EP0188747B1 - Kopfbedeckung zum persönlichen Schutz aus Schichtmaterial, wie z.B Schutzhelme - Google Patents
Kopfbedeckung zum persönlichen Schutz aus Schichtmaterial, wie z.B Schutzhelme Download PDFInfo
- Publication number
- EP0188747B1 EP0188747B1 EP85115994A EP85115994A EP0188747B1 EP 0188747 B1 EP0188747 B1 EP 0188747B1 EP 85115994 A EP85115994 A EP 85115994A EP 85115994 A EP85115994 A EP 85115994A EP 0188747 B1 EP0188747 B1 EP 0188747B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite material
- resin
- cap
- shells
- constituted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/06—Impact-absorbing shells, e.g. of crash helmets
- A42B3/062—Impact-absorbing shells, e.g. of crash helmets with reinforcing means
- A42B3/063—Impact-absorbing shells, e.g. of crash helmets with reinforcing means using layered structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/04—Protection helmets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/04—Protection helmets
- F41H1/08—Protection helmets of plastics; Plastic head-shields
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/04—Plate construction composed of more than one layer
- F41H5/0442—Layered armour containing metal
- F41H5/0457—Metal layers in combination with additional layers made of fibres, fabrics or plastics
- F41H5/0464—Metal layers in combination with additional layers made of fibres, fabrics or plastics the additional layers being only fibre- or fabric-reinforced layers
Definitions
- the present invention relates to caps made of composite material for personal protection, such as helmets and the like, and more particularly to a composite helmets provided with high characteristics of resistance to the absorption of impact energy and to the dynamic to penetration by hard bodies, such as projectiles, splinters and the like.
- V50 ballistic protective helmets
- MIL-STD-662B/1971 and MIL-P-46593A(ORD)/1962 (U.S.A.) standards MIL-STD-662B/1971 and MIL-P-46593A(ORD)/1962 (U.S.A.) standards, to which standards reference shall be made in the following disclosure when reference to ballistic characteristics and tests shall be made.
- metal helmets show the drawback of being heavy (relatively to their ballistic characteristics), as well as of being good heat conductors, hence discomfortable when same helmets are to be borne over long time periods in very hot or very cold places.
- Head coverings and helmets also exist (and are known) made of composite material, generally constituted by fiberglass (or of polyamide type) fabric, impregnated with a suitable resin, such as e.g. phenolic resins, thermosetting polyester resins, and others.
- a suitable resin such as e.g. phenolic resins, thermosetting polyester resins, and others.
- FR - A - 1,113,396 discloses, e.g., a composite product (useable for protective helmets too) constituted by an assembly (or laminate) of a plurality of sheets of fibrous matrial (fiberglass) impregnated with a synthetic resin (polyester), said sheets being linked to each other in a few contact points or areas, only, and wherein some of said sheets may be not resin-impregnated.
- U.S. - A - 3,018,210 discloses in its turn a composite helmet (it too of non-metal materials) substantially having a "sandwich" structure, wherein two shells, respectively an inner and an outer shell, are both rigid (by being constituted by a resin-impregnated fibrous material), whilst an intermediate layer, comprised between said two shells, is constituted by a flexible not resin-impregnated ballistic fabric, wherein said layer is mostly free of moving between said outer and inner shells, which shells are solidly linked to each other by means of suitable linking means.
- FR-A-2,425,046 discloses a composite material for the personal protecon such as defined in the preamble of claim 1 and provided with high characteristics of resistance to the absorption of impact energy and to the dynamic penetration by hard bodies, comprising, in combination, an outer shell constituted by a metal material superimposed to an inner shell constituted by a composite laminate consisting of aromatic polyamide fibers impregnated with a synthetic resin, whereinsaid two shells are solidly linked to each other by means of polymeric material interposed between the said shells.
- non-metal helmets essentially constituted by fibers with high physical-me-chanical characteristics (in particular, aramidic fibers, i.e., highly aromatic polyamide fibers), suitably woven, and assembled with synthetic resins.
- Said helmets are however very expensive, and moreover have ballistic properties (such as those hereinabove defined) around 2000 feet/s (about 610 m/s).
- Particular object of the present invention is hence to provide an improved composite ballistic helmet, not showing the above said drawbacks of the known art, and which is moreover provided with great resistance to the absorption of impact energy, as well as of greater resistance to penetration by projectiles, splinters, and the like.
- Another object of the invention is to provide improved composite protective helmets for the most various uses, such as, e.g., helmets for miners, for operators of industrial plants, for firemen, for parachutists and the like.
- a cap of composite material for the personal protection particularly a composi te helmet, provided with high characteristics of resistance to the absorption of impact energy and to the dynamic penetration by hard bodies, comprising, in combination, an outer shell constituted by a metal material superimposed to an inner shell constituted by a composite laminate consisting of aromatic polyamide fibers impregnated with a synthetic resin, wherein said two shells are solidly linked to each other by means of polymeric material interposed between the said shells, characterized in that the inner shell is constituted by fabrics made of aromatic polyamide fibers impregnated with a resin wherein said resin forms an elastic matrix with alveolar structure, the aromatic polyamide fiber of the fabrics being arranged into the alveoli of the alveolar structure.
- Said outer metal shell is accomplished, according to the invention, by preferably using known steels for ballistic protective helmets, or deep-drawable aluminium alloys for ballistic use, whilst the fibrous matrial of said inner shell is preferably constituted by fabrics of fibers having high physical-mechanical characteristics, in particular polyamide fibers, fiberglass, and the like (the term “polyamide fibers” is intended to comprise also the polyamide fibers of aromatic type known as aramide fibers).
- the above said outer metal shell has as its main function the absorbing and dissipating of the most of the impact energy of a projectile or of a splinter or the like, violently striking the same shell; the intermediate layer of polymeric material as above said (besides acting as the bonding agent between the two above said respectively outer and inner shells), cooperates with outer shell in absorbing and dissipating said impact energy, by delamination from the shell itself; finally, the inner shell as already indicated above has the function of absorbing the residual impact energy of the projectile or the like, by inner delamination, and moreover distributing said residual energy on a large surface, said shell being suitable (as a function of the type of fibrous material and of related impregnating resin selected to embody the invention) to delaminate, as well as to make said projectile to move along a trajectory not rectilineal, but tortuous (hence long), hence suitable to absorb much energy and to confer high resistance to penetration by the projectile.
- head coverings and helmets according to the invention is carried out by means of techniques of type known to those skilled in the art, such as cutting, deep drawing, moulding, lamination, polymerization, and the like.
- a preferred, but not exclusive embodiment of the invention envisages that inner shell be constituted by the known"aramide ballistic fabrics" (provided with exceptionally high characteristics of tensile strength), and namely, in practice, e.g. by fabrics of Kevlar yarn (Trade mark of aromatic polyamide fiber by Du Pont de Nemours, E.I. & Co., U.S.A.), said fabrics being in a number of from 10 to about 15, and forming a thickness of about 4-6 mm, same fabrics being solidy assembled with each other by impregnation with a thermoplastic resin, e.g., polyethylene, or with a thermosetting resin, e.g., resins of modified phenol-formaldehyde type, vinyl esters, and polyesters.
- a thermoplastic resin e.g., polyethylene
- a thermosetting resin e.g., resins of modified phenol-formaldehyde type, vinyl esters, and polyesters.
- the amount of resin represents about 15-35% (by weight, as dry solid matter) of the total of material constituting said inner shell (fibers + resin).
- the layer of polymeric material interposed between the said outer and inner layers is constituted by a cellulose web of about 12 g/m2, bonded with thermally melting adhesive on the basis of SIS (styrene-isoprene-styrene) copolymer.
- Said layer can also be constituted by the same resin used to impregnate the inner layer.
- resin of known type which can be advantageously used are: modified melamine resins, polyester resins, vinyl resins, olefinic polymers and copolymers, as well as other known thermosetting resins and thermoplastic polymers.
- the said intermediate layer of polymeric material can be accomplished, according to the invention, both as continuous layer (a cap, in particular a helmet, of "monolithic structure", being thus formed), as well as in other forms, as, e.g., a foam, a honeycomb structure, and the like, in that case a cap being formed with so-called “sandwich structure”.
- the invention envisages that inner shell be constituted by polyethylene sheets alternated to aramidic fiber fabrics, the polyethylene sheets forming (by partial bonding with each other through the interstices of said fabrics) an elastic matrix with alveolar structure, with function of tridimensional support, into the alveoli of which the filaments of aramidic fabrics are contained, freely encapsulated (see European Patent Application N° 0049014 A2, published), said polyethylene sheets and said fabrics being assembled with each other in the said alveolar mode by high-temperature pressing (e.g., under a pressure of about 5 kg/cm2 at a temperature of about 165°C, and over a time of baout 15 minutes).
- high-temperature pressing e.g., under a pressure of about 5 kg/cm2 at a temperature of about 165°C, and over a time of baout 15 minutes.
- the alveolar structure as above said reacts elastically to projectile impact, as the filaments of aramidic fabrics cooperate harmonically in a very efficacious way in the impact area and in its surroundings, slightly sliding (by "controlled delamination") inside related alveoli, when said polyethylene alveolar structure is elastically deformed by the projectile.
- Ballistic helmet so constituted:
- TEXILAR Trademark for fabrics by TEXINDUSTRIA S.p.a., Como
- thermosetting resin of fire-proofed vinyl ester type
- - inner layer interposed between the two said shells: made in form of cellulose web of 12 g/m2 bonded with thermomelting adhesive on the basis of SIS (styrene-isoprene-styrene).
- the weight per surface area unit of composite helmet (reported in plane) is of 10.8 kg/m2 (of which, 8.8 kg/cm2 the outer steel shell, and 2 kg/m2 the inner shell + the intermediate layer).
- Ballistic helmet constituted as that of Example 1, with the difference that the outer shell is of deep-drawable aluminium alloys for ballistic use, average thickness 2.5 mm.
- the weight per surface area unit of composite helmet (reported in plane) is of 10.8 kg/m2 (of which, 6.5 kg/m2 the shell of aluminium alloy, and 4.3 kg/m2 the inner shell + the intermediate layer).
- the limit of ballistic protection V50 results equal to 2400 feet/s (732 m/s).
- the weight per surface area unit of helmet (reported in plane) is of 10.8 kg/m2 (of which, 8.8 kg/m2 the steel shell, and 2 kg/m2 the outer shell + the intermediate layer).
- the limit of ballistic protection V50 is equal to 2350 feet/s (716 m/s).
- outer shell may be constituted, according to the invention, by any suitable metal material, such as e.g., titanium.
- the present invention has been disclosed with particular reference to caps of composite material shaped for the protection of human head, but the protection area of the same invention is intended to enclose also caps shaped in different fashion, i.e., as shapes suitable to protect other parts of human body.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Helmets And Other Head Coverings (AREA)
- Laminated Bodies (AREA)
- Adornments (AREA)
- Graft Or Block Polymers (AREA)
- Table Devices Or Equipment (AREA)
Claims (8)
- Kopfbedeckung aus Verbundwerkstoff zum persönlichen Schutz, insbesondere Helm aus Verbundstoff, mit hohen Widerstandswerten gegenüber Absorption von Schlagenergie und dynamischer Durchdringung durch Hartkörper, umfassend, in Kombination, eine äußere Schale aus metallischem Material, die sich über einer inneren Schale befindet, die aus einem Schichtstoff-Verbundstoff aufgebaut ist, der aus aromatischen Polyamidfasern besteht, die mit einem synthetischen Harz imprägniert sind, wobei diese Schalen mittels eines polymeren Materials, das sich zwischen besagten Schalen befindet, fest miteinander verbunden sind, dadurch gekennzeichnet, daß die innere Schale aus Geweben aus aromatischen Polyamidfasern aufgebaut ist, die mit einem Harz imprägniert sind, wobei das Harz eine elastische Matrix mit zellenförmiger Struktur bildet und die aromatischen Polyamidfasern der Gewebe die Zellen der zellförmigen Struktur bilden.
- Kopfbedeckung aus Verbundwerkstoff nach Anspruch 1, worin das Harz ein Thermoplast oder ein härtbares Harz ist.
- Kopfbedeckung aus Verbundwerkstoff nach Anspruch 1, worin das Harz aus Polyethylenfolien aufgebaut ist.
- Kopfbedeckung aus Verbundwerkstoff nach irgendeinem der vorhergehenden Ansprüche, worin das Laminat 10 bis 15 Gewebeschichten enthält.
- Kopfbedeckung aus Verbundwerkstoff nach irgendeinem der vorhergehenden Ansprüche, worin die Menge an Harz, bezogen auf das Gesamtgewicht der inneren Schale 15 bis 35 Gew.-% umfaßt.
- Kopfbedeckung aus verbundwerkstoff nach irgendeinem der vorhergehenden Ansprüche, worin das polymere Material, das sich zwischen den zwei schalen befindet, ein Cellulosenetz ist, das mit einem unter Einwirkung von Wärme schmelzenden Klebstoff beschichtet ist.
- Kopfbedeckung aus Verbundwerkstoff nach irgendeinem der vorhergehenden Ansprüche 1 bis 5, worin das polymere Material, das sich zwischen den zwei Schalen befindet, dasselbe Harz ist, das zur Imprägnation der inneren Schicht verwendet wird-
- Kopfbedeckung aus Verbundwerkstoff nach Anspruch 7, worin das polymere Material, das sich zwischen den zwei Schalen befindet, in Form einer Bienenwabenstruktur vorliegt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85115994T ATE62066T1 (de) | 1985-01-23 | 1985-12-14 | Kopfbedeckung zum persoenlichen schutz aus schichtmaterial, wie z.b schutzhelme. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT19210/85A IT1184142B (it) | 1985-01-23 | 1985-01-23 | Calotte in composito per la protezione personale,quali caschi e simili |
IT1921085 | 1985-01-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0188747A1 EP0188747A1 (de) | 1986-07-30 |
EP0188747B1 true EP0188747B1 (de) | 1991-03-27 |
Family
ID=11155824
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85115994A Expired - Lifetime EP0188747B1 (de) | 1985-01-23 | 1985-12-14 | Kopfbedeckung zum persönlichen Schutz aus Schichtmaterial, wie z.B Schutzhelme |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0188747B1 (de) |
AT (1) | ATE62066T1 (de) |
DE (1) | DE3582322D1 (de) |
IT (1) | IT1184142B (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102811639A (zh) * | 2010-01-13 | 2012-12-05 | 米帕斯公司 | 摩擦降低材料的中间层 |
CN106197148A (zh) * | 2016-07-15 | 2016-12-07 | 河南永威安防股份有限公司 | 一种复合防弹头盔及其制造方法 |
CN111698920A (zh) * | 2018-01-31 | 2020-09-22 | 乌尔布里希特有限责任公司 | 弹道保护头盔 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1209637B (it) * | 1985-05-27 | 1989-08-30 | Nolan Spa | Metodo per la fabbricazione di caschi di vario modello, dotati di caratteristiche estetiche e funzionali differenziate, consistente nell'applicare ad unacalotta completa, che funge da cellula unificata di base, differenti elementi, i quali vengono fissati, preferibilmente mediante piolini e ranelle elastiche, alla suddetta cellula di base, e casch |
NL8801195A (nl) * | 1988-05-06 | 1989-12-01 | Stamicarbon | Ballistische structuur. |
NL9101583A (nl) * | 1991-09-20 | 1993-04-16 | Dsm Nv | Samengestelde pantserplaat, omvattende een composietlaag en een metaallaag. |
US20060030226A1 (en) * | 2003-12-09 | 2006-02-09 | Park Andrew D | Non-ceramic hard armor composite |
AT8206U1 (de) * | 2005-01-27 | 2006-04-15 | Hein Ulbricht S Wwe Gmbh | Helm |
EP3520641B1 (de) | 2018-01-31 | 2024-03-27 | Ulbrichts GmbH | Ballistischer schutzhelm |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1065302B (de) * | 1955-05-09 | 1959-09-10 | General Textile Mills, Inc., Carbomdale, Pa. (V. St. A.) | Panzerung, insbesondere Helm, und Verfahren zu ihrer Herstellung |
US3722355A (en) * | 1965-08-03 | 1973-03-27 | Aerojet General Co | Lightweight armor material |
GB1367403A (en) * | 1971-12-23 | 1974-09-18 | Daly N | Protective headwear |
US3867239A (en) * | 1973-06-11 | 1975-02-18 | Us Army | Body armor construction |
FR2425046A1 (fr) * | 1978-05-03 | 1979-11-30 | Saint Louis Inst | Plaque de blindage a l'epreuve de projectiles anti-personnel |
FR2431674A1 (fr) * | 1978-07-18 | 1980-02-15 | Fontauto Spa | Structure pare-balles de protection contre les armes a feu |
US4457985A (en) * | 1982-03-19 | 1984-07-03 | Allied Corporation | Ballistic-resistant article |
-
1985
- 1985-01-23 IT IT19210/85A patent/IT1184142B/it active
- 1985-12-14 EP EP85115994A patent/EP0188747B1/de not_active Expired - Lifetime
- 1985-12-14 AT AT85115994T patent/ATE62066T1/de not_active IP Right Cessation
- 1985-12-14 DE DE8585115994T patent/DE3582322D1/de not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102811639A (zh) * | 2010-01-13 | 2012-12-05 | 米帕斯公司 | 摩擦降低材料的中间层 |
CN102811639B (zh) * | 2010-01-13 | 2016-04-20 | 米帕斯公司 | 摩擦降低材料的中间层 |
CN106197148A (zh) * | 2016-07-15 | 2016-12-07 | 河南永威安防股份有限公司 | 一种复合防弹头盔及其制造方法 |
CN106197148B (zh) * | 2016-07-15 | 2017-10-24 | 河南永威安防股份有限公司 | 一种复合防弹头盔及其制造方法 |
CN111698920A (zh) * | 2018-01-31 | 2020-09-22 | 乌尔布里希特有限责任公司 | 弹道保护头盔 |
Also Published As
Publication number | Publication date |
---|---|
IT1184142B (it) | 1987-10-22 |
DE3582322D1 (de) | 1991-05-02 |
EP0188747A1 (de) | 1986-07-30 |
IT8519210A0 (it) | 1985-01-23 |
ATE62066T1 (de) | 1991-04-15 |
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