EP0063683B1 - Immobilisierung von Vanadin, das bei der Behandlung von Schwermetalle und Koksvorläufer enthaltenden Ölen auf Adsorbenzien abgelagert worden ist - Google Patents
Immobilisierung von Vanadin, das bei der Behandlung von Schwermetalle und Koksvorläufer enthaltenden Ölen auf Adsorbenzien abgelagert worden ist Download PDFInfo
- Publication number
- EP0063683B1 EP0063683B1 EP19820101793 EP82101793A EP0063683B1 EP 0063683 B1 EP0063683 B1 EP 0063683B1 EP 19820101793 EP19820101793 EP 19820101793 EP 82101793 A EP82101793 A EP 82101793A EP 0063683 B1 EP0063683 B1 EP 0063683B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sorbent
- metal
- riser
- vanadium
- crude
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002594 sorbent Substances 0.000 title claims description 108
- 239000000571 coke Substances 0.000 title claims description 25
- 229910052720 vanadium Inorganic materials 0.000 title claims description 21
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 title claims description 21
- 239000000463 material Substances 0.000 title claims description 12
- 239000003921 oil Substances 0.000 title description 7
- 229910001385 heavy metal Inorganic materials 0.000 title 1
- 239000002243 precursor Substances 0.000 title 1
- 229910052751 metal Inorganic materials 0.000 claims description 81
- 239000002184 metal Substances 0.000 claims description 81
- 238000000034 method Methods 0.000 claims description 46
- 239000000654 additive Substances 0.000 claims description 43
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 38
- 229910052799 carbon Inorganic materials 0.000 claims description 38
- 230000008569 process Effects 0.000 claims description 38
- 230000000996 additive effect Effects 0.000 claims description 36
- 238000011069 regeneration method Methods 0.000 claims description 26
- 230000008929 regeneration Effects 0.000 claims description 25
- 150000002739 metals Chemical class 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 19
- 230000000694 effects Effects 0.000 claims description 16
- 229930195733 hydrocarbon Natural products 0.000 claims description 16
- 150000002430 hydrocarbons Chemical class 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 239000010779 crude oil Substances 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 10
- 230000003647 oxidation Effects 0.000 claims description 9
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004523 catalytic cracking Methods 0.000 claims description 6
- 238000005243 fluidization Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 5
- 229910044991 metal oxide Inorganic materials 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 238000001694 spray drying Methods 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052788 barium Inorganic materials 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000005262 decarbonization Methods 0.000 claims description 2
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 2
- 229910052863 mullite Inorganic materials 0.000 claims description 2
- 239000008262 pumice Substances 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 4
- 229910052797 bismuth Inorganic materials 0.000 claims 3
- 229910052738 indium Inorganic materials 0.000 claims 3
- 229910052742 iron Inorganic materials 0.000 claims 3
- 229910052719 titanium Inorganic materials 0.000 claims 3
- 150000003682 vanadium compounds Chemical class 0.000 claims 3
- 229910052726 zirconium Inorganic materials 0.000 claims 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims 2
- 229910052715 tantalum Inorganic materials 0.000 claims 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- 229910052768 actinide Inorganic materials 0.000 claims 1
- 150000001255 actinides Chemical class 0.000 claims 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims 1
- 229910052735 hafnium Inorganic materials 0.000 claims 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims 1
- 229910017053 inorganic salt Inorganic materials 0.000 claims 1
- 229910052747 lanthanoid Inorganic materials 0.000 claims 1
- 150000002602 lanthanoids Chemical class 0.000 claims 1
- 229910052746 lanthanum Inorganic materials 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 229910052758 niobium Inorganic materials 0.000 claims 1
- 229910052712 strontium Inorganic materials 0.000 claims 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims 1
- 229910052714 tellurium Inorganic materials 0.000 claims 1
- 238000006276 transfer reaction Methods 0.000 claims 1
- 229910052727 yttrium Inorganic materials 0.000 claims 1
- 239000003054 catalyst Substances 0.000 description 34
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 32
- 239000002245 particle Substances 0.000 description 23
- 238000012545 processing Methods 0.000 description 20
- 150000001875 compounds Chemical class 0.000 description 16
- 230000001965 increasing effect Effects 0.000 description 15
- 230000008018 melting Effects 0.000 description 15
- 238000002844 melting Methods 0.000 description 15
- 238000007792 addition Methods 0.000 description 12
- 238000005336 cracking Methods 0.000 description 11
- 238000009835 boiling Methods 0.000 description 9
- 239000003502 gasoline Substances 0.000 description 8
- 239000010457 zeolite Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000011161 development Methods 0.000 description 7
- 230000018109 developmental process Effects 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 6
- 239000003208 petroleum Substances 0.000 description 6
- 229910021536 Zeolite Inorganic materials 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical class [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 4
- 238000004581 coalescence Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 230000004927 fusion Effects 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 229910001935 vanadium oxide Inorganic materials 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000003575 carbonaceous material Substances 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- -1 rare earth ions Chemical class 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000004227 thermal cracking Methods 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 241000282326 Felis catus Species 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 229910002090 carbon oxide Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000004231 fluid catalytic cracking Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 229910002549 Fe–Cu Inorganic materials 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910016782 Mn2V2O7 Inorganic materials 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- QUEDYRXQWSDKKG-UHFFFAOYSA-M [O-2].[O-2].[V+5].[OH-] Chemical compound [O-2].[O-2].[V+5].[OH-] QUEDYRXQWSDKKG-UHFFFAOYSA-M 0.000 description 1
- KSECJOPEZIAKMU-UHFFFAOYSA-N [S--].[S--].[S--].[S--].[S--].[V+5].[V+5] Chemical class [S--].[S--].[S--].[S--].[S--].[V+5].[V+5] KSECJOPEZIAKMU-UHFFFAOYSA-N 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000011959 amorphous silica alumina Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 1
- CFEAAQFZALKQPA-UHFFFAOYSA-N cadmium(2+);oxygen(2-) Chemical compound [O-2].[Cd+2] CFEAAQFZALKQPA-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000009918 complex formation Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000012013 faujasite Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910001710 laterite Inorganic materials 0.000 description 1
- 239000011504 laterite Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 1
- 150000004032 porphyrins Chemical class 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical class [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G25/00—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
- C10G25/003—Specific sorbent material, not covered by C10G25/02 or C10G25/03
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G25/00—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G25/00—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
- C10G25/06—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents with moving sorbents or sorbents dispersed in the oil
- C10G25/09—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents with moving sorbents or sorbents dispersed in the oil according to the "fluidised bed" technique
Definitions
- This invention is concerned with producing a high grade reduced crude having lowered metals and Conradson carbon values from a poor grade of reduced crude having extremely high metals and Conradson carbon values.
- this invention describes a sorbent material that can be utilized for the reduction of these metal and Conradson carbon values that exhibits a low catalytic cracking activity value.
- a further embodiment of this invention is the inclusion of a metal additive as a select metal, organo metallic, its oxide or salt into the sorbent material during manufacture or during the processing cycle to immobilize the sodium vanadate, vanadium pentoxide deposited on the sorbent during processing.
- This invention also describes a regeneration process to immobilize the vanadium pentoxide by maintaining the metal in a reduced or lower oxidation state to prevent vanadium mobility.
- This invention also provides a method for the processing of reduced crudes high in metals and Conradson carbon to provide a feedstock for a reduced crude conversion process or for typical fluid catalytic cracking processes.
- H-Oil's Dynacracking Phillips Heavy Oil Cracking (HOC): H-Oil, Gulf, Union-UOP processes, and Aurabon hydrotreating processes; and solvent deasphalting.
- HOC Phillips Heavy Oil Cracking
- FCC solvent deasphalting
- Conradson carbon is to increase that portion of the feedstock converted to carbon deposited on the catalyst.
- Conradson carbon is to increase that portion of the feedstock converted to carbon deposited on the catalyst.
- contaminant coke from metal deposits
- catalytic coke acid site cracking
- entrained hydrocarbons pore structure adsorption-poor stripping
- Conradson carbon Conradson carbon
- coke production based on feed is the summation of three of the four kinds mentioned above plus exceedingly higher Conradson carbon values.
- coke production when processing reduced crude is normally and most generally around 4-5wt% plus the Conradson carbon value of the feedstock.
- two other types of coke former processes or mechanisms may be manifested present in reduced crude processing in addition to the four exhibited by VGO. They are adsorbed and absorbed high boiling hydrocarbons not removed by normal efficient stripping due to their high boiling points, and carbon associated with high molecular weight nitrogen compounds adsorbed on the catalyst's acid sites.
- the spent-coked catalyst is brought back to new equilibrium activity by burning off the deactivating coke in a regeneration zone in the presence of air and recycled back to the reaction zone.
- the heat generated during regeneration is removed by the catalyst and carried to the reaction zone for vaporization of the feed and to supply the heat for the cracking reaction.
- the temperature in the regenerator is limited because of metallurgy limitations and the thermal-steam stability of the catalyst.
- the thermal-steam stability of the zeolite containing catalyst is determined by the temperature and steam partial pressure at which the zeolite irreversibly loses its crystalline structure to form low activity amorphous material. Steam, generated by the burning of adsorbed carbonaceous material containing a high hydrogen content is highly detrimental.
- This carbonaceous material is principally hydrogen containing carbonaceous product as previously described plus high boiling adsorbed hydrocarbons with boiling points as high as 815.5°C-926.7°C (1500-1700°F) that have a high hydrogen content, high boiling nitrogen containing hydrocarbons and porphyrins-asphaltenes.
- the metal containing fractions of reduced crude contain Ni-V-Fe-Cu, present as porphyrins and asphaltenes. These metal containing hydrocarbons are deposited on the catalyst during processing, are cracked in the riser to deposit the metal or carried over by the spent catalyst as the metallo-porphyrins or asphaltenes and converted to the oxide during regeneration.
- the adverse effects of these metals are to decrease the acidity of the zeolite thereby reducing catalytic cracking activity, thus, enhancing non-selective cracking and dehydrogenation to produce light gases such as hydrogen, methane and ethane and more importantly, increase coke production all of which affects selectivity and yield.
- the increased production of light gases affects the economic yield and selectivity structure of the process and puts an increased demand on compressor capacity.
- the increase in coke production also adversely affects catalyst activity-selectivity and leads to increased regenerator air demand and compressor capacity, and elevated regenerator temperatures.
- a reduced crude or crude oil having a high metal and Conradson carbon value is contacted in an RCC type regenerator-reactor system with an inert solid sorbent of low surface area at temperatures above about 482.2°C (900°F). Residence time in the riser is below 5 seconds, preferably 0.5-2 seconds.
- the particle size of the inert solid sorbent is approximately 20-150 microns in size to ensure adequate fluidization properties.
- the reduced crude-crude oil is introduced at a temperature below thermal cracking at the bottom of the riser and contacts the inert solid sorbent at a temperature of 621.1°C-760°C (1150-1400°F) and exits the riser at a temperature in the reactor vessel of approximately 482.2°C-621.1°C (900-1050°F).
- water, steam, naphtha, flue gas, etc. may be introduced to aid in vaporization and act as a lift gas to control residence time.
- the sorbent is rapidly separated from the hydrocarbon vapors at the top of the riser by employing the vented riser concept developed by Ashland Oil, Inc., see U.S. Patent No. 4,066,533.
- the metal and Conradson carbon compounds are deposited on the sorbent.
- the spent sorbent is deposited as a dense bed at the bottom of the reactor vessel, transferred to a stripper and then to the regeneration zone.
- the spent sorbent is contacted with an oxygen containing gas to remove the carbonaceous material through combustion to carbon oxides to yield a regenerated sorbent containing 0.05-0.2 wt% carbon.
- the regenerated sorbent is then recycled to the bottom of the riser to meet additional high metal and Conradson carbon containing feed to repeat the cycle.
- vanadium deposited on the sorbent is converted to vanadium oxides, in particular, vanadium pentoxide.
- the melting point of vanadium pentoxide is much lower than temperatures encountered in the regeneration zone.
- any momentary stoppage of flow such as occurs in a cyclone dipleg, permits coalescence of two or more particles and ultimately inhibition of flow and loss of cyclone operation.
- vanadium pentoxide solidifies, thus causing solid plugs of microspheres bound together by the vanadium pentoxide cement. This cause and effect of vanadium pentoxide can be overcome by two methods.
- the process of this invention and sorbent are not limited to a fluidized bed operation with microspherical particles of 10-200 microns in size, but can include moving bed operations employing microspherical particles of greater than 200 microns in size.
- the select sorbents of this invention will include solids of low catalytic activity, such as spent catalyst, clays, bentonite, kaolin, montmorillonite, smectites, and other 2-layered lamellar silicates, mullite, pumice, silica, laterite, etc.
- the surface area of these sorbents would preferably be below 25 m 2 /g, have a pore volume of approximately 0.2 cc/g or greater and a micro-activity value as measured by the ASTM Test Method No. D3907-80 of below 20.
- the metal additive is a water soluble compound which can be the oxide or one of its salts such as the nitrate, halide, sulfate, carbonate, etc. This mixture is spray dried to yield the finished promoted sorbent as a microspherical particle of 10-200 microns in size with the active promoter deposited within the pores and/or the outer surface of the sorbent particle.
- the concentration of vanadia on the spent sorbent is targeted to be approximately 2-5 wt% of final particle weight, the concentration of metal additive will be in the range of 1-6 wt% to maintain at least a one to one atomic ratio of vanadium to metal additive at all times.
- the sorbent can also be impregnated with these metal additives after spray drying, employing techniques well known in the art or combined with the clay as a gel so as to serve also as a binder and pore volume extender in the spray dried product.
- the metal additives of this invention will form compounds or complexes with vanadia that have higher melting points or serve to immobilize the migration of vanadia at the temperatures encountered in the regeneration zone.
- the targeted one to one molar ratio is chosen as more or less a practical objective. Initially, in those cases where the additive is included in the preparation the metal additive will be at a concentration far exceeding targeted ratios. However, as vanadia content increases, this ratio gradually decreases as vanadia is deposited on the sorbent. The melting point and migration behaviour of the vanadia-metal oxide compound or complex decreases, as vanadia increases, usually approaching a eutectic having a melting point even lower than vanadium pentoxide. For this reason, the additive is kept high in the virgin sorbent or is added in approximately stoichiometric proportions with vanadium in the feedstock.
- this approach also relates to the lower valences of vanadium, and further in processing a sulfur containing feed and regeneration in the presence of an oxygen containing gas there will likely exist vanadium sulfides, sulfites, sulfates, and which will create still other mixtures containing mixed oxides and sulfides, sulfates, etc.
- the metal additive is not incorporated in the initial sorbent preparation or added to the sorbent during manufacture then it can be added during the processing cycle at any point of sorbent travel in the processing unit. This would include but not be limited to addition of an aqueous solution of the inorganic metal salt or hydrocarbon solution of metallo-organic compounds at the riser bottom 17, along the riser length 4, the dense bed 9 in reactor vessel 5, stripper 10 and stripper 15, regenerator inlet 14, regenerator dense bed 12, or regenerated sorbent standpipe 16.
- the vanadium deposited on the sorbent is immobilized through select regeneration conditions. Initially, the vanadium is deposited on the sorbent and in the regeneration zone under typical conditions is converted to vanadium pentoxide during coke combustion. The sorbent containing vanadium pentoxide is transferred to the riser and under the reducing conditions resulting from contacting vaporized feed will undergo reduction to lower oxidation states. Since reduced vanadium oxide is covered by the heavy coke deposition it will be protected against oxidation in the regeneration zone. Under controlled conditions of combustion the coke level on the sorbent will be reduced to 0.05-0.2 wt% on sorbent weight, preferably 0.1-0.2 wt%.
- Operation of the regenerator in a semi-reducing condition can also be utilized to maintain vanadium in a lower valence state.
- This type of operation establishes a condition wherein all the oxygen has been consumed and that none is left to further reduce the coke level or oxidize the vanadium to a higher oxidation level.
- vanadium pentoxide in the riser yields vanadium oxide (V..-4, V0 2 ) and vanadium trioxide (V+3, V 2 0 3 ) which have much higher melting points, such as 982.2°C (1800°F) or higher.
- V..-4, V0 2 vanadium oxide
- V+3, V 2 0 3 vanadium trioxide
- the lower vanadium oxidation states are maintained so as to avoid the flow and fusion problems which otherwise would occur.
- the selective sorbent of this invention with or without the additive metal promoter is charged to a fluidized Metal Removal System as outlined in Figure 1.
- Sorbent particle circulation and operating parameters are maintained by methods well known to those skilled in the art.
- the equilibrium sorbent at temperatures of 593.3°C-760°C (1100-1400°F) contacts the reduced crude containing high metals and Conradson carbon values at riser wye 17.
- the reduced crude can be accompanied by steam and/or naphtha, or dry gases or flue gas injected at point 2, water and/or naphtha injected at point 3 to aid in vaporization, sorbent fluidization and controlling contact time in riser 4.
- the sorbent and vaporous hydrocarbons travel up riser 4 at a contact time of 0.1-5 seconds, preferably 0.5-2 seconds.
- the sorbent and vaporous hydrocarbons are separated in vented riser outlet 6 at a final reaction temperature of 482.2°C-621.1°C (900-1050°F).
- the vaporous hydrocarbons are transferred to cyclone 7 where any entrained sorbent fines are separated and the hydrocarbon vapors are sent to the fractionator via transfer line 8.
- the spent sorbent drops to the bottom of vessel 5 to form a dense bed 9.
- the spent sorbent is then transferred to stripper 10 for removal of any entrained hydrocarbon vapors and then to regenerator vessel 11 to form dense bed 12.
- An oxygen containing gas such as air is admitted to the bottom of dense bed 12 in vessel 11 to combust the coke to carbon oxides.
- the resulting flue gas is processed through cyclones and exits from regenerator vessel 11 via line 13.
- the regenerated sorbent is transferred to stripper 15 to remove any entrained combustion gases and then transferred to riser wye 17 via line 16 to repeat the cycle.
- Addition points 18 and 19 can be utilized to add a metal additive promoted sorbent.
- the metal additive as an aqueous solution or an organo-metallic compound in aqueous or hydrocarbon solvent can be added at addition points 18 and 19 as well as at addition points 2 and 3 on feed line 1, addition point 20 in riser 4, addition point 21 to the bottom of vessel 5 into dense bed 9.
- the addition of the metal additive is not limited to these locations but can be practiced at any point along the reduced crude-sorbent processing cycle.
- Sorbent and reduced crude feedstock are processed in a manner similar to that described previously.
- the spent sorbent after stripping in stripper 10 is transferred to regenerator vessel 11.
- the amount of oxygen containing gases admitted through line 14 into dense bed 12 is sufficient to only regenerate a large portion of the coke deposited on the sorbent.
- the regenerated sorbent exiting regenerator vessel 11 to stripper 15 contains 0.05-0.2 wt% coke, preferably 0.1-0.2 wt%.
- This amount of coke on regenerated sorbent is sufficient to help ensure that the vanadium pentoxide reduced in the riser to lower vanadium oxides (monoxide, trioxide) will remain in these reduced states.
- the small amount of coke remaining on the sorbent ensures that vanadium in the lower oxidation state is not re-oxidized to the higher +5 state.
- the regenerator vessel as illustrated in Figure 1 is a simple one zone-dense bed type.
- the regenerator section is not limited to this example but can exist of two or more zones, stacked or side-by-side arrangement, with internal and/or external circulation transfer lines from zone to zone.
- a sorbent clay spray dried to yield microspherical particles in 20-150 micron size, had vanadia deposited upon it in varying concentrations.
- the sorbent, free of vanadia, and those containing varying vanadia concentrations were placed in individual ceramic crucibles and calcined at 760.0°C (1400°F) in air for two hours. At the end of this time the period the crucibles were withdrawn from the muffle furnace and cooled to room temperature. The surface texture and flow characteristics of these samples were noted and the results are reported in Table I.
- the sorbent free of vanadia does not form any crust or clumps or fused particles at temperatures encountered in the regenerator section of the process described in this invention. At vanadia concentrations above 5,000 ppm the absorbent begins to clump and bind badly and does not flow at all.
- An extension of the clumping test is the use of a ceramic-alumina crucible to determine the end product of vanadia reacting with the metal additives. If vanadia does not react with the metal additive or only a small amount of compound formation occurs, then the vanadia will diffuse through and over the porous alumina walls and deposit as a yellowish to orange deposit on the outside walls of the crucible. On the other hand, when compound formation occurs, there is little or no vanadia deposits on the outside crucible wall. Two series of tests were performed, in the first series shown in Table 2, 1/1 mixture by weight of vanadia pentoxide and the metal additive was placed in the crucible and heated to 815.6°C(1500°F) in air for 12 hours. Compound formation or vanadia diffusion was noted.
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- Engineering & Computer Science (AREA)
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Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT82101793T ATE22109T1 (de) | 1981-03-30 | 1982-03-06 | Immobilisierung von vanadin, das bei der behandlung von schwermetalle und koksvorlaeufer enthaltenden oelen auf adsorbenzien abgelagert worden ist. |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/277,752 US4513093A (en) | 1981-03-30 | 1981-03-19 | Immobilization of vanadia deposited on sorbent materials during treatment of carbo-metallic oils |
US277752 | 1981-03-30 | ||
US28179781A | 1981-07-09 | 1981-07-09 | |
US06/427,355 US4469588A (en) | 1981-03-30 | 1982-09-29 | Immobilization of vanadia deposited on sorbent materials during visbreaking treatment of carbo-metallic oils |
EP19840111374 EP0175799B1 (de) | 1983-06-20 | 1984-09-24 | Immobilisierung von Vanadin, abgelagert auf Adsorbentien während der Visbreaking von Carbo-Metall ölen |
Publications (3)
Publication Number | Publication Date |
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EP0063683A2 EP0063683A2 (de) | 1982-11-03 |
EP0063683A3 EP0063683A3 (en) | 1983-08-17 |
EP0063683B1 true EP0063683B1 (de) | 1986-09-10 |
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Application Number | Title | Priority Date | Filing Date |
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EP19820101793 Expired EP0063683B1 (de) | 1981-03-30 | 1982-03-06 | Immobilisierung von Vanadin, das bei der Behandlung von Schwermetalle und Koksvorläufer enthaltenden Ölen auf Adsorbenzien abgelagert worden ist |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0175799B1 (de) * | 1983-06-20 | 1990-08-16 | Ashland Oil, Inc. | Immobilisierung von Vanadin, abgelagert auf Adsorbentien während der Visbreaking von Carbo-Metall ölen |
US4980045A (en) * | 1988-08-02 | 1990-12-25 | Chevron Research Company | Heavy oil pretreatment process with reduced sulfur oxide emissions |
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US4013546A (en) * | 1974-07-19 | 1977-03-22 | Texaco Inc. | Removing metal contaminant from regenerated catalyst in catalytic cracking process |
US3977963A (en) * | 1975-04-17 | 1976-08-31 | Gulf Research & Development Company | Method of negating the effects of metals poisoning on cracking catalysts |
US4141858A (en) * | 1976-03-29 | 1979-02-27 | Phillips Petroleum Company | Passivating metals on cracking catalysts |
US4162213A (en) * | 1976-04-29 | 1979-07-24 | Mobil Oil Corporation | Catalytic cracking of metal-contaminated oils |
CA1127581A (en) * | 1978-02-06 | 1982-07-13 | David B. Bartholic | Preparation of fcc charge from residual fractions |
US4243514A (en) * | 1979-05-14 | 1981-01-06 | Engelhard Minerals & Chemicals Corporation | Preparation of FCC charge from residual fractions |
US4325809A (en) * | 1978-02-06 | 1982-04-20 | Engelhard Minerals & Chemicals Corporation | Hydrocarbon processing |
US4169042A (en) * | 1978-03-13 | 1979-09-25 | Phillips Petroleum Company | Cracking process and catalyst for same containing tellurium |
US4238367A (en) * | 1978-10-06 | 1980-12-09 | Phillips Petroleum Company | Passivation of metals on cracking catalyst with thallium |
US4256564A (en) * | 1979-04-03 | 1981-03-17 | Phillips Petroleum Company | Cracking process and catalyst for same containing indium to passivate contaminating metals |
US4311580A (en) * | 1979-11-01 | 1982-01-19 | Engelhard Minerals & Chemicals Corporation | Selective vaporization process and dynamic control thereof |
-
1982
- 1982-03-06 EP EP19820101793 patent/EP0063683B1/de not_active Expired
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EP0063683A3 (en) | 1983-08-17 |
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