EP0270990A1 - Filtre régénérable pour gaz d'échappement de moteurs à combustion interne - Google Patents
Filtre régénérable pour gaz d'échappement de moteurs à combustion interne Download PDFInfo
- Publication number
- EP0270990A1 EP0270990A1 EP87117828A EP87117828A EP0270990A1 EP 0270990 A1 EP0270990 A1 EP 0270990A1 EP 87117828 A EP87117828 A EP 87117828A EP 87117828 A EP87117828 A EP 87117828A EP 0270990 A1 EP0270990 A1 EP 0270990A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filter
- conductive
- terized
- charac
- threads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 31
- 239000007789 gas Substances 0.000 title claims description 19
- 238000001914 filtration Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 239000004744 fabric Substances 0.000 claims description 31
- 239000000919 ceramic Substances 0.000 claims description 10
- 239000004020 conductor Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 241000264877 Hippospongia communis Species 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000012811 non-conductive material Substances 0.000 claims 5
- 239000011797 cavity material Substances 0.000 claims 2
- 229910010293 ceramic material Inorganic materials 0.000 claims 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims 1
- 238000005485 electric heating Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 6
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 229910052729 chemical element Inorganic materials 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 1
- 229910021592 Copper(II) chloride Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 1
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N lead(II) oxide Inorganic materials [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- AMWRITDGCCNYAT-UHFFFAOYSA-L manganese oxide Inorganic materials [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/0217—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters the filtering elements having the form of hollow cylindrical bodies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/0218—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters the filtering elements being made from spirally-wound filtering material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/027—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/10—Fibrous material, e.g. mineral or metallic wool
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2370/00—Selection of materials for exhaust purification
- F01N2370/22—Selection of materials for exhaust purification used in non-catalytic purification apparatus
Definitions
- This invention relates to a regenerable filter for the exhaust gases of an internal-combustion engine.
- this invention relates to a filter suited to be placed into an exhaust pipe of an internal-combustion engine, comprising a filtering member suited to intercept the residual combustion products contained in the exhaust gases and further comprising means suited to produce the combustion of said residues.
- Filters are known in which said means suited to produce the combustion of the residues are of the kind that uses a catalyst for the starting of the combustion at low temperatures, or of the kind that heats the exhaust gases, upstream of the filtering member, to the combustion temperature of said residues.
- a further drawback of the known heating filters is the fact that the filter temperature can increase exceedingly, since the regeneration usually takes place upon rather wide surfaces and so in a scarcely controlled manner; as a result there is the possibility of serious damages or the destruction due to exaggerated heatings.
- filters have been realized in which the filtering member is cyclically heated in relation with consecutive portions; the continuity of the filtering member nevertheless can allow the starting of wide and intense combustions. Furthermore, since in the known filters of this kind the heating of the consecutive portions of the filtering member is obtained through convection and radiation, the electric power overall supplied, is always substantially higher than the equivalent of the thermal power actually needed to locally start the combustion of the residues.
- An object of the present invention is to realize a regenerable filter for the exhaust gases of an internal-combustion engine, that lacks in the drawbacks connected with the above-mentioned and known filters, and is particularly simple, practical, and removes the risks of clogging or self-destruction due to exaggerated heating.
- a regenerable filter for the exhaust gases of an internal-combustion engine of the kind comprising: an outer casing provided with at least an inlet duct and at least an outlet duct, suited to be placed in series with an exhaust pipe of said engine; filtering means housed into said outer casing and suited to intercept the residual combustion products contained in said exhaust gases; and heating means suited to bring the residual combustion products to a temperature sufficient to originate the combustion; characterized in that said filtering means comprise a plurality of portions at least partially realized from an electrically conductive material and forming said heating means; said portions being mutually insulated and electrically supplied in a selective and cyclic manner.
- generraly by 1 a regenerable filter for an internal-combustion engine, in particular of the compression-ignition type.
- the filter 1 comprises a cylindric outer casing 2, schematically shown in dotted line in figure 1, and a filtering member 3 housed into said casing 2.
- the filtering member 3 comprises a plurality of honey-comb cells 4, suitably obtained from a porous and electrically conductive material, for instance of the ceramic type.
- Each cell 4 having an elongate prismatic shape with square section, comprises four side walls 5 and two inner division walls 6, mutually orthogonal and located along the middle planes of the cell 4, so as to define four square section cavities 7.
- Cavities 7 are closed at one end by a front wall 8, and open at the opposite end; in particular, two diagonally opposed cavities 7 of each cell 4 are open at one end 9, the other two cavities of the same cell 4 being open at an opposite end 10.
- each cell 4 is arranged into a corresponding seat 11 of a reticulated structure 12, realized in an electrically and thermally insulating material, defined by two orders of flat, parallel and equidistant walls 13 perpendicularly intersecting one another.
- Cells 4 are connected at one end 9 by means of respective electric cables 14, to the positive pole of the vehicle battery; said connection is subject to the action of interruption means 15, for instance controlled diodes, controlled by a conventional control exchange 16.
- the opposite ends 10 of cells 4 are connected to a metal plate 17 of the casing 2, which is provided with apertures 18 facing corresponding apertures of the cells 4 themselves, and is in electric connection with a negative pole of the vehicle battery.
- FIG 3 and 4 is designated by 21 a portion of a filtering member realized in electricallyly conductive fabric.
- fabric 21 comprises an intervening layer 2, forming the actual filtering member, suitably obtained from non-conducting ceramic fibers having a substantial heatresistance.
- a second fabric layer 24 is arranged, formed by bundles 25 of microthreads (afterwards named shortly "threads") in non-conductive ceramic fibre, arranged longitudinally, and by conductive threads 26 alternate with non-conductive threads 27 arranged transversally.
- Conductive threads 26 are suitably produced from metallic materials (for instance stainless steel, Ni-Cr or other alloys) or conductive ceramics (for instance SiC), resistant to high temperatures, or ceramics plated with oxidation-resistant metals.
- the fabric 21 further comprises a layer 28 having the role of simple support, applied on the opposite surface 29 of the intervening layer 23.
- Conductive threads 26 are connected adiacent an edge 30 of the fabric 21 to an electrode 31 formed by a plurality of metal foils 32 arranged perpendicularly to the threads 26 and in turn connected to a pole of the battery of the vehicle or directly to the alternator; the conductive threads 26 are connected in groups, at an opposite end, to another pole of the vehicle battery, through a control device similar to that described with reference to figure 1.
- Filter 35 comprises an outer casing formed by two coaxial tubular bodies 36, 37, defining an annular chamber 38 inbetween.
- the fabric 21, the surface provided with the conductive layer 24 of which is shown in phantom, is arranged into the annular chamber 38 substantially according to a closed polygonal line, the corners of which, angularly equidistant, are alternately joined to the tubular bodies 36 and 37.
- the fabric 21 forms with the tubular body 36 and with the tubular body 37, a plurality of spaces 39, 40, respectively communicating, in a not shown way, with an inlet aperture and with an outlet aperture of filter 35.
- FIG 6 a second example of an embodiment of a filter 50 using the fabric 21 of the kind described is partially illustrated.
- the fabric 21 is pleated and is fixed on a support layer 51 spiral wound into a not shown cylindric casing.
- the fabric 21 forms with the support layer 44 a plurality of spaces 52, 53 respectively communicating, in a not shown way, with an inlet aperture and with an outlet aperture of filter 50.
- FIG 7 a further embodiment of the conductive fabric is illustrated.
- the fabric 43 is subdivided in a plurality of portions 44, separated one another by insulating elements 45, formed for instance by strips of fabric from non conductive and oxidation resistant ceramic fibres.
- Portions 44 are realized from non conductive fibres, into which conductive fibres 46 schematically shown in phantom and arranged at random are incorporated.
- the fabric 43 has at an edge a plurality of elctrodes 47, for instance metal foils, insulated each other by the elements 45 and apt to be connected through a control device of the kind described to a pole of the vehicle battery; fabric 43 further has, at an opposite edge, a further electrode 48 connecting portions 45 to the other pole of the battery.
- the operation of the filter is as follows.
- the exhaust gases emitted by the engine are conveyed in a know manner into the casing 2 of the filter 1 and enter in the cavities 7 open on the side of the end 9. Since these cavities are closed at the opposite end by the fron walls 8, gases are constrained to pass through the walls 6, which intercept the residual combustion products, in order to go in the adiacent cavities 7 which are open on the side of the end 10 and allow the discharge of gases from filter 1 through the apertures 18 of the plate 17.
- the buil-up of residues in the walls 6 o riginates a gradual clogging of the filter, creating a back-pressure in the engine exhaust.
- the control exchange 16 as a result of a signal received, for instance, from a pressure sensor detecting the pressure difference of the exhaust gas between inlet and outlet from the filter 1, causes the closing of one of the switches 15. Consequently one of the cells 4 is electrically supplied through the circuit formed by the respective cable 14, the cell 4 and the plate 17.
- the flow of electric current through the walls 5 and 6 of the cell 4 gives rise to a heating by Joule effect of the walls till the combustion temperature of the residues is attained, which are oxidized and gassified freeing the porosity of the cell.
- the control exchange 16 disconnects the the supply to the cell 4 and supplies the subsequent cell 4. All the cells are supplied in sequence, according to an order and for a time predetermined or governed from time to time by the control exchange 16.
- the exchange 16 can control the intensity of current and the heating time of each cell 4 as a function of the revolutions of the engine and of the rate of flow of the air passing through the filter 1 by the action of an appropriate device, for instance a fan or a positive- displacement pump.
- filter 35 The operation of filter 35 is similar; in this case, the filtering and heating function is assigned to the fabric 21.
- the exhaust gases (fig. 5) enter the filter 35 through an inlet aperture, not illustrated, and enter the spaces 39 included between the outer tubular body 36 and the fabric 21.
- the gases pass then through the fabric 21, which intercepts the residual combustion products, and enter the spaces 40 included between said fabric 21 and the inner tubular body 37, from which they exit through a not shown outlet aperture.
- the exhaust gases enter through an inlet aperture, not illustrated, and enter the spaces 52; they pass then through the fabric 21, that intercepts the residual combustion products, and enter the spaces 53 from which they exit through a not shown outlet aperture.
- the conductive threads 26 of the fabric 21 can be supplied by groups according to a predetermined program, so as to assure in use the combustion of the residues accumulated in a well defined portion of the fabric 21; while this portion is regenerated, the residues build-up in other portions of the fabric 21, which will be regenerated in sequence. At the end of the regeneration of the last portion, the cycle starts again with the regeneration of the first regenerated portion, which in the meantime will have intercepted new residues.
- the "meshes" of the conductive layer 24 are suitably wide enough to allow the passage of the residues, that are intercepted, as schematically illustrated in figure 4, by the filtering layer 22.
- the concentration of the residues results substantially distributed around the conductors 26, which provide for the heating by direct conduction of those residues.
- the conduction between the opposite electrodes 47, 48 is assigned not to conductors having a definite geometry, such as the cells 4 or the threads 26, but to conductive fibres 46 irregularly scattered in portions 44 mutually insulated of non-conductive fabric.
- the conductive portions (4; 26; 44) of the filtering members (3; 21; 43) are mutuallyly insulated. This enables to obtain a selective and cyclic heating of the portions, with the advantage of reducing the electric power used and keeping under control the temperature of the filtering elements (3; 21; 43), without any risk of clogging or of destruction due to over-heating. Further, the heating of the residues takes place through conduction, that is through direct contact between the residues themselves and the conductive portions (4; 26; 44), which enables to exploit the most of the power supplied for the starting of the combustion, without great losses due to convection.
- the filtering fabric elements (21; 43), thanks to their deformability, are particularly resistant to thermal shocks produced due to the sudden temperature variations during the heating and the cooling of the conductive portions (26; 44).
- the ceramic filtering members 3 as well can have a good resistence to thermal shocks, since they are subdivided in a plurality of cells 4 having reduced dimensions and being mutually thermally insulated.
- the fibres used are suitably subjected to pre-tratments apt to avoid the embrittlement and/or the possible breakage due to phase transformation or anyway to other phenomena produced by thermal shocks.
- the pre-treatments can be of chemical and/or physical nature, and depending on the type of fibre used said treatments consist in the introduction or extraction of ions through diffusion in the matter of the fibre.
- said insulating portions (45) can also be omitted, since the preferential orientation of the conductive fibres 46 establishes paths having a relatively reduced resistance in the traverse direction to the electrodes 47, 48, while the resistance increases indefinitely moving away from said paths; therefore, supplying only one electrode 47, the electric conduction, and so the heating, is obtained substantially in the portion 44 facing said electrode 47, while the surrounding portions behave substantially as insulators.
- the filtering member can be produced with a combination of ceramic fabrics, felts or boards.
- the filtering member can comprise a series of stratified felt members; in particular, the single layers of the filtering member can be provided with pores having a geometric distribution, different dimensions and shapes, and arranged according to a porosity gradient.
- the electrification of the various elements can be carried out introducing in such elements electrically conductive fibres or threads. This solution enables to reduce the effect of the thermal shocks, in that the thermal conductivity is increased.
- Means for the introduction of air into the filter can be provided, in order to assure a sufficient partial pressure of oxygen in the exhaust gases and so a complete combustion of the residues.
- At last catalysing additives can be provided suited to aid and optimize the combustion of the solid unburned particles.
- said additives can suitably comprise a mixture of one or more metaloxides, for instance CuO, Cu2O, MnO2, Mn3O4, PbO, CeO2 or the respective oxygenated salts, for instance Cu(NO3)2, CuSO4, and of the one or more chlorides of an alkaline or alkaline-earth metal for instance NaCl, KCl, LiCl, CuCl, CuCl2, MgCl2, BaCl2, possibly also in the hydrated form; preferably said mixture comprises CuO and NaCl.
- Said mixture can be in a solid form (powder) or in the form of a solution in water or other solvent, and is deposited on the filtering member in the more convenient manner, such as insufflation, spraying or immersion.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processes For Solid Components From Exhaust (AREA)
- Filtering Materials (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT67909/86A IT1196822B (it) | 1986-12-05 | 1986-12-05 | Filtro autorigenerante per i gas di scarico di un motore a combustione interna |
IT6790986 | 1986-12-05 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90110810.0 Division-Into | 1987-12-02 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0270990A1 true EP0270990A1 (fr) | 1988-06-15 |
EP0270990B1 EP0270990B1 (fr) | 1991-08-07 |
Family
ID=11306291
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90110810A Expired - Lifetime EP0393729B1 (fr) | 1986-12-05 | 1987-12-02 | Filtre régénérable pour gaz d'échappement de moteurs à combustion interne |
EP87117828A Expired - Lifetime EP0270990B1 (fr) | 1986-12-05 | 1987-12-02 | Filtre régénérable pour gaz d'échappement de moteurs à combustion interne |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90110810A Expired - Lifetime EP0393729B1 (fr) | 1986-12-05 | 1987-12-02 | Filtre régénérable pour gaz d'échappement de moteurs à combustion interne |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP0393729B1 (fr) |
JP (1) | JP2610147B2 (fr) |
DE (2) | DE3772013D1 (fr) |
ES (2) | ES2023398B3 (fr) |
IT (1) | IT1196822B (fr) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993013303A1 (fr) * | 1991-12-20 | 1993-07-08 | Per Stobbe | Ensemble filtre et corps de filtre destines a filtrer les gaz d'echappement de moteurs diesel |
EP0599323A1 (fr) * | 1992-11-26 | 1994-06-01 | IVECO FIAT S.p.A. | Filtre régénérable pour les gaz d'échappement d'un moteur à combustion interne |
WO1994021900A1 (fr) * | 1993-03-15 | 1994-09-29 | Per Stobbe | Filtre de gaz de combustion comprenant un element chauffant place dans l'interstice axial entre deux segments de filtre |
US5402639A (en) * | 1990-07-02 | 1995-04-04 | Fleck; Carl M. | Device for cleaning exhaust gases |
US5405422A (en) * | 1991-09-20 | 1995-04-11 | Nippondenso Co., Ltd. | Self-heating filter |
EP0658685A2 (fr) * | 1993-12-17 | 1995-06-21 | Fleck, Carl Maria, Prof. Dr. | Dispositif pour séparer de particules de suie contenues dans le gaz d'échappement d'un moteur à combustion interne |
EP0789135A1 (fr) * | 1996-02-09 | 1997-08-13 | Isuzu Ceramics Research Institute Co., Ltd. | Purificateur de gaz d'échappement |
EP0841475A1 (fr) * | 1996-11-12 | 1998-05-13 | Institut Francais Du Petrole | Procédé et unité de filtration de gaz d'échappement ayant un chauffage modulable |
AT405435B (de) * | 1988-11-30 | 1999-08-25 | Fleck Carl M Dr | Verfahren zur abscheidung und verbrennung von russpartikeln aus dieselabgasen und dieselabgasfilter zur durchführung des verfahrens |
CN110185519A (zh) * | 2018-02-23 | 2019-08-30 | 大众汽车有限公司 | 燃烧发动机的颗粒过滤器及制造这样的颗粒过滤器的方法 |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2667798B1 (fr) * | 1990-10-15 | 1993-06-11 | Aerospatiale | Filtre collecteur d'aerosols autochauffant pour pyrolyse. |
JPH0661416B2 (ja) * | 1991-02-25 | 1994-08-17 | 日本碍子株式会社 | 排ガス処理装置 |
JP2718615B2 (ja) * | 1993-03-12 | 1998-02-25 | 日本碍子株式会社 | 高温ガス用集塵装置 |
JP3885973B2 (ja) * | 1995-03-20 | 2007-02-28 | フランシス エー. エル. ジュリアン、 | 流体の流れに含まれる粒子の除去法とその装置 |
DE10023787A1 (de) * | 2000-05-15 | 2001-11-22 | Volkswagen Ag | Partikelfilter und Verfahren zur Regeneration eines Partikelfilters |
CA2651909C (fr) * | 2001-01-19 | 2011-01-04 | Institut Francais Du Petrole | Separateur en matiere poreuse destine a traiter des effluents gazeux |
EP3695895B1 (fr) * | 2019-02-14 | 2021-12-22 | Carl Freudenberg KG | Élément filtrant pourvu de corps en nid d'abeilles destiné à l'épuration d'air |
DE102021213700A1 (de) | 2021-12-02 | 2023-06-07 | Mahle International Gmbh | Filterelement insbesondere für eine Filtereinrichtung einer Frischluftanlage einer Brennkraftmaschine |
Citations (8)
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US3937015A (en) * | 1973-05-03 | 1976-02-10 | Nippondenso Co., Ltd. | Pleated filter in the exhaust manifold |
US4276066A (en) * | 1980-02-25 | 1981-06-30 | General Motors Corporation | Monolith diesel exhaust filter with self-regeneration |
US4427418A (en) * | 1981-03-16 | 1984-01-24 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Device for collecting particulates in exhaust gases |
US4455823A (en) * | 1982-10-20 | 1984-06-26 | General Motors Corporation | Diesel exhaust particulate trap with pleated filter |
US4503672A (en) * | 1983-11-25 | 1985-03-12 | General Motors Corporation | Diesel exhaust cleaner with glow plug igniters and flow limiting valve |
US4505107A (en) * | 1981-10-26 | 1985-03-19 | Nippondenso Co., Ltd. | Exhaust gas cleaning apparatus |
US4505726A (en) * | 1982-05-18 | 1985-03-19 | Nippondenso Co., Ltd. | Exhaust gas cleaning device |
US4516993A (en) * | 1982-06-01 | 1985-05-14 | Nippondenso Co., Ltd. | Carbon particulates cleaning device |
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DE2951316A1 (de) * | 1979-12-20 | 1981-07-02 | Degussa Ag, 6000 Frankfurt | Katalytisches filter fuer die dieselabgasreinigung |
JPS58119317A (ja) * | 1981-12-29 | 1983-07-15 | Ngk Spark Plug Co Ltd | 可燃性微粒子除去用フイルタ装置 |
JPS58137423A (ja) * | 1982-02-09 | 1983-08-15 | Ngk Spark Plug Co Ltd | 排ガス用フイルタ装置 |
JPS58143817A (ja) * | 1982-02-19 | 1983-08-26 | Ngk Spark Plug Co Ltd | 可燃性微粒子除去用フイルタ装置 |
JPS58174216A (ja) * | 1982-04-03 | 1983-10-13 | Ngk Spark Plug Co Ltd | 可燃性微粒子除去用フイルタ |
US4462812A (en) * | 1982-12-08 | 1984-07-31 | General Motors Corporation | Ceramic monolith particulate trap including filter support |
GB8605058D0 (en) * | 1986-02-28 | 1986-04-09 | Porous Element Heating Ltd | Removal of particulate material from gas |
-
1986
- 1986-12-05 IT IT67909/86A patent/IT1196822B/it active
-
1987
- 1987-12-02 ES ES87117828T patent/ES2023398B3/es not_active Expired - Lifetime
- 1987-12-02 EP EP90110810A patent/EP0393729B1/fr not_active Expired - Lifetime
- 1987-12-02 EP EP87117828A patent/EP0270990B1/fr not_active Expired - Lifetime
- 1987-12-02 DE DE8787117828T patent/DE3772013D1/de not_active Expired - Lifetime
- 1987-12-02 DE DE9090110810T patent/DE3782176T2/de not_active Expired - Fee Related
- 1987-12-02 ES ES199090110810T patent/ES2035681T3/es not_active Expired - Lifetime
- 1987-12-05 JP JP30686887A patent/JP2610147B2/ja not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3937015A (en) * | 1973-05-03 | 1976-02-10 | Nippondenso Co., Ltd. | Pleated filter in the exhaust manifold |
US4276066A (en) * | 1980-02-25 | 1981-06-30 | General Motors Corporation | Monolith diesel exhaust filter with self-regeneration |
US4427418A (en) * | 1981-03-16 | 1984-01-24 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Device for collecting particulates in exhaust gases |
US4505107A (en) * | 1981-10-26 | 1985-03-19 | Nippondenso Co., Ltd. | Exhaust gas cleaning apparatus |
US4505726A (en) * | 1982-05-18 | 1985-03-19 | Nippondenso Co., Ltd. | Exhaust gas cleaning device |
US4516993A (en) * | 1982-06-01 | 1985-05-14 | Nippondenso Co., Ltd. | Carbon particulates cleaning device |
US4455823A (en) * | 1982-10-20 | 1984-06-26 | General Motors Corporation | Diesel exhaust particulate trap with pleated filter |
US4503672A (en) * | 1983-11-25 | 1985-03-12 | General Motors Corporation | Diesel exhaust cleaner with glow plug igniters and flow limiting valve |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT405435B (de) * | 1988-11-30 | 1999-08-25 | Fleck Carl M Dr | Verfahren zur abscheidung und verbrennung von russpartikeln aus dieselabgasen und dieselabgasfilter zur durchführung des verfahrens |
US5402639A (en) * | 1990-07-02 | 1995-04-04 | Fleck; Carl M. | Device for cleaning exhaust gases |
US5405422A (en) * | 1991-09-20 | 1995-04-11 | Nippondenso Co., Ltd. | Self-heating filter |
WO1993013303A1 (fr) * | 1991-12-20 | 1993-07-08 | Per Stobbe | Ensemble filtre et corps de filtre destines a filtrer les gaz d'echappement de moteurs diesel |
EP0599323A1 (fr) * | 1992-11-26 | 1994-06-01 | IVECO FIAT S.p.A. | Filtre régénérable pour les gaz d'échappement d'un moteur à combustion interne |
WO1994021900A1 (fr) * | 1993-03-15 | 1994-09-29 | Per Stobbe | Filtre de gaz de combustion comprenant un element chauffant place dans l'interstice axial entre deux segments de filtre |
EP0658685A2 (fr) * | 1993-12-17 | 1995-06-21 | Fleck, Carl Maria, Prof. Dr. | Dispositif pour séparer de particules de suie contenues dans le gaz d'échappement d'un moteur à combustion interne |
EP0658685A3 (fr) * | 1993-12-17 | 1995-12-20 | Fleck Carl M | Dispositif pour séparer de particules de suie contenues dans le gaz d'échappement d'un moteur à combustion interne. |
US5820833A (en) * | 1996-02-09 | 1998-10-13 | Isuzu Ceramics Institute Co., Ltd. | Exhaust gas purifier |
EP0789135A1 (fr) * | 1996-02-09 | 1997-08-13 | Isuzu Ceramics Research Institute Co., Ltd. | Purificateur de gaz d'échappement |
EP0841475A1 (fr) * | 1996-11-12 | 1998-05-13 | Institut Francais Du Petrole | Procédé et unité de filtration de gaz d'échappement ayant un chauffage modulable |
FR2755623A1 (fr) * | 1996-11-12 | 1998-05-15 | Inst Francais Du Petrole | Procede et unite de filtration de gaz d'echappement, ayant un chauffage modulable |
US6090172A (en) * | 1996-11-12 | 2000-07-18 | Institut Francias Du Petrole | Exhaust gas filtering process and unit with modulable heating |
CN110185519A (zh) * | 2018-02-23 | 2019-08-30 | 大众汽车有限公司 | 燃烧发动机的颗粒过滤器及制造这样的颗粒过滤器的方法 |
US10918987B2 (en) | 2018-02-23 | 2021-02-16 | Volkswagen Aktiengesellschaft | Particulate filter for an internal combustion engine and method for producing such a particulate filter |
CN110185519B (zh) * | 2018-02-23 | 2022-03-22 | 大众汽车有限公司 | 燃烧发动机的颗粒过滤器及制造这样的颗粒过滤器的方法 |
Also Published As
Publication number | Publication date |
---|---|
EP0393729A3 (en) | 1990-11-28 |
IT1196822B (it) | 1988-11-25 |
ES2023398B3 (es) | 1992-01-16 |
EP0270990B1 (fr) | 1991-08-07 |
DE3782176D1 (de) | 1992-11-12 |
EP0393729B1 (fr) | 1992-10-07 |
JP2610147B2 (ja) | 1997-05-14 |
DE3772013D1 (de) | 1991-09-12 |
JPS63197511A (ja) | 1988-08-16 |
EP0393729A2 (fr) | 1990-10-24 |
ES2035681T3 (es) | 1993-04-16 |
IT8667909A0 (it) | 1986-12-05 |
DE3782176T2 (de) | 1993-05-06 |
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