EP0168531A1 - Sanding device - Google Patents
Sanding device Download PDFInfo
- Publication number
- EP0168531A1 EP0168531A1 EP84201064A EP84201064A EP0168531A1 EP 0168531 A1 EP0168531 A1 EP 0168531A1 EP 84201064 A EP84201064 A EP 84201064A EP 84201064 A EP84201064 A EP 84201064A EP 0168531 A1 EP0168531 A1 EP 0168531A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- housing
- driving
- journalled
- anyone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 239000004020 conductor Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 5
- 239000004519 grease Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000009718 spray deposition Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/06—Portable grinding machines, e.g. hand-guided; Accessories therefor with abrasive belts, e.g. with endless travelling belts; Accessories therefor
Definitions
- the invention relates to a portable sanding device mainly comprising a housing, a driving roller journalled therein, a motor with a transmission arranged in said housing for driving said roller, a control-roller journalled in a subframe movable relative to the housing and an endless sanding belt passed around the two rollers.
- Such a portable sanding device is known in many designs.
- the invention has for its object to construct a sanding device of the kind set forth in the preamble so as to be simpler, lighter, cheaper and, moreover, safer, whilst less disturbing noise is produced and the same capacity is maintained.
- the device according to the invention is distinguished in that the driving roller has a running surface whose width is materially smaller than that of the sanding belt.
- the driving roller can be journalled so that it is better supported, which not only prolongs the lifetime but also provides the possibility of reducing the weight of the driving roller and the support and of simplifying the design thereof, for example, by means of moulded parts such asspray-cast parts or sinter parts. The latter also reduces costs of mounting.
- the safety for the user can be enhanced by the possibility of arranging screening means at the side of the driving roller without projecting laterally from the device.
- the running surface is formed by a sleeve of elastic material connected with a hub-shaped carrier
- the sleeve can be more readily arranged on the hub than in the conventional designs in which the running surface sleeve is usually vulcanized or glued owing to the smaller width of the running surface. It is now sufficient to press it on.
- the transmission between the motor and the driving roller is preferably formed by at least one rope transmission. Thanks to this rope transmission the known screeching noise of a gear wheel transmission in suc hand tools is considerably reduced. Moreover, there is no need for using grease lubrication and hence grease chambers, which allows larger tolerancies for the housing parts. This contributes to a simple mounting operation and lower costs of manufacture.
- the invention furthermore relates to the bearing of the control-roller, preferably in the form of plain bearings arranged in a subframe of heat conducting material.
- the plain bearings are preferably of sintered material. Owing to the arrangement of the plain bearings in a subframe of thermally conductive material heat is better conducted away so that a control-roller of synthetic resin can be used. Moreover, these bearings are cheaper than the conventional roller bearings.
- reference numeral 1 designates the housing of the sanding device, said housing being provided with a handle 2, 3.
- the device On the underside the device is provided with a driven roller 4 and a control-roller 5 around which a sanding belt 6 is passed.
- the housing accommodates an electric motor with a transmission to be described hereinafter for driving the roller 4.
- the transmission is formed by a two-step rope drive; only the large wheel 7. of the first step is shown.
- the wheel 7 is in this case a moulded part provided with an integrally moulded shaft 8 journalled by means of roller bearings 9, 10 in the housing 1.
- the moulded part may be manufactured by spray-casting or sintering process from light-weight metal or synthetic resin.
- the rope 11 passed around the wheel 7 is assumed to pass to a pinion of the electric motor above the plane of the drawing in Figure 2.
- the shaft 8 serves, in addition, as a pinion for a second rope 12 passing to the rope wheel 13.
- the rope wheel 13 is fastened to the shaft 14 of the driven roller 4.
- the shaft 14 isjournalled by means of a roller bearing 15 in the housing.
- a bearing 16 is supported in a housing part 17 extending between the runs of the sanding belt 6.
- the driven roller 4 has a running surface 18, the width of which is appreciably smaller than the width of the sanding belt 6. Practical tests have shown that such a width of the running surface 18 is largely sufficient for a satisfactory drive without hindering the true run of the sanding belt 6, whilst the driven roller 4 at the side of the running surface is not in contact with the sanding belt.
- the running surface 18 constructed in the form of a rubber sleeve pressed on a hub-shaped part of the roller 4 has a conventional barrel shape.
- the hub part of the roller 4 constitutes together with the supporting shaft 14 a single moulded part so that the weight of the roller 4 and the cost price can be minimized.
- the control-roller 5 is provided with a pin-shaped rotary shaft 19 arranged at both ends in plain bearings 20 each fastened in a limb of a U-shaped bracket 21.
- the bracket is fastened to a subframe 22, which is slidably arranged in the housing 1 and which is moved away from the driven roller by means of a tensile spring structure 23 whilst moving along the control-roller 5.
- a belt run monitoring mechanism 24 At the side of the control-roller 5 there is arranged a belt run monitoring mechanism 24, which moves the bracket 21 downwards or upwards in Figure 2 respectively for steering the belt.
- the tensile spring mechanism 23 and the belt run monitoring mechanism 24 are known elements in such a device and will not be described further.
- FIG 3 shows an embodiment in which the driven roller 4 is provided with a carrying part, the width of which does not exceed that of the running surface 18.
- the weight of the driven roller 4 is further reduced, whilst there is sufficient space for a unilateral bearing of the driven roller 4.
- the free side of the driven roller 4 is screened by a hood 26 connected with the housing part 17.
- the drive of this embodiment is performed by means of a single rope transmission 27, which leads to a gear wheel transmission 28.
- the gear wheel transmission 28 may be replaced by a second rope transmission.
- Figure 4 illustrates the possibility of extending the foot plate 7 to a side beyond the driven roller, which provides a locally larger carrying surface of the belt. Moreover, the foot plate has a screening effect, which enhances safety. The part of the foot plate extending at the side of the roller furthermore absorbs lateral forces and thus protects the driven roller.
- FIG. 5 illustrates a further embodiment of the driving roller.
- the roller is comprising two halves 30, 31 of similar shape, provided with a bore adapted to receive the end portion 32 of the driving shaft 33.
- each half is a bit conical forming a sloping surface for supporting the sanding belt 6.
- a rubber ring 35 is tightly clamped, since the halves are pressed upon the driving shaft portion 32 by means of a screw bolt 36.
- said ring is provided with an annular protrution 37, which is embedded in a resession of each half, such that the protruding rim 38 of each half will prevent the annular protrution to slip out of the driving roller, which could occur due to the centrifugal force or due to the pressing forces the belt 6 is urging upon the ring 35.
- the devices shown thus permit of obtaining an undisturbed drive of the sanding belt 6 with a relatively narrow driven roller, of ensuring optimum safety for the user and of constructing a light-weight and cheap machine.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
Description
- The invention relates to a portable sanding device mainly comprising a housing, a driving roller journalled therein, a motor with a transmission arranged in said housing for driving said roller, a control-roller journalled in a subframe movable relative to the housing and an endless sanding belt passed around the two rollers.
- Such a portable sanding device is known in many designs.
- The invention has for its object to construct a sanding device of the kind set forth in the preamble so as to be simpler, lighter, cheaper and, moreover, safer, whilst less disturbing noise is produced and the same capacity is maintained.
- The device according to the invention is distinguished in that the driving roller has a running surface whose width is materially smaller than that of the sanding belt.
- Owing to this design the driving roller can be journalled so that it is better supported, which not only prolongs the lifetime but also provides the possibility of reducing the weight of the driving roller and the support and of simplifying the design thereof, for example, by means of moulded parts such asspray-cast parts or sinter parts. The latter also reduces costs of mounting. The safety for the user can be enhanced by the possibility of arranging screening means at the side of the driving roller without projecting laterally from the device.
- When the running surface is formed by a sleeve of elastic material connected with a hub-shaped carrier, the sleeve can be more readily arranged on the hub than in the conventional designs in which the running surface sleeve is usually vulcanized or glued owing to the smaller width of the running surface. It is now sufficient to press it on.
- According to the invention the transmission between the motor and the driving roller is preferably formed by at least one rope transmission. Thanks to this rope transmission the known screeching noise of a gear wheel transmission in suc hand tools is considerably reduced. Moreover, there is no need for using grease lubrication and hence grease chambers, which allows larger tolerancies for the housing parts. This contributes to a simple mounting operation and lower costs of manufacture.
- The invention furthermore relates to the bearing of the control-roller, preferably in the form of plain bearings arranged in a subframe of heat conducting material. The plain bearings are preferably of sintered material. Owing to the arrangement of the plain bearings in a subframe of thermally conductive material heat is better conducted away so that a control-roller of synthetic resin can be used. Moreover, these bearings are cheaper than the conventional roller bearings.
- The invention will be described more fully with reference to the drawing showing two embodiments.
- The drawing shows in
- Figure 1 a perspective view of a portable belt sanding device,
- Figure 2 a horizontal sectional view taken on the line II-II in Figure 1,
- Figure 3 a vertical sectional view near the driving roller of a second embodiment of the sanding belt device,
- Figure 4 a bottom view of the sanding belt with a sole plate.
- Figure 5 a sectional view of a further embodiment of the driving roller.
- Referring to Figure 1
reference numeral 1 designates the housing of the sanding device, said housing being provided with ahandle 2, 3. - On the underside the device is provided with a driven
roller 4 and a control-roller 5 around which asanding belt 6 is passed. The housing accommodates an electric motor with a transmission to be described hereinafter for driving theroller 4. - In the embodiment shown in Figure 2 the transmission is formed by a two-step rope drive; only the
large wheel 7. of the first step is shown. Thewheel 7 is in this case a moulded part provided with an integrallymoulded shaft 8 journalled by means ofroller bearings housing 1. The moulded part may be manufactured by spray-casting or sintering process from light-weight metal or synthetic resin. Therope 11 passed around thewheel 7 is assumed to pass to a pinion of the electric motor above the plane of the drawing in Figure 2. - The
shaft 8 serves, in addition, as a pinion for asecond rope 12 passing to therope wheel 13. Therope wheel 13 is fastened to theshaft 14 of the drivenroller 4. Theshaft 14 isjournalled by means of a roller bearing 15 in the housing. On the other side of the driven roller 4 abearing 16 is supported in ahousing part 17 extending between the runs of thesanding belt 6. - According to the invention the driven
roller 4 has a runningsurface 18, the width of which is appreciably smaller than the width of thesanding belt 6. Practical tests have shown that such a width of the runningsurface 18 is largely sufficient for a satisfactory drive without hindering the true run of thesanding belt 6, whilst the drivenroller 4 at the side of the running surface is not in contact with the sanding belt. The runningsurface 18 constructed in the form of a rubber sleeve pressed on a hub-shaped part of theroller 4 has a conventional barrel shape. - The hub part of the
roller 4 constitutes together with the supporting shaft 14 a single moulded part so that the weight of theroller 4 and the cost price can be minimized. - The control-
roller 5 is provided with a pin-shapedrotary shaft 19 arranged at both ends inplain bearings 20 each fastened in a limb of aU-shaped bracket 21. The bracket is fastened to asubframe 22, which is slidably arranged in thehousing 1 and which is moved away from the driven roller by means of atensile spring structure 23 whilst moving along the control-roller 5. At the side of the control-roller 5 there is arranged a beltrun monitoring mechanism 24, which moves thebracket 21 downwards or upwards in Figure 2 respectively for steering the belt. Thetensile spring mechanism 23 and the beltrun monitoring mechanism 24 are known elements in such a device and will not be described further. - Figure 3 shows an embodiment in which the driven
roller 4 is provided with a carrying part, the width of which does not exceed that of the runningsurface 18. Thus the weight of the drivenroller 4 is further reduced, whilst there is sufficient space for a unilateral bearing of the drivenroller 4. The free side of the drivenroller 4 is screened by ahood 26 connected with thehousing part 17. - The drive of this embodiment is performed by means of a
single rope transmission 27, which leads to a gear wheel transmission 28. As a matter of course, the gear wheel transmission 28 may be replaced by a second rope transmission. - Figure 4 illustrates the possibility of extending the
foot plate 7 to a side beyond the driven roller, which provides a locally larger carrying surface of the belt. Moreover, the foot plate has a screening effect, which enhances safety. The part of the foot plate extending at the side of the roller furthermore absorbs lateral forces and thus protects the driven roller. - Figure 5 illustrates a further embodiment of the driving roller. The roller is comprising two
halves end portion 32 of thedriving shaft 33. - The
outer surface 34 of each half is a bit conical forming a sloping surface for supporting thesanding belt 6. In between each half a rubber ring 35 is tightly clamped, since the halves are pressed upon the drivingshaft portion 32 by means of ascrew bolt 36. - In order to improve the connection between the ring 35 and the
halves annular protrution 37, which is embedded in a resession of each half, such that the protruding rim 38 of each half will prevent the annular protrution to slip out of the driving roller, which could occur due to the centrifugal force or due to the pressing forces thebelt 6 is urging upon the ring 35. - Finally a
stub 39 crossing a through-hole of the drivingshaft 32 is received in a spacing of one of thehalves - The devices shown thus permit of obtaining an undisturbed drive of the
sanding belt 6 with a relatively narrow driven roller, of ensuring optimum safety for the user and of constructing a light-weight and cheap machine.
Claims (14)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL8301475A NL8301475A (en) | 1983-04-26 | 1983-04-26 | SANDING EQUIPMENT. |
DE8484201064T DE3478410D1 (en) | 1984-07-16 | 1984-07-16 | Sanding device |
EP19840201064 EP0168531B1 (en) | 1983-04-26 | 1984-07-16 | Sanding device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL8301475A NL8301475A (en) | 1983-04-26 | 1983-04-26 | SANDING EQUIPMENT. |
EP19840201064 EP0168531B1 (en) | 1983-04-26 | 1984-07-16 | Sanding device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0168531A1 true EP0168531A1 (en) | 1986-01-22 |
EP0168531B1 EP0168531B1 (en) | 1989-05-31 |
Family
ID=26092818
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19840201064 Expired EP0168531B1 (en) | 1983-04-26 | 1984-07-16 | Sanding device |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0168531B1 (en) |
NL (1) | NL8301475A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0279047A1 (en) * | 1987-01-31 | 1988-08-24 | Scintilla Ag | Flexible dust bag coupling |
WO1991000163A1 (en) * | 1989-06-27 | 1991-01-10 | Robert Bosch Gmbh | Hand sander |
WO1998052716A1 (en) * | 1997-05-16 | 1998-11-26 | Robert Bosch Gmbh | Belt grinder |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7235005B2 (en) | 2005-03-24 | 2007-06-26 | Black & Decker Inc. | Belt sander |
US7381118B2 (en) | 2005-03-24 | 2008-06-03 | Black & Decker Inc. | Belt sander |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2991595A (en) * | 1959-11-04 | 1961-07-11 | Millers Falls Co | Power operated belt sanding machine |
US3362111A (en) * | 1965-05-20 | 1968-01-09 | Black & Decker Mfg Co | Driving motor means for compact belt sander |
CH536172A (en) * | 1971-03-12 | 1973-04-30 | Stoll Kg Kurt | Belt grinder designed as a hand-held device, in particular one-hand belt grinder |
US4334390A (en) * | 1980-09-24 | 1982-06-15 | The Singer Company | Belt sander |
-
1983
- 1983-04-26 NL NL8301475A patent/NL8301475A/en not_active Application Discontinuation
-
1984
- 1984-07-16 EP EP19840201064 patent/EP0168531B1/en not_active Expired
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2991595A (en) * | 1959-11-04 | 1961-07-11 | Millers Falls Co | Power operated belt sanding machine |
US3362111A (en) * | 1965-05-20 | 1968-01-09 | Black & Decker Mfg Co | Driving motor means for compact belt sander |
CH536172A (en) * | 1971-03-12 | 1973-04-30 | Stoll Kg Kurt | Belt grinder designed as a hand-held device, in particular one-hand belt grinder |
US4334390A (en) * | 1980-09-24 | 1982-06-15 | The Singer Company | Belt sander |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0279047A1 (en) * | 1987-01-31 | 1988-08-24 | Scintilla Ag | Flexible dust bag coupling |
WO1991000163A1 (en) * | 1989-06-27 | 1991-01-10 | Robert Bosch Gmbh | Hand sander |
WO1998052716A1 (en) * | 1997-05-16 | 1998-11-26 | Robert Bosch Gmbh | Belt grinder |
Also Published As
Publication number | Publication date |
---|---|
EP0168531B1 (en) | 1989-05-31 |
NL8301475A (en) | 1984-11-16 |
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