EP0220183A1 - Herstellungsverfahren für raffiniersegmente - Google Patents
Herstellungsverfahren für raffiniersegmenteInfo
- Publication number
- EP0220183A1 EP0220183A1 EP19850903415 EP85903415A EP0220183A1 EP 0220183 A1 EP0220183 A1 EP 0220183A1 EP 19850903415 EP19850903415 EP 19850903415 EP 85903415 A EP85903415 A EP 85903415A EP 0220183 A1 EP0220183 A1 EP 0220183A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- refiner
- segments
- refiner segments
- manufacture
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000463 material Substances 0.000 claims description 26
- 238000012545 processing Methods 0.000 claims description 18
- 229920002678 cellulose Polymers 0.000 claims description 9
- 239000001913 cellulose Substances 0.000 claims description 9
- 238000009760 electrical discharge machining Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 238000005275 alloying Methods 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 238000010009 beating Methods 0.000 description 9
- 238000000227 grinding Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- FBOUIAKEJMZPQG-AWNIVKPZSA-N (1E)-1-(2,4-dichlorophenyl)-4,4-dimethyl-2-(1,2,4-triazol-1-yl)pent-1-en-3-ol Chemical compound C1=NC=NN1/C(C(O)C(C)(C)C)=C/C1=CC=C(Cl)C=C1Cl FBOUIAKEJMZPQG-AWNIVKPZSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- OOYGSFOGFJDDHP-KMCOLRRFSA-N kanamycin A sulfate Chemical group OS(O)(=O)=O.O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CN)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O[C@@H]2[C@@H]([C@@H](N)[C@H](O)[C@@H](CO)O2)O)[C@H](N)C[C@@H]1N OOYGSFOGFJDDHP-KMCOLRRFSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/12—Shape or construction of discs
Definitions
- This invention relates to a method at the manufacture of refiner segments for the mechanical processing of cellulose-containing material.
- the invention especially relates to a method of treating the active surfaces of refiner segments in order to provide them with a surface structure and hardness, which facilitate the processing of the cellulose material and provide it with the properties desired.
- Processing of cellulose material can imply defibration of wood chips, beating of already partially defibrated chips or cellulose pulp.
- Apparatuses for the mechanical processing of cellulose-containing material can be of different types, for example such with conically designed beating surfaces, so-called conic refiners, or also so-called disc refiners with beating members of disc configuration.
- the members are provided with exchangeable wearing parts, so-called refiner segments, which are designed differently according to the type of work to which the cellulose material is to be subjected.
- the surfaces of the refiner segments can be substantially plane or formed as a portion of a conic shell surface. They can, for example, be designed so as to have, counted in radial direction, differently arranged zones 2,3,4 according to Fig. 1, which have different functions in respect of processing and conveying the material. These zones can be provided with patterns of bars and intermediate grooves according to the Figure, but can also be entirely without pattern.
- the present invention relates to the designing of the processing surfaces, because it was found that, irrespective of the geometric design of the refinerr segments, their surface structures and hardness are of essential importance for the quality of the resulting product and for the energy consumption at the refining/beating.
- the processing surfaces of the segment are provided with an abrasive consisting of silicon, aluminium oxide, silicon carbide, zirconium oxide or tungsten carbide.
- the material grains can have a size of between 140 micrometer and 0.25 cm.
- the use of such material also had been proposed previously, for example in US-PS 3 482 791.
- the pattern of the segment i.e. the dimensions of bars and grooves, and also the groove depth, is of decisive importance for the energy consumption.
- a report thereon is included in our SE-PS 426 294. In order to achieve the accuracy required, we have proposed to produce the grooves by so-called spark machining.
- a refiner segment is provided with a pattern, which in principle can be designed as shown in Figs. 1 and 2.
- the segment 1 shown comprises three zones 2, 3 and 4, respectively, defined in radial direction, where the final processing of the cellulose material takes place in the outer zone 4.
- the refiner segments are manufactured of a material, which is highly resistive to wear, corrosion and erosion.
- a steel material can be mentioned which contains the alloying elements as follows:
- the steel material can also contain a certain amount of titanium, preferably 1-5% by weight, in the form of very small titanium carbide grains.
- the bars and grooves usually are formed in connection with the casting of the refiner segments.
- the beating surface of the bars thereafter is produced conventionally by face grinding. It was found essential according to the invention, that especially the surface and edges of the bars are provided with a special structure and hardness. This is important for processing the cellulose material in the manner desired and to facilitate the transfer of energy to the material. In view of the great stresses, to which the refiner segments are subjected during the refining process, it is important that the surface structure suitable for the beating work has a sufficient hardness, and that this hardness extends sufficiently deep down into the material. By selecting a suitable material, refiner segments are obtained which are sufficiently resistant to wear, so that the original surface structure suitable for the beating work is maintained efficient during a sufficiently long operating time of the segments.
- spark machining a structure is obtained, which in the direction of its depth can be divided into separate zones, viz. a melting zone, a hardened or re-hardened zone, and beneath it an annealed zone, which gradually transforms to the unaffected matrix in the material.
- the parameter combination at the spark machining must be chosen in a special way.
- the parameters in question are impulse time, interval time, period, open circuit voltage, working voltage and current intensity. Of these parameters the impulse time must be deemed the most important factor for determining the thickness of the different zones. The longer the burning time used, the greater is the depth obtained. This is illustrated by the values as follows:
- R max designates the greatest depth
- R a designates the arithmetic mean value.
- the thickness of the molten zone substantially is independent of the material.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Paper (AREA)
- Crushing And Grinding (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Working-Up Tar And Pitch (AREA)
- Nonmetallic Welding Materials (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE8403543 | 1984-07-04 | ||
| SE8403543A SE8403543D0 (sv) | 1984-07-04 | 1984-07-04 | Sett vid framstellning av malsegment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0220183A1 true EP0220183A1 (de) | 1987-05-06 |
Family
ID=20356440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19850903415 Withdrawn EP0220183A1 (de) | 1984-07-04 | 1985-05-31 | Herstellungsverfahren für raffiniersegmente |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0220183A1 (de) |
| JP (1) | JPS61502043A (de) |
| AU (1) | AU4548185A (de) |
| NO (1) | NO860792L (de) |
| SE (1) | SE8403543D0 (de) |
| WO (1) | WO1986000546A1 (de) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4951888A (en) * | 1989-08-24 | 1990-08-28 | Sprout-Bauer, Inc. | Refining element and method of manufacturing same |
| SE470089B (sv) * | 1992-04-08 | 1993-11-08 | Sunds Defibrator Ind Ab | Malelement för en skivraffinör |
| AT15071U1 (de) * | 2015-11-04 | 2016-12-15 | Gebrüder Busatis Gesellschaft M B H | Zerkleinerungszahnscheibe für einen Körnerprozessor |
| AT519308A1 (de) * | 2016-10-28 | 2018-05-15 | Gebrueder Busatis Ges M B H | Förder- und Aufbereitungswalze für eine Erntemaschine |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2974215A (en) * | 1959-05-01 | 1961-03-07 | Inoue Kiyoshi | Machining method and means |
| US3941970A (en) * | 1974-05-13 | 1976-03-02 | Precision Tool & Machine Co. | Feed roll and method of imparting a rough texture to the surface thereof |
| GB1541058A (en) * | 1975-04-09 | 1979-02-21 | Uddeholms Ab | Pulp refining apparatus |
| CH592477A5 (de) * | 1975-06-11 | 1977-10-31 | Escher Wyss Gmbh | |
| SU860982A1 (ru) * | 1978-01-05 | 1981-09-07 | Куйбышевский институт инженеров железнодорожного транспорта | Способ упрочнени поверхности чугунных деталей |
| US4233485A (en) * | 1978-07-13 | 1980-11-11 | Mitsubishi Denki Kabushiki Kaisha | Process for electrical discharge machining of cylindrical work |
| SE426294B (sv) * | 1982-02-03 | 1982-12-27 | Sca Development Ab | Malsegment |
| SE432535B (sv) * | 1983-03-30 | 1984-04-09 | Sca Development Ab | Sett att framstella malsegment for defibrering resp malning av cellulosahaltigt material |
-
1984
- 1984-07-04 SE SE8403543A patent/SE8403543D0/xx not_active Application Discontinuation
-
1985
- 1985-05-31 JP JP60502974A patent/JPS61502043A/ja active Pending
- 1985-05-31 WO PCT/SE1985/000228 patent/WO1986000546A1/en not_active Ceased
- 1985-05-31 EP EP19850903415 patent/EP0220183A1/de not_active Withdrawn
- 1985-05-31 AU AU45481/85A patent/AU4548185A/en not_active Abandoned
-
1986
- 1986-03-03 NO NO860792A patent/NO860792L/no unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO8600546A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| AU4548185A (en) | 1986-02-10 |
| SE8403543L (de) | 1986-01-05 |
| JPS61502043A (ja) | 1986-09-18 |
| SE8403543D0 (sv) | 1984-07-04 |
| NO860792L (no) | 1986-03-03 |
| WO1986000546A1 (en) | 1986-01-30 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT DE FR GB SE |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19870306 |
|
| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: PETERSON, PER, VIKING |