EP0179340A2 - Method and apparatus for producing a flocked yarn, and a flocked yarn - Google Patents
Method and apparatus for producing a flocked yarn, and a flocked yarn Download PDFInfo
- Publication number
- EP0179340A2 EP0179340A2 EP85112630A EP85112630A EP0179340A2 EP 0179340 A2 EP0179340 A2 EP 0179340A2 EP 85112630 A EP85112630 A EP 85112630A EP 85112630 A EP85112630 A EP 85112630A EP 0179340 A2 EP0179340 A2 EP 0179340A2
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- Prior art keywords
- flock
- thread
- flocked
- carrier
- different
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- 238000000034 method Methods 0.000 title claims description 14
- 244000144992 flock Species 0.000 claims abstract description 111
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 13
- 238000010276 construction Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 11
- 239000003086 colorant Substances 0.000 claims description 4
- 230000005686 electrostatic field Effects 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000001788 irregular Effects 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 230000002730 additional effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 201000003373 familial cold autoinflammatory syndrome 3 Diseases 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 235000020236 pumpkin seed Nutrition 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
- D02G3/408—Flocked yarns
Definitions
- the invention relates to a method for producing an electrostatically flocked filament or yarn-like material, in which grounded or carrier threads provided with adhesive move through an electrostatic field of high voltage and are here brought in with pretreated short fibers, so-called flock material be flocked all around on the surface of the carrier thread.
- the device according to the invention relates to a system which consists of a flock material store, a flock material dosing means and a flock material transport means, one of two electrodes which are arranged at a distance from one another and can be connected to high voltage, a thread take-up device, a thread tensioning device and a thread dryer.
- the flock material transporting means is arranged continuously through the space between the electrodes.
- the flocking chamber is preceded by storage and dosing agents as well as an adhesive application device.
- the thread sheet drawn off from the creel in front of the flocking chamber is held straight by a tensioning device.
- the flocked thread sheet is passed through a dryer arranged after the flocking chamber and the threads are then wound up by a winding device.
- the known flock threads or yarns which are processed on weaving, Raschel, knitting, knitting or non-woven machines or used for the production of tapes, borders, fabrics, knitted or coated, have due to their uniform flocking and the like Flock construction on a visually uniform surface.
- the repeat of these designs is pre-programmed. In this way e.g. Get herringbone, plaid or pepita patterns. These result in smooth, uniform or patterned goods.
- designs are to be produced from flock threads that have a non-repeating image. Neither an education nor a repeat should be shown.
- a qualitatively perfect, but confused surface appearance is to be achieved by flocking the carrier threads during the ongoing production process.
- this is achieved in that certain but selectable carrier thread lengths are flocked differently during the ongoing flocking process, by flocking flock material in different flock patterns in an irregular sequence onto the carrier thread.
- a flock image is to be understood as once, sometimes less dense and / or tangled or radially ordered all-round flocking.
- the flock fiber lengths and the flock colors are different, and the flocking is unequal, the same or mixed for each thread length.
- flock threads are produced which are characterized by different flock structures in an intentionally uncontrolled sequence of different types of flocking and at different intervals.
- the uneven flocking can be done freely during the flocking process or by controlled use of the influencing variables for flocking during the ongoing process.
- the different flock patterns differ according to fiber length, fiber density and fiber arrangement direction, i.e. radial or non-radial, to the thread carrier.
- the irregularities can be achieved by regulating the thread tension of the base or carrier thread. As a result, either radial all-round flocking or predominantly confused all-round flocking, i.e. non-radial all-round flocking to the thread surface.
- the irregularities can also be achieved by regulating the electrode high voltage, by means of which an optimally dense radial or tangled or a less dense flocking is achieved.
- a conscious flock pattern irregularity can be controlled.
- the procedure after registration makes it possible to produce a flocked thread which, in its diversity of the individual flock constructions arranged in a row, cannot be compared with any known product in terms of expressiveness and imagination with high quality.
- the combination of the individual flock constructions affects both the respective length sections of the base or carrier thread as well as the different sequences in the flocked thread.
- the repeat size in the yarn can be adjusted depending on the later intended use or the intended processing method of the flock thread. It can preferably be between 10 and 5000 meters. This ensures for the further processor of the flocked threads that a flawless, orderly, tangled product image of the fabric, knitted fabric or the like can be obtained without the dreaded formation.
- the flock constructions in the optional order can be changed to any length from preferably 5 cm to 7 m. At the same time, this also changes the color impressions that can be visually perceived. This results in a so-called effect flock thread.
- the flock thread obtained has both tight radial and tangled flocking on certain, but selectable length sections, partly with long, partly with short flock fibers, in a flock arrangement that is once more and once less dense. Each flock thread thus obtained has a particularly effective effect. So you get a new effect flock thread.
- the deliberate irregularity in construction and sequence can be achieved by flocking the threads through a number of adjustment options during production. This is done in a device that essentially consists of a flock transport device with preferably several storage / dosing devices containing different flock constructions, two spaced apart, high-voltage and tension-controllable electrodes and a thread take-off device with a tensioning device that can be regulated with the thread tension.
- the base threads or carrier threads are moved through this device and are preferably flocked in an irregularly controlled manner.
- the device for flocking consists of an endless conveyor 15, the flock stores 2, 3, 4 assigned to the flocking chamber 11 on the inlet side and containing different flock materials, which are formed from the containers 5, 7, 9 and the metering devices 6, 8, 10 , the flocking chamber 11 with the high-voltage connectable upper electrode 12 and lower electrode 13, the take-off reel creel 16, the dryer 17 and the tension device 18 which can be controlled by the thread tension, the latter and the creel forming the take-off mechanism.
- the electrostatic field is designated 14.
- the base or carrier threads 19 are moved through this device 1 and are flocked differently with flock 20 in the flocking chamber 11.
- the effect flock thread 30 shown in FIG. 3 consists of different flock images 21-28 which are flocked in an irregular sequence, with the repeat units, ie pure flocking and transition to a subsequent flocking of different types in the time unit, for example 0.2 meter thread path per second.
- a changing high tension from 50 KV to 40 KV, changing thread tension from e.g. 400 grams to 800 grams or to 200 or 600 grams as well as changing dosages from one to the other on the other flock construction are indicated.
- R - repeat unit 0 - transition, overlap, E - high tension, F - thread tension and D - dosage, e.g. D 19 D 2 ...
- the repeat unit R is e.g. after 1000 s while production of the effect flock thread 30 with approx. 236 m is reached and repeated during the production of the additional effect flock thread repeat length.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Nonwoven Fabrics (AREA)
- Knitting Of Fabric (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Glass Compositions (AREA)
- Woven Fabrics (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Inorganic Fibers (AREA)
Abstract
Die Erfindung betrifft die Herstellung von effektvollen Flockfäden, wobei Flock in unterschiedlichen Flockbildern ungleichmäßig auf bestimmte, wählbare Trägerfadenlängen aufgeflockt wird. Dadurch sind Gewebedessins oder andere Waren herzustellen, die weder eine Bilderung, noch einen Rapport zeigen.The invention relates to the production of effective flock threads, wherein flock is flocked unevenly to specific, selectable carrier thread lengths in different flock patterns. As a result, fabric designs or other goods can be produced that show neither an image nor a repeat.
Description
Verfahren und Vorrichtung zum Herstellen eines Flockfadens odergarnes und Flockfaden oder- garn.Method and device for producing a flock thread or yarn and flock thread or yarn.
Die Erfindung bezieht sich auf ein Verfahren zum Herstellen eines elektrostatisch beflockten faden- oder garnförmigen Materials, bei dem mit Klebemittel versehene, geerdete Grund- oder Trägerfäden durch ein elektrostatisches Feld hoher Spannung hindurch bewegt und hier mit herangeführten, vorbehandelten Kurzfasern, sogenanntem Flockmaterial, - bezogen auf die Trägerfadenoberfläche rundumbeflockt werden.The invention relates to a method for producing an electrostatically flocked filament or yarn-like material, in which grounded or carrier threads provided with adhesive move through an electrostatic field of high voltage and are here brought in with pretreated short fibers, so-called flock material be flocked all around on the surface of the carrier thread.
Die Vorrichtung nach Erfindung bezieht sich auf eine Anlage, die aus einem Flockmaterialspeicher, einem Flockmaterialdosiermittel und einem Flockmaterialtransportmittel, aus einer aus zwei im Abstand zueinander angeordneten, an elektrischer Hochspannung anschließbaren Elektroden, einem Fadenabzugswerk, einer Fadenspannvorrichtung und einem Fadentrockner besteht. Das Flockmaterial fördernde Transportmittel ist durch den Zwischenraum zwischen den Elektroden durchlaufend angeordnet. Der Beflockungskammer sind Speicher und Dosiermittel sowie eine Klebemittelauftragvorrichtung vorgeordnet. Die vom Spulengatter vor der Beflockungskammer abgezogene Fadenschar wird durch eine Spannvorrichtung gerade gehalten. Die beflockte Fadenschar wird durch einen im Anschluß an die Beflockungskammer angeordneten Trockner geleitet und die Fäden werden danach durch eine Aufspulvorrichtung aufgewickelt.The device according to the invention relates to a system which consists of a flock material store, a flock material dosing means and a flock material transport means, one of two electrodes which are arranged at a distance from one another and can be connected to high voltage, a thread take-up device, a thread tensioning device and a thread dryer. The flock material transporting means is arranged continuously through the space between the electrodes. The flocking chamber is preceded by storage and dosing agents as well as an adhesive application device. The thread sheet drawn off from the creel in front of the flocking chamber is held straight by a tensioning device. The flocked thread sheet is passed through a dryer arranged after the flocking chamber and the threads are then wound up by a winding device.
Die bekannten Flockfäden oder -garne, die auf Web-, Raschel-, Wirk-, Strick- oder Non-Woven-maschinen verarbeitet oder zum Herstellen von Bändern, Bordüren, Geweben, Gewirken oder Gestrichen verwendet werden, weisen aufgrund ihrer gleichmäßigen Beflockung und gleichen Flockkonstruktion eine optisch gleichmäßig erzeugte Oberfläche auf.The known flock threads or yarns, which are processed on weaving, Raschel, knitting, knitting or non-woven machines or used for the production of tapes, borders, fabrics, knitted or coated, have due to their uniform flocking and the like Flock construction on a visually uniform surface.
Diese kann nur durch Bindungen oder Legungen der Flockfäden in konstruiert gleichmäßigen Bildern oder Dessins unterbrochen oder ein Dessin kann optisch durch verschiedene Farben der einzelnen Flockfäden erzeugt werden. Der Rapport dieser Dessins ist vorprogrammiert. Auf diese Weise werden z.B. Fischgräten-, Karo- oder Pepitamuster erhalten. Diese ergeben glatte, einheitliche oder bindungsgemusterte Waren.This can only be interrupted by binding or laying the flock threads in constructed even images or designs, or a design can be created optically using different colors of the individual flock threads. The repeat of these designs is pre-programmed. In this way e.g. Get herringbone, plaid or pepita patterns. These result in smooth, uniform or patterned goods.
Nach dem Grundgedanken der Erfindung sollen Dessins aus Flockfäden hergestellt werden, die ein sich nicht wiederholendes Bild aufweisen. Dabei soll sich weder eine Bilderung, noch ein Rapport zeigen.According to the basic idea of the invention, designs are to be produced from flock threads that have a non-repeating image. Neither an education nor a repeat should be shown.
Nach der technischen Aufgabe der Erfindung soll ein qualitativ einwandfreies, jedoch wirres Oberflächenbild durch Beflocken der Trägerfäden während des laufenden Produktionsprozesses erzielt werden.According to the technical object of the invention, a qualitatively perfect, but confused surface appearance is to be achieved by flocking the carrier threads during the ongoing production process.
Erfindungsgemäß erreicht man dies dadurch, daß während des laufenden Beflockungsprozesses bestimmte, jedoch wählbare Trägerfadenlängen unterschiedlich beflockt werden, indem Flockmaterial in unterschiedlichen Flockbildern in unregelmäßiger Folge auf den Trägerfaden aufgeflockt wird. Hierbei ist unter einem Flockbild ein einmal mehr, ein anderes Mal weniger dichtes und/oder wirres oder radial geordnetes Rundumbeflocken zu verstehen. Zusätzlich sind die Flockfaserlängen und die Flockfarben unterschiedlich und außerdem ist die Beflockung je Fadenlänge ungleich, gleich oder gemischt vorhanden.According to the invention this is achieved in that certain but selectable carrier thread lengths are flocked differently during the ongoing flocking process, by flocking flock material in different flock patterns in an irregular sequence onto the carrier thread. Here, a flock image is to be understood as once, sometimes less dense and / or tangled or radially ordered all-round flocking. In addition, the flock fiber lengths and the flock colors are different, and the flocking is unequal, the same or mixed for each thread length.
Auf diese Weise werden Flockfäden erzeugt, die sich durch unterschiedliche Strukturen des Flock in einer gewollt unkontrollierten Reihenfolge von unterschiedlichen Beflockungsarten und in unterschiedlichen Abständen kennzeichnen.In this way, flock threads are produced which are characterized by different flock structures in an intentionally uncontrolled sequence of different types of flocking and at different intervals.
Die hieraus erzeugten Dessins zeigen weder Bilderung, noch Rapport. Es liegt kein sich widerholendes Bild vor. Eine solche gleichmäßige Ungleichmäßigkeit bringt Leben und Fantasie in das Dessin. Dessins mit einer hohen Flockqualität und mit einem solchen völlig neuen Warenbild und Charakter konnten bisher nicht erzeugt werden.The designs created from this show neither pictures nor rapport. There is no repetitive picture. Such a uniform unevenness brings life and imagination into the design. Designs with a high flock quality and with such a completely new look and character could not be created so far.
Die ungleichmäßige Beflockung kann frei beliebig während des Beflokkungsprozesses oder durch gesteuerten Einsatz der Einflußgrößen für die Beflockung während des laufenden Prozesses erfolgen. Die unterschiedlichen Flockbilder unterscheiden sich nach Faserlänge, Faserdichte und Faseranordnungsrichtung, d.i. radial oder nicht radial, zum Fadenträger.The uneven flocking can be done freely during the flocking process or by controlled use of the influencing variables for flocking during the ongoing process. The different flock patterns differ according to fiber length, fiber density and fiber arrangement direction, i.e. radial or non-radial, to the thread carrier.
Die Unregelmäßigkeiten sind erreichbar durch Regulierung der Fadenspannung des Grund- oder Trägerfadens. Dadurch wird entweder eine radiale Rundumbeflockung oder eine überwiegend wirre Rundumbeflockung, d.i. eine nicht radiale Rundumbeflockung zur Fadenoberfläche, erzielt. Die Unregelmäßigkeiten sind ferner erreichbar durch Regulierung der Elektrodenhochspannung, durch die eine optimale dichte radiale oder wirre oder eine geringer dichte Beflockung erreicht wird. Des weiteren ist durch wahlweises Zuschalten der einen und/oder anderen vorhandenen Dosiervorrichtung, die unterschiedliche, nach Feinheit, Länge und Färbung getrennte Flockmaterialien enthalten, eine bewußte Flockbildunregelmäßigkeit zu steuern.The irregularities can be achieved by regulating the thread tension of the base or carrier thread. As a result, either radial all-round flocking or predominantly confused all-round flocking, i.e. non-radial all-round flocking to the thread surface. The irregularities can also be achieved by regulating the electrode high voltage, by means of which an optimally dense radial or tangled or a less dense flocking is achieved. Furthermore, by deliberately switching on the one and / or other existing metering device, which contain different flock materials separated according to fineness, length and color, a conscious flock pattern irregularity can be controlled.
Das Verfahren nach Anmeldung erlaubt es, einen beflockten Faden herzustellen, der in seiner Vielfalt der einzelnen, sich aneinanderreihenden Flockkonstruktionen mit keinem bekannten Produkt hinsichtlich Ausdruckkraft und Fantasie bei hoher Qualität zu vergleichen ist. Die Kombination der einzelnen Flockkonstruktionen betrifft sowohl die jeweiligen Längenabschnitte des Grund- oder Trägerfadens als auch die unterschiedlichen Reihenfolgen im beflockten Faden.The procedure after registration makes it possible to produce a flocked thread which, in its diversity of the individual flock constructions arranged in a row, cannot be compared with any known product in terms of expressiveness and imagination with high quality. The combination of the individual flock constructions affects both the respective length sections of the base or carrier thread as well as the different sequences in the flocked thread.
Dabei ist je nach dem späteren Verwendungszweck oder der vorgesehenen Verarbeitungsmethode des Flockfadens die Rapportgröße im Garn einstellbar. Sie kann bevorzugt zwischen 10 und 5000 Metern betragen. Dadurch ist für den Weiterverarbeiter der beflockten Fäden gewährleistet, daß ein einwandfreies, geordnet wirres Warenbild des Gewebes, Gewirkes o. dgl. ohne die gefürchtete Bilderung zu erhalten ist.The repeat size in the yarn can be adjusted depending on the later intended use or the intended processing method of the flock thread. It can preferably be between 10 and 5000 meters. This ensures for the further processor of the flocked threads that a flawless, orderly, tangled product image of the fabric, knitted fabric or the like can be obtained without the dreaded formation.
Die Flockkonstruktionen in der wahlweisen Reihenfolge können auf beliebigen Längen von bevorzugt 5 cm bis 7 m geändert werden. Gleichzeitig ändern sich dadurch auch die optisch wahrzunehmenden Farbeindrücke. Dies ergibt einen sogenannten Effekflockfaden.The flock constructions in the optional order can be changed to any length from preferably 5 cm to 7 m. At the same time, this also changes the color impressions that can be visually perceived. This results in a so-called effect flock thread.
Der erhaltene Flockfaden weist auf bestimmten, jedoch wählbaren Längenabschnitten sowohl dichte radiale als auch wirre Beflockung, teils mit langen, teils mit kurzen Flockfasern.in einmal mehr und einmal weniger dichter Flockanordnung auf. Dadurch wirkt jeder so erhaltene Flockfaden besonders effektvoll. Man erhält insoweit einen neuen Effektflockfaden. Die bewußte Unregelmäßigkeit in Konstruktion und Folge ist erzielbar, indem die Fäden durch eine Reihe von Einstellmöglichkeiten während der Produktion beflockt werden. Dies erfolgt in einer Vorrichtung, die im wesentlichen aus einem Flocktransportmittel mit bevorzugt mehreren, verschiedene Flockkonstruktionen enthaltenden Vorrats-/Dosiervorrichtungen, aus zwei im Abstand zueinander angeordneten, an Hochspannung angeschlossenen und spannungsregelbaren Elektroden sowie einem Fadenabzugswerk mit die Fadenspannung regelbarer Spannvorrichtung besteht. Durch diese Vorrichtung werden die Grund -oder Trägerfäden hindurchbewegt und bevorzugt gesteuert unregelmäßig beflockt.The flock thread obtained has both tight radial and tangled flocking on certain, but selectable length sections, partly with long, partly with short flock fibers, in a flock arrangement that is once more and once less dense. Each flock thread thus obtained has a particularly effective effect. So you get a new effect flock thread. The deliberate irregularity in construction and sequence can be achieved by flocking the threads through a number of adjustment options during production. This is done in a device that essentially consists of a flock transport device with preferably several storage / dosing devices containing different flock constructions, two spaced apart, high-voltage and tension-controllable electrodes and a thread take-off device with a tensioning device that can be regulated with the thread tension. The base threads or carrier threads are moved through this device and are preferably flocked in an irregularly controlled manner.
Die Erfindung ist in Ausführungsbeispielen dargestellt und erläutert. Es zeigt
- Fig. 1 eine Auswahl von verschiedenen Flockbildern für ein Effektflockgarn,
- Fig. 2 eine Vorrichtung zum Herstellen eins Effektflockgarnes, schematisch dargestellt,
- Fig. 3 einen Effektflockfaden, der aus sich aneinanderanschließenden unterschiedlichen Flockbildern besteht.
- 1 shows a selection of different flock images for an effect flock yarn,
- 2 shows a device for producing an effect flock yarn, shown schematically,
- Fig. 3 shows an effect flock thread, which consists of different flock images adjoining one another.
Verschiedene Flockkonstruktionsanordnungen, Flockbilder genannt, sind in einer Auswahl in Fig. 1 dargestellt. Der Trägerfaden ist mit 19 und der Flock ist mit 20 bezeichnet. Es zeigt
Bild 21 einen dicht, radial rundumbeflockten Fadenabschnitt; Flockschnittlänge etwa 0,5 - 1 mm, Flockdichte 100%, bezogen auf die Fadenoberfläche;Bild 22 einen weniger dicht, radial rundumbeflockten Fadenabschnitt, Flockschnittlänge etwa 0,5 - 1 mm, Flockdichte etwa 85 - 90%;Bild 23 einen dicht, wirr beflockten Fadenabschnitt; Flockschnittlänge etwa 0,5 - 1 mm, Flockdichte 98 - 100;Bild 24 einen weniger dicht, wirr beflockten Fadenabschnitt; Flockschnittlänge etwa 0,5 - 1 mm, Flockdichte 85 - 90%; Der Flock nachBild 23 und 24 steht nicht im Winkel von im wesentlichen 90° zum Fadenkern, sondern unter zum Teil erheblich abweichendem Winkel von bis zu 30°,Bild 25 einen dicht, radial rundumbeflockten Fadenabschnitt; Flockschnittlänge etwa 1 - 1,5 mm, Flockdichte 100%, bezogen auf die Fadenoberfläche;Bild 26 einen weniger dicht, radial rundumbeflockten Fadenabschnitt; Flockschnittlänge etwa 1 - 1,5 mm, Flockdichte etwa 85 - 90%;Bild 27 einen dicht, wirr beflockten Fadenabschnitt; Fadenlänge etwa 1 - 1,5 mm, Flockdichte 98 - 100%;Bild 28 einen weniger dicht, wirr beflockten Fadenabschnitt; Fadenschnittlänge etwa 1 - 1,5 mm, Flockdichte 85 - 90%. Es gilt das zuBild 24 ergänzend Genannte.
- Figure 21 a tight, radially all around flocked thread section; Flock cut length about 0.5 - 1 mm, flock density 100%, based on the thread surface;
- Figure 22 a less dense, radially all around flocked thread section, flock cut length about 0.5 - 1 mm, flock density about 85 - 90%;
- Fig. 23 a dense, tangled flock section; Flock cut length about 0.5 - 1 mm, flock density 98 - 100;
- Fig. 24 a less dense, tangled thread section; Flock cut length about 0.5 - 1 mm, flock density 85 - 90%; The flock according to Figures 23 and 24 is not at an angle of essentially 90 ° to the thread core, but at an angle of up to 30 °, which in some cases differs considerably
- 25 a tight, radially all-round flocked thread section; Flock cut length about 1 - 1.5 mm, flock density 100%, based on the thread surface;
- Figure 26 a less dense, radially all around flocked thread section; Flock cut length about 1 - 1.5 mm, flock density about 85 - 90%;
- Fig. 27 a dense, tangled flock section; Thread length about 1 - 1.5 mm, flock density 98 - 100%;
- Figure 28 a less dense, tangled flock section; Thread cut length about 1 - 1.5 mm, flock density 85 - 90%. The supplementary to picture 24 applies.
Die Vorrichtung zum Beflocken nach Fig. 2 besteht aus einem Endlosförderer 15, den der Beflockungskammer 11 einlaufseitig zugeordneten, unterschiedliche Flockmaterialien bereithaltenden Flockspeichern 2, 3, 4, die aus den Behältern 5, 7, 9 und den Dosiervorrichtungen 6, 8, 10 gebildet sind, der Beflockungskammer 11 mit der an Hochspannung anschließbarer oberer Elektrode 12 und unterer Elektrode 13, dem Abzugsspulengatter 16, dem Trockner 17 und der die Fadenspannung regelbaren Spannvorrichtung 18, wobei letztere und das Gatter das Abzugswerk bilden. Das elektrostatische Feld ist mit 14 bezeichnet.The device for flocking according to FIG. 2 consists of an endless conveyor 15, the
Durch diese Vorrichtung 1 werden die Grund- oder Trägerfäden 19 hindurchbewegt und in der Beflockungskammer 11 mit Flock 20 unterschiedlich beflockt.The base or
Der in Fig. 3 dargestellte Effektflockfaden 30 besteht aus verschiedenen, in unregelmäßiger Folge aufgeflockten Flockbildern 21-28, wobei für die Rapporteinheiten, d.i. reine Beflockung und Obergang zu einer folgenden Beflockung unterschiedlicher Art in der Zeiteinheit, z.B. pro Sekunde 0,2 Meter Fadenweg, eine wechselnde Hochspannung von z.B. 50 KV auf 40 KV, wechselnde Fadenspannung von z.B. 400 Gramm auf 800 Gramm bzw. auf 200 oder 600 Gramm sowie wechselnde Dosierungen von der einen auf auf die andere Flockkonstruktion angegeben sind.The
Hiernach bedeuten R - Rapporteinheit, 0 - Obergang, Oberlappung, E - Hochspannung, F - Fadenspannung und D - Dosierung, z.B. D19 D 2...According to this, R - repeat unit, 0 - transition, overlap, E - high tension, F - thread tension and D - dosage, e.g. D 19 D 2 ...
Durch die unterschiedlichen Steuerungen/Zeiteinheit sind bei jeder der einzelnen Einflußgrößen die Obergänge bzw. Oberlappungen und die Abstände zu den jeweiligen Flockbildkonstruktionen in den betreffenden Fädenlängenabschnitten sehr unterschiedlich. Derartige Effektflockfäden lassen in der Weiterverarbeitung zu Geweben oder anderen Textilwaren eine unerwünschte Bilderung nicht entstehen.Due to the different controls / unit of time, the transitions or overlaps and the distances to the respective flock picture constructions in the respective thread length sections are very different for each of the individual influencing variables. Such effect flock threads do not cause undesired formation in the further processing into fabrics or other textile goods.
Einsatzgebiete sind z.B. die Polsterindustrie, insbesondere Automobilpolsterungen. Der Trägerfaden wird zunächst bei Fadenspannung F=400 g und elektrischer Hochspannung E=50 KV mit Flockmaterial in Dosierung Dl auf einer Fadenlänge 29L1 mit Flock nach Flockbild 21=kurze Faser radial, dicht rundumbeflockt und dann nach einer ersten Änderung der elektrischen Hochspannung E' auf 40 KV weniger dicht beflockt. An der Oberlappungsstelle 0 liegt keine reine Flockkonstruktion vor. Es folgt jetzt die Beflockung mit Fasern nach Flockbild 22 und danach eine weitere Hochspannungsänderung auf E=50 KV, jedoch inzwischen geänderter Fadenspannung F'auf 600 g und eine dadurch bewirkte wirre Beflockung nach Flockbild 23.Areas of application include the upholstery industry, especially automotive upholstery. The carrier thread is first flocked with thread tension F = 400 g and electrical high voltage E = 50 KV with flock material in dosage D 1 on a thread length 29L 1 with flock according to flock
Hiernach wird die Dosierung von D1 auf D2 geändert. Bei Hochspannung E=40 KV und abnehmender Fadenspannung F wird nun Flock auf einer Fadenlänge 2912 nach Flockbild 26 mit langen Fasern radial, jedoch weniger dicht aufgeflockt.Then the dosage is changed from D 1 to D 2 . With high tension E = 40 KV and decreasing thread tension F, flock is now flocked radially on a thread length 291 2 according to flock
Die Folge in der Beflockung mit unterschiedlichen Flockkonstruktionen und Flockarten aufgrund wechselnder Einflußgrößen bezüglich Fadenspannung F, Hochspannung E und Material bzw. dessen Dosierung D setzt sich in der angegebenen Folge mit Flockbild 28, 25 usw. fort.The consequence of flocking with different flock constructions and types of flock due to changing influencing variables with regard to thread tension F, high tension E and material or its dosage D is continued in the sequence indicated with
Die Rapporteinheit R ist hier z.B. nach 1000 s bei laufender Produktion des Effektflockfadens 30 mit rd. 236 m erreicht und wiederholt sich bei der Produktion der weiteren Effektflockfadenrapportlänge.The repeat unit R is e.g. after 1000 s while production of the
Auf diese Weise wird ein Effektflockfaden erhalten, der bei der Herstel- 'lung von Dessins weder Bilderung, noch Rapport zeigt, da die gewollt gleichmäßige Ungleichmäßigkeit einen bisher nicht möglichen Warencharakter erzeugt, der aufgrund der hohen Flockqualität ein neues Warenbild schafft.In this way, an effect flock thread is obtained which shows neither image formation nor rapport in the production of designs, since the deliberately uniform non-uniformity creates a product character which has not been possible until now and which creates a new product image due to the high flock quality.
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85112630T ATE42583T1 (en) | 1984-10-20 | 1985-10-04 | METHOD AND APPARATUS FOR MAKING A FLOCKED THREAD OR YARN AND FLOCKED THREAD OR YARN. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3438616 | 1984-10-20 | ||
DE3438616A DE3438616C2 (en) | 1984-10-20 | 1984-10-20 | Method and device for producing a flock thread or yarn |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0179340A2 true EP0179340A2 (en) | 1986-04-30 |
EP0179340A3 EP0179340A3 (en) | 1987-07-22 |
EP0179340B1 EP0179340B1 (en) | 1989-04-26 |
Family
ID=6248465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85112630A Expired EP0179340B1 (en) | 1984-10-20 | 1985-10-04 | Method and apparatus for producing a flocked yarn, and a flocked yarn |
Country Status (14)
Country | Link |
---|---|
US (1) | US4724664A (en) |
EP (1) | EP0179340B1 (en) |
JP (1) | JPH0759771B2 (en) |
KR (1) | KR930001463B1 (en) |
CN (1) | CN1010040B (en) |
AT (1) | ATE42583T1 (en) |
BR (1) | BR8505219A (en) |
CA (1) | CA1253036A (en) |
DD (1) | DD240149A5 (en) |
DE (2) | DE3438616C2 (en) |
ES (2) | ES8605059A1 (en) |
IN (1) | IN166237B (en) |
MX (1) | MX162330A (en) |
SU (1) | SU1454258A3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998016675A1 (en) * | 1996-10-15 | 1998-04-23 | Recaro Gmbh & Co. | Method for producing a knitted fabric containing a flock yarn in a flatbed knitting machine |
Families Citing this family (9)
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DE3717475A1 (en) * | 1987-05-23 | 1988-12-08 | Schlerf Coronet Werke | BRISTLE PRODUCT AND METHOD FOR THEIR PRODUCTION |
DE3806275A1 (en) * | 1988-02-27 | 1989-09-07 | Uniroyal Englebert Textilcord | FLOCK YARN |
DE19536775A1 (en) * | 1995-10-04 | 1997-04-17 | Hermann Josef Dr Brielmaier | An, e.g. carwash, brush element with gentler yet brisk cleaning action |
US20050042412A1 (en) * | 1996-12-31 | 2005-02-24 | Bruner Jeffrey W. | Composite elastomeric yarns and fabric |
DE19932368A1 (en) * | 1999-07-13 | 2001-02-08 | Pedex & Co Gmbh | Process for the production of multilayer bristle material, multilayer bristle and their use |
JP3848977B2 (en) * | 1999-08-12 | 2006-11-22 | 東洋鋼鈑株式会社 | Electrostatic flocking chamber constituting electrostatic flocking device |
US6286246B1 (en) * | 2000-02-01 | 2001-09-11 | Ultradent Products, Inc. | Electrostatically flocked fishing lures and related systems and methods |
US6974513B2 (en) * | 2002-03-06 | 2005-12-13 | Kepka Stanley W | Cosmetic applicator and method and system for manufacturing the applicator |
CN105386182B (en) * | 2015-12-27 | 2017-10-17 | 盐城工业职业技术学院 | A kind of artificial eider down production equipment |
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DE1635536A1 (en) * | 1967-12-19 | 1971-06-09 | C A Leuzen Gmbh | Yarn or thread-like structure |
FR2541694A1 (en) * | 1983-02-25 | 1984-08-31 | Filati Lastex Elastofibre Spa | PROCESS FOR PRODUCING COATED ELASTIC THREADS |
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US2447374A (en) * | 1934-04-25 | 1948-08-17 | Granne Trust Company | Method of applying coating materials |
US2328577A (en) * | 1940-01-12 | 1943-09-07 | Behr Manning Corp | Process and apparatus for grading and for coating with comminuted material |
US2411559A (en) * | 1943-10-11 | 1946-11-26 | Sonin Frances | Method for forming fur filled yarn |
US2743573A (en) * | 1951-09-11 | 1956-05-01 | Textile Machinery Corp | Methods of production of textile yarns |
US3104516A (en) * | 1962-05-18 | 1963-09-24 | Du Pont | Process for preparing a variable denier composite multifilament yarn |
DE1288489B (en) * | 1963-03-21 | 1969-01-30 | Bayer Ag | Process for the electrostatic application of elongated particles to moving structures |
US3439491A (en) * | 1965-08-09 | 1969-04-22 | Monsanto Co | Process for making core spun yarns |
DE1635235C2 (en) * | 1967-04-13 | 1974-07-04 | Kuehn, Vierhaus & Cie Ag, Baumwoll- Und Zellwollspinnerei, 4070 Rheydt | Method and device for electrostatic flocking of thread-like or yarn-like material |
US3591403A (en) * | 1968-12-05 | 1971-07-06 | Bigelow Sanford Inc | Electrostatic flocking |
JPS4842155A (en) * | 1971-10-04 | 1973-06-19 | ||
US3845611A (en) * | 1972-05-03 | 1974-11-05 | Electrospin Corp | Method and apparatus for producing composite yarn |
CS189112B1 (en) * | 1973-06-07 | 1979-04-30 | Vaclav Safar | Apparatus for spinning yarns from fibrous material |
JPS5184955A (en) * | 1975-01-23 | 1976-07-24 | Gentaro Okano | SHOKUMOSHI JOTOSONOSEI ZOSOCHI |
DE2736049A1 (en) * | 1977-08-10 | 1979-02-22 | Joachim Mueller | Short fibre application method of flocking - applies fibres to injection moulded mass for application to surface to be coated |
-
1984
- 1984-10-20 DE DE3438616A patent/DE3438616C2/en not_active Expired - Fee Related
-
1985
- 1985-10-04 DE DE8585112630T patent/DE3569762D1/en not_active Expired
- 1985-10-04 EP EP85112630A patent/EP0179340B1/en not_active Expired
- 1985-10-04 AT AT85112630T patent/ATE42583T1/en active
- 1985-10-14 MX MX259A patent/MX162330A/en unknown
- 1985-10-17 DD DD85281841A patent/DD240149A5/en not_active IP Right Cessation
- 1985-10-18 ES ES548024A patent/ES8605059A1/en not_active Expired
- 1985-10-18 US US06/789,062 patent/US4724664A/en not_active Expired - Fee Related
- 1985-10-18 BR BR8505219A patent/BR8505219A/en not_active IP Right Cessation
- 1985-10-18 SU SU853970603A patent/SU1454258A3/en active
- 1985-10-18 CA CA000493302A patent/CA1253036A/en not_active Expired
- 1985-10-18 ES ES548038A patent/ES8604795A1/en not_active Expired
- 1985-10-18 JP JP60231420A patent/JPH0759771B2/en not_active Expired - Lifetime
- 1985-10-19 KR KR1019850007723A patent/KR930001463B1/en not_active IP Right Cessation
- 1985-10-19 CN CN85107689A patent/CN1010040B/en not_active Expired
- 1985-10-25 IN IN854/MAS/85A patent/IN166237B/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1635536A1 (en) * | 1967-12-19 | 1971-06-09 | C A Leuzen Gmbh | Yarn or thread-like structure |
FR2541694A1 (en) * | 1983-02-25 | 1984-08-31 | Filati Lastex Elastofibre Spa | PROCESS FOR PRODUCING COATED ELASTIC THREADS |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998016675A1 (en) * | 1996-10-15 | 1998-04-23 | Recaro Gmbh & Co. | Method for producing a knitted fabric containing a flock yarn in a flatbed knitting machine |
US6295846B1 (en) | 1996-10-15 | 2001-10-02 | Recaro Gmbh & Co. | Method for producing a knitted fabric containing a flock-yarned in a flatbed knitting machine |
Also Published As
Publication number | Publication date |
---|---|
DE3438616C2 (en) | 1993-12-16 |
ES8604795A1 (en) | 1986-03-16 |
KR930001463B1 (en) | 1993-02-27 |
CA1253036A (en) | 1989-04-25 |
IN166237B (en) | 1990-03-31 |
MX162330A (en) | 1991-04-26 |
DD240149A5 (en) | 1986-10-22 |
SU1454258A3 (en) | 1989-01-23 |
DE3569762D1 (en) | 1989-06-01 |
DE3438616A1 (en) | 1986-04-24 |
ES8605059A1 (en) | 1986-03-16 |
BR8505219A (en) | 1986-07-29 |
ES548038A0 (en) | 1986-03-16 |
JPS61124644A (en) | 1986-06-12 |
KR860003375A (en) | 1986-05-23 |
EP0179340B1 (en) | 1989-04-26 |
CN85107689A (en) | 1986-04-10 |
CA1261213C (en) | 1989-09-26 |
JPH0759771B2 (en) | 1995-06-28 |
ATE42583T1 (en) | 1989-05-15 |
EP0179340A3 (en) | 1987-07-22 |
US4724664A (en) | 1988-02-16 |
CN1010040B (en) | 1990-10-17 |
ES548024A0 (en) | 1986-03-16 |
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