EP0146546A1 - Coldworking method and lubrication system for coldworking of holes - Google Patents

Coldworking method and lubrication system for coldworking of holes

Info

Publication number
EP0146546A1
EP0146546A1 EP83902352A EP83902352A EP0146546A1 EP 0146546 A1 EP0146546 A1 EP 0146546A1 EP 83902352 A EP83902352 A EP 83902352A EP 83902352 A EP83902352 A EP 83902352A EP 0146546 A1 EP0146546 A1 EP 0146546A1
Authority
EP
European Patent Office
Prior art keywords
hole
lubricant
coldworking
holes
felt pad
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP83902352A
Other languages
German (de)
French (fr)
Inventor
Louis Zeno Micai
Val Kent Starkey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boeing Co filed Critical Boeing Co
Publication of EP0146546A1 publication Critical patent/EP0146546A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P9/00Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
    • B23P9/02Treating or finishing by applying pressure, e.g. knurling
    • B23P9/025Treating or finishing by applying pressure, e.g. knurling to inner walls of holes by using axially moving tools

Definitions

  • Cold orking is a process which, when applied to holes, increases fatigue life of the resultant structure when subjected to stress.
  • Patent No. 3,566,662 One of the better known methods of coldworking holes is set out in Patent No. 3,566,662.
  • a pre-lubricated disposable sleeve is placed on a mandrel, the sleeve positioned in the hole and the mandrel pulled through to coldwork the hole. The sleeve is discarded after use. Numerous attempts have been made to cold work holes without the use of a sleeve, but those attempts have not been successful. It was found that holes can be coldworked without using a sleeve.
  • Roughness is imparted to the surface of a hole, a lubricant applied to the roughened surface, and a mandrel drawn through the roughened lubricated hole to enlarge and coldwork the hole.
  • the lubricant is dispensed through a hollow needle onto an encircling felt pad and the pad inserted into the hole to apply the lubricant.
  • Figure 1 shows a side elevational view in cross- section of the lubricant apparatus of this invention applying lubricant to a hole to be cold worked.
  • Figure 2 shows a side elevational view in cross- section of a mandrel with puller mounted for coldworking a hole prepared according to this invention.
  • Figure 3 shows a fragmented side elevational cross- sectional view showing a hole in parts to be joined.
  • Figure 4 shows a means of roughening the hole in the parts of Figure 3.
  • Lubricant dispensing apparatus 10 has a housing 12, and a spout 14.
  • a piston 16 is shown for being pressed against the lubricant located inside the housing at 18, for dispensing that lubricant through the spout.
  • the method of actuating the piston is not shown as it may be actuated by any known means such as, but not limited to, trigger operated ratchet or pneumatic means.
  • the spout has a radially inward extending projection 20 with an axial opening 22, and internal threads at 24, A hollow, adapter 26 is threaded at 28, to mesh with the threads in the spout and press a gasket 30, against the projec ⁇ tion.
  • the adapter is threaded on the opposite end at 32, to mate with the threads 34, on a sleeve 36 for securing a shaped inner seal 38,
  • a felt pad 40 having an axially located hollow needle 42, is secured to the end of the sleeve by threads 44, and a nut 46.
  • the needle extends, from near the outer end of the felt pad, into and becomes sealingly joined inside the inner seal.
  • Other types of lubricant dispensers may be used to dispense the lubricant into the felt pad.
  • the lubricant dispenser 10 is used to lubricate holes 48 in parts 50 and 52. This application of lubri ⁇ cant is in preparation for cold working of the hole to obtain greatly enhanced fatigue life.
  • the preferred lubricant is applied once the surface 54, of the hole 48, has been properly roughened.
  • the roughened hole In order to successfully cold work a hole the roughened hole should be relatively uniform through the length of the hole, and have from about 10 to about 175 micro inches of roughness with about 50 to 150 micro inches of roughness preferred. These roughness figures cover the range required to coldwork various size holes from small size holes, requiring a low degree of roughness, up through large size holes, which require a high degree of roughness.
  • the degree of roughness may be obtained in many ways with a preferred means being as is shown in Figure 4.
  • a wire brush 56 sized to an interference fit in hole 48, is mounted to e drive unit 58, and the brush is driven at a low speed rota ⁇ tion. This roughens the surface 54 as is best s.. n in Figures 1, 2 and 4.
  • Small size holes which requi. a a low degree of roughness, in some cases may obtain the required degree of roughness by the type and method of drilling and not require post drilling treatment, as long as the roughness obtained falls within the range shown,
  • the surface 54, of hole 48 is first properly roughened.
  • Piston 16 of lubricating dispenser 10 is then depressed to force lubricant through hollow needle 42 and saturate the shaped felt pad 40.
  • the pad is inserted into the hole and removed to deposit lubri- cant along the surface of the hole,
  • a tapered mandrel 60 preferably sized to impart about a 3 to 4 percent increase to tile hole size, is then pulled through by puller unit 62, to cold work the hole.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

Un lubrifiant que l'on fait circuler de force au travers d'une aiguille creuse (42) sature un tampon en feutre qui l'entoure (40), un trou au travers des parties à relier est dégrossi uniformément (54) sur toute sa longueur de manière à obtenir une surface préesentant des rugosités comprises entre environ 10 et environ 175 micropouces. Le lubrifiant est appliqué sur la surface dégrossie à l'aide du tampon actionné et un mandrin (60) traverse cette surface pour usiner à froid le trou traité.A lubricant forced through a hollow needle (42) saturates a surrounding felt pad (40), a hole through the parts to be joined is uniformly roughened (54) over its entire length. length so as to obtain a surface having roughnesses between approximately 10 and approximately 175 microinches. The lubricant is applied to the roughed surface using the actuated pad and a chuck (60) passes through this surface to cold machine the treated hole.

Description

COLDWORKING METHOD AND LUBRICATION SYSTEM FOR COLDWORKING OF HOLES
BACKGROUND OF THE INVENTION
Cold orking is a process which, when applied to holes, increases fatigue life of the resultant structure when subjected to stress. One of the better known methods of coldworking holes is set out in Patent No. 3,566,662. In that patent a pre-lubricated disposable sleeve is placed on a mandrel, the sleeve positioned in the hole and the mandrel pulled through to coldwork the hole. The sleeve is discarded after use. Numerous attempts have been made to cold work holes without the use of a sleeve, but those attempts have not been successful. It was found that holes can be coldworked without using a sleeve.
_ OMPI SUMMARY OF THE INVENTION
Roughness is imparted to the surface of a hole, a lubricant applied to the roughened surface, and a mandrel drawn through the roughened lubricated hole to enlarge and coldwork the hole. The lubricant is dispensed through a hollow needle onto an encircling felt pad and the pad inserted into the hole to apply the lubricant.
DESCRIPTION OF THE DRAWINGS
Figure 1 shows a side elevational view in cross- section of the lubricant apparatus of this invention applying lubricant to a hole to be cold worked.
Figure 2 shows a side elevational view in cross- section of a mandrel with puller mounted for coldworking a hole prepared according to this invention.
Figure 3 shows a fragmented side elevational cross- sectional view showing a hole in parts to be joined.
Figure 4 shows a means of roughening the hole in the parts of Figure 3.
DETAILED DESCRIPTION
Lubricant dispensing apparatus 10, has a housing 12, and a spout 14. A piston 16, is shown for being pressed against the lubricant located inside the housing at 18, for dispensing that lubricant through the spout. The method of actuating the piston is not shown as it may be actuated by any known means such as, but not limited to, trigger operated ratchet or pneumatic means. The spout has a radially inward extending projection 20 with an axial opening 22, and internal threads at 24, A hollow, adapter 26 is threaded at 28, to mesh with the threads in the spout and press a gasket 30, against the projec¬ tion. The adapter is threaded on the opposite end at 32, to mate with the threads 34, on a sleeve 36 for securing a shaped inner seal 38, A felt pad 40, having an axially located hollow needle 42, is secured to the end of the sleeve by threads 44, and a nut 46. The needle extends, from near the outer end of the felt pad, into and becomes sealingly joined inside the inner seal. Other types of lubricant dispensers may be used to dispense the lubricant into the felt pad. The lubricant dispenser 10 is used to lubricate holes 48 in parts 50 and 52. This application of lubri¬ cant is in preparation for cold working of the hole to obtain greatly enhanced fatigue life. The preferred lubricant is applied once the surface 54, of the hole 48, has been properly roughened.
In order to successfully cold work a hole the roughened hole should be relatively uniform through the length of the hole, and have from about 10 to about 175 micro inches of roughness with about 50 to 150 micro inches of roughness preferred. These roughness figures cover the range required to coldwork various size holes from small size holes, requiring a low degree of roughness, up through large size holes, which require a high degree of roughness. The degree of roughness may be obtained in many ways with a preferred means being as is shown in Figure 4. In that Figure a wire brush 56, sized to an interference fit in hole 48, is mounted to e drive unit 58, and the brush is driven at a low speed rota¬ tion. This roughens the surface 54 as is best s.. n in Figures 1, 2 and 4. Small size holes, which requi. a a low degree of roughness, in some cases may obtain the required degree of roughness by the type and method of drilling and not require post drilling treatment, as long as the roughness obtained falls within the range shown, In operation the surface 54, of hole 48, is first properly roughened. Piston 16 of lubricating dispenser 10 is then depressed to force lubricant through hollow needle 42 and saturate the shaped felt pad 40. The pad is inserted into the hole and removed to deposit lubri- cant along the surface of the hole, A tapered mandrel 60, preferably sized to impart about a 3 to 4 percent increase to tile hole size, is then pulled through by puller unit 62, to cold work the hole.
OMPI

Claims

WE CLAIM:
1. A method of coldworking holes, with steps com¬ prising: roughening a hole for coldworking by imparting from about 10 to about 175 micro inches of roughness, applying a lubricant to the hole, and coldworking by drawing a mandrel through the hole.
2. A method of coldworking holes as in Claim 1 wherein the step of roughening the hole further comprises utilizing a rotary brush of metal wires.
3. A method of coldworking the holes as in Claim 2 further comprising utilizing a long-chain alcohol as the lubricant.
4. A method of coldworking the holes as in Claim 3 wherein the method of applying the lubricant comprises: dispensing the lubricant through a hollow needle and into a felt pad, and pressing the felt pad against the side of the hole.
5. A method of coldworking holes, with steps com¬ prising: imparting about 50 to 150 micro inches of roughness to a surface of a hole, coating the surface of the hole with a long-chain alcohol lubricant, and moving a mandrel through for expanding and thereby coldworking the hole.
6. A method of coldworking holes as in Claim 5 further comprising sizing the mandrel for imparting a
3 to 4 percent diameter increase to the coldworked hole.
7. A method of coldworking holes as in Claim 5 wherein coating the surface of the hole with lubricant comprises: dispensing lubricant through a hollow needle into a surrounding felt pad, and pressing the lubricated pad against the side of the hole for trans¬ ferring the lubricant to the surface of the hole,
8, An apparatus for applying lubricant to a hole to be coldworked comprising; a lubricant dispenser having a spout, a hollow needle to extend from the end of the spout, a felt pad around the needle and extending beyond the tip, a lubricant inside the dispenser, and means for moving the lubricant out the end of the needle and onto the pad.
9. An apparatus for applying lubricant to a hole to be coldworked as in Claim 8 wherein the lubricant used is a long-chain alcohol,
10. An apparatus for applying lubricant to a hole to be coldworked as in Claim 8 wherein the felt pad is sized for an interference fit in the hole to be lubricated.
EP83902352A 1983-06-09 1983-06-09 Coldworking method and lubrication system for coldworking of holes Withdrawn EP0146546A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1983/000910 WO1984004896A1 (en) 1983-06-09 1983-06-09 Coldworking method and lubrication system for coldworking of holes

Publications (1)

Publication Number Publication Date
EP0146546A1 true EP0146546A1 (en) 1985-07-03

Family

ID=22175261

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83902352A Withdrawn EP0146546A1 (en) 1983-06-09 1983-06-09 Coldworking method and lubrication system for coldworking of holes

Country Status (3)

Country Link
EP (1) EP0146546A1 (en)
IT (1) IT1221435B (en)
WO (1) WO1984004896A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4031576A1 (en) * 1990-10-05 1992-04-09 Behr Gmbh & Co Tube-plate connection for heat exchanger - has tube ends pushed into tensioners widening in plate and pressed home by radial widening

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191418785A (en) * 1914-08-18 1914-11-19 Charles Louis Hollands Improvements in the Lubrication of Vertically Disposed Bearings.
US1934225A (en) * 1931-12-26 1933-11-07 Texas Co Dispensing device
GB765296A (en) * 1954-02-12 1957-01-09 Dow Chemical Co Lubricants for extruding magnesium metal about a core wire
CH347393A (en) * 1957-12-24 1960-06-30 Straumann Inst Ag Method of lubricating the friction surfaces of parts enclosed in a housing
US3805578A (en) * 1973-01-17 1974-04-23 J King Apparatus and method for enlarging holes
US3892121A (en) * 1973-09-12 1975-07-01 Boeing Co Apparatus for cold-working holes
US4243079A (en) * 1979-05-16 1981-01-06 Emerson Electric Co. Apparatus for and method of in situ application of lubricant to a wick

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO8404896A1 *

Also Published As

Publication number Publication date
IT8412509A0 (en) 1984-05-08
WO1984004896A1 (en) 1984-12-20
IT1221435B (en) 1990-07-06

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Legal Events

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18D Application deemed to be withdrawn

Effective date: 19861231

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Inventor name: STARKEY, VAL, KENT

Inventor name: MICAI, LOUIS, ZENO