EP0183447B1 - Polyesters as flow improvers for hydrocarbons - Google Patents

Polyesters as flow improvers for hydrocarbons Download PDF

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EP0183447B1
EP0183447B1 EP85308322A EP85308322A EP0183447B1 EP 0183447 B1 EP0183447 B1 EP 0183447B1 EP 85308322 A EP85308322 A EP 85308322A EP 85308322 A EP85308322 A EP 85308322A EP 0183447 B1 EP0183447 B1 EP 0183447B1
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ester
ethylenically unsaturated
polyoxyalkylene
use according
copolymer
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EP0183447A1 (en
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Robert Dryden Tack
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ExxonMobil Technology and Engineering Co
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Exxon Research and Engineering Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1963Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof mono-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1966Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof poly-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/197Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
    • C10L1/1973Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond

Definitions

  • Mineral oils containing wax therein have the characteristic of becoming less fluid as the temperature of the oil decreases. This loss of fluidity is generally due to increase in viscosity and/or the crystallisation of the wax into plate-like crystals which eventually form a spongy mass entrapping the oil therein.
  • compositions act as wax crystal modifiers and pour depressants when blended with waxy mineral oils. These compositions modify the size and shape of wax crystals and reduce the adhesive forces between the wax and oil in such a manner as to permit the oil to remain fluid at a lower temperature.
  • United Kingdom Patent 1263152 suggests that the size of the wax crystals may be controlled by using a copolymer having a lower degree of side chain branching.
  • polymers in which the average number of carbon atoms in the alkyl groups in the copolymer must be from 12 to 14 and that it must contain no more than 10 wt.% of copolymers in which the alkyl groups contains more than 14 carbon atoms and preferably no more than 20 wt.% of copolymer in which the alkyl group contains fewer than 12 carbon atoms have been found to be particularly effective in certain fuels and polymers with specific longer alkyl groups particularly effective in other fuels.
  • Copolymers of esters containing polyoxyethylene and polyoxypropylene are described in United States Patent 3277157 and German Patent 1198561 and United States Patent 4160459 describes terpolymers for use as crude oil flow improvers which may contain polyoxyethylene or polyoxypropylene groups.
  • polyoxyalkylene glycol groups may be incorporated into an unsaturated ester copolymer to provide an effective low temperature flow improver for distillate fuels.
  • the unsaturated ester copolymer into which the polyoxyalkylene group is incorporated may be the types previously proposed as flow improvers for middle distillate fuels.
  • the present invention therefore provides the use for improving the flow properties of distillate fuels boiling in the range 120°C to 400°C of an additive comprising a polymer or copolymer of an ethylenically unsaturated ester of weight average molecular weight from 1000 to 200,000 containing from 0.1 % to 50% by weight of polyoxyalkylene groups of molecular weight from 100 to 5000.
  • the polymers of the present invention are preferably used in an amount from 0.0001 to 5 wt.% based on the weight of the distillate petroleum fuel oil and the present invention also includes distillate fuel containing such an additive.
  • the polymers used in the present invention preferably have a weight average molecular weight in the range of 1000 to 100,000, preferably 20,000 to 70,000 as measured, for example, by Gel Permeation Chromatography, calibrated against polystyrene molecular weight standards.
  • the unsaturated esters of the present invention may be derived from ethylenically unsaturated mono, di or polycarboxylic acids or mixtures thereof with other ethylenically unsaturated monomers such as ethylene, propylene or butene.
  • dicarboxylic acid esters useful for preparing the polymer can be represented by the general formula: wherein R 1 and R 2 are hydrogen or a C 1 to C 4 alkyl group, e.g., methyl, R 3 is a C s to C 18 average, the average preferred depending upon the use to which the polymer is to be put.
  • R 3 may be a mixture of a broad range of alkyl groups such as those used in U.K.
  • patent 1469016 for use as a lubricating oil pour depressant or the specific monomer range of our European Patent Applications EP-A-153176 and 153177, EP-A-155807 and EP-A-156577 for use as distillate additives where they can not only improve low temperature flow and filterability but also lower the cloud point of the fuel and R 4 is COOR 3 , hydrogen or a C 1 to C 4 alkyl group.
  • the polyoxyalkylene group may be incorporated into the molecule during the esterification of the carboxylic acid to produce the ester described above.
  • the polyethylene glycol may be mixed with the alcohol R 3 0H in the appropriate ratio and used to esterify for example Fumaric acid.
  • the esters of the above formula may be homopolymerised or copolymerised with other ethylenically unsaturated monomers such as short chain unsaturated esters for example vinyl esters such as vinyl acetate, vinyl propionate and vinyl butyrate and alkyl acrylates and alkyl methacrylates.
  • Typical copolymers of the type described above may be obtained by the copolymerisation of a dicarboxylic acid mono or di-ester monomers such as dialkyl fumarates with various amounts, e.g., 5 to 70 mole %, of other unsaturated esters or olefins.
  • Such other esters include short chain alkyl esters having the formula: where R 1 is hydrogen or a C 1 to C 4 alkyl group, R"' is-COOR"" or-OOCR”" where R"" is a C 1 to C 5 alkyl group branched or unbranched, and R'" is R" or hydrogen.
  • Examples of these short chain esters are methacrylates, acrylates, fumarates and maleates the vinyl esters such as vinyl acetate and vinyl propionate being preferred. More specific examples include methyl methacrylate, isopropenyl acetate and isobutyl acrylate.
  • Our preferred copolymers of this type contain from 40 to 60 mole % containing the polyoxyalkylene moiety fumarate and 60 to 40 mole % of vinyl acetate.
  • ester polymers are generally prepared by polymerising the ester monomers in a solution of hydrocarbon solvent such as heptane, benzene, cyclohexane, or white oil, at a temperature generally in the range of from 20°C to 150°C. and usually promoted with a peroxide or azo type catalyst such as benzoyl peroxide azodiisobutyonitrile under a blanket of an inert gas such as nitrogen or carbon dioxide in order to exclude oxygen.
  • hydrocarbon solvent such as heptane, benzene, cyclohexane, or white oil
  • An alternative method for incorporating the polyoxyalkylene group into the ester copolymers of the present invention is to copolymerise the above described ethylenically unsaturated esters with an ethylenically unsaturated ester for the formula Where R is an ethylenically unsaturated hydrocarbyl group and R' is a polyoxyalkylene group.
  • esters include polyethylene glycol mono or di-oleate, polyethylene glycol mono or di-cinamate, polyethylene glycol acrylates etc.
  • di-hexadecyl fumarate, vinyl acetate and the di-ester of oleic acid and polyoxyethylene glycol of molecular weight 600 may be copolymerised to give a copolymer of the invention.
  • the polyoxyalkylene group may be incorporated into the ester polymer by producing polymers containing free acid groups and then esterifying with the polyoxyalkylene alcohol or glycol.
  • copolymers of maleic anhydride with other unsaturated materials such as vinyl esters, dialkyl fumarates styrene or olefines may be esterified with the polyoxyalkylene alcohol or glycol.
  • the polyoxyalkylene alcohol used may itself be a mono-alcohol the other end of the group being etherified or esterified so as to introduce a further desirable group in the polymer chain.
  • the polyoxyalkylene alcohol or glycol may be mixed with other alcohols especially the straight chain alkyl alcohols when the products are to be used as additives for distillate fuels.
  • polyoxyalkylene alcohols examples include esters, ethers or ester/ethers of the general formula Where R is Hydrogen, -Alkyl, A is the polyoxyalkylene segment in which the alkylene group has 1 to 4 carbon atoms such as polyoxymethylene, polyoxyethylene or polyoxytrimethylene. It is preferred that the polyoxyalkylene segment itself has a molecular weight of about 100 to 5000.
  • suitable alcohols and glycols especially when the materials are to be used as additives for distillate fuels are the substantially linear polyethylene glycols (PEG) and polypropylene glycols (PPG) having a molecular weight of about 100 to 5,000 preferably about 200 to 2,000.
  • PEG polyethylene glycols
  • PPG polypropylene glycols
  • the monoesters of these glycols may be used and esters of fatty acids containing about 1-30 preferably 2 to 30 carbon atoms are preferred and it is preferred to use a C 18 -C 24 fatty acid, especially behenic acid or mixtures of stearic and behenic acids.
  • esters may also be prepared by esterifying polyethoxylated fatty acids or polyethoxylated alcohols, for example the mono methyl ether of a PEG may be used or a polyethoxylated fatty alcohol such as the commercially available "Brij" materials.
  • a particularly preferred compound for use as a distillate fuel flow improver especially in narrow boiling distillates is a copolymer of vinyl acetate with an equimolar amount of a fumarate ester prepared by esterifying fumaric acid with a mixture of from at least 95 mole % of a mixture of C 12 /C 14 straight chain alcohols and up to 5 mole % of polyethylene glycol of molecular weight 600.
  • ester polymer or copolymer containing free carboxylic acid or hydroxy groups may be reacted with ethylene or propylene oxide to produce the materials of this invention.
  • the compounds may be used as additives to control wax crystal size to improve low temperature filterability and can in some instances lower the cloud point of the fuel.
  • distillate fuels we mean those fuels generally used for diesel vehicles and heating oils especially domestic heating oils generally boiling in the range 120°C to 400°C.
  • the additives of the invention have less of a tendency for adverse interaction with other distillate additives than with similar additives which do not contain the polyoxyalkylene group.
  • the compounds may be used on their own but we have found that in distillate fuels they are particularly effective when used in combination with other additives previously proposed for improving the cold flow properties of distillate fuels generally.
  • the additives of the present invention may be used with the polyoxyalkylene esters, ethers, ester/ ethers and mixtures thereof, containing at least two C 10 to C 30 linear saturated alkyl groups and a polyoxyalkylene glycol of molecular weight 100 to 5,000 preferably 200 to 5,000, the alkyl group in said polyoxyalkylene glycol containing from 1 to 4 carbon atoms.
  • These materials form the subject of European Patent Publication EP-A-0061895.
  • suitable coadditives of this type are the reaction product of glycols generally the substantially linear polyethylene glycols (PEG) and polypropylene glycols (PPG) with fatty acids containing about 10-30 preferably 18 to 24 carbon atoms, especially behenic acid or mixtures of stearic and behenic acids, the esters may also be prepared by esterifying polyethoxylated fatty acids or polyethoxylated alcohols. Esters obtained by reacting fatty acids with polyalkoxylated amines or ammonia may also be used.
  • PEG polyethylene glycols
  • PPG polypropylene glycols
  • the additives of this invention may also be used with the ethylene unsaturated ester copolymer flow improvers.
  • the unsaturated monomers which may be copolymerized with ethylene include unsaturated mono and diesters of the general formula: wherein R 3 is hydrogen or methyl; R 2 is a -OOCR S group wherein R 5 is hydrogen or a C 1 to C 28 , more usually C 1 to C 17 and preferably a C 1 to C s , straight or branched chain alkyl group; or R 2 is a -COOR S group wherein R 5 is as previously described but is not hydrogen and R 4 is hydrogen or -COOR S as previously defined.
  • the monomer when R 2 and R 4 are hydrogen and R 2 is-OOCR 5, includes vinyl alcohol esters of C 1 to C 29 , more usually C 1 to C 18, monocarboxylic acid, and preferably C 2 to C 5 monocarboxylic acid.
  • vinyl esters which may be copolymerised with ethylene include vinyl acetate, vinyl propionate and vinyl isobutyrate, vinyl acetate being the preferred vinyl ester.
  • the copolymers contain from 20 to 40 wt.% of the vinyl ester more preferably from 25 to 35 wt.% vinyl ester. They may also be mixtures of two copolymers such as those described in United States Patent 3961916.
  • these copolymers have a number average molecular weight as measured by vapor phase osmometry (VPO) of 1000 to 6000 preferably 1000 to 4000.
  • VPO vapor phase osmometry
  • polar compounds either ionic or nonionic, which have the capability in fuels of acting as wax crystal growth inhibitors.
  • Polar nitrogen containing compounds have been found to be especially effective when used in combination with the glycol esters, ethers or ester/ethers and such three component mixtures are within the present invention.
  • These polar compounds are generally the C20-C300 preferably C 20- C loo amine salts and/or amides formed by reaction of at least one molar proportion of hydrocarbyl substituted amines with a molar proportion of hydrocarbyl acid having 1-4 carboxylic acid groups or their anhydrides; ester/ amides may also be used. These nitrogen compounds are described in U.S.
  • Suitable amines are usually long chain C 12 -C 40 primary, secondary, tertiary or quaternary amines of mixtures thereof but shorter chain amines may be used provided the resulting nitrogen compound is oil soluble and therefore normally containing about 20 to 300 total carbon atoms.
  • the nitrogen compound should also have at least one straight chain C S -C 4o alkyl segment.
  • Suitable amines include primary, secondary, tertiary or quaternary, but preferably are secondary. Tertiary and quaternary amines can only form amine salts. Examples of amines include tetradecyl amine, cocoamine, hydrogenated tallow amine and the like. Examples of secondary amines include dioctadecyl amine, methyl-behenyl amine and the like. Amine mixtures are also suitable and many amines derived from natural materials are mixtures.
  • the preferred amine is a secondary hydrogenated tallow amine of the formula HNR l R 2 wherein R 1 and R 2 are alkyl groups derived from hydrogenated tallow fat composed of approximately 4% C 14 , 31 % C i6 , 59% C 1 s,
  • carboxylic acids for preparing these nitrogen compounds (and their anhydrides) include cyclohexane dicarboxylic acid, cyclohexene dicarboxylic acid, cyclopentane dicarboxylic acid, dialpha-naphthyl acetic acid, naphthalene dicarboxylic acid and the like. Generally these acids will have about 5-13 carbon atoms in the cyclic moiety.
  • Preferred acids useful in the present invention are benzene dicarboxylic acids such as phthalic acid, terephthalic acid, and ortho-phthalic acid. Ortho-phthalicacid or its anhydride is the particularly preferred embodiment.
  • the nitrogen containing compound have at least one straight chain alkyl segment extending from the compound containing 8-40, preferably 8-24 carbon atoms. Also at least one ammonium salt, amine salt or amide linkage is required to be present in the molecule.
  • the particularly preferred amine compound is that amide-amine salt formed by reacting 1 molar portion of phthalic anhydride with 2 molar portions of di-hydrogenated tallow amine. Another preferred embodiment is the diamide formed by dehydrating this amide-amine salt.
  • amine derivatives which may be used as co-additives are oil soluble amine carboxylic acid salts and/or amides e.g. trioctylamine myristate or behenate. Reaction products of polyamines with fatty carboxylic acids such as the product of reacting tetraethylene pentamine with stearic or behenic acid may be used as may fatty amides themselves.
  • copolymers may be used in combination with one or more additives of the type described above.
  • the relative proportions of additives used in the preferred mixtures of the invention are from 0.5 to 20 parts by weight of the ester polymer containing the polyoxyalkylene group to 1 part of the other additives.
  • the total amount of additive used will depend upon the particular fuel but generally we use from 0.0001 % to 5% by weight of the fuel.
  • the additive systems of the present invention may conveniently be supplied as concentrates in oil for incorporation into the bulk fuel. These concentrates may also contain other additives as required. These concentrates preferably contain from 3 to 75 wt.%, more preferably 3 to 60 wt.%, most preferably 10 to 50 wt.% of additive preferably. Such concentrates are also within the scope of the present invention.
  • the present invention is illustrated by the following Examples in which the effectiveness of the additives as pour point depressants and filterability improvers in distillate fuels were compared with other similar additives in the Cold Filter Plugging Point Test (CFPPT) which is carried out by the procedure described in detail in "Journal of the Institute of Petroleum", Volume 52, Number 510, June 1966, pp. 173-185. This test is designed to correlated with the cold flow of a middle distillate fuel in automatic diesels.
  • CFPPT Cold Filter Plugging Point Test
  • a 40 ml sample of the oil to be tested is cooled in a bath which is maintained at about -34°C to give non-linear cooling at about 1°C/min.
  • Periodically at each one degree Centigrade drop in temperature starting from at least 2°C above the cloud point, the cooled oil is tested for its ability to flow through a fine screen in a prescribed time period using a test device which is a pipette to whose lower end is attached an inverted funnel which is positioned below the surface of the oil to be tested. Stretched across the mouth of the funnel is a 350 mesh screen having an area defined by a 12 millimetre diameter.
  • the periodic tests are each initiated by applying a vacuum to the upper end of the pipette whereby oil is drawn through the screen up into the pipette to a mark indicating 20 ml of oil. After each successful passage the oil is returned immediately to the CFPP tube. The test is repeated with each one degree drop in temperature until the oil fails to fill the pipette within 60 seconds. This temperature is reported as the CFPP temperature. The difference between the CFPP of an additive free fuel and of the same fuel containing additive is reported as the CFPP depression by the additive. A more effective additive flow improver gives a greater CFPP depression at the same concentration of additive.
  • the fuels used in this Example were:
  • Additive 1 a copolymer of a mixed C 12 /C 14 fumarate ester obtained by reaction of 50:50 molar mixture of normal C 12 and C 14 alcohols with fumaric acid and solution copolymerisation with vinyl acetate in 1 to 1 mole ratio at 60°C using azo diisobutyonitrile as catalyst.
  • Additive 2 the dibehenate ester of polyethylene glycol of molecular weight 600.
  • Additive 3 the dibehenate ester of polyethylene glycol of molecular weight 400.
  • Additive 4 is an Additive in accordance with the invention being similar to Additive 1 except that 2.5 mole % of a polyethylene glycol of 600 average molecular weight was included in the C 12 /C 14 alcohol mixture used to esterify the fumaric acid and the polymerisation was carried out at 80°C.
  • Additive 5 also in accordance with the invention being similar to Additive 4 except 2.5 mole % of the monomethyl ether of polyethylene glycol of 750 molecular weight was used in place of the polyethylene glycol of 600 molecular weight.
  • Example 1 The Additives of Example 1 were tested in the following fuels.
  • Additives of the present invention were used in fuel G together with an ethylene vinyl acetate (EVA) copolymer according to United Kingdom Patent 1263152 containing 36 wt % vinyl acetate and having a number average molecular weight of 2000 as measured by Vapor Phase Osmometry.
  • EVA ethylene vinyl acetate
  • Additive 9 was in accordance with the invention being similar to Additive 1 except that a commercial
  • Additive 11 is in accordance with the invention being similar to Additive 1 except that 10 mole % of the C 12 /C l4 alcohol was replaced by the monomethyl ether of polyethylene glycol of molecular weight 750.
  • the Additives were tested in a blend of 50 wt.% of Fuel L have an untreated CFPP of -2°C and ASTM-D-96 distillation of and 50 wt.% of a Fuel D containing 200 ppm of an ethylene vinyl acetate copolymer of 32 wt.% vinyl acetate.
  • the amount of additive required to give the blend a CFPP of -9°C was determined and compared with a similar mixture of Additive 1 and 3 and found to be as follows
  • Fuel M had an untreated CFPP of -4°C and an ASTM D-96 distillation of

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  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
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  • Liquid Carbonaceous Fuels (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Polyesters Or Polycarbonates (AREA)
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Abstract

A polymer or copolymer of weight average molecular weight from 1000 to 200,000 prepared from an ethylenically unsaturated ester and containing from 0.1 to 50% by weight of polyoxyalkylene groups of molecular weight from 100 to 5000 is used to improve the cold flow properties of liquid hydrocarbon especially distillate fuels and has improved interaction with other additives.

Description

  • Mineral oils containing wax therein have the characteristic of becoming less fluid as the temperature of the oil decreases. This loss of fluidity is generally due to increase in viscosity and/or the crystallisation of the wax into plate-like crystals which eventually form a spongy mass entrapping the oil therein.
  • It has long been known that various compositions act as wax crystal modifiers and pour depressants when blended with waxy mineral oils. These compositions modify the size and shape of wax crystals and reduce the adhesive forces between the wax and oil in such a manner as to permit the oil to remain fluid at a lower temperature.
  • Various pour point depressants have been described in the literature and several of these are in commercial use. For example, U.S. Pat. No. 3,048,479 teaches the use of copolymers of ethylene and C3-CS vinyl esters, e.g. vinyl acetate as pour depressants for fuels, specifically heating oils, diesel and jet fuels. Hydrocarbon polymeric pour depressants based on ethylene and higher alpha-olefins, e.g. propylene, are also known. U.S. Patent 3,961,916 teaches the use of a mixture of copolymers, one of which is a wax crystal nucleator and the other a growth arrestor to control the size of the wax crystals.
  • Similarly United Kingdom Patent 1263152 suggests that the size of the wax crystals may be controlled by using a copolymer having a lower degree of side chain branching.
  • It has also been proposed in for example United States Patent 1469016 that the copolymers of di-n-alkyl fumarates and vinyl acetate which have previously been used as pour point depressants for lubricating oils may be used as co-additives with ethylene/vinyl acetate copolymers in the treatment of distillate fuels with high final boiling points to improve their low temperature flow properties. According to United Kingdom Patent 1469016 these polymers may be C6 to Cl,3 alkyl esters of unsaturated C4 to Cs dicarboxylic acids particularly lauryl fumarate; lauryl-hexadecyl fumarate. Typically the materials used are mixed esters with an average of about 12 carbon atoms (Polymer A).
  • Our European Patent Applications EP-A-153176, EP-A-153177, EP-A-155807 and EP-A-156577 suggest that the effectivness of these type of materials may be improved if the copolymers containing very specific alkyl groups such as specific di-n-alkyl fumarate/vinyl acetate copolymers. For example, polymers in which the average number of carbon atoms in the alkyl groups in the copolymer must be from 12 to 14 and that it must contain no more than 10 wt.% of copolymers in which the alkyl groups contains more than 14 carbon atoms and preferably no more than 20 wt.% of copolymer in which the alkyl group contains fewer than 12 carbon atoms have been found to be particularly effective in certain fuels and polymers with specific longer alkyl groups particularly effective in other fuels.
  • Our European Patent Application EP-A-0061895 describes the use of polyoxyalkylene esters, ethers, ester/ethers and mixtures thereof containing at least two C10 to C30 linear saturated alkyl groups and a polyoxyalkylene glycol group of molecular weight 100 to 5000 the alkyl group in the polyoxyalkylene glycol containing from 1 to 4 carbon atoms as additives for distillate fuels.
  • It has also been shown that in many instances using mixtures of two types of additive will give a synergistic improvement in cold temperature flow properties especially in distillate fuels. Mixing can however lead to problems of additive interaction sometimes leading to a reduction in their effectiveness which can cause serious problems for the refiner who may frequently wish to mix large quantities of fuels from different sources and containing different additives for storage purposes an aim of the present invention is to reduce this problem.
  • Copolymers of esters containing polyoxyethylene and polyoxypropylene are described in United States Patent 3277157 and German Patent 1198561 and United States Patent 4160459 describes terpolymers for use as crude oil flow improvers which may contain polyoxyethylene or polyoxypropylene groups.
  • We have now found that certain polyoxyalkylene glycol groups may be incorporated into an unsaturated ester copolymer to provide an effective low temperature flow improver for distillate fuels. The unsaturated ester copolymer into which the polyoxyalkylene group is incorporated may be the types previously proposed as flow improvers for middle distillate fuels. We have also found that when these copolymers are used in distillate fuels the problem of adverse interaction with other additives such as ethylene vinyl acetate copolymers may be reduced.
  • The present invention therefore provides the use for improving the flow properties of distillate fuels boiling in the range 120°C to 400°C of an additive comprising a polymer or copolymer of an ethylenically unsaturated ester of weight average molecular weight from 1000 to 200,000 containing from 0.1 % to 50% by weight of polyoxyalkylene groups of molecular weight from 100 to 5000.
  • The polymers of the present invention are preferably used in an amount from 0.0001 to 5 wt.% based on the weight of the distillate petroleum fuel oil and the present invention also includes distillate fuel containing such an additive.
  • The polymers used in the present invention preferably have a weight average molecular weight in the range of 1000 to 100,000, preferably 20,000 to 70,000 as measured, for example, by Gel Permeation Chromatography, calibrated against polystyrene molecular weight standards.
  • The unsaturated esters of the present invention may be derived from ethylenically unsaturated mono, di or polycarboxylic acids or mixtures thereof with other ethylenically unsaturated monomers such as ethylene, propylene or butene. Examples of dicarboxylic acid esters useful for preparing the polymer can be represented by the general formula:
    Figure imgb0001
    wherein R1 and R2 are hydrogen or a C1 to C4 alkyl group, e.g., methyl, R3 is a Cs to C18 average, the average preferred depending upon the use to which the polymer is to be put. R3 may be a mixture of a broad range of alkyl groups such as those used in U.K. patent 1469016 for use as a lubricating oil pour depressant or the specific monomer range of our European Patent Applications EP-A-153176 and 153177, EP-A-155807 and EP-A-156577 for use as distillate additives where they can not only improve low temperature flow and filterability but also lower the cloud point of the fuel and R4 is COOR3, hydrogen or a C1 to C4 alkyl group. Where these types of unsaturated esters are used as raw materials for the production of the polymers of the present invention the polyoxyalkylene group may be incorporated into the molecule during the esterification of the carboxylic acid to produce the ester described above. For example the polyethylene glycol may be mixed with the alcohol R30H in the appropriate ratio and used to esterify for example Fumaric acid. The esters of the above formula may be homopolymerised or copolymerised with other ethylenically unsaturated monomers such as short chain unsaturated esters for example vinyl esters such as vinyl acetate, vinyl propionate and vinyl butyrate and alkyl acrylates and alkyl methacrylates.
  • Typical copolymers of the type described above may be obtained by the copolymerisation of a dicarboxylic acid mono or di-ester monomers such as dialkyl fumarates with various amounts, e.g., 5 to 70 mole %, of other unsaturated esters or olefins. Such other esters include short chain alkyl esters having the formula:
    Figure imgb0002
    where R1 is hydrogen or a C1 to C4 alkyl group, R"' is-COOR"" or-OOCR"" where R"" is a C1 to C5 alkyl group branched or unbranched, and R'" is R" or hydrogen. Examples of these short chain esters are methacrylates, acrylates, fumarates and maleates the vinyl esters such as vinyl acetate and vinyl propionate being preferred. More specific examples include methyl methacrylate, isopropenyl acetate and isobutyl acrylate.
  • Our preferred copolymers of this type contain from 40 to 60 mole % containing the polyoxyalkylene moiety fumarate and 60 to 40 mole % of vinyl acetate.
  • These ester polymers are generally prepared by polymerising the ester monomers in a solution of hydrocarbon solvent such as heptane, benzene, cyclohexane, or white oil, at a temperature generally in the range of from 20°C to 150°C. and usually promoted with a peroxide or azo type catalyst such as benzoyl peroxide azodiisobutyonitrile under a blanket of an inert gas such as nitrogen or carbon dioxide in order to exclude oxygen.
  • An alternative method for incorporating the polyoxyalkylene group into the ester copolymers of the present invention is to copolymerise the above described ethylenically unsaturated esters with an ethylenically unsaturated ester for the formula
    Figure imgb0003
    Where R is an ethylenically unsaturated hydrocarbyl group and R' is a polyoxyalkylene group. Examples of such esters include polyethylene glycol mono or di-oleate, polyethylene glycol mono or di-cinamate, polyethylene glycol acrylates etc. For example di-hexadecyl fumarate, vinyl acetate and the di-ester of oleic acid and polyoxyethylene glycol of molecular weight 600 may be copolymerised to give a copolymer of the invention.
  • Alternatively the polyoxyalkylene group may be incorporated into the ester polymer by producing polymers containing free acid groups and then esterifying with the polyoxyalkylene alcohol or glycol. For example copolymers of maleic anhydride with other unsaturated materials such as vinyl esters, dialkyl fumarates styrene or olefines may be esterified with the polyoxyalkylene alcohol or glycol. The polyoxyalkylene alcohol used may itself be a mono-alcohol the other end of the group being etherified or esterified so as to introduce a further desirable group in the polymer chain. The polyoxyalkylene alcohol or glycol may be mixed with other alcohols especially the straight chain alkyl alcohols when the products are to be used as additives for distillate fuels.
  • Examples of the polyoxyalkylene alcohols that may be used include esters, ethers or ester/ethers of the general formula
    Figure imgb0004
    Where R is Hydrogen, -Alkyl,
    Figure imgb0005
    A is the polyoxyalkylene segment in which the alkylene group has 1 to 4 carbon atoms such as polyoxymethylene, polyoxyethylene or polyoxytrimethylene. It is preferred that the polyoxyalkylene segment itself has a molecular weight of about 100 to 5000.
  • Examples of suitable alcohols and glycols especially when the materials are to be used as additives for distillate fuels are the substantially linear polyethylene glycols (PEG) and polypropylene glycols (PPG) having a molecular weight of about 100 to 5,000 preferably about 200 to 2,000. The monoesters of these glycols may be used and esters of fatty acids containing about 1-30 preferably 2 to 30 carbon atoms are preferred and it is preferred to use a C18-C24 fatty acid, especially behenic acid or mixtures of stearic and behenic acids. These esters may also be prepared by esterifying polyethoxylated fatty acids or polyethoxylated alcohols, for example the mono methyl ether of a PEG may be used or a polyethoxylated fatty alcohol such as the commercially available "Brij" materials.
  • A particularly preferred compound for use as a distillate fuel flow improver especially in narrow boiling distillates is a copolymer of vinyl acetate with an equimolar amount of a fumarate ester prepared by esterifying fumaric acid with a mixture of from at least 95 mole % of a mixture of C12/C14 straight chain alcohols and up to 5 mole % of polyethylene glycol of molecular weight 600.
  • Alternatively an ester polymer or copolymer containing free carboxylic acid or hydroxy groups may be reacted with ethylene or propylene oxide to produce the materials of this invention.
  • The compounds may be used as additives to control wax crystal size to improve low temperature filterability and can in some instances lower the cloud point of the fuel. By distillate fuels we mean those fuels generally used for diesel vehicles and heating oils especially domestic heating oils generally boiling in the range 120°C to 400°C. In addition when used in some distillate fuels the additives of the invention have less of a tendency for adverse interaction with other distillate additives than with similar additives which do not contain the polyoxyalkylene group. The compounds may be used on their own but we have found that in distillate fuels they are particularly effective when used in combination with other additives previously proposed for improving the cold flow properties of distillate fuels generally.
  • The additives of the present invention may be used with the polyoxyalkylene esters, ethers, ester/ ethers and mixtures thereof, containing at least two C10 to C30 linear saturated alkyl groups and a polyoxyalkylene glycol of molecular weight 100 to 5,000 preferably 200 to 5,000, the alkyl group in said polyoxyalkylene glycol containing from 1 to 4 carbon atoms. These materials form the subject of European Patent Publication EP-A-0061895. Examples of suitable coadditives of this type are the reaction product of glycols generally the substantially linear polyethylene glycols (PEG) and polypropylene glycols (PPG) with fatty acids containing about 10-30 preferably 18 to 24 carbon atoms, especially behenic acid or mixtures of stearic and behenic acids, the esters may also be prepared by esterifying polyethoxylated fatty acids or polyethoxylated alcohols. Esters obtained by reacting fatty acids with polyalkoxylated amines or ammonia may also be used.
  • The additives of this invention may also be used with the ethylene unsaturated ester copolymer flow improvers. The unsaturated monomers which may be copolymerized with ethylene, include unsaturated mono and diesters of the general formula:
    Figure imgb0006
    wherein R3 is hydrogen or methyl; R2 is a -OOCRS group wherein R5 is hydrogen or a C1 to C28, more usually C1 to C17 and preferably a C1 to Cs, straight or branched chain alkyl group; or R2 is a -COORS group wherein R5 is as previously described but is not hydrogen and R4 is hydrogen or -COORS as previously defined. The monomer, when R2 and R4 are hydrogen and R2 is-OOCR5, includes vinyl alcohol esters of C1 to C29, more usually C1 to C18, monocarboxylic acid, and preferably C2 to C5 monocarboxylic acid. Examples of vinyl esters which may be copolymerised with ethylene include vinyl acetate, vinyl propionate and vinyl isobutyrate, vinyl acetate being the preferred vinyl ester. We prefer that the copolymers contain from 20 to 40 wt.% of the vinyl ester more preferably from 25 to 35 wt.% vinyl ester. They may also be mixtures of two copolymers such as those described in United States Patent 3961916.
  • It is preferred that these copolymers have a number average molecular weight as measured by vapor phase osmometry (VPO) of 1000 to 6000 preferably 1000 to 4000.
  • Our polymers and copolymers may also be used in distillate fuels in combination with polar compounds, either ionic or nonionic, which have the capability in fuels of acting as wax crystal growth inhibitors. Polar nitrogen containing compounds have been found to be especially effective when used in combination with the glycol esters, ethers or ester/ethers and such three component mixtures are within the present invention. These polar compounds are generally the C20-C300 preferably C20-Cloo amine salts and/or amides formed by reaction of at least one molar proportion of hydrocarbyl substituted amines with a molar proportion of hydrocarbyl acid having 1-4 carboxylic acid groups or their anhydrides; ester/ amides may also be used. These nitrogen compounds are described in U.S. Patent 4,211,534. Suitable amines are usually long chain C12-C40 primary, secondary, tertiary or quaternary amines of mixtures thereof but shorter chain amines may be used provided the resulting nitrogen compound is oil soluble and therefore normally containing about 20 to 300 total carbon atoms. The nitrogen compound should also have at least one straight chain CS-C4o alkyl segment.
  • Suitable amines include primary, secondary, tertiary or quaternary, but preferably are secondary. Tertiary and quaternary amines can only form amine salts. Examples of amines include tetradecyl amine, cocoamine, hydrogenated tallow amine and the like. Examples of secondary amines include dioctadecyl amine, methyl-behenyl amine and the like. Amine mixtures are also suitable and many amines derived from natural materials are mixtures. The preferred amine is a secondary hydrogenated tallow amine of the formula HNRlR2 wherein R1 and R2 are alkyl groups derived from hydrogenated tallow fat composed of approximately 4% C14, 31 % Ci6, 59% C1s,
  • Examples of suitable carboxylic acids for preparing these nitrogen compounds (and their anhydrides) include cyclohexane dicarboxylic acid, cyclohexene dicarboxylic acid, cyclopentane dicarboxylic acid, dialpha-naphthyl acetic acid, naphthalene dicarboxylic acid and the like. Generally these acids will have about 5-13 carbon atoms in the cyclic moiety. Preferred acids useful in the present invention are benzene dicarboxylic acids such as phthalic acid, terephthalic acid, and ortho-phthalic acid. Ortho-phthalicacid or its anhydride is the particularly preferred embodiment.
  • It is preferred that the nitrogen containing compound have at least one straight chain alkyl segment extending from the compound containing 8-40, preferably 8-24 carbon atoms. Also at least one ammonium salt, amine salt or amide linkage is required to be present in the molecule. The particularly preferred amine compound is that amide-amine salt formed by reacting 1 molar portion of phthalic anhydride with 2 molar portions of di-hydrogenated tallow amine. Another preferred embodiment is the diamide formed by dehydrating this amide-amine salt.
  • Other amine derivatives which may be used as co-additives are oil soluble amine carboxylic acid salts and/or amides e.g. trioctylamine myristate or behenate. Reaction products of polyamines with fatty carboxylic acids such as the product of reacting tetraethylene pentamine with stearic or behenic acid may be used as may fatty amides themselves.
  • The copolymers may be used in combination with one or more additives of the type described above.
  • The relative proportions of additives used in the preferred mixtures of the invention are from 0.5 to 20 parts by weight of the ester polymer containing the polyoxyalkylene group to 1 part of the other additives. The total amount of additive used will depend upon the particular fuel but generally we use from 0.0001 % to 5% by weight of the fuel.
  • The additive systems of the present invention may conveniently be supplied as concentrates in oil for incorporation into the bulk fuel. These concentrates may also contain other additives as required. These concentrates preferably contain from 3 to 75 wt.%, more preferably 3 to 60 wt.%, most preferably 10 to 50 wt.% of additive preferably. Such concentrates are also within the scope of the present invention.
  • The present invention is illustrated by the following Examples in which the effectiveness of the additives as pour point depressants and filterability improvers in distillate fuels were compared with other similar additives in the Cold Filter Plugging Point Test (CFPPT) which is carried out by the procedure described in detail in "Journal of the Institute of Petroleum", Volume 52, Number 510, June 1966, pp. 173-185. This test is designed to correlated with the cold flow of a middle distillate fuel in automatic diesels.
  • In brief, a 40 ml sample of the oil to be tested is cooled in a bath which is maintained at about -34°C to give non-linear cooling at about 1°C/min. Periodically (at each one degree Centigrade drop in temperature starting from at least 2°C above the cloud point) the cooled oil is tested for its ability to flow through a fine screen in a prescribed time period using a test device which is a pipette to whose lower end is attached an inverted funnel which is positioned below the surface of the oil to be tested. Stretched across the mouth of the funnel is a 350 mesh screen having an area defined by a 12 millimetre diameter. The periodic tests are each initiated by applying a vacuum to the upper end of the pipette whereby oil is drawn through the screen up into the pipette to a mark indicating 20 ml of oil. After each successful passage the oil is returned immediately to the CFPP tube. The test is repeated with each one degree drop in temperature until the oil fails to fill the pipette within 60 seconds. This temperature is reported as the CFPP temperature. The difference between the CFPP of an additive free fuel and of the same fuel containing additive is reported as the CFPP depression by the additive. A more effective additive flow improver gives a greater CFPP depression at the same concentration of additive.
  • Example 1
  • The fuels used in this Example were:
    Figure imgb0007
  • The additives used were
  • Additive 1 a copolymer of a mixed C12/C14 fumarate ester obtained by reaction of 50:50 molar mixture of normal C12 and C14 alcohols with fumaric acid and solution copolymerisation with vinyl acetate in 1 to 1 mole ratio at 60°C using azo diisobutyonitrile as catalyst.
  • Additive 2 the dibehenate ester of polyethylene glycol of molecular weight 600.
  • Additive 3 the dibehenate ester of polyethylene glycol of molecular weight 400.
  • Additive 4 is an Additive in accordance with the invention being similar to Additive 1 except that 2.5 mole % of a polyethylene glycol of 600 average molecular weight was included in the C12/C14 alcohol mixture used to esterify the fumaric acid and the polymerisation was carried out at 80°C.
  • Additive 5 also in accordance with the invention being similar to Additive 4 except 2.5 mole % of the monomethyl ether of polyethylene glycol of 750 molecular weight was used in place of the polyethylene glycol of 600 molecular weight.
  • The CFPP depressions obtained in the fuels when treated with these additives and mixtures thereof were as follows:
    Figure imgb0008
  • In each instance showing a greater reduction in the CFPP temperature when the additive contains a polyoxyalkylene segment in the molecule (Additive 4) than with the Comparative tests using Additive 1.
  • Example 2
  • The Additives of Example 1 were tested in the following fuels.
    Figure imgb0009
  • And the amount of additive (a 2:1 by weight mixture of Additives 1 or 5 with Additive 3) required to reach the target CFPP was measured with the following results.
    Figure imgb0010
  • Example 3
  • The CFPP depressions obtained using 2:1 mixtures of Additives 1, 4 or 5 with 3 were found to be as follows.
    Figure imgb0011
  • The mixture of Additives 1 and 3 being for purposes of comparison.
  • Example 4
  • Additives of the present invention were used in fuel G together with an ethylene vinyl acetate (EVA) copolymer according to United Kingdom Patent 1263152 containing 36 wt % vinyl acetate and having a number average molecular weight of 2000 as measured by Vapor Phase Osmometry.
  • The other additives used were
    • Additive 1 of Example 1.
    • Additive 6 was in accordance with the invention being similar to Additive 1 except that 5 mole % of a polyethylene glycol of 600 molecular weight dioleate was added to the C12/C14 alcohol mixture used to esterify the fumaric acid.
    • Additive 7 was also in accordance with the invention being similar to Additive 1 except that the dialkyl fumarate was obtained from the following mixture of alcohols 45 moles n-C12 alcohol 45 moles n-C,4 alcohol 10 moles n-C16 (CH2-CH20)22o-OH
    • Additive 8 was in accordance with the invention being similar to Additive 6 except that 2 mole % of the polyethylene glycol of 600 molecular weight was used.
  • The CFPP values obtained were as follows:
    Figure imgb0012
  • The tests using Additive are comparative.
  • Example 5
  • The effect of the amount of additive used on the CFPP values for Fuels E, F, G and I was determined using the following Additive Mixtures
    Figure imgb0013
  • Code X being comparative
  • The results are shown in the graphs Figures 1 to 4, Figures 3 and 4 also including results obtained using the same treat rate of the EVA copolymer used in Example 4 alone.
  • Example 6
  • Additive 9 was in accordance with the invention being similar to Additive 1 except that a commercial
    • alcohol mixture sold as Dobanol 25 was used instead of the mixture of C12 and C14 alcohols.
    • Dobanol 25 is a mixture of
    • 20 wt.% C12 alcohols
    • 30 wt.% C13 alcohols
    • 30 wt.% C14 alcohols
    • 20 wt.% C15 alcohols
    • 80 wt.% of which are normal alcohols and 20 wt.% with a methyl branch at the 1 position. Additive 10 was in accordance with the invention being similar to Additive 9 except that a mixture of 1.975
    • moles of Dobanol 25 and 0.025 moles of polyethylene glycol of molecular weight 750 were used.
  • These Additives were tested as 4:1 ratio mixtures of Additive with Additive 3 in Fuel D and Fuel J which has an untreated CFPP of -5°C and the following ASTM D-96 distillation.
    Figure imgb0014
    with the following results
    Figure imgb0015
  • Example 7
  • Additives were tested in Fuel K which had a cloud point of +5°C and the following ASTM D-96 distillation
    Figure imgb0016
    and the appearance of the fuel recorded at -5°C after cooling at 1°C per hour.
    • 1000 ppm of the additives were used as 4:1 mixtures and the results were as follows:
      Figure imgb0017
  • Tests with Additive 1 are comparative.
  • Example 8
  • Additive 11 is in accordance with the invention being similar to Additive 1 except that 10 mole % of the C12/Cl4 alcohol was replaced by the monomethyl ether of polyethylene glycol of molecular weight 750.
  • The Additives were tested in a blend of 50 wt.% of Fuel L have an untreated CFPP of -2°C and ASTM-D-96 distillation of
    Figure imgb0018
    and 50 wt.% of a Fuel D containing 200 ppm of an ethylene vinyl acetate copolymer of 32 wt.% vinyl acetate. The amount of additive required to give the blend a CFPP of -9°C was determined and compared with a similar mixture of Additive 1 and 3 and found to be as follows
    Figure imgb0019
  • Amounts Required 600 >1200
  • The tests were repeated using as the fuel a mixture of 50 wt.% of Fuel J and 50 wt.% of Fuel M containing 200 ppm of the ethylene vinyl acetate copolymer.
  • Fuel M had an untreated CFPP of -4°C and an ASTM D-96 distillation of
  • Figure imgb0020
    The amount of additive required to give a CFPP of -9°C was found to be as follows
    Figure imgb0021
    Figure imgb0022

Claims (15)

1. The use for improving the flow properties of distillate fuel boiling in the range of 120°C to 400°C of a polymer or copolymer of weight average molecular weight from 1000 to 200,000 prepared from an ethylenically unsaturated ester and containing from 0.15 to 50% by weight of polyoxyalkylene groups of molecular weight from 100 to 5000.
2. The use according to Claim 1 in which the ethylenically unsaturated ester is a fumarate ester.
3. The use according to Claim 2 in which the poly-oxyalkylene group is present by esterifying the fumaric acid with an alcohol mixture containing a polyoxyalkylene alcohol or glycol.
4. The use according to Claim 2 or Claim 3 in which the fumarate ester is copolymerised with another ethylenically unsaturated ester.
5. The use according to Claim 4 in which the other ethylenically unsaturated ester is vinyl acetate.
6. The use according to Claim 1 in which the polymer or copolymer is prepared by copolymerising an unsaturated ester of formula
Figure imgb0023
where R is an ethylenically unsaturated hydrocarbon group and R' is a polyoxyalkylene group, with another ethylenically unsaturated monomer.
7. The use according to Claim 6 in which the other ethylenically unsaturated monomer is a vinyl ester.
8. The use according to Claim 1 in which the polymer or copolymer is prepared by esterifying a polymer containing free carboxylic acid groups with a poly-oxyalkylene alcohol or glycol.
9. The use according to Claim 8 in which the poly-oxyalkylene alcohol or glycol is used in admixture with other alcohols.
10. The use according to any of the preceding claims in combination with one or more of the additives selected from
(i) ethylene unsaturated ester copolymer flow improvers
(ii) polyoxyalkylene ester ethers, ester/ethers and mixtures thereof
(iii) ionic or nonionic polar compounds.
11. A distillate petroleum fuel boiling in the range 120°C to 400°C containing from 0.0001 to 5 wt.% based on the weight of the distillate petroleum fuel oil of polymer or copolymer of weight average molecular weight from 1000 to 200,000 prepared from an ethylenically unsaturated ester and containing from 0.1 to 50 wt.% of polyoxyalkylene groups of molecular weight from 100 to 5000.
12. A distillate petroleum fuel according to Claim 11 in which the ethylenically unsaturated ester is a fumarate ester.
13. A distillate petroleum fuel according to Claim 12 in which the polyoxyalkylene group is present by esterifying the fumaric acid with an alcohol mixture containing a polyoxyalkylene alcohol or glycol.
14. A distillate petroleum fuel according to Claim 12 or Claim 13 in which the fumarate ester is copolymerised with another ethylenically unsaturated ester.
15. A distillate petroleum fuel according to Claim 14 in which the other ethylenically unsaturated ester is vinyl acetate.
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