EP0119499A1 - Cylinder head and manufacturing method - Google Patents
Cylinder head and manufacturing method Download PDFInfo
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- EP0119499A1 EP0119499A1 EP84101767A EP84101767A EP0119499A1 EP 0119499 A1 EP0119499 A1 EP 0119499A1 EP 84101767 A EP84101767 A EP 84101767A EP 84101767 A EP84101767 A EP 84101767A EP 0119499 A1 EP0119499 A1 EP 0119499A1
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- Prior art keywords
- sintered
- heat
- inorganic fibers
- insulating lining
- ceramic material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/02—Surface coverings of combustion-gas-swept parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/11—Thermal or acoustic insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2203/00—Non-metallic inorganic materials
- F05C2203/08—Ceramics; Oxides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/92—Fire or heat protection feature
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/131—Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
- Y10T428/1314—Contains fabric, fiber particle, or filament made of glass, ceramic, or sintered, fused, fired, or calcined metal oxide, or metal carbide or other inorganic compound [e.g., fiber glass, mineral fiber, sand, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1328—Shrinkable or shrunk [e.g., due to heat, solvent, volatile agent, restraint removal, etc.]
- Y10T428/1331—Single layer [continuous layer]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/249928—Fiber embedded in a ceramic, glass, or carbon matrix
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/256—Heavy metal or aluminum or compound thereof
- Y10T428/257—Iron oxide or aluminum oxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
Definitions
- the invention relates to a heat-insulating lining made of ceramic material for a metal-cast hot gas line, in particular in the cylinder head of an internal combustion engine, and a method for its production.
- Heat-insulating linings in the form of hollow sintered shaped bodies made of ceramic materials and their use in hot gas pipes, such as Exhaust pipes in the cylinder head and exhaust manifolds are known.
- These hollow sintered moldings are e.g. encapsulated with metal in the manufacture of a cylinder head.
- the interior of the hollow shaped sintered body can, if necessary, be filled with molding sand in a manner known per se in order to avoid destruction of the shaped sintered body by the pressures occurring during casting.
- a disadvantage of these proposals is e.g. with silicon carbide and aluminum oxide the insufficient insulation effect, while from other materials, e.g. Sintered moldings made from quartz have an unsatisfactory strength.
- DE-AS 27 50 290 provides an aluminum titanate with 50 to 60% by weight of aluminum oxide, 40 to 45% by weight of titanium oxide, 2 to 5% by weight of kaolin and 0.1 to 1% by weight of magnesium silicate and is particularly suitable for the area of application in question tailored material properties.
- aluminum titanate has a very low thermal conductivity, this proposal has not been able to gain widespread acceptance.
- a disadvantage is in particular the still too low strength of the aluminum titanate and also that only thin wall thicknesses of approximately 2 to 3 mm of the sintered molded body can be achieved, so that the insulation effect which can actually be achieved remains unsatisfactory.
- the low temperature resistance and therefore intensive cooling of the aluminum leads to high energy losses.
- the invention intends to provide a heat-insulating lining which is also suitable for sheathing with aluminum, has an excellent insulating effect and has an increased thermal and mechanical strength.
- Another object of the invention is to use ceramic materials which, because of their inadequate insulation and / or their low mechanical and thermal strength, have so far not been able to assert themselves on a broad level in the known structural solutions.
- the present invention provides a heat-insulating lining made of ceramic material for a metal-cast hot gas line, in particular in the cylinder head of an internal combustion engine, which is characterized in that the heat-insulating lining consists of a sintered molded body made of ceramic material, which has an envelope containing or consisting of inorganic fibers.
- the present invention makes it possible to produce heat-insulating linings for hot gas pipes to be encapsulated with metal, with a considerably higher wall thickness, and thereby to achieve improved insulation effects.
- the wall thickness of the heat-insulating lining according to the invention can be up to three times higher than that of the sintered moldings previously proposed for this purpose.
- the invention thus makes it possible to manufacture cylinder heads and downstream exhaust gas guides from aluminum instead of gray cast iron, without the need for increased cooling.
- the heat-insulating lining according to the invention is also outstandingly suitable for sheathing with gray cast iron, in particular when the wall thickness of the gray cast iron shell is very high and high compressive forces thus occur when the cast melt solidifies.
- the elastic fiber covering acts as a buffer against the compressive forces that occur during casting due to solidification of the melt and prevents deformation or destruction of the heat-insulating lining by relieving stress peaks that occur due to mass accumulations, especially when casting with gray cast iron, but also with aluminum castings.
- the heat-insulating lining according to the invention is produced by first in a sintered molded body made of ceramic material, for example by slip casting, is known and is sintered in a conventional manner.
- an envelope containing or consisting of inorganic fibers is applied to this shaped sintered body.
- the inorganic fibers are mixed with an organic or inorganic binder and applied to the shaped sintered body.
- the same ceramic material is preferably used as the inorganic binder, from which the sintered molded body to be coated with the fibers is also made.
- Mineral fibers have proven to be particularly suitable, in particular fibers made from aluminum oxide, zirconium oxide, mullite or kaolinite.
- the layer thickness of the covering essentially determines the manageability when casting with a metallic melt and the heat-insulating effect. Layer thicknesses of 1 to 7 mm have proven to be particularly suitable, the covering having a density of 0.8 to 1.2 g / cm 3 .
- Ceramic materials for producing the sintered shaped body to be coated with inorganic fibers have proven to be particularly suitable: mullite, zirconium oxide, magnesium aluminum silicate (MAS), in particular cordierite, magnesium aluminum titanate (MAT), aluminum titanate (AT) or
- LAS Lithium aluminum silicate
- the above-mentioned ceramic materials in the form of slip suspensions are used to connect the inorganic fibers to the sintered molding.
- slip suspensions of such ceramic materials are used, from which the sintered molding to be encased is also made.
- a very particularly preferred embodiment has proven to be a sintered shaped body made of aluminum titanate, which contains a sheath made of inorganic fibers which are fastened to the shaped body with aluminum titanate as a binder.
- organic binders for the production of the casing are also possible. Even if these binders ver during the heating carried out after the application of the inorganic fibers for the evaporation of water or solvent are burned, the adhesion of the inorganic fibers on the sintered molded body is sufficient for many areas of application. In this case, the covering of the shaped sintered body consists only of inorganic fibers.
- a particularly preferred method for producing the heat-insulating lining according to the invention consists in spraying inorganic fibers, which are contained in a slip solution consisting of ceramic material, onto a sintered molded body made of ceramic material.
- an exhaust pipe 4 is shown in a partially illustrated cylinder head 5 of an internal combustion engine.
- the heat-insulating lining 1 of the exhaust pipe 4 consists of a sintered body 2 made of aluminum titanate with a wall thickness of 2 mm and a covering 3 made of kaolinite fibers, which are connected to the sintered body 2 with aluminum titanate as a binder.
- the layer thickness of the covering 3 is 5 mm.
- the density of the coating is 1.05 g / cm 3 .
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Thermal Insulation (AREA)
- Exhaust Silencers (AREA)
Abstract
Eine wärmeisolierende Auskleidung (1) in der Abgasleitung (4) eines Zylinderkopfes (5) besteht aus einem Sinterformkörper (2) aus keramischem Werkstoff, der eine Umhüllung (3) aus anorganischen Fasern enthält oder daraus besteht.A heat-insulating lining (1) in the exhaust pipe (4) of a cylinder head (5) consists of a sintered molded body (2) made of ceramic material, which contains or consists of an envelope (3) made of inorganic fibers.
Description
Die Erfindung betrifft eine wärmeisolierende Auskleidung aus keramischem Werkstoff für eine metallumgossene Heißgasleitung, insbesondere im Zylinderkopf eines Verbrennungsmotors und ein Verfahren zu ihrer Herstellung.The invention relates to a heat-insulating lining made of ceramic material for a metal-cast hot gas line, in particular in the cylinder head of an internal combustion engine, and a method for its production.
Wärmeisolierende Auskleidungen in Form von hohlen Sinterformkörpern aus keramischen Werkstoffen und deren Anwendung in Heißgasleitungen, wie z.B. Abgasleitungen im Zylinderkopf und Auspuffkrümmern sind bekannt. Diese hohlen Sinterformkörper werden z.B. bei der Herstellung eines Zylinderkopfes mit Metall umgossen. Das Innere des hohlen Sinterformkörpers kann dabei ggf. in an sich bekannter Weise mit Formsand gefüllt werden, um eine Zerstörung des Sinterformkörpers durch die beim Gießen auftretenden Drücke zu vermeiden.Heat-insulating linings in the form of hollow sintered shaped bodies made of ceramic materials and their use in hot gas pipes, such as Exhaust pipes in the cylinder head and exhaust manifolds are known. These hollow sintered moldings are e.g. encapsulated with metal in the manufacture of a cylinder head. The interior of the hollow shaped sintered body can, if necessary, be filled with molding sand in a manner known per se in order to avoid destruction of the shaped sintered body by the pressures occurring during casting.
Ältere Verfahren zur Herstellung solcher mit Metall zu umgießenden hohlen Sinterformkörper aus keramischen Werkstoffen sind in der DE-PS- 21 63 717 und 23 54 254 beschrieben. Diese Vorschläge sehen Mischungen aus Siliziumoxid und Aluminiumoxid, bzw. lehmhaltige Schamotte, Aluminiumoxid, Siliziumoxid, Sillimanit, Mullit, Zirkon, Chromit, Magnesia-Klinker, Siliziumcarbid, Elektrokorund, Quarzgut, Kyanit, Magnesia, geschmolzenen Spinell, Siliziumnitrid, Chrommagnesia, Chrommagnesit, Vermikulit, Vermikulitasbest, Baryt, gebrannte Diatomen-Erde und Bimsstein und als Bindemittel Tonerde oder Aluminiumphosphat zur Herstellung von Sinterformkörpern vor.Older processes for the production of such hollow sintered shaped bodies made of ceramic materials to be cast around with metal are described in DE-PS 21 63 717 and 23 54 254. These suggestions see mixtures of silicon oxide and aluminum oxide, or clay-containing chamotte, aluminum oxide, silicon oxide, sillimanite, mullite, zircon, chromite, magnesia clinker, silicon carbide, electro-corundum, quartz, kyanite, magnesia, molten spinel, silicon nitride, chromium magnesia, chromium magnesite, vermiculite, vermiculite asbestos, baryte earth, burnt diatomaceous earth and pumice and as a binder alumina or aluminum phosphate for the production of sintered moldings.
Nachteilig bei diesen Vorschlägen ist wie z.B. bei Siliziumcarbid und Aluminiumoxid die zu geringe Isolierwirkung, während aus anderen Werkstoffen, wie z.B. aus Quarzgut hergestellte Sinterformkörper eine noch nicht befriedigende Festigkeit aufweisen.A disadvantage of these proposals is e.g. with silicon carbide and aluminum oxide the insufficient insulation effect, while from other materials, e.g. Sintered moldings made from quartz have an unsatisfactory strength.
Die DE-AS 27 50 290 sieht ein Aluminiumtitanat mit 50 bis 60 Gew.% Aluminiumoxid, 40 bis 45 Gew.% Titanoxid, 2 bis 5 Gew.% Kaolin und 0,1 bis 1 Gew.% Magnesiumsilikat und für den fraglichen Anwendungsbereich besonders zugeschnittenen Materialeigenschaften vor. Obwohl Aluminiumtitanat eine sehr geringe Wärmeleitfähigkeit besitzt, hat sich auch dieser Vorschlag auf breiter Ebene nicht durchsetzen können. Nachteilig ist insbesondere die noch zu geringe Festigkeit des Aluminiumtitanats und ferner, daß nur dünne Wandstärken von ca. 2 bis 3 mm des Sinterformkörpers erzielbar sind, so daß die tatsächlich erreichbare Isolierwirkung noch unbefriedigend bleibt. Insbesondere bei mit Aluminium umgossenen Heißgasleitungen kommt es infolge der geringen Temperaturbeständigkeit und dadurch notwendigen intensiven Kühlung des Aluminiums zu hohen Energieverlusten.DE-AS 27 50 290 provides an aluminum titanate with 50 to 60% by weight of aluminum oxide, 40 to 45% by weight of titanium oxide, 2 to 5% by weight of kaolin and 0.1 to 1% by weight of magnesium silicate and is particularly suitable for the area of application in question tailored material properties. Although aluminum titanate has a very low thermal conductivity, this proposal has not been able to gain widespread acceptance. A disadvantage is in particular the still too low strength of the aluminum titanate and also that only thin wall thicknesses of approximately 2 to 3 mm of the sintered molded body can be achieved, so that the insulation effect which can actually be achieved remains unsatisfactory. Particularly in the case of hot gas pipes encapsulated with aluminum, the low temperature resistance and therefore intensive cooling of the aluminum leads to high energy losses.
Aufgabe der vorliegenden Erfindung ist es daher, diese bekannten Nachteile zu beseitigen und die als wärmeisolierende Auskleidung bekanntgewordenen Sinterformkörper in ihrer wärmeisolierenden Wirkung und ihrer thermischen-und mechanischen Belastbarkeit zu. verbessern. Insbesondere will die Erfindung eine wärmeisolierende Auskleidung zur Verfügung stellen, die auch für eine Ummantelung mit Aluminium geeignet ist, dabei eine ausgezeichnete Isolierwirkung aufweist und über eine erhöhte thermische und mechanische Belastbarkeit verfügt.It is therefore an object of the present invention to eliminate these known disadvantages and to increase the heat-insulating effect and the thermal and mechanical strength of the sintered molded bodies which have become known as heat-insulating linings. improve. In particular, the invention intends to provide a heat-insulating lining which is also suitable for sheathing with aluminum, has an excellent insulating effect and has an increased thermal and mechanical strength.
Eine weitere Aufgabe sieht die Erfindung darin, auch solche keramischen Werkstoffe zu verwenden, die bisher wegen ihrer unzureichenden Isolierwirkung und/oder ihrer geringen mechanischen und thermischen Belastbarkeit bei den bekannten konstruktiven Lösungen und für sich allein sich auf breiter Ebene nicht durchsetzen konnten.Another object of the invention is to use ceramic materials which, because of their inadequate insulation and / or their low mechanical and thermal strength, have so far not been able to assert themselves on a broad level in the known structural solutions.
Zur Lösung dieser Aufgabe sieht die vorliegende Erfindung eine wärmeisolierende Auskleidung aus keramischem Werkstoff für eine metallumgossene Heißgasleitung, insbesondere im Zylinderkopf eines Verbrennungsmotors vor, die dadurch gekennzeichnet, ist, daß die wärmeisolierende Auskleidung aus einem Sinterformkörper aus keramischem Werkstoff besteht, der eine anorganische Fasern enthaltende oder daraus bestehende Umhüllung aufweist.To achieve this object, the present invention provides a heat-insulating lining made of ceramic material for a metal-cast hot gas line, in particular in the cylinder head of an internal combustion engine, which is characterized in that the heat-insulating lining consists of a sintered molded body made of ceramic material, which has an envelope containing or consisting of inorganic fibers.
Die vorliegende Erfindung ermöglicht es, wärmeisolierende Auskleidungen für mit Metall zu umgießende Heißgasleitungen mit erheblich höherer Wanddicke herzustellen und dadurch verbesserte Isolierwirkungen zu erzielen. Die Wanddicke der erfindungsgemäßen wärmeisolierenden Auskleidung kann dabei im Vergleich zu den bisher für diesen Verwendungszweck vorgeschlagenen Sinterformkörpern bis zu dreimal höher sein. Die Erfindung ermöglicht es damit, Zylinderköpfe und nachgeschaltete Abgasführungen aus Aluminium statt aus Grauguß herzustellen, ohne daß dabei erhöhter Kühlaufwand erforderlich ist. Die erfindungsgemäße wärmeisolierende Auskleidung ist aber auch hervorragend für die Ummantelung mit Grauguß geeignet, insbesondere dann, wenn die Wandstärke des Graugußmantels sehr hoch ist und dadurch beim Erstarren der Gußschmelze hohe Druckkräfte auftreten. Die elastische Faserumhüllung wirkt gegenüber den beim Gießen durch Erstarren der Schmelze auftretenden Druckkräften als Puffer und vermeidet eine Deformierung oder Zerstörung der wärmeisolierenden Auskleidung, indem sie Spannungsspitzen, die durch Massenanhäufungen, insbesondere beim Gießen mit Grauguß, aber auch beim Aluminiumguß, auftreten, abbaut.The present invention makes it possible to produce heat-insulating linings for hot gas pipes to be encapsulated with metal, with a considerably higher wall thickness, and thereby to achieve improved insulation effects. The wall thickness of the heat-insulating lining according to the invention can be up to three times higher than that of the sintered moldings previously proposed for this purpose. The invention thus makes it possible to manufacture cylinder heads and downstream exhaust gas guides from aluminum instead of gray cast iron, without the need for increased cooling. However, the heat-insulating lining according to the invention is also outstandingly suitable for sheathing with gray cast iron, in particular when the wall thickness of the gray cast iron shell is very high and high compressive forces thus occur when the cast melt solidifies. The elastic fiber covering acts as a buffer against the compressive forces that occur during casting due to solidification of the melt and prevents deformation or destruction of the heat-insulating lining by relieving stress peaks that occur due to mass accumulations, especially when casting with gray cast iron, but also with aluminum castings.
Die Herstellung der erfindungsgemäßen wärmeisolierenden Auskleidung erfolgt, indem zunächst in an sich bekannter Weise ein Sinterformkörper aus keramischem Werkstoff, z.B. durch Schlickerguß, hergestellt und in üblicher Weise gesintert wird.The heat-insulating lining according to the invention is produced by first in a sintered molded body made of ceramic material, for example by slip casting, is known and is sintered in a conventional manner.
Anschließend wird auf diesen Sinterformkörper eine anorganische Fasern enthaltende oder daraus bestehende Umhüllung aufgebracht. Die anorganischen Fasern werden dazu mit einem organischen oder anorganischen Bindemittel vermischt und auf den Sinterformkörper aufgetragen. Als anorganisches Bindemittel wird vorzugsweise der gleiche keramische Werkstoff verwendet, aus dem auch der mit den Fasern zu umhüllende Sinterformkörper besteht. Zur Erzeugung einer optimalen Belastbarkeit der erfindungsgemäßen wärmeisolierenden Auskleidung während des Umgießens mit einer metallischen Schmelze, insbesondere mit einer Graugußschmelze, hat es sich als vorteilhaft erwiesen, nur solche anorganischen Fasern zur Herstellung der Umhüllung zu verwenden, die eine kurzzeitige Temperaturbelastbarkeit bis mindestens 1500 °C aufweisen. Als hervorragend geeignet haben sich mineralische Fasern erwiesen, insbesondere Fasern aus Aluminiumoxid, Zirkonoxid, Mullit oder Kaolinit.Subsequently, an envelope containing or consisting of inorganic fibers is applied to this shaped sintered body. For this purpose, the inorganic fibers are mixed with an organic or inorganic binder and applied to the shaped sintered body. The same ceramic material is preferably used as the inorganic binder, from which the sintered molded body to be coated with the fibers is also made. In order to produce an optimal load capacity of the heat-insulating lining according to the invention during casting with a metallic melt, in particular with a gray cast iron melt, it has proven to be advantageous to use only those inorganic fibers for the production of the cover which have a short-term temperature load capacity of at least 1500 ° C . Mineral fibers have proven to be particularly suitable, in particular fibers made from aluminum oxide, zirconium oxide, mullite or kaolinite.
Die Schichtdicke der Umhüllung bestimmt im wesentlichen die Handhabbarkeit beim Umgießen mit einer metallischen Schmelze un41 die wärmeisolierende Wirkung. Als besonders geeignet haben sich Schichtdicken von 1 bis 7 mm erwiesen, wobei die Umhüllung eine Dichte von 0,8 bis 1,2 g/cm3 aufweist.The layer thickness of the covering essentially determines the manageability when casting with a metallic melt and the heat-insulating effect. Layer thicknesses of 1 to 7 mm have proven to be particularly suitable, the covering having a density of 0.8 to 1.2 g / cm 3 .
Als keramische Werkstoffe zur Herstellung des mit anorganischen Fasern zu umhüllenden Sinterformkörpers haben sich als besonders geeignet erwiesen: Mullit, Zirkonoxid, Magnesium-Aluminiumsilikat (MAS), insbesondere Cordierit, Magnesium-Aluminiumtitanat (MAT), Aluminiumtitanat (AT) oderCeramic materials for producing the sintered shaped body to be coated with inorganic fibers have proven to be particularly suitable: mullite, zirconium oxide, magnesium aluminum silicate (MAS), in particular cordierite, magnesium aluminum titanate (MAT), aluminum titanate (AT) or
Lithiumaluminiumsilikat (LAS), von denen insbesondere Aluminiumtitanat hervorragend geeignet ist. Auch Mischungen dieser kermaischen Werkstoffe sind zur Herstellung des Sinterformkörpers geeignet.Lithium aluminum silicate (LAS), of which aluminum titanate is particularly suitable. Mixtures of these ceramic materials are also suitable for producing the sintered molded body.
Zur Verbindung der anorganischen Fasern mit dem Sinterformkörper werden in einer zweckmäßigen Ausführungsform die vorstehend genannten keramischen Werkstoffe in Form von Schlickersuspensionen verwendet. In besonders bevorzugter Ausführungsform der Erfindung werden dabei Schlickersuspensionen solcher keramischen Werkstoffe verwendet, aus denen auch der zu umhüllende Sinterformkörper hergestellt ist. Hierbei hat sich als eine ganz besonders bevorzugte Ausführungsform ein Sinterformkörper aus Aluminiumtitanat erwiesen, der eine Umhüllung aus anorganischen Fasern enthält, die mit Aluminiumtitanat als Bindemittel auf dem Formkörper befestigt sind.In an expedient embodiment, the above-mentioned ceramic materials in the form of slip suspensions are used to connect the inorganic fibers to the sintered molding. In a particularly preferred embodiment of the invention, slip suspensions of such ceramic materials are used, from which the sintered molding to be encased is also made. Here, a very particularly preferred embodiment has proven to be a sintered shaped body made of aluminum titanate, which contains a sheath made of inorganic fibers which are fastened to the shaped body with aluminum titanate as a binder.
Es sind aber auch organische Bindemittel zur Herstellung der Umhüllung möglich. Auch wenn diese Bindemittel bei der im Anschluß an den Auftrag der anorganischen Fasern zur Verdampfung von Wasser oder Lösungsmittel durchgeführten Erhitzung verbrannt werden, reicht die Haftung der anorganischen Fasern auf dem Sinterformkörper für viele Anwendungsbereiche aus. In diesem Fall besteht die Umhüllung des Sinterformkörpers lediglich aus anorganischen Fasern.However, organic binders for the production of the casing are also possible. Even if these binders ver during the heating carried out after the application of the inorganic fibers for the evaporation of water or solvent are burned, the adhesion of the inorganic fibers on the sintered molded body is sufficient for many areas of application. In this case, the covering of the shaped sintered body consists only of inorganic fibers.
Ein besonders bevorzugtes Verfahren zur Herstellung der erfindungsgemäßen wärmeisolierenden Auskleidung besteht darin, daß auf einen aus keramischem Werkstoff hergestellten Sinterformkörper anorganische Fasern, die in einer aus keramischem Werkstoff bestehenden Schlickerlösung enthalten sind, aufgespritzt werden.A particularly preferred method for producing the heat-insulating lining according to the invention consists in spraying inorganic fibers, which are contained in a slip solution consisting of ceramic material, onto a sintered molded body made of ceramic material.
Zur näheren Erklärung der Erfindung dient die Figur und die zugehörige Beschreibung, ohne daß die Erfindung auf die gezeigte Ausführungsform beschränkt ist.The figure and the associated description serve to explain the invention in more detail, without the invention being restricted to the embodiment shown.
In der Figur ist eine Abgasleitung 4 in einem teilweise dargestellten Zylinderkopf 5 eines Verbrennungsmotors dargestellt. Die wärmeisolierende Auskleidung 1 der Abgasleitung 4 besteht aus einem Sinterformkörper 2 aus Aluminiumtitanat mit einer Wanddicke von 2 mm und einer Umhüllung 3 aus Kaolinitfasern, die mit Aluminiumtitanat als Bindemittel mit dem Sinterformkörper 2 verbunden sind. Die Schichtdicke der Umhüllung 3 beträgt 5 mm. Die Dichte der Umhüllung beträgt 1,05 g/cm3.In the figure, an exhaust pipe 4 is shown in a partially illustrated cylinder head 5 of an internal combustion engine. The heat-insulating lining 1 of the exhaust pipe 4 consists of a sintered body 2 made of aluminum titanate with a wall thickness of 2 mm and a covering 3 made of kaolinite fibers, which are connected to the sintered body 2 with aluminum titanate as a binder. The layer thickness of the
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19833309699 DE3309699A1 (en) | 1983-03-18 | 1983-03-18 | HEAT-INSULATING LINING |
DE3309699 | 1983-03-18 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0119499A1 true EP0119499A1 (en) | 1984-09-26 |
EP0119499B1 EP0119499B1 (en) | 1987-06-24 |
Family
ID=6193830
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84101767A Expired EP0119499B1 (en) | 1983-03-18 | 1984-02-21 | Cylinder head and manufacturing method |
Country Status (5)
Country | Link |
---|---|
US (1) | US4526824A (en) |
EP (1) | EP0119499B1 (en) |
JP (1) | JPS59175693A (en) |
DE (2) | DE3309699A1 (en) |
ES (1) | ES530679A0 (en) |
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EP0146731A2 (en) * | 1983-12-22 | 1985-07-03 | Dr.Ing.h.c. F. Porsche Aktiengesellschaft | Hollow tube-like ceramic body |
EP0285312A2 (en) * | 1987-03-24 | 1988-10-05 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast and ceramic port liners |
DE3711433A1 (en) * | 1987-04-04 | 1988-10-20 | Mahle Gmbh | Air-cooled light-alloy cylinder for two-stroke engines |
US5260116A (en) * | 1987-03-24 | 1993-11-09 | Ngk Insulators, Ltd. | Ceramicm port liners |
DE10029508B4 (en) * | 2000-06-21 | 2008-11-20 | Iav Gmbh Ingenieurgesellschaft Auto Und Verkehr | Channel unit for the change of charge of piston engines and method for their production |
DE102007026123A1 (en) * | 2007-06-05 | 2008-12-11 | Volkswagen Ag | Cylinder head for internal combustion engine, particularly motor vehicle, has exhaust manifold manufactured from heat insulating porous material and surface of exhaust manifold facing material of cylinder head |
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DE3444406A1 (en) * | 1984-12-05 | 1986-06-05 | Kolbenschmidt AG, 7107 Neckarsulm | CASTED COMPONENTS FOR INTERNAL COMBUSTION ENGINES WITH PEGED-IN REINFORCEMENT BODIES, AND METHOD FOR PRODUCING THE CONNECTION BETWEEN THE COMPONENTS AND THE REINFORCEMENT BODIES |
DE3530924A1 (en) * | 1985-08-29 | 1987-03-12 | Alcan Aluminiumwerke | HEAT-RESISTANT COMPONENT AND METHOD FOR THE PRODUCTION THEREOF |
DE3638658C1 (en) * | 1986-11-12 | 1988-04-21 | Daimler Benz Ag | Heat-insulating lining for a gas turbine |
US4770930A (en) * | 1986-11-24 | 1988-09-13 | Martin Marietta Energy Systems, Inc. | Multilayered thermal insulation formed of zirconia bonded layers of zirconia fibers and metal oxide fibers and method for making same |
DE3706209C1 (en) * | 1987-02-26 | 1987-10-29 | Feldmuehle Ag | Sintered body based on aluminum titanate and process for its production and its use |
JPH07111155B2 (en) * | 1987-04-11 | 1995-11-29 | いすゞ自動車株式会社 | Adiabatic engine structure and manufacturing method thereof |
JPH01163444A (en) * | 1987-12-18 | 1989-06-27 | Toyota Autom Loom Works Ltd | Intake port for cylinder head |
DE3843663A1 (en) * | 1988-12-23 | 1990-06-28 | Gruenzweig & Hartmann Montage | HEAT INSULATION FOR HOT GAS LEADING CASTING COMPONENTS |
US5139979A (en) * | 1989-01-30 | 1992-08-18 | Lanxide Technology Company, Lp | Method of producing self-supporting aluminum titanate composites and products relating thereto |
US5667898A (en) * | 1989-01-30 | 1997-09-16 | Lanxide Technology Company, Lp | Self-supporting aluminum titanate composites and products relating thereto |
US5340783A (en) * | 1989-01-30 | 1994-08-23 | Lanxide Technology Company, Lp | Method of producing self-supporting aluminum titanate composites and products relating thereto |
DE3926919C2 (en) * | 1989-08-16 | 1998-02-05 | Motoren Werke Mannheim Ag | Exhaust duct with insulating pipe element |
JP2790866B2 (en) * | 1989-08-24 | 1998-08-27 | 日産自動車株式会社 | Exhaust passage of combustion device |
WO1993025499A1 (en) * | 1992-06-12 | 1993-12-23 | Minnesota Mining And Manufacturing Company | Monolithic ceramic/fiber reinforced ceramic composite |
US5593745A (en) * | 1994-02-24 | 1997-01-14 | Caterpillar Inc. | Insulated port liner assembly |
JP3011076B2 (en) * | 1995-10-31 | 2000-02-21 | トヨタ自動車株式会社 | Cylinder head of internal combustion engine |
DE19542944C2 (en) * | 1995-11-17 | 1998-01-22 | Daimler Benz Ag | Internal combustion engine and method for applying a thermal barrier coating |
DE19738622C2 (en) * | 1997-09-04 | 2003-06-12 | Daimler Chrysler Ag | Exhaust pipe for a catalyst having exhaust system of an internal combustion engine |
US20040177609A1 (en) * | 2001-12-07 | 2004-09-16 | Moore Dan T. | Insulated exhaust manifold having ceramic inner layer that is highly resistant to thermal cycling |
US6725656B2 (en) | 2001-12-07 | 2004-04-27 | Dan T. Moore Company | Insulated exhaust manifold |
WO2008144847A1 (en) * | 2007-06-01 | 2008-12-04 | Rotec Design Ltd | Improved low heat rejection high efficiency engine system |
US7950441B2 (en) * | 2007-07-20 | 2011-05-31 | GM Global Technology Operations LLC | Method of casting damped part with insert |
DE102011018281A1 (en) * | 2011-04-20 | 2012-10-25 | Volkswagen Aktiengesellschaft | Cylinder head for internal combustion engine e.g. diesel engine, of vehicle, has exhaust gas channels defined by channel walls and extending from openings to exhaust gas outlet, where surface of channel walls is made of surface material |
DE102011119219B4 (en) * | 2011-11-15 | 2019-01-24 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Method for producing a heat-insulating insulating element for high-temperature applications |
DE102012025283A1 (en) * | 2012-12-21 | 2014-06-26 | Mahle International Gmbh | Piston useful for an internal combustion engine comprises a piston head comprising a piston base and a peripheral piston junk and a piston shaft |
DE102017121826A1 (en) | 2017-09-20 | 2017-11-16 | FEV Europe GmbH | Cylinder head for an internal combustion engine and method for producing a cylinder head |
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- 1983-03-18 DE DE19833309699 patent/DE3309699A1/en active Granted
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- 1984-02-21 EP EP84101767A patent/EP0119499B1/en not_active Expired
- 1984-02-21 DE DE8484101767T patent/DE3464402D1/en not_active Expired
- 1984-03-07 US US06/587,035 patent/US4526824A/en not_active Expired - Fee Related
- 1984-03-07 JP JP59042241A patent/JPS59175693A/en active Pending
- 1984-03-16 ES ES530679A patent/ES530679A0/en active Granted
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0146731A2 (en) * | 1983-12-22 | 1985-07-03 | Dr.Ing.h.c. F. Porsche Aktiengesellschaft | Hollow tube-like ceramic body |
EP0146731B1 (en) * | 1983-12-22 | 1989-01-11 | Dr.Ing.h.c. F. Porsche Aktiengesellschaft | Hollow tube-like ceramic body |
EP0285312A2 (en) * | 1987-03-24 | 1988-10-05 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast and ceramic port liners |
EP0285312A3 (en) * | 1987-03-24 | 1989-03-22 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast and ceramic port liners |
EP0437303A2 (en) * | 1987-03-24 | 1991-07-17 | Ngk Insulators, Ltd. | Ceramic port liners |
EP0437303A3 (en) * | 1987-03-24 | 1991-07-31 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast and ceramic port liners |
US5055435A (en) * | 1987-03-24 | 1991-10-08 | Ngk Insulators, Ltd. | Ceramic materials to be insert-cast |
US5260116A (en) * | 1987-03-24 | 1993-11-09 | Ngk Insulators, Ltd. | Ceramicm port liners |
DE3711433A1 (en) * | 1987-04-04 | 1988-10-20 | Mahle Gmbh | Air-cooled light-alloy cylinder for two-stroke engines |
DE10029508B4 (en) * | 2000-06-21 | 2008-11-20 | Iav Gmbh Ingenieurgesellschaft Auto Und Verkehr | Channel unit for the change of charge of piston engines and method for their production |
DE102007026123A1 (en) * | 2007-06-05 | 2008-12-11 | Volkswagen Ag | Cylinder head for internal combustion engine, particularly motor vehicle, has exhaust manifold manufactured from heat insulating porous material and surface of exhaust manifold facing material of cylinder head |
DE102007026123B4 (en) * | 2007-06-05 | 2017-12-21 | Volkswagen Ag | Cylinder head of an internal combustion engine |
Also Published As
Publication number | Publication date |
---|---|
JPS59175693A (en) | 1984-10-04 |
ES8600488A1 (en) | 1985-10-01 |
EP0119499B1 (en) | 1987-06-24 |
ES530679A0 (en) | 1985-10-01 |
DE3309699C2 (en) | 1990-01-04 |
DE3464402D1 (en) | 1987-07-30 |
DE3309699A1 (en) | 1984-09-27 |
US4526824A (en) | 1985-07-02 |
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