EP0041732B1 - Electrolytic cell having an improved ion exchange membrane and process for operating - Google Patents

Electrolytic cell having an improved ion exchange membrane and process for operating Download PDF

Info

Publication number
EP0041732B1
EP0041732B1 EP81104462A EP81104462A EP0041732B1 EP 0041732 B1 EP0041732 B1 EP 0041732B1 EP 81104462 A EP81104462 A EP 81104462A EP 81104462 A EP81104462 A EP 81104462A EP 0041732 B1 EP0041732 B1 EP 0041732B1
Authority
EP
European Patent Office
Prior art keywords
membrane
ion exchange
cell
pendant
membranes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP81104462A
Other languages
German (de)
French (fr)
Other versions
EP0041732A1 (en
Inventor
Bobby Ray Ezzell
William Paul Carl
William August Mod
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Chemical Co
Original Assignee
Dow Chemical Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Chemical Co filed Critical Dow Chemical Co
Priority to AT81104462T priority Critical patent/ATE9721T1/en
Publication of EP0041732A1 publication Critical patent/EP0041732A1/en
Application granted granted Critical
Publication of EP0041732B1 publication Critical patent/EP0041732B1/en
Expired legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B13/00Diaphragms; Spacing elements
    • C25B13/04Diaphragms; Spacing elements characterised by the material
    • C25B13/08Diaphragms; Spacing elements characterised by the material based on organic materials
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/34Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis
    • C25B1/46Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis in diaphragm cells
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/20Manufacture of shaped structures of ion-exchange resins
    • C08J5/22Films, membranes or diaphragms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/20Manufacture of shaped structures of ion-exchange resins
    • C08J5/22Films, membranes or diaphragms
    • C08J5/2206Films, membranes or diaphragms based on organic and/or inorganic macromolecular compounds
    • C08J5/2218Synthetic macromolecular compounds
    • C08J5/2231Synthetic macromolecular compounds based on macromolecular compounds obtained by reactions involving unsaturated carbon-to-carbon bonds
    • C08J5/2237Synthetic macromolecular compounds based on macromolecular compounds obtained by reactions involving unsaturated carbon-to-carbon bonds containing fluorine
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/18Homopolymers or copolymers of tetrafluoroethylene

Definitions

  • Membranes have been developed for that purpose which are substantially hydraulically-impermeable, but which will permit hydrated Na + ions to be transported from the anolyte portion to the catholyte portions, while substantially preventing transport of CI- ions.
  • Such cells are operated by flowing a brine solution into the anolyte portion and by providing salt-free water to the catholyte portion to serve as the caustic medium.
  • the anodic reactions and cathodic reactions are the same regardless of whether a membrane cell or a diaphragm cell is employed.
  • KWH kilowatt hours
  • the polymers used in the prior art as membranes are generally copolymers formed by copolymerizing a monomer chosen from the group of fluorinated vinyl compounds composed of vinyl fluoride, hexafluoropropylene, vinylidene fluoride, trifluoroethylene, chlorotrifluoroethylene, perfluoroalkyl vinyl ether and tetrafluoroethylene with an ion exchange functional (or group easily converted to ion exchange functional) vinyl ether monomer.
  • the carboxylic acid monomers are represented by similar structures where the sulfonyl group has been replaced with either a carboxylic acid or a group such as that is easily converted to a carboxylic acid (U.S. Patent 4,065,366, Brit. 1,497,748; 1,497,749; 1,518,387). In one case (U.S.
  • the membrane is composed of a terpolymer made by selecting one monomer from the group of perfluorovinyl compounds listed above and the other two from different carboxylic acid functional monomers.
  • One is chosen from a group represented by where A represents a carboxylic acid or derivative and the other from a group represented by where A' is defined as A above.
  • Two different functional monomers were used in the above case to achieve desirable physical properties of the polymers.
  • U.S. Patents 4,025,405 and 4,192,725 and GB-A-1184321 show electrolytic cells having a stable, hydrated, selectively permeable, electrically conductive membrane.
  • the membrane is a film of fluorinated copolymer having pendant sulfonic acid groups containing recurring structural units of the formula: and where R is in which R' is F or perfluoroalkyl of 1 to 10 carbon atoms; Y is F or CF 3 ; m is 1, 2 or 3; n is 0 or 1; X is F, Cl, H, CF 3 ; X' and X are CF 3 - (CF 2 ) z wherein Z is 0-5; the units of formula (1) being present in an amount of from 3-20 mole percent.
  • An electrolytic cell and a process to use the cell are provided.
  • the electrolytic cell is separated into an anode compartment and a cathode compartment by a fluorinated polymer membrane; wherein the membrane has:
  • Any holes or tears that develop in the film lead to contamination of the caustic product in the catholyte with salt from the anolyte and even worse, can lead to explosive mixtures of hydrogen in chlorine when cathodes are used that produce hydrogen along with attendant production of chlorine on the anode.
  • fluoropolymers in general, meet the chemical requirements of the chlor-alkali cell. These fluoropolymers can be substituted with other halogen atoms such as chlorine or bromine that are not reactive in the cell environment, but, although contrary to some teachings, these polymers should not contain hydrogen atoms on carbons that make up the main polymer backbone. Carbon- hydrogen bonds are chemically attacked by both oxidation from the anolyte components and caustic in the catholyte. Chemical attack on the polymer backbone can lead to reduced molecular weight by carbon-carbon bond cleavage and thus to severe damage to film physical properties.
  • halogen atoms such as chlorine or bromine
  • a highly crystalline fluoropolymer made from simple, unsubstituted monomers such as tetrafluoroethylene is tough, but has extremely high melting or softening temperatures. Fabrication is difficult or near impossible by simple techniques such as melt extrusion. Homopolymers of long chain, terminal fluorocarbon olefins which result in polymers having many pendant groups are difficult to prepare because of having a relatively unreactive olefin site and when formed are often low molecular weight, waxy, amorphous solids having little, if any, plastic quality. Materials of this nature are useless as films. Copolymers of the two type monomers described above often have properties, better than the homopolymers.
  • Copolymers of tetrafluoroethylene and perfluoroalkyl vinyl ethers (US Patent 3,896,179) and halofluoroalkyl vinyl ethers have excellent physical properties and can be conveniently melt fabricated into films.
  • polymers with a limited number of pendant groups can maintain most of the favorable physical characteristics of the parent (no long pendant groups) polymer and also lend itself to simple fabrication.
  • a simple fluorocarbon olefin such as tetrafluoroethylene or chlorotrifluoroethylene
  • a monomer having a halofluoro or perfluoro chain having no ion exchange functionality attached to the olefin function.
  • polymers are selected from the above class of polymers that contain a sufficient (greater than 60 mole percent) amount of the simple, non pendant group originating, monomer such as tetrafluoroethylene, tough, easily fabricated films result that give outstanding performance when used as membranes in chlor-alkali cells. These films may or may not be supported by materials such as polytetrafluoroethylene scrim.
  • the concentration of the sulfonate ion exchange functional group in the polymers is also critical to the performance of the materials as membranes in electrolytic cells. Concentration of the functional group in the dry polymer is expressed herein as equivalent weight, which is defined as the formula weight of the polymer containing one equivalent of the functional group. It can be defined and conveniently determined, by standard acid-base titration, as the weight of the polymer, having the functional group, the sulfonic acid group in the present invention, in the acid form, required to neutralize one equivalent of base.
  • equivalent weight which is defined as the formula weight of the polymer containing one equivalent of the functional group. It can be defined and conveniently determined, by standard acid-base titration, as the weight of the polymer, having the functional group, the sulfonic acid group in the present invention, in the acid form, required to neutralize one equivalent of base.
  • equivalent weight which is defined as the formula weight of the polymer containing one equivalent of the functional group. It can be defined and conveniently determined, by standard acid-base
  • Sulfonic acid membranes having lower equivalent weight allow excessive migration of hydroxide ions from the catholyte to the anolyte portion of the cell and thus result in excessively low current efficiency. It has been found that equivalent weights of at least part of the membranes of the current invention can be substantially less than 1100 and still be useful in chloralkali cells. This is particularly true when the pendant group having the ion exchange functional group is short. In fact, particularly preferred polymers of the present invention are made using the ion exchange functional monomer as opposed to the functional monomer of the prior art. One terpolymer having an equivalent weight of 900 is shown in the examples to perform substantially better than an 1100 equivalent weight copolymer of the prior art. It is thought that equivalent weights as low as 600, when the pendant group having the sulfonic acid functionality is short, should be operable in chlor-alkali cells.
  • the Figure shows the results of using various ion exchange membranes in an electrolytic cell for the electrolysis of a NaCl brine solution. For each membrane tested, the figure shows its operational voltage, its current efficiency and the concentration of the caustic produced in the cell.
  • a series of ion exchange membranes were individually tested in an electrolytic test cell.
  • the cell had an anode and a cathode with the ion exchange membrane being evaluated positioned therebetween, thus separating the cell into an anode chamber and a cathode chamber.
  • Each electrode had a square shape and an area of 8.63 square inches (55,68 cm 2 ).
  • Each electrode had a solid, metal stud welded to it.
  • Each stud passed through a wall of the cell and was provided with leak proof seals. Both studs were connected to a power supply.
  • the stud connected to the anode was constructed of titanium, while the stud connected to the cathode was constructed of steel.
  • the anode, itself, was an expanded titanium mesh screen coated with a RuO z - TiO z mixture, while the cathode was constructed from woven steel wires.
  • the anode chamber was filled with a saturated NaCl brine solution (approximately 25 weight percent NaCI) and catholyte chamber was filled with a caustic solution having approximately 12 weight percent NaOH concentration.
  • the cell was energized by applying a. constant current of approximately 8.63 amps, to give a current density of 1.0 amps per square inch (0,155 amps per cm 2 ) of electrode area.
  • a saturated brine solution (approximately 25 weight percent NaCI) was flowed into the anode chamber at a rate sufficient to maintain the concentration of the anolyte leaving the cell at approximately 17-20 weight percent NaCI.
  • Deionized water was flowed into the catholyte chamber, in a similar manner, at a rate sufficient to maintain the catholyte leaving the cell at a desired NaOH concentration.
  • the NaOH concentration- was varied in order to determine the cell operation over a range of caustic concentrations.
  • the temperature of the cell was controlled throughout each evaluation at about 80°C by means of an immersion heater connected to a thermocouple inserted into the anolyte chamber.
  • the cell voltage was constantly monitored by measuring the difference in voltage potential between the anode stud and the cathode stud.
  • the cell was operated for several days to reach equilibrium. Then current efficiency was determined by collecting the catholyte leaving the cell for a given period of time, usually 16 hours, and determining the amount of NaOH actually produced, as compared to the amount theoretically produced at the applied current.
  • This membrane was received from E. I. DuPont in the acid form and was treated in the TEA solution as received.
  • the figure shows the results obtained from the evaluation of various membranes in the above described cell, except for membranes designated as F and G.
  • the data shown for these latter two membranes was obtained from published literature and is inserted for comparative purposes.
  • the figure shows the relationship of the current efficiency of the cell to the caustic concentration of the catholyte as it leaves the cell.
  • the numbers in parenthesis beside each curve represent average cell operating voltages over the range of caustic concentrations under which each membrane was tested.
  • Membranes designated as B and C are copolymers differing only in the relative amounts of TFE and the functional monomer. Thus, membrane C has more ion exchange functionality than membrane B, which is reflected in their 860 and 1375 eq. wts. respectively.
  • Membranes designated as D, E and H are all membranes which have pendant sulfonyl ion exchange groups and have pendant, substantially fluorinated carbon groups which have no ion exchange functionality. As shown by their respective equivalent weights of 1240, 900 and 1350, they have differing amounts of ion exchange functionality.
  • a direct comparison of cells having membrane B with cells having membrane E shows that where the two types of membranes operate at essentially equal current efficiencies, the cell containing the membrane having pendant, substantially fluorinated carbon groups which have no ion exchange functionality, as well as containing pendant sulfonyl ion exchange groups, operates at substantially (14%) lower voltage than the cell having a membrane which does not have a pendant, substantially fluorinated carbon group which has no ion exchange functionality, but has only the sulfonyl containing pendant group.
  • a comparison of the cell containing membrane C with a cell containing membrane E demonstrates that while the cells operate at approximately the same voltage, the cell having a membrane which has pendant substantially fluorinated carbon groups not having ion exchange functionality, as well as containing pendant sulfonyl containing groups, operates at a substantially higher current efficiency than the cell containing the membrane which has only pendant sulfonyl containing groups.
  • the table shows a comparison of polymers A, B, C, D, E and H where power consumption per metric ton of caustic has been calculated with all cells operating at 12% caustic.
  • the table clearly demonstrates the superiority of the cells which have membranes (D, E and H) having two pendant groups; one pendant group having sulfonyl ion exchange groups and one pendant, substantially fluorinated carbon group which has no ion exchange groups, as compared to cells which have membranes (B and C) having only one pendant group, a sulfonyl containing group.
  • This comparison between the cells containing membranes D, E and H as opposed to cells containing membranes B and C is made where the membrane thicknesses are similar.
  • the table shows that even when the thickness of membrane A (the prior art membrane having only sulfonyl containing pendant groups) is only one-fourth (1/4) that of membranes D, E and H (which have two types of pendant groups) the latter perform equally (D) or better (E).

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Electrochemistry (AREA)
  • Metallurgy (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Hybrid Cells (AREA)

Abstract

An electrolytic cell and a process for electrolysis using the cell are provided. The electrolytic cell is separated into an anode chamber and a cathode chamber by a fluorinated polymer membrane; wherein the membrane comprises: (a) at least 60 mole percent [CFX-CF2] where X=F or Cl; (b) an ion exchange equivalent weight of at least 600; (c) pendant sulfonyl ion exchange groups; and (d) pendant substantially fluorinated carbon groups which have no ion exchange functionality. These cells are particularly useful for the electrolysis of aqueous, alkali metal halides.

Description

  • The electrolytic production of chlorine and caustic by the electrolysis of brine has been well known for many years. Historically, diaphragm cells using a hydraulically-permeable asbestos diaphragm, vacuum-deposited onto foraminous steel cathodes, have been widely commercialized. Such diaphragm cells, employing permeable diaphragms, produce NaCI-containing NaOH catholytes because NaCl passes through the diaphragm from the anolyte to the catholyte. Such NaCI-containing caustic generally requires a de-salting process to obtain a low-salt caustic for industrial purposes.
  • In recent years, the chlor-alkali industry has focused much of its attention on developing membrane cells to produce low-salt or salt-free caustic in order to improve quality and avoid the costly desalting processes. Membranes have been developed for that purpose which are substantially hydraulically-impermeable, but which will permit hydrated Na+ ions to be transported from the anolyte portion to the catholyte portions, while substantially preventing transport of CI- ions. Such cells are operated by flowing a brine solution into the anolyte portion and by providing salt-free water to the catholyte portion to serve as the caustic medium. The anodic reactions and cathodic reactions are the same regardless of whether a membrane cell or a diaphragm cell is employed.
  • Since the disclosure of fluorocarbon polymers containing sulfonic acid functional groups on pendant fluorocarbon chains was first disclosed by Connolly (3,282,875), a great deal of work has been done on using these and similar materials as ion exchange membranes in chloralkali cells.
  • It has been stated that because of excessive hydration, sulfonic acid membranes are not useful, particularly at cell conditions where the caustic strength in the operating cell exceeds 18% (Maomi Seko, Commercial Operation of the Ion Exchange Membrane Chlor-Alkali Process, The American Chemical Society Meeting, April, 1976, New York, N. Y.). Because of the problems encountered with sulfonic acid substituted membranes, considerable work has been directed at finding a suitable substitute for the sulfonic acid. Carboxylic acid functional membranes have been reported to operate at considerably higher caustic strengths than sulfonic acid membranes. (M. Seko above ref., U.S. 4,065,366, Brit. Pats. 1,497,748; 1,497,749; 1,518,387). Membranes with at least part of the sulfonic acid groups converted to sulfonamide have also been reported to operate at higher caustic strengths than membranes with only sulfonic acid functional groups (3,784,399; 3,969,285). The incentive for striving for high caustic strength in the cell lies in the fact that most commercial caustic is sold as a 50% solution. Thus, higher strengths achieved in the cell results in less water that must be evaporated to reach the commercial 50% level. This results in savings of "evaporation energy", the energy required to evaporate the solution.
  • In addition to the caustic strength being important, two other criteria of the operating cell must also be considered for a complete energy view of the overall process. One is current efficiency, which is the ability of the membrane to prevent migration of the caustic produced at the cathode into the anode compartment and the second is the voltage at which the cell operates, which is partly determined by the electrical resistance of the membrane. Power efficiency is often used as one term that considers both the current efficiency and cell voltage. It is defined as the product of the theoretical voltage divided by the actual voltage multiplied by the actual caustic produced divided by the theoretical caustic that could have been produced at a given current. Thus, it is apparent that power efficiency is reduced by higher cell voltage or lower current efficiency. The membrane has a direct effect on both. The most common method of comparing cells is to express the operation as kilowatt hours (KWH) of power consumed per metric ton (mt) of product produced. This expression also considers both voltage, higher voltage increasing the quantity KWH, and current efficiency, lower efficiency decreasing the quantity of product produced (mt). Thus, the lower the value KWH/mt, the better the performance of the cell.
  • In general, the changes that have been made in membranes to increase the caustic strength in the cell have resulted in at least partially offsetting increases in the quantity KWH/mt. It has been reported that even though a carboxylic acid membrane was capable of producing greater than 30% caustic at above 90% current efficiency, the most economical operation was at 21-25% caustic because of lower cell voltage (M.Seko, "The Asahi Chemical Membrane Chlor-Alkali Process", The Chlorine Institute, Inc, 20th Chlorine Plant Managers Seminar, New Orleans, February, 1977). In addition to problems of increasing cell voltage caused by membranes capable of higher caustic strength operation, these types of membranes, when compared to sulfonic acids, do not last as long in service. This is at least in part caused by greater sensitivity than the sulfonic acids to impurities found in brine feed. It has been reported that the useful operating life of sulfonamide membranes is only about one year (D.R. Pulver, presented at the Chlorine Institute's 21 st Plant Managers Seminar, Houston, Texas, Feb., 1978). Sulfonic acid membranes have operated up to three years in chlor-alkali cells. A great deal of expense is incurred by shortened membrane life because of having to replace the expensive membrane materials. Also the loss of production and labor in having to remove cells from service, disassemble, assemble and put them back in service is costly.
  • The polymers used in the prior art as membranes are generally copolymers formed by copolymerizing a monomer chosen from the group of fluorinated vinyl compounds composed of vinyl fluoride, hexafluoropropylene, vinylidene fluoride, trifluoroethylene, chlorotrifluoroethylene, perfluoroalkyl vinyl ether and tetrafluoroethylene with an ion exchange functional (or group easily converted to ion exchange functional) vinyl ether monomer. The functional monomers for the sulfonic acids of the prior art are represented by U.S. Patent 3,282,875)
    Figure imgb0001
    where n = 1-3
  • The sulfonamides of the prior art are represented by the general structure
    Figure imgb0002
    FS02 - group is converted to RNHS02 - by, reaction with an amine compound and n = 0-2 (Brit. 1,406,673 and US 3,784,399). The carboxylic acid monomers are represented by similar structures where the sulfonyl group has been replaced with either a carboxylic acid or a group such as
    Figure imgb0003
    that is easily converted to a carboxylic acid (U.S. Patent 4,065,366, Brit. 1,497,748; 1,497,749; 1,518,387). In one case (U.S. Patent 4,126,588), the membrane is composed of a terpolymer made by selecting one monomer from the group of perfluorovinyl compounds listed above and the other two from different carboxylic acid functional monomers. One is chosen from a group represented by
    Figure imgb0004
    where A represents a carboxylic acid or derivative and the other from a group represented by
    Figure imgb0005
    where A' is defined as A above. Two different functional monomers were used in the above case to achieve desirable physical properties of the polymers.
  • In addition to work described above where changes in functional groups have been used as a means of achieving higher caustic strength in operating cells, methods of operating the celis. themselves that lead to increased caustic strength have been described. Series catholyte flow (U.S. 1,284,618) and counter-current series anolyte and catholyte flow (U.S. 4,197,179) lead to increased caustic strength without sacrificing either current efficiency or cell voltage. These techniques are also useful. because caustic strengths approaching those obtained with carboxylic acid and sulfonamide membranes can be attained using sulfonic acid membranes with their inherently longer service life.
  • U.S. Patents 4,025,405 and 4,192,725 and GB-A-1184321 show electrolytic cells having a stable, hydrated, selectively permeable, electrically conductive membrane. The membrane is a film of fluorinated copolymer having pendant sulfonic acid groups containing recurring structural units of the formula:
    Figure imgb0006
    and
    Figure imgb0007
    where R is
    Figure imgb0008
    in which R' is F or perfluoroalkyl of 1 to 10 carbon atoms; Y is F or CF3; m is 1, 2 or 3; n is 0 or 1; X is F, Cl, H, CF3; X' and X are CF3- (CF2)z wherein Z is 0-5; the units of formula (1) being present in an amount of from 3-20 mole percent.
  • An electrolytic cell and a process to use the cell are provided. The electrolytic cell is separated into an anode compartment and a cathode compartment by a fluorinated polymer membrane; wherein the membrane has:
    • (a) at least 60 mole percent [CFX-CF2], where X = F or Cl;
    • (b) an ion exchange equivalent weight of at least 600;
    • (c) pendant sulfonyl ion exchange groups; and
    • (d) pendant substantially fluorinated carbon. groups which have no ion exchange functionality.
  • It has been discovered that certain sulfonic acid membranes perform in electrolytic chlor- alkali cells better than those of the prior art. It has been found that non exchange pendant groups attached to the polymer backbone cause surprising and unexpected reductions in the electrical resistance of the membrane. It is known to those skilled in the art of polymer science that pendant groups, whether chemically inert or active, act as internal plasticizers and render polymers more pliable and easier to fabricate than similar polymers not having the pendant groups. In many cases this technique is used to reduce the crystallinity of polymer structures. It is not known in the prior art that introduction of inert pendant groups to polymers used as membranes in electrolytic cells would beneficially affect the performance of the cell.
  • Several criteria, aside from the criteria of cell performance, are necessary for use of polymers as membranes in electrolytic cells. When the polymers are used as films, which are conveniently made by melt extrusion or the like, on a commercial scale, the physical and chemical properties of the film must withstand the environment of the cell. This severely restricts the materials useful in the harsh environment of a chlor-alkali cell. The cell is divided by the membrane into two compartments, an anolyte compartment wherein chlorine gas is made and constantly evolved from an anode and a catholyte compartment wherein caustic is produced at a cathode. These cells normally operate at temperatures of from about 70°C up to temperatures of about 100°C and are expected to continuously operate at these conditions for many months and even years. This chemical environment of strong, hot caustic on one side and a highly oxidative environment on the other virtually eliminates the use of most organic polymers or membranes. The constant churning of gas being evolved through the liquid electrolyte solutions in the cell severely limits the physical properties that a film must have in order to meet the lifetime requirements of the cell. It is known to physically support polymer films on such materials as polytetrafluoroethylene scrim to aid in meeting the life requirements, but even then, the film must be physically sound to a large degree. Any holes or tears that develop in the film lead to contamination of the caustic product in the catholyte with salt from the anolyte and even worse, can lead to explosive mixtures of hydrogen in chlorine when cathodes are used that produce hydrogen along with attendant production of chlorine on the anode.
  • It is known in the art that fluoropolymers, in general, meet the chemical requirements of the chlor-alkali cell. These fluoropolymers can be substituted with other halogen atoms such as chlorine or bromine that are not reactive in the cell environment, but, although contrary to some teachings, these polymers should not contain hydrogen atoms on carbons that make up the main polymer backbone. Carbon- hydrogen bonds are chemically attacked by both oxidation from the anolyte components and caustic in the catholyte. Chemical attack on the polymer backbone can lead to reduced molecular weight by carbon-carbon bond cleavage and thus to severe damage to film physical properties.
  • Physical properties of a polymer are dependent on polymer structure. A highly crystalline fluoropolymer made from simple, unsubstituted monomers such as tetrafluoroethylene is tough, but has extremely high melting or softening temperatures. Fabrication is difficult or near impossible by simple techniques such as melt extrusion. Homopolymers of long chain, terminal fluorocarbon olefins which result in polymers having many pendant groups are difficult to prepare because of having a relatively unreactive olefin site and when formed are often low molecular weight, waxy, amorphous solids having little, if any, plastic quality. Materials of this nature are useless as films. Copolymers of the two type monomers described above often have properties, better than the homopolymers. Copolymers of tetrafluoroethylene and perfluoroalkyl vinyl ethers (US Patent 3,896,179) and halofluoroalkyl vinyl ethers have excellent physical properties and can be conveniently melt fabricated into films. Thus, polymers with a limited number of pendant groups can maintain most of the favorable physical characteristics of the parent (no long pendant groups) polymer and also lend itself to simple fabrication.
  • Membranes of the present invention are conveniently made from polymers prepared by copolymerizing at least three monomers where one is a simple fluorocarbon olefin such as tetrafluoroethylene or chlorotrifluoroethylene, another is a monomer having potential sulfonate ion exchange functionality such as
    Figure imgb0009
    where X = Cl, Br or F and n = 0-3 and still another is a monomer having a halofluoro or perfluoro chain having no ion exchange functionality, attached to the olefin function. When polymers are selected from the above class of polymers that contain a sufficient (greater than 60 mole percent) amount of the simple, non pendant group originating, monomer such as tetrafluoroethylene, tough, easily fabricated films result that give outstanding performance when used as membranes in chlor-alkali cells. These films may or may not be supported by materials such as polytetrafluoroethylene scrim.
  • The concentration of the sulfonate ion exchange functional group in the polymers is also critical to the performance of the materials as membranes in electrolytic cells. Concentration of the functional group in the dry polymer is expressed herein as equivalent weight, which is defined as the formula weight of the polymer containing one equivalent of the functional group. It can be defined and conveniently determined, by standard acid-base titration, as the weight of the polymer, having the functional group, the sulfonic acid group in the present invention, in the acid form, required to neutralize one equivalent of base. The prior art teaches and demonstrates that sulfonic acid membranes of the prior art should have equivalent weights of at least about 1100 to be useful in chlor-alkali cells. Sulfonic acid membranes having lower equivalent weight allow excessive migration of hydroxide ions from the catholyte to the anolyte portion of the cell and thus result in excessively low current efficiency. It has been found that equivalent weights of at least part of the membranes of the current invention can be substantially less than 1100 and still be useful in chloralkali cells. This is particularly true when the pendant group having the ion exchange functional group is short. In fact, particularly preferred polymers of the present invention are made using the ion exchange functional monomer
    Figure imgb0010
    as opposed to the functional monomer
    Figure imgb0011
    of the prior art. One terpolymer having an equivalent weight of 900 is shown in the examples to perform substantially better than an 1100 equivalent weight copolymer of the prior art. It is thought that equivalent weights as low as 600, when the pendant group having the sulfonic acid functionality is short, should be operable in chlor-alkali cells.
  • The beneficial effects of the terpolymers, having the non ion exchange pendant groups, are apparent when cells, in the examples, containing these materials as membranes are compared to cells containing the copolymers of the prior art as membranes and to cells containing copolymers of tetrafluoroethylene and the short functional monomer shown above as membranes.
  • The Figure shows the results of using various ion exchange membranes in an electrolytic cell for the electrolysis of a NaCl brine solution. For each membrane tested, the figure shows its operational voltage, its current efficiency and the concentration of the caustic produced in the cell.
  • Example 1
  • A series of ion exchange membranes were individually tested in an electrolytic test cell. The cell had an anode and a cathode with the ion exchange membrane being evaluated positioned therebetween, thus separating the cell into an anode chamber and a cathode chamber. Each electrode had a square shape and an area of 8.63 square inches (55,68 cm2). Each electrode had a solid, metal stud welded to it. Each stud passed through a wall of the cell and was provided with leak proof seals. Both studs were connected to a power supply. The stud connected to the anode was constructed of titanium, while the stud connected to the cathode was constructed of steel. The anode, itself, was an expanded titanium mesh screen coated with a RuOz- TiOz mixture, while the cathode was constructed from woven steel wires.
  • The anode chamber was filled with a saturated NaCl brine solution (approximately 25 weight percent NaCI) and catholyte chamber was filled with a caustic solution having approximately 12 weight percent NaOH concentration. The cell was energized by applying a. constant current of approximately 8.63 amps, to give a current density of 1.0 amps per square inch (0,155 amps per cm2) of electrode area. A saturated brine solution (approximately 25 weight percent NaCI) was flowed into the anode chamber at a rate sufficient to maintain the concentration of the anolyte leaving the cell at approximately 17-20 weight percent NaCI. Deionized water was flowed into the catholyte chamber, in a similar manner, at a rate sufficient to maintain the catholyte leaving the cell at a desired NaOH concentration. During the evaluation of each membrane, the NaOH concentration- was varied in order to determine the cell operation over a range of caustic concentrations.
  • The temperature of the cell was controlled throughout each evaluation at about 80°C by means of an immersion heater connected to a thermocouple inserted into the anolyte chamber. During the evaluation of each membrane the cell voltage was constantly monitored by measuring the difference in voltage potential between the anode stud and the cathode stud. For each evaluation, the cell was operated for several days to reach equilibrium. Then current efficiency was determined by collecting the catholyte leaving the cell for a given period of time, usually 16 hours, and determining the amount of NaOH actually produced, as compared to the amount theoretically produced at the applied current.
  • Before the evaluation of each membrane, the following preparatory procedures were followed:
    • (1) the acid form of each membrane was dried in an oven and then equilibrated at ambient conditions;
    • (2) the membrane was soaked in a 30 weight % solution of triethanolamine in water for 30 minutes at 25°C;
    • (3) the membrane was removed from the solution and air dried; and
    • (4) the membrane was installed in the above- described electrolytic cell.
  • In the above manner, the following membranes were evaluated in actual cell operation.
    • A.* Hydrolyzed 1500 eq. wt., 0.05 mm (.002 inches) thick copolymer of tetrafluoroethylene (TFE) and
      Figure imgb0012
    • B. Hydrolyzed 1375 eq. wt., 0.18mm thick copolymer of TFE and FSO2CF2CF2OCF = CF2.
    • C. Hydrolyzed 860 eq. wt., 0.19 mm thick copolymer of TFE and FSO2CF2CF2OCF = CF2.
    • D. Hydrolyzed 1240 eq. wt., 0.20 mm thick terpolymer of TFE and a mixture of
      • FS02CF2CF20CF = CF2 and CICF2CF2CF20CF = CF2

      in a ratio of 8:1.
    • E. Hydrolyzed 900 eq. wt., 0.20 mm thick terpolymer of TFE and a mixture of
      • FS02CF2CF20CF = CF2 and ClCF2CF2CF2OCF=CF2

      in a ratio of 8:1.
      • FEtG. Literature performance for hydrolyzed 1100 and 1200 eq. wt. copolymers of TFE and
        Figure imgb0013
      • M Seko, "Commercial Operation of the Ion Exchange Membrane Chlor-Alkali Process", The American Chemical Society, Centennial Meeting, New York, April, 1976.
      • H. Hydrolyzed 1350 eq. wt., 0.24 mm thick terpolymer of TFE and a mixture of FSO2CF2CF2OCF = CF2 and
        Figure imgb0014
        in a ratio of 8:1.
  • *This membrane was received from E. I. DuPont in the acid form and was treated in the TEA solution as received.
  • The figure shows the results obtained from the evaluation of various membranes in the above described cell, except for membranes designated as F and G. The data shown for these latter two membranes was obtained from published literature and is inserted for comparative purposes.
  • The figure shows the relationship of the current efficiency of the cell to the caustic concentration of the catholyte as it leaves the cell. The numbers in parenthesis beside each curve represent average cell operating voltages over the range of caustic concentrations under which each membrane was tested.
  • All membranes showed that current efficiency is indirectly proportional to the caustic concentration of the catholyte. As has been discussed earlier, it is beneficial to maximise the current efficiency and minimize the voltage.
  • Certain comparisons have been made between the performance of the various membranes.
  • Comparison of membranes designated as B, C, D, H and E show the beneficial effects caused by incorporation of pendant, substantially fluorinated carbon groups having no ion exchange functionality into copolymers of TFE and the same functional monomer, FSO2CF2CF2OCF = CF2.
  • Membranes designated as B and C are copolymers differing only in the relative amounts of TFE and the functional monomer. Thus, membrane C has more ion exchange functionality than membrane B, which is reflected in their 860 and 1375 eq. wts. respectively.
  • Membranes designated as D, E and H are all membranes which have pendant sulfonyl ion exchange groups and have pendant, substantially fluorinated carbon groups which have no ion exchange functionality. As shown by their respective equivalent weights of 1240, 900 and 1350, they have differing amounts of ion exchange functionality.
  • A direct comparison of cells having membrane B with cells having membrane E shows that where the two types of membranes operate at essentially equal current efficiencies, the cell containing the membrane having pendant, substantially fluorinated carbon groups which have no ion exchange functionality, as well as containing pendant sulfonyl ion exchange groups, operates at substantially (14%) lower voltage than the cell having a membrane which does not have a pendant, substantially fluorinated carbon group which has no ion exchange functionality, but has only the sulfonyl containing pendant group.
  • A comparison of the cell containing membrane C with a cell containing membrane E demonstrates that while the cells operate at approximately the same voltage, the cell having a membrane which has pendant substantially fluorinated carbon groups not having ion exchange functionality, as well as containing pendant sulfonyl containing groups, operates at a substantially higher current efficiency than the cell containing the membrane which has only pendant sulfonyl containing groups.
  • Comparison of cells which have membrane B to cells having membranes D or H, shows that cells operate at a substantially higher current efficiency if the membrane contains pendant, substantially fluorinated carbon groups and pendant, sulfonyl groups (membranes D and H) as compared to cells which have membranes containing pendant sulfonyl containing groups only.
  • Comparison of the cell containing membrane D with the cell containing membrane A, demonstrates the clear superiority of the membrane which has both types of pendant groups as compared to the membrane of the prior art which has only pendant groups which contain sulfonyl groups. Even though membrane D is four (4) times as thick as membrane A, the cell voltages in both cells are approximately the same. It has been calculated that if membrane A were as thick as membrane D, the cell containing membrane A would operate at well above four (4) volts. As shown in the figure, the cell containing the membrane of the prior art (A) does not operate as efficiently as membranes of the present invention, such as membrane D. The cell containing membrane D operates at a higher current efficiency than the cell having membrane A, while at the same time having less electrical resistance per unit of thickness. The table shows a comparison of polymers A, B, C, D, E and H where power consumption per metric ton of caustic has been calculated with all cells operating at 12% caustic. The table clearly demonstrates the superiority of the cells which have membranes (D, E and H) having two pendant groups; one pendant group having sulfonyl ion exchange groups and one pendant, substantially fluorinated carbon group which has no ion exchange groups, as compared to cells which have membranes (B and C) having only one pendant group, a sulfonyl containing group. This comparison between the cells containing membranes D, E and H as opposed to cells containing membranes B and C is made where the membrane thicknesses are similar. Additionally, the table shows that even when the thickness of membrane A (the prior art membrane having only sulfonyl containing pendant groups) is only one-fourth (1/4) that of membranes D, E and H (which have two types of pendant groups) the latter perform equally (D) or better (E).
  • Figure imgb0015

Claims (13)

1. A fluorinated polymer membrane for use in an electrolytic cell comprising:
(a) a copolymer of CFXCF, and having at least 60 mole percent CFXCF2, where X = F or Cl;
(b) an ion exchange equivalent weight of at least 600 and
(c) pendant sulfonyl ion exchange groups;

characterized in that it comprises (d) additional pendant, substantially fluorinated carbon groups which have no ion exchange functionality.
2. The membrane of Claim 1 wherein the sulfonyl ion exchange pendant group is represented by the general formula:
Figure imgb0016
where
n = 0 or an integer greater than zero;
X = F, CI or Br;
M = hydrogen or an alkali metal;
Rf and Rf are independently selected from the group consisting of F, Cl, fluoroalkyl and chlorofluoroalkyl;
a = zero or an integer greater than zero;
b = zero or an integer greater than zero, provided a + b ≠ 0.
3. The membrane of Claim 1 or 2 wherein the pendant fluorinated carbon groups having no ion exchange functionality are represented by the general formula
Figure imgb0017
where X' and X"' are independently selected from the group consisting of F, CI and Br
n', a' and b' are independently zero or an integer greater than zero
Rf and Rf are independently selected from the group consisting of fluorine, chlorine, fluoroalkyls and chlorofluoro alkyls.
4. The membrane of Claims 1, 2, or 3, wherein the membrane has an ion exchange equivalent weight of between 600 and 2000.
5. The membrane of Claims 1, 2, or 3, wherein the membrane has an ion exchange equivalent weight of between 800 and 1600.
6. The membrane of Claim 3 wherein a and a' = 0-3; b and b' = 0-3; Rf= Cl or F and R'f = CI or F.
7. The membrane of Claim 6 wherein n and n' = 0―3 and X and X' = Cl or F when n ≠ 0.
8. The membrane of Claim 1, 2 or 3 wherein n=O;n'=0 or 1 and X '= F or Cl when n'=1.
9. The membrane of Claim 1, 2 or 3 wherein n = 1; X = F or CI; n' = 0 or 1 and X' = F or CI when n' = 1.
10. The membrane of Claim 1, 2 or 3 wherein n = 0; n' = 0 and X"' = Cl.
11. The membrane of Claim 1, 2 or 3 wherein n=0; n'=1; X'=CI and X"' = Cl.
12. Use of a membrane according to anyone of claims 1 to 11 in an alkali metal halide electrolytic cell as a means for separation of a chamber containing an anode and a chamber containing cathode.
13. Electrolytic cell having an anode in an anode chamber, a cathode in a cathode chamber and an ion exchange membrane separating the anode chamber from the cathode chamber, characterized in that the ion exchange membrane is a fluorinated polymer membrane according to anyone of the claims 1 to 11.
EP81104462A 1980-06-11 1981-06-10 Electrolytic cell having an improved ion exchange membrane and process for operating Expired EP0041732B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT81104462T ATE9721T1 (en) 1980-06-11 1981-06-10 ELECTROLYTIC CELL WITH IMPROVED ION EXCHANGE MEMBRANE AND METHOD OF OPERATING SUCH CELL.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US158429 1980-06-11
US06/158,429 US4470889A (en) 1980-06-11 1980-06-11 Electrolytic cell having an improved ion exchange membrane and process for operating

Publications (2)

Publication Number Publication Date
EP0041732A1 EP0041732A1 (en) 1981-12-16
EP0041732B1 true EP0041732B1 (en) 1984-10-03

Family

ID=22568081

Family Applications (1)

Application Number Title Priority Date Filing Date
EP81104462A Expired EP0041732B1 (en) 1980-06-11 1981-06-10 Electrolytic cell having an improved ion exchange membrane and process for operating

Country Status (10)

Country Link
US (1) US4470889A (en)
EP (1) EP0041732B1 (en)
JP (1) JPS5779184A (en)
KR (1) KR850000101B1 (en)
AT (1) ATE9721T1 (en)
AU (1) AU547061B2 (en)
BR (1) BR8103718A (en)
CA (1) CA1185921A (en)
DE (1) DE3166440D1 (en)
ZA (1) ZA813902B (en)

Families Citing this family (49)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4804727A (en) * 1980-06-11 1989-02-14 The Dow Chemical Company Process to produce novel fluorocarbon vinyl ethers and resulting polymers
US4834922A (en) * 1982-02-04 1989-05-30 The Dow Chemical Company Process to produce novel fluorocarbon vinyl ethers and resulting polymers
US4871703A (en) * 1983-05-31 1989-10-03 The Dow Chemical Company Process for preparation of an electrocatalyst
US4784900A (en) * 1985-05-31 1988-11-15 University Of Bath Method for sizing polytretrafluoroethylene fabrics
US5110385A (en) * 1985-05-31 1992-05-05 The Dow Chemical Company Method for forming polymer composite films using a removable substrate
US4650551A (en) * 1985-05-31 1987-03-17 The Dow Chemical Company Supported ion exchange membrane films
US4650711A (en) * 1985-05-31 1987-03-17 The Dow Chemical Company Method for sizing polytetrafluoroethylene fabrics
US5114515A (en) * 1985-05-31 1992-05-19 The Dow Chemical Company Method for forming polymer composite films using removable substrates
US4784882A (en) * 1985-05-31 1988-11-15 The Dow Chemical Company Method for forming composite polymer films
US4610762A (en) * 1985-05-31 1986-09-09 The Dow Chemical Company Method for forming polymer films having bubble release surfaces
US4698243A (en) * 1986-06-20 1987-10-06 The Dow Chemical Company Method for sizing and hydrolyzing polytetrafluoroethylene fabrics, fibers, yarns, or threads
US4778723A (en) * 1986-06-20 1988-10-18 The Dow Chemical Company Method for sizing polytetrafluoroethylene fibers, yarn, or threads
US4731263A (en) * 1986-09-26 1988-03-15 The Dow Chemical Company Method for the preparation of ionomer films
EP0326632A1 (en) * 1988-02-02 1989-08-09 The Dow Chemical Company Method for the preparation of perfluorosulfonate ionomer films
US4752370A (en) * 1986-12-19 1988-06-21 The Dow Chemical Company Supported membrane/electrode structure combination wherein catalytically active particles are coated onto the membrane
US4738741A (en) * 1986-12-19 1988-04-19 The Dow Chemical Company Method for forming an improved membrane/electrode combination having interconnected roadways of catalytically active particles
US4889577A (en) * 1986-12-19 1989-12-26 The Dow Chemical Company Method for making an improved supported membrane/electrode structure combination wherein catalytically active particles are coated onto the membrane
US5039389A (en) * 1986-12-19 1991-08-13 The Dow Chemical Company Membrane/electrode combination having interconnected roadways of catalytically active particles
JPS63107618U (en) * 1986-12-27 1988-07-11
US4940525A (en) * 1987-05-08 1990-07-10 The Dow Chemical Company Low equivalent weight sulfonic fluoropolymers
US4859745A (en) * 1987-12-22 1989-08-22 The Dow Chemical Company Stratified fibrous fluoropolymer compositions and process for forming such fluoropolymers
JPH05509414A (en) * 1990-03-06 1993-12-22 ザ ダウ ケミカル カンパニー electrochromic device
ES2097357T3 (en) * 1990-06-11 1997-04-01 Dow Chemical Co IONIC EXCHANGE MEMBRANE THAT HAS IMPROVED EFFECTIVENESS IN PROTON EXCHANGE PROCESSES.
US5164060A (en) * 1990-06-11 1992-11-17 The Dow Chemical Company Ion exchange membrane having increased efficiency in proton exchange processes
US5433861A (en) * 1993-09-17 1995-07-18 The Dow Chemical Company Permanent deformation and use of sulfonated halopolymer articles
US5654109A (en) * 1995-06-30 1997-08-05 The Dow Chemical Company Composite fuel cell membranes
US5882810A (en) * 1996-03-08 1999-03-16 The Dow Chemicalcompany Active layer for membrane electrode assembly
US7326736B2 (en) * 2002-11-04 2008-02-05 Giner Electrochemical Systems, Llc Composite proton exchange membrane and method of manufacturing the same
US7071271B2 (en) * 2003-10-30 2006-07-04 3M Innovative Properties Company Aqueous emulsion polymerization of functionalized fluoromonomers
US7074841B2 (en) * 2003-11-13 2006-07-11 Yandrasits Michael A Polymer electrolyte membranes crosslinked by nitrile trimerization
US7265162B2 (en) * 2003-11-13 2007-09-04 3M Innovative Properties Company Bromine, chlorine or iodine functional polymer electrolytes crosslinked by e-beam
US7179847B2 (en) 2003-11-13 2007-02-20 3M Innovative Properties Company Polymer electrolytes crosslinked by e-beam
US7259208B2 (en) * 2003-11-13 2007-08-21 3M Innovative Properties Company Reinforced polymer electrolyte membrane
US7060756B2 (en) 2003-11-24 2006-06-13 3M Innovative Properties Company Polymer electrolyte with aromatic sulfone crosslinking
US7112614B2 (en) * 2003-12-08 2006-09-26 3M Innovative Properties Company Crosslinked polymer
US7060738B2 (en) * 2003-12-11 2006-06-13 3M Innovative Properties Company Polymer electrolytes crosslinked by ultraviolet radiation
US7173067B2 (en) * 2003-12-17 2007-02-06 3M Innovative Properties Company Polymer electrolyte membranes crosslinked by direct fluorination
US7807063B2 (en) * 2004-09-28 2010-10-05 Giner Electrochemical Systems, Llc Solid polymer electrolyte composite membrane comprising plasma etched porous support
US7867669B2 (en) * 2004-09-28 2011-01-11 Giner Electrochemical Systems, Llc Solid polymer electrolyte composite membrane comprising laser micromachined porous support
US8962132B2 (en) 2004-09-28 2015-02-24 Giner, Inc. Solid polymer electrolyte composite membrane comprising a porous support and a solid polymer electrolyte including a dispersed reduced noble metal or noble metal oxide
US7947405B2 (en) * 2004-09-29 2011-05-24 Giner Electrochemical Systems, Llc Solid polymer electrolyte composite membrane comprising porous ceramic support
WO2009079006A1 (en) 2007-12-17 2009-06-25 Giner Electrochemical Systems, Llc Electrochemical device comprising composite bipolar plate and method of using the same
WO2012067650A1 (en) 2010-11-16 2012-05-24 Giner Electrochemical Systems, Llc Electrochemical device comprising an electrically-conductive, selectively-permeable membrane
US9728802B2 (en) 2013-05-14 2017-08-08 Giner, Inc. Micromold methods for fabricating perforated substrates and for preparing solid polymer electrolyte composite membranes
WO2017053563A1 (en) * 2015-09-23 2017-03-30 3M Innovative Properties Company Method of making a copolymer of tetrafluoroethylene having sulfonyl pendant groups
CN110139683B (en) 2016-11-15 2022-08-30 吉纳生命科学公司 Self-regulating electrolytic gas generator and implant system including the same
WO2019222704A1 (en) 2018-05-17 2019-11-21 Giner Life Sciences, Inc. Electrolytic gas generator with combined lead and gas port terminals
BR112022019801A2 (en) 2020-03-31 2022-11-16 Plug Power Inc METHOD AND SYSTEM FOR ELECTROCHEMICAL COMPRESSION OF GAS HYDROGEN
US11978912B2 (en) 2020-11-19 2024-05-07 The Research Foundation For The State University Of New York Atomically dispersed platinum-group metal-free catalysts and method for synthesis of the same

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1184321A (en) * 1968-05-15 1970-03-11 Du Pont Electrochemical Cells

Family Cites Families (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3114778A (en) * 1963-12-17 Fluorinated vinyl ethers and their
US2393967A (en) * 1942-12-24 1946-02-05 Du Pont Process for polymerizing tetrafluoroethylene
US2554752A (en) * 1947-07-31 1951-05-29 Nat Broach & Mach Method of shaving gears
US2593583A (en) * 1951-03-14 1952-04-22 Du Pont Method for coagulating aqueous dispersions of polytetrafluoroethylene
US3041317A (en) * 1960-05-02 1962-06-26 Du Pont Fluorocarbon sulfonyl fluorides
US3242218A (en) * 1961-03-29 1966-03-22 Du Pont Process for preparing fluorocarbon polyethers
DE1249247B (en) * 1961-04-25 1967-09-07 E. I. Du Pont De Nemours And Company, Wilmington, Del. (V. St. A.) Process for the preparation of perfluoroolefin polyethers
US3250806A (en) * 1962-04-05 1966-05-10 Du Pont Fluorocarbon ethers of tetrafluoroethylene epoxide
US3450684A (en) * 1963-07-24 1969-06-17 Du Pont Fluorocarbon polyethers
US3301893A (en) * 1963-08-05 1967-01-31 Du Pont Fluorocarbon ethers containing sulfonyl groups
US3282875A (en) * 1964-07-22 1966-11-01 Du Pont Fluorocarbon vinyl ether polymers
US3536733A (en) * 1967-08-10 1970-10-27 Du Pont Method for the preparation of halogenated epoxides
US3560568A (en) * 1968-11-26 1971-02-02 Du Pont Preparation of sulfonic acid containing fluorocarbon vinyl ethers
US3784399A (en) * 1971-09-08 1974-01-08 Du Pont Films of fluorinated polymer containing sulfonyl groups with one surface in the sulfonamide or sulfonamide salt form and a process for preparing such
BE788557A (en) * 1971-09-09 1973-03-08 Ppg Industries Inc DIAPHRAGMS FOR ELECTROLYTIC CELLS
BE790369A (en) * 1971-10-21 1973-04-20 Diamond Shamrock Corp METHOD AND APPARATUS FOR THE PREPARATION OF HYDROXIDES FROM HIGH PURE ALKALINE METALS IN AN ELECTROLYTIC TANK.
US4192725A (en) * 1971-10-21 1980-03-11 Diamond Shamrock Corporation Electrolytic production of high purity alkali metal hydroxide
US3976549A (en) * 1973-02-26 1976-08-24 Hooker Chemicals & Plastics Corporation Electrolysis method
US4035254A (en) * 1973-05-18 1977-07-12 Gerhard Gritzner Operation of a cation exchange membrane electrolytic cell for producing chlorine including feeding an oxidizing gas having a regulated moisture content to the cathode
US4035255A (en) * 1973-05-18 1977-07-12 Gerhard Gritzner Operation of a diaphragm electrolylytic cell for producing chlorine including feeding an oxidizing gas having a regulated moisture content to the cathode
DE2437395C3 (en) * 1973-10-15 1979-02-08 E.I. Du Pont De Nemours And Co., Wilmington, Del. (V.St.A.) Film made from fluorine-containing polymers with side chains containing sulfonyl groups
US3969285A (en) * 1973-12-17 1976-07-13 E. I. Du Pont De Nemours And Company Heat-treated fluorocarbon sulfonylamine cation permselectivity
JPS551351B2 (en) * 1974-03-07 1980-01-12
US3909378A (en) * 1974-06-21 1975-09-30 Du Pont Composite cation exchange membrane and use thereof in electrolysis of an alkali metal halide
US4151053A (en) * 1975-07-09 1979-04-24 Asahi Kasei Kogyo Kabushiki Kaisha Cation exchange membrane preparation and use thereof
GB1518387A (en) * 1975-08-29 1978-07-19 Asahi Glass Co Ltd Fluorinated cation exchange membrane and use thereof in electrolysis of an alkali metal halide
NL7610922A (en) * 1975-10-06 1977-04-12 Basf Wyandotte Corp PROCEDURE TO IMPROVE THE SELECTIVITY OF MEMBRANES FOR USE IN CHLORALKALI CELLS.
JPS5248598A (en) * 1975-10-17 1977-04-18 Asahi Glass Co Ltd Method for producing alkali hydroxide
US4126588A (en) * 1975-12-30 1978-11-21 Asahi Glass Company Ltd. Fluorinated cation exchange membrane and use thereof in electrolysis of alkali metal halide
DE2618457A1 (en) * 1976-03-31 1977-10-13 Champion Spark Plug Co SEMI-CONDUCTIVE CERAMIC BODY
MX145160A (en) * 1976-05-21 1982-01-12 Diamond Shamrock Corp METHOD FOR FORMING A MEMBRANE ON A NORMAL DIAPHRAGM CELL FORAMINOUS ELECTRODE
US4131740A (en) * 1977-04-20 1978-12-26 E. I. Du Pont De Nemours And Company Alkyl perfluoro-ω-fluoroformyl esters and their preparation
US4197179A (en) * 1978-07-13 1980-04-08 The Dow Chemical Company Electrolyte series flow in electrolytic chlor-alkali cells

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1184321A (en) * 1968-05-15 1970-03-11 Du Pont Electrochemical Cells

Also Published As

Publication number Publication date
AU7160581A (en) 1981-12-17
EP0041732A1 (en) 1981-12-16
BR8103718A (en) 1982-03-02
ATE9721T1 (en) 1984-10-15
JPS5779184A (en) 1982-05-18
KR830006473A (en) 1983-09-24
DE3166440D1 (en) 1984-11-08
CA1185921A (en) 1985-04-23
JPS6123933B2 (en) 1986-06-09
US4470889A (en) 1984-09-11
AU547061B2 (en) 1985-10-03
ZA813902B (en) 1983-01-26
KR850000101B1 (en) 1985-02-22

Similar Documents

Publication Publication Date Title
EP0041732B1 (en) Electrolytic cell having an improved ion exchange membrane and process for operating
EP0041733B1 (en) Improved sulfonic acid electrolytic cell membranes
US4478695A (en) Sulfonic acid electrolytic cell membranes and use thereof in the electrolysis of sodium chloride
KR840001538B1 (en) Improved composite ion exchange memhraneo
US4417969A (en) Sulfonic acid electrolytic cell membranes
US4462877A (en) Composite ion exchange membranes
US4683040A (en) Process for electrolysis of sodium chloride
US4085071A (en) Ion exchange polymer film, consisting of fluorinated polymer with N-monosubstituted sulfonamido groups method and apparatus for electrolysis of alkali or alkaline earth metal halide
US4062753A (en) Electrolysis method and apparatus
US3899403A (en) Electrolytic method of making concentrated hydroxide solutions by sequential use of 3-compartment and 2-compartment electrolytic cells having separating compartment walls of particular cation-active permselective membranes
US4053376A (en) Electrolytic production of hydrogen iodide
JPS6356257B2 (en)
US5716504A (en) Cation exchange membrane for electrolysis and process for producing potassium hydroxide of high purity
US4584071A (en) Process for electrolysis of brine with iodide impurities
US4487668A (en) Fluorinated ion exchange polymer containing carboxylic groups, and film and membrane thereof
US4217198A (en) Coated perfluorosulfonic acid resin membranes and a method for their preparation
US4144227A (en) Novel copolymers and diaphragms made therefrom
US4113585A (en) Method and apparatus for electrolysis of alkali or alkaline earth metal halide
US4147601A (en) Electrolytic production of hydrobromic acid
US4182661A (en) Electrochemical production of available chlorine containing organic compounds in a divided cell
US4060473A (en) Novel copolymers and diaphragms made therefrom
EP0039189B1 (en) Process for producing alkali metal hydroxide
EP0044157B1 (en) Method of installation of membrane to electrolytic cell
US4055475A (en) Method for operating electrolytic diaphragm cells
CA1203509A (en) Composite ion exchange membranes

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Designated state(s): AT BE CH DE FR GB IT LI NL SE

17P Request for examination filed

Effective date: 19820615

ITF It: translation for a ep patent filed
GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Designated state(s): AT BE CH DE FR GB IT LI NL SE

REF Corresponds to:

Ref document number: 9721

Country of ref document: AT

Date of ref document: 19841015

Kind code of ref document: T

REF Corresponds to:

Ref document number: 3166440

Country of ref document: DE

Date of ref document: 19841108

ET Fr: translation filed
PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: AT

Payment date: 19910417

Year of fee payment: 11

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Effective date: 19920610

EAL Se: european patent in force in sweden

Ref document number: 81104462.7

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 19970221

Year of fee payment: 17

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: SE

Payment date: 19970224

Year of fee payment: 17

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 19970228

Year of fee payment: 17

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 19970310

Year of fee payment: 17

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 19970314

Year of fee payment: 17

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19970401

Year of fee payment: 17

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: CH

Payment date: 19970422

Year of fee payment: 17

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19980610

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19980611

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19980630

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19980630

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19980630

BERE Be: lapsed

Owner name: THE DOW CHEMICAL CY

Effective date: 19980630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990101

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 19980610

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990226

EUG Se: european patent has lapsed

Ref document number: 81104462.7

NLV4 Nl: lapsed or anulled due to non-payment of the annual fee

Effective date: 19990101

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19990401

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST