EP0258139B1 - Elément chauffant autorégulant et son procédé de préparation - Google Patents
Elément chauffant autorégulant et son procédé de préparation Download PDFInfo
- Publication number
- EP0258139B1 EP0258139B1 EP87401902A EP87401902A EP0258139B1 EP 0258139 B1 EP0258139 B1 EP 0258139B1 EP 87401902 A EP87401902 A EP 87401902A EP 87401902 A EP87401902 A EP 87401902A EP 0258139 B1 EP0258139 B1 EP 0258139B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- copolymer
- vinyl acetate
- weight
- carbon black
- self
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 229920001577 copolymer Polymers 0.000 claims abstract description 41
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000006229 carbon black Substances 0.000 claims abstract description 21
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000005977 Ethylene Substances 0.000 claims abstract description 8
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 13
- 238000010521 absorption reaction Methods 0.000 claims description 10
- 238000004132 cross linking Methods 0.000 claims description 5
- 229960002380 dibutyl phthalate Drugs 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000001033 granulometry Methods 0.000 claims 2
- 239000002184 metal Substances 0.000 claims 1
- 235000019241 carbon black Nutrition 0.000 description 14
- 230000007423 decrease Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000011231 conductive filler Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- YFXPPSKYMBTNAV-UHFFFAOYSA-N bensultap Chemical compound C=1C=CC=CC=1S(=O)(=O)SCC(N(C)C)CSS(=O)(=O)C1=CC=CC=C1 YFXPPSKYMBTNAV-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011872 intimate mixture Substances 0.000 description 2
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 1
- 241001080024 Telles Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/02—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
- H01C7/027—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient consisting of conducting or semi-conducting material dispersed in a non-conductive organic material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/146—Conductive polymers, e.g. polyethylene, thermoplastics
Definitions
- the invention relates to a self-regulating heating element.
- self-regulating heating elements structures, in particular of the cable or strip type, established in a synthetic polymer material which is given, by incorporation of conductive fillers, in particular carbon black, a resistivity which increases from the ambient temperature - it then has a value called P amb - up to a so-called "switching" temperature from which it increases very quickly to a maximum value called P max.
- the self-regulating heating elements in question are said to have a positive temperature coefficient, by abbreviation CTP.
- the switching temperature is not very far from the melting temperature of the polymer and experience has shown that, for temperatures above the melting temperature, certain polymers have a negative temperature coefficient, by abbreviation CTN, corresponding to a rapid decrease in resistivity.
- the properties of the self-regulating heating elements derive from the PTC and the switching temperature.
- the calorific energy dissipated by Joule effect within the element will depend on the temperature at which this one is find and, in any case, decrease as this temperature increases; this decrease becomes faster when the switching temperature is exceeded.
- the temperature of the heating element increases, by the Joule effect, up to a temperature from which very little electric current flows through the element; it cools, its resistivity decreases, more current flows, the temperature rises and so on.
- the resistivity of the elements in question does not increase suddenly from a given temperature; it simply increases faster from a certain temperature range including the switching temperature.
- Figures 1 and 2 of the drawing show respectively in plan and in section along II-II fig. 1, a heating element established in accordance with the invention.
- the proportion of vinyl acetate is preferably from 9 to 2% and, in practice, from 9 to 5%.
- the proportion with which these black carbo are not dispersed in the copolymer is preferably 23 to 27% by weight and in particular 25% by weight.
- antioxidant based on 4,4'-thiobis- (6-tert.-butyl-3-methylphenol) known under the trademark SANTONOX is mentioned.
- the intimate mixture once obtained is extruded in a manner known per se in the form of a cable or a ribbon in which are embedded in the longitudinal direction and substantially parallel to each other, two conductive wires for example made of copper, tinned copper or nickel-plated copper.
- the ribbon is generally represented at 1 and the wires at 2a and 2b.
- the two wires are connected to the terminals of an electrical outlet 3.
- the copolymer constituting the ribbon once extruded and provided with its wires, is crosslinked by irradiation; the conductive charges distributed in the copolymer are shown in 1 b.
- the irradiation can be carried out by electron bombardment ( ⁇ radiation) with a dose of 15 Mrads.
- the ribbon 1 may be advantageous to cover the ribbon 1 with a sheath 4 in a polymer or mixture of polymers with a melting temperature higher than that of the constituent copolymer of the ribbon 1, the latter being 105 ° C., 102 ° C. and 98 ° C. for vinyl acetate proportions of 5%, 7.5% and 9% respectively.
- the switching temperature Tc (which corresponds to the intersection of the segments (almost linear for the copolymers used in accordance with the invention) encountered on the ascending part of the curve (the first segment being that between ambient temperature and the switching temperature, while the second is that reflecting the - brutal increase in the case of the copolymers used according to the invention - of the resistivity above switching temperature)] is determined with an inaccuracy of only ⁇ 5 ° C.
- the range within which the switching temperatures are for the copolymers having a proportion of 5 to 9% of vinyl acetate is from 61 to 80 ° C.
- the value of the resistivity P max (expressed in ⁇ -cm) at the peak temperature being approximately 10 9 while it is 5.10 4 at room temperature in the case of the element according to the invention constituted with a copolymer comprising 9% by weight of vinyl acetate and in which 25% by weight of carbon black have been dispersed, the ratio is approximately 2.10 4 .
- this ratio is greater than 10 4 for all the heating elements of the type in question in accordance with the invention, which reflects the frank and abrupt nature of the increase in resistivity above the switching temperature, frank character that the heating elements of the kind in question according to the prior art do not have.
- the stability of the self-regulating heating elements according to the invention is remarkable; it is reported that the decrease in the peak ratio is very small after 100 cycles between 70 and 130 ° C.
- the elements in question do not have a negative temperature coefficient between the melting temperature of the copolymer and 120 ° C.
- constituent copolymer of the self-regulating heating elements in accordance with the invention does not flow according to the NFC 32020 standard.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Dispersion Chemistry (AREA)
- Resistance Heating (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
- Thermistors And Varistors (AREA)
- Surface Heating Bodies (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Formation Of Insulating Films (AREA)
- Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87401902T ATE73257T1 (de) | 1986-08-21 | 1987-08-19 | Selbst regulierendes heizelement und verfahren zu seiner herstellung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8611945A FR2603133B1 (fr) | 1986-08-21 | 1986-08-21 | Element chauffant autoregulant et son procede de preparation |
FR8611945 | 1986-08-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0258139A1 EP0258139A1 (fr) | 1988-03-02 |
EP0258139B1 true EP0258139B1 (fr) | 1992-03-04 |
Family
ID=9338434
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87401902A Expired - Lifetime EP0258139B1 (fr) | 1986-08-21 | 1987-08-19 | Elément chauffant autorégulant et son procédé de préparation |
Country Status (10)
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0344734B1 (en) * | 1988-06-01 | 1995-01-11 | Matsushita Electric Industrial Co., Ltd. | Temperature self-controlling heating composition |
US5122641A (en) * | 1990-05-23 | 1992-06-16 | Furon Company | Self-regulating heating cable compositions therefor, and method |
US5113058A (en) * | 1990-06-01 | 1992-05-12 | Specialty Cable Corp. | PCT heater cable composition and method for making same |
US5517003A (en) * | 1993-06-29 | 1996-05-14 | Metagal Industria E Comercio Ltd. | Self-regulating heater including a polymeric semiconductor substrate containing porous conductive lampblack |
FR2733637B1 (fr) * | 1995-04-26 | 1997-05-30 | Gec Alsthom T & D Sa | Appareillage isole a l'hexafluorure de soufre |
US6036829A (en) * | 1997-02-10 | 2000-03-14 | Denso Corporation | Oxygen sensor |
DE102014005093A1 (de) * | 2014-01-08 | 2015-07-09 | Voss Automotive Gmbh | Konfektionierte beheizbare Medienleitung sowie Verfahren zu deren Herstellung |
DE102014005094A1 (de) * | 2014-01-08 | 2015-07-09 | Voss Automotive Gmbh | Beheizbare Medienleitung, Verfahren zu deren Herstellung und Schaltungsanordnung für eine beheizbare Medienleitung |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3849333A (en) * | 1972-09-26 | 1974-11-19 | Union Carbide Corp | Semi-conducting polymer system comprising a copolymer of ethylene-ethylarcralate or vinyl acetate,ethylene-propylene-termonomer and carbon black |
JPS5123543A (ja) * | 1974-08-22 | 1976-02-25 | Dainippon Printing Co Ltd | Dodenseikobunshizairyo |
GB1597007A (en) * | 1976-12-16 | 1981-09-03 | Raychem Corp | Conductive polymer compositions and devices |
US4388607A (en) * | 1976-12-16 | 1983-06-14 | Raychem Corporation | Conductive polymer compositions, and to devices comprising such compositions |
US4150193A (en) * | 1977-12-19 | 1979-04-17 | Union Carbide Corporation | Insulated electrical conductors |
US4200973A (en) * | 1978-08-10 | 1980-05-06 | Samuel Moore And Company | Method of making self-temperature regulating electrical heating cable |
SE433999B (sv) * | 1982-11-12 | 1984-06-25 | Wolfgang Bronnvall | Sjelvbegrensande elektrisk uppvermningsanordning och elektriskt motstandsmaterial |
JPS6092340A (ja) * | 1983-10-27 | 1985-05-23 | Mitsubishi Petrochem Co Ltd | 半導電性樹脂組成物 |
JPS61187119A (ja) * | 1985-02-14 | 1986-08-20 | Denki Kagaku Kogyo Kk | 磁気記録媒体 |
-
1986
- 1986-08-21 FR FR8611945A patent/FR2603133B1/fr not_active Expired - Lifetime
-
1987
- 1987-08-19 EP EP87401902A patent/EP0258139B1/fr not_active Expired - Lifetime
- 1987-08-19 AT AT87401902T patent/ATE73257T1/de not_active IP Right Cessation
- 1987-08-19 DE DE8787401902T patent/DE3777016D1/de not_active Expired - Lifetime
- 1987-08-19 ES ES198787401902T patent/ES2029280T3/es not_active Expired - Lifetime
- 1987-08-20 US US07/087,323 patent/US4908156A/en not_active Expired - Fee Related
- 1987-08-20 CA CA000544945A patent/CA1332280C/en not_active Expired - Fee Related
- 1987-08-21 AU AU77314/87A patent/AU610514B2/en not_active Ceased
- 1987-08-21 JP JP62208040A patent/JPS63126203A/ja active Pending
-
1992
- 1992-03-05 GR GR910402229T patent/GR3003975T3/el unknown
Also Published As
Publication number | Publication date |
---|---|
JPS63126203A (ja) | 1988-05-30 |
ES2029280T3 (es) | 1992-08-01 |
FR2603133B1 (fr) | 1990-04-06 |
DE3777016D1 (de) | 1992-04-09 |
AU610514B2 (en) | 1991-05-23 |
ATE73257T1 (de) | 1992-03-15 |
GR3003975T3 (enrdf_load_stackoverflow) | 1993-03-16 |
AU7731487A (en) | 1988-02-25 |
US4908156A (en) | 1990-03-13 |
EP0258139A1 (fr) | 1988-03-02 |
CA1332280C (en) | 1994-10-11 |
FR2603133A1 (fr) | 1988-02-26 |
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