EP0195469B1

EP0195469B1 - Weaving machine with improved feed for the woof

Info

Publication number: EP0195469B1
Application number: EP19860200276
Authority: EP
Inventors: Joos Waelkens
Original assignee: Picanol NV
Current assignee: Picanol NV
Priority date: 1985-03-19
Filing date: 1986-02-21
Publication date: 1989-03-29
Anticipated expiration: 2006-02-21
Also published as: DE3662600D1; EP0195469B2; EP0195469A3; EP0195469A2

Description

This invention concerns a weaving machine with improved feed for the woof. More particularly, it concerns a feed for the woof thread whereby a stoppage can be avoided through the operation of the feed if a break occurs in the woof thread before the shed or gap is reached.
It is known that the woof thread feed of a weaving machine consists primarily of a number of components, such as thread bobbins, thread extraction machinery and/or unwinding devices and other storage devices, whereby the woof thread follows a determined path from the yarn bobbin until it is offered up to a woof mechanism, by which the yarn is finally fed to the gap. The bobbins used for this purpose are mostly each provided with a reserve bobbin, whereby the end of the thread wound around them is connected to the end of the thread on the active bobbin, such that when the active bobbin is empty, the mechanism automatically switches to the reserve bobbin.
Feed systems are also known whereby a number of unwinding bobbins are used which work in turns to achieve a desired effect. This system is most frequently used in a woof system in which use is made of several yarns of different types or colours.
It is also generally known that the interchanging of the woof yarns to be fed to the gap can be achieved by offering up the or supplying the different yarns alternately to a woof feed device, which can consist of, for example, claw, blower or similar.
A disadvantage of all these known woof yarn feed methods lies in the fact that a break in the thread always requires a stoppage whenever such a break occurs outside the gap, irrespective of whether the break occurs between a bobbin and the woof mechanism or the woof feed device, between a bobbin and an unwinding device, on the upper surface of an unwinding device, between the unwinding device and the woof mechanism or between the two coupled bobbins.
It is clear that such stoppages result in a marked reduction in the output rate of a weaving machine.
In order to provide a solution to the aforementioned disadvantage, the claim presents a feed for the woof thread of a weaving machine whereby a break in the thread before the gap does not result in a stoppage. According to the invention, this is achieved by the features of claim 1 having, in the advantage that the weaving machine can continue to operate without interruption.
In a first embodiment of the invention, the separated feed consists of an active section, from which the woof thread is supplied to the gap, and a passive section, which is only cut in when the active section has to be disengaged because of a break in the thread or similar incident.
According to a second embodiment, the invention provides a separated feed whereby both sections are alternately operational and, in the event of a break in the thread, one of the sections is cut out, while the second section is engaged with doubled operating speed so that the entire weaving machine feed can be ensured by the second section.
The improved feed for the woof thread consists primarily of a combination of at least two components: at least one detector to check woof thread travel in the feed system; a drive unit which, when the aforementioned detector detects a fault, cuts out one of the aforementioned components, and engages at least one other component of the feed system in its place, and a woof mechanism.
With a view to giving a better demonstration of the caracteristics of the invention, a number of preferred embodiments are described below, as examples without any limitative nature, with references to the accompanying drawings, in which:

Figure 1 represents schematically a feed system for woof thread according to the invention, whereby the feed yarn path consists principally of bobbins and a woof mechanism.
Figure 2 represents an alternate of the embodiment according to Figure 1, whereby two sets of two bobbins each are used;
Figure 3 represents an alternate of Figure 1;
Figure 4 represents an alternate of Figure 2;
Figure 5 represents an improved feed system for woof thread according to the invention, whereby two unwinding devices are involved in the feed system at the same time.

The simplest embodiment of the invention is represented in Figure 1, whereby the woof thread feed system consists primarily of the combination of two components 1 and 2, each of which is formed of a yarn bobbin; a woof mechanism 3; at least one detector 4, located along the yarn path of one of the woof thread 5 or 6, which are formed by the unwinding of bobbins 1 and 2; and a drive unit 7, to which detector 4 is connected, and from which a drive line 8 runs to woof mechanism 3. In addition, the gap 9 of the weaving machine is schematically represented by means of a dotted line.
Woof mechanism 3 is, in this case, a double- action mechanism which can feed either woof thread 5 or woof thread 6 to gap 9, depending on the signal on drive line 8. In a pneumatic loom, for instance, such woof mechanism 3 may consist of two blowers, each to feed one of woof threads 5 and 6 to gap 9. Depending on the signal transmitted to woof mechanism 3 by drive unit 7, either the first or the second of these is powered with compressed air.
According to another embodiment a single blower is used, in which a mechanism or device ensures that the desired woof thread, either 5 or 6, is automatically fed to the entry of the blower.
In claw weaving machines woof mechanism 3 consists principally of a thread presenter of a type already known, which, according to this embodiment, offers up one of the two woof threads, 5 or 6, to the claw, depending on the signal transmitted by drive unit 7.
The operation of the embodiment shown in Figure 1 is as follows.
During the normal weaving process gap 9 is provided with the required woof threads by drawing a woof thread 5 from component or bobbin 1. As soon as a break occurs in thread 5, it is detected by detector 4, and the detected signal interpreted by drive unit 7, with the result that woof mechanism 3 is automatically cut out by means of a signal along drive line 8, such that from that point on, further weaving is performed with woof thread 6, coming from the second component or bobbin 2.
In the intervening period, the break in the thread can be repaired, so that the mechanism can transfer back to the first bobbin 1.
Of course, the invention also provides a solution for the automatic transfer to the second bobbin 2 as soon as the first bobbin 1 is empty.
According to an alternate, a second detector 10 can be provided, located along the yarn path of woof thread 6 coming from the aforementioned second component or bobbin 2.
The feed obtained thus according to the claim can be applied in a number of ways.
A first operating method is based on a drive system analogous to the previous one. As soon as a break occurs in woof thread 5, or as soon as bobbin 1 is empty, the system automatically switches to bobbin 2 and woof thread 6. In the intervening period, the defect in woof thread 5 is repaired, or empty bobbin 1 replaced by a full bobbin. As soon as a break occurs in woof thread 6, or as soon as bobbin 2 is empty, or the weaver gives a signal, the system switches back to bobbin 1 in a similar manner.
It is clear that, if both signals 4 and 10 detect a broken thread or an empty bobbin simultaneously, the machine will stop.
A second possibility of applying a similar installation consists of using both bobbins 1 and 2 during the normal weaving process by alternately offering up woof threads 5 and 6 to gap 9 through alternating action of woof mechanism 3. If one of the detectors 4 and 10 detects, on the one hand, a broken thread, or, on the other hand, the running out of one of the yarn bobbins, drive unit 7 makes sure that the full weaving cycle is performed from one only of components 1 and 2, such that the section where the fault or the end of a bobbin is detected is cut out.
In the embodiment according to Figure 2, the feed mechanism for the woof thread according to the claim consists primarily of two components, 11 and 12, which replace one another, a woof mechanism 3, a drive unit 7, at least one of the aforementioned detectors 4 or 10, located along the path of the woof threads 5 or 6. Here, each of components 11 and 12 consists of two bobbins, respectively 13 - 14 and 15 - 16. The ends 17 - 18 of each of the first bobbins, respectively 14 and 15, of components 11 and 12, are connected to the ends 19 - 20 of the thread on the related second bobbins, respectively 13 and 16.
The operation of this system is analogous to that of the embodiment shown in Figure 1, such that all the aforementioned alternates are also possible. If, during the normal weaving process, the thread is taken from one only of components 11 or 12, while the remaining component merely serves as a reserve for the possibility of a broken thread, the component serving as a reserve, either 11 or 12, can only be operated with one bobbin.
In the embodiment shown in Figure 3, an alternate form of Figure 1 is shown. The references used also agree.
The only difference lies in the detectors 21 and 22, provided on components 1 and 2, which consist of yarn bobbins. The operation of this embodiment of the feed system is almost exactly analogous to that of the embodiments described above. Detectors 21 and 22 offer the advantage of faster detection of the end of a bobbin than, with detectors 4 and 10, with the result that in this event, action is even faster, in other words, it is possible to switch woof mechanism 3 even more quickly.
In Figure 4, an embodiment of the invention is represented which consists primarily of a combination of the embodiments shown in Figures 1 to 3. In addition to the aforementioned detectors 21 and 22, which, in this case, are provided on the first bobbins 14 - 15 of each of components 11 and 12, there are also detectors on bobbins 13 and 16, respectively 23 and 24.
The operation is as follows.
Let us suppose for example that, during the normal weaving process, the woof thread is taken from component 11 only, and that component 12 merely serves as a reserve feed component. If woof thread 5 breaks, then detector 4 transmits a signal to drive unit 7, which then switches woof mechanism 3, via drive line 8, so that from that moment component 11 is cut out and component 12 ensures delivery of the woof thread to gap 9.
As regards complete unwinding of bobbins 13 and 14, it should be noted that, if both detectors 23 and 21 of bobbins 13 and 14 detect an empty bobbin, only the switch from component 11 to 12 is provided. Analogously, if both detectors 22 and 24 of bobbins 15 and 16 detect an empty bobbin, the system switches from 12 to 11.
Of course, all the other aforementioned drive, mechanisms and automatic controls are also applicable to the embodiment shown in Figure 4.
Finally, in Figure 5, an embodiment of the invention is represented schematically, in which, in addition to the aforementioned components 11 and 12, which, as stated, consist of two-bobbin sets, components 25 and 26 are also present. These components 25 and 26 here consist of unwinding devices which are installed in the yarn paths of, on the one hand, woof thread 5 and, on the other hand, woof thread 6. These components can also take another form, and are not necessarily limited to unwinding devices. These other forms are most frequently a runout device or a thread extraction device, which may or may not be combined with a thread storage appliance. The aforementioned detectors 4 and 10 are located along woof threads 5 and 6 in the section located between bobbins 14 -15 and components or unwinding devices 25 - 26, in order to be able to ascertain a broken thread between unwinding devices 25 - 26 and woof mechanism 3, detectors, 27 and 28, are provided here as well. In addition, supplementary detectors 29 and 30 are provided on unwinding devices 25 and 26, which emit a signal as soon as the number of turns falls below a fixed minimum. In these embodiments, drive unit 7 also provides for cutting in and out of components or unwinding devices 25 and 26, by means of drive lines 31 and 32, along which their operation is controlled.
It is clear that there must be a great number of controls possible for a feed system with so many detectors. For example, in a first possibility, components 11 and 25 can provide gap 9 with woof thread 5 during the normal weaving process, while components 12 and 26 do not normally take an active role, but remain constantly operational as spare parts, such that, if necessary, the system can switch automatically so that woof thread 6 is supplied to gap 9.
In this case, if detector 4 notes a thread break, the system automatically switches, via drive unit 7, to the operational unwinding device 25, unwinding device 26 is started up, and woof mechanism 3 is switched from woof thread 5 to woof thread 6.
In another case, if, for any reason whatever, detector 29 detects too few turns of thread on unwinding device 25, then drive unit 7 initiates an automatic switchover to a thread supply from bobbin set 12.
In yet another case that can occur, if detector 27 detects a thread break, there follows an immediate switchover of woof mechanism 3 and woof thread 6 is drawn from unwinding device 26, operation of which is started up at the same time by drive unit 7.
If the system is operating with alternate feed from unwinding devices 25 and 26, then, in the event of detection of a fault, or equivalent, one of the unwinding devices will be cut out, while the remaining device is switched to double the number of revolutions.
It is clear that the system can operate with more than two feed systems per type of thread. In the case of three systems, for example, the systems can operate at a third of the capacity they would have if operating alone. If a thread break occurs, one of the feed systems drops out, and the others switch to half capacity. If a further thread breaks, one system operates at full capacity.
It is clear that the invention can have a large number of alternate embodiments, such as for example, combinations with more than three feed systems.
Thus in the aforementioned embodiments, the system can operate with all detectors shown, just as it can operate, with only one of them.
It is clear that the invention is not confined to operation with the detectors summarized here. More detectors can be used without stepping outside the context of the claim.
The feed system according to the invention can be embodied in multiple form if the system is to operate with more than one type or colour of woof yarn.
It is clear that this type of feed system can also be equipped with other duplicated components.
The present invention is in no way limited to the embodiments described as examples and represented in the accompanying drawings. Such woof thread feed systems can, in fact, be constructed in a wide range of forms without stepping outside the context of the claim.

Claims

1. A weaving machine with improved feed for the woof thread, whereby the feed consists principally of a combination of at least two components (1 - 2; 11 - 12; 25 - 26); at least one detector (4,10,21 - 24; 27 - 29) to check the travel of the woof thread (5, 6) in the feed system; a drive unit (7) which, when the aforementioned detector detects a fault, cuts out one of the aforementioned components (1 - 2; 11 - 12; 25 - 26), and cuts in at least one other component of the feed system in its place, and a woof mechanism (3).

2. The weaving machine claimed in 1, whereby at least the components of each pair (1 - 2; 11 - 12; 25 - 26) are identical.

3. The weaving machine claimed in 1 or 2, whereby at least two components (1 - 2) consist of yarn bobbins.

4. The weaving machine claimed in 1 or 2, whereby at least one pair of components (11 - 12) consists of sets of two yarn bobbins (13 -14; 15 - 16).

5. The weaving machine claimed in 1 or 2, whereby at least one pair of components (25 - 26) consists of unwinding devices.

6. The weaving machine claimed in 1 or 2, whereby at least one pair of components consists of runout devices or thread extraction equipment.

7. The weaving machine claimed in 1 or 2, whereby at least one pair of components consists of thread storage devices.

8. The weaving machine claimed in one of the preceding claims, whereby the aforementioned detector (4,10; 27, 28) is located along the woof thread (5, 6).

9. The weaving machine claimed in one of the preceding claims 1 to 7, whereby at least one detector (21; 22; 23; 24; 29; 30) is provided on at least one of the components (1 - 2; 11 - 12; 25 - 26).

10. The weaving machine claimed in one of the preceding claims, whereby the drive unit (7) drives the woof mechanism (3).

11. The weaving machine claimed in claim 5 or 6, whereby the drive unit (7) controls the unwinding device or runout device.