat the tank walls.
  • Other coating units including manual coating systems can be used, although not as efficiently as an automatic coating unit.
  • a cleaning system as described herein is adapted to accomplish the following operations:

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
EP87311281A 1986-12-30 1987-12-22 A method of tank cleaning and a tractor for use therein Withdrawn EP0275690A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US94764686A 1986-12-30 1986-12-30
US947646 1986-12-30

Publications (1)

Publication Number Publication Date
EP0275690A1 true EP0275690A1 (en) 1988-07-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP87311281A Withdrawn EP0275690A1 (en) 1986-12-30 1987-12-22 A method of tank cleaning and a tractor for use therein

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EP (1) EP0275690A1 (no)
NO (1) NO875471L (no)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1287899A1 (en) * 2001-08-30 2003-03-05 Tim Goodman Ground watering spray system for backhoe machines
CZ302150B6 (cs) * 2004-02-27 2010-11-18 Nukem Technologies Gmbh Zarízení a zpusob odstranování usazenin z nádrže
US8887342B2 (en) * 2012-04-10 2014-11-18 Ice Do Brasil Ltda Cleaning system for the removal of sediments from a tank
IT202000026990A1 (it) * 2020-11-11 2022-05-11 Corradi & Ghisolfi Srl Robot per l’aspirazione di fanghi e materiali per lo svuotamento di digestori per la produzione di biogas

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107243815B (zh) * 2017-07-11 2023-10-03 中国铁建大桥工程局集团有限公司 箱梁模板表面自动打磨设备

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0043888A1 (de) * 1980-07-10 1982-01-20 Licentia Patent-Verwaltungs-GmbH Verfahren zur Aufbringung einer Schutzbeschichtung auf Innenflächen von Grossbehältern
US4407035A (en) * 1982-04-30 1983-10-04 Albert Lindqvist Modularized pneumatic tractor with debris liquefier
NL8300142A (nl) * 1983-01-14 1983-12-01 Mourik Services B V Inrichting voor het reinigen van een tank.

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0043888A1 (de) * 1980-07-10 1982-01-20 Licentia Patent-Verwaltungs-GmbH Verfahren zur Aufbringung einer Schutzbeschichtung auf Innenflächen von Grossbehältern
US4407035A (en) * 1982-04-30 1983-10-04 Albert Lindqvist Modularized pneumatic tractor with debris liquefier
NL8300142A (nl) * 1983-01-14 1983-12-01 Mourik Services B V Inrichting voor het reinigen van een tank.

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1287899A1 (en) * 2001-08-30 2003-03-05 Tim Goodman Ground watering spray system for backhoe machines
CZ302150B6 (cs) * 2004-02-27 2010-11-18 Nukem Technologies Gmbh Zarízení a zpusob odstranování usazenin z nádrže
US8887342B2 (en) * 2012-04-10 2014-11-18 Ice Do Brasil Ltda Cleaning system for the removal of sediments from a tank
IT202000026990A1 (it) * 2020-11-11 2022-05-11 Corradi & Ghisolfi Srl Robot per l’aspirazione di fanghi e materiali per lo svuotamento di digestori per la produzione di biogas
EP4000755A1 (en) * 2020-11-11 2022-05-25 Corradi & Ghisolfi Srl Robot for the suction of sludge and materials, for emptying digesters for the production of biogas

Also Published As

Publication number Publication date
NO875471L (no) 1988-07-01
NO875471D0 (no) 1987-12-29

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