EP0037333B1 - Gas heater with closed combustion circuit - Google Patents

Gas heater with closed combustion circuit Download PDF

Info

Publication number
EP0037333B1
EP0037333B1 EP81400488A EP81400488A EP0037333B1 EP 0037333 B1 EP0037333 B1 EP 0037333B1 EP 81400488 A EP81400488 A EP 81400488A EP 81400488 A EP81400488 A EP 81400488A EP 0037333 B1 EP0037333 B1 EP 0037333B1
Authority
EP
European Patent Office
Prior art keywords
burner
gas
exchanger
air
casing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP81400488A
Other languages
German (de)
French (fr)
Other versions
EP0037333A1 (en
Inventor
Elie Charrier
René Fourno
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PAQUET THERMIQUE SA
Original Assignee
PAQUET THERMIQUE SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from FR8006823A external-priority patent/FR2479428A1/en
Priority claimed from FR8023325A external-priority patent/FR2493482B2/en
Application filed by PAQUET THERMIQUE SA filed Critical PAQUET THERMIQUE SA
Priority to AT81400488T priority Critical patent/ATE8075T1/en
Publication of EP0037333A1 publication Critical patent/EP0037333A1/en
Application granted granted Critical
Publication of EP0037333B1 publication Critical patent/EP0037333B1/en
Expired legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/22Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
    • F24H1/40Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes
    • F24H1/403Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes the water tubes being arranged in one or more circles around the burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/02Casings; Cover lids; Ornamental panels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1809Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1832Arrangement or mounting of combustion heating means, e.g. grates or burners
    • F24H9/1836Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2203/00** to be deleted **

Definitions

  • the present invention relates to gas boilers with a sealed combustion circuit called "with vented
  • the main objective of the present invention is to create a boiler with a small footprint and low cost price, which can be operated in a sealed combustion circuit with powers much higher than those of known vacuum boilers.
  • the subject of the present invention is a gas boiler comprising an exchanger constituted by tubes with tabs connected at their ends to water inlet and outlet manifolds, at least one burner having a tubular body, one of which part pierced with multiple holes extends in the space defined by the finned tubes, a gas inlet, a combustion air inlet, and a flue gas exhaust pipe, characterized in that it comprises a inner box with removable cover, the exchanger being housed in said box with its finned tubes arranged vertically, said box also housing said burner which is arranged vertically and enters the box through the cover thereof, the burner having a portion retained by a sealing ring above the trunk lid and being open at its top and closed at its base below the multiple holes; an outer casing arranged vertically, surrounding the inner trunk and the upper part of the burner, this outer casing being provided at its upper part with a removable cover, the outer casing forming a sealed pre-hearth comprising a space formed between the inner trunk and the inner face of
  • the boiler When the combustion air is taken outside, the boiler operates in a sealed combustion circuit, the air suction and burnt gas outlet pipes being able to be located close enough to each other so that the possible wind has no influence on the combustion air flow.
  • Fresh air can also be drawn into the boiler room, the combustion product evacuation pipe then being connected to a chimney.
  • the "pressurized" pre-hearth that surrounds the boiler on all sides prevents any leakage of combustion products from spreading in the boiler room.
  • the injected air circulates by thermosyphon effect, from top to bottom along the envelope and from bottom to top along the trunk with self-regulation of its circulation speed, and it therefore also acts as a very effective heat-insulator making it possible to obtain a very low temperature of the outer walls of the envelope and it removes the heat from the security and control devices that can be housed there.
  • Gas boilers comprising a burner with a perforated tubular body extending between the finned tubes of an exchanger are known from DE-A-2 100 344, which moreover relates to a water heater rather than a boiler, and by FR-A-2 314 448. These boilers are not housed in a sealed envelope completely surrounding them, forming around them a pre-hearth, into which the combustion air is injected under pressure with the abovementioned advantages . According to said FR-A-2 314 448, the burner and the exchanger are moreover arranged horizontally and the boiler operates in vacuum, the fan provided at one end of the boiler sucking the combustion gases to discharge them into the chimney.
  • DE-A-2 162 139 relates to a boiler, not of gas but of liquid fuel, comprising a combustion chamber provided with a fuel injection nozzle and into which the combustion air is drawn; the pre-hearth located between the outer shell of the boiler and the shell of the exchanger surrounding the combustion chamber is therefore under vacuum.
  • FR-A-2 411 365 it relates to a gas water heater, the burner of which has a ramp and not a perforated tubular body and the fin exchanger of which is arranged horizontally at the top of a chamber heating above the gas rail; in this embodiment, there is also no waterproof outer envelope surrounding the habil lage in which are housed the burner, the heating chamber and the exchanger and which would form around this covering a pre-hearth in which the combustion air would be sent under pressure.
  • the air-gas mixture of the burner or burners moves up and down, the fresh air and the gas being injected at the top. Therefore, not only the maintenance of the burner is easy, but also there occurs as mentioned above, for the bypass air between the casing and the trunk, a natural circulation by thermosiphon with self-regulation, which ensures both the proper cooling of the outer casing without overloading the fan power and pre-heating the air supplied to the burner, thus recovering calories increasing the overall efficiency of the boiler.
  • a top-down movement of air and gas was not provided for in the previous boilers described in the aforementioned documents.
  • the exchanger is preferably made up of tubes with vertical fins arranged around or on either side of the burners, these tubes being connected at their ends to water inlet and outlet manifolds. High power is thus obtained, with a small footprint.
  • GB-A-1 324 636 describes a boiler in which burners are arranged in line, the finned tubes of the exchanger being also arranged in line on either side of the burners.
  • this boiler which is of a conventional type, does not include an interior trunk and an outer casing forming around the trunk a sealed pre-hearth, into which the combustion air is sent under pressure, and the fins of the tubes. are too far apart to properly cool the flue gases; it follows that the efficiency of this boiler is insufficient.
  • the exchanger of the present boiler can be combined with a tube used for the supply of hot water for sanitary or industrial purposes for example.
  • the burner (s) are supplied with air and gas in substantially stoichiometric proportions. They advantageously comprise on their perforated tubular body sealing rings, the distribution of the thermal flow being ensured by partial and suitable sealing of the holes.
  • the boiler is particularly suitable for supplying heating installations whether or not combined with a hot water supply service.
  • its exchanger is divided into two parts in the vertical direction by a refractory floor, which allows it to play, in the part which is located above this floor and which contains the burner (s), its classic role of exchanger, and in the part which is located below the floor, and where it receives cold water, both a role of exchanger and a role of combustion product condenser.
  • This configuration of the exchanger further improves the efficiency of the boiler according to the invention.
  • This can be made up of smooth or finned tubes in which the return water from the radiators circulates.
  • the condensation phenomenon begins as soon as the temperature of this water drops below 59 ° (dew point).
  • the recovery of the heat contained in the combustion gases begins as soon as the temperature of the return water is lower than that of the burnt gases.
  • the aforementioned DE-A-2 100 344 relates to a gas water heater, the exchanger, which includes finned tubes arranged vertically, is divided into two parts in the vertical direction by a deflector placed above the burner, itself mounted at the base of the water heater; the latter therefore operates in the opposite direction to the present boiler, with a cold water inlet at its top and a hot water outlet at its base.
  • the upper part of the exchanger, located above the deflector acts as an exchanger and condenser for the water vapor contained in the com bustion, but the condensed water is evaporated in the low and hot region of the exchanger where it falls, which cancels the recovery of the thermal energy of the condensation water, which had taken place in the high region of the exchanger.
  • This water heater with a structure reversed with respect to that of the present boiler does not therefore offer the particular advantage of the latter, when it is provided for condensation.
  • the first modification to the burner consists in providing additional air inlet orifices in the region of the burner body which follows the zone of the mixer.
  • the advantage of this improvement lies in the fact that a fairly large part of the combustion air which enters these orifices - the diameter of which will be judiciously calculated - is deducted from that which passes through the mixer.
  • the main pressure drop in the combustion air circuit is precisely in the mixer area.
  • the pressure drop in air circulation is reduced, resulting in lower air pressure in the front foyer. It is therefore possible to use a less powerful fan, which saves electrical energy and reduces the construction price.
  • the air introduced through said orifices creates turbulence favorable to the air-gas mixture.
  • the second modification consists in making the manifold independent of the burner body, which allows the latter to be easily assembled and reassembled without dismantling the mixer, which is integral with the arrival of the gas.
  • a double wall mixer will be provided for this purpose, the internal wall of which forms a cylinder which is coaxial with the body of the burner.
  • the burner body is capable of sliding with gentle friction inside the aforementioned cylinder.
  • the gas leaves the mixer through orifices arranged in a ring and formed in this internal wall. It will preferably be arranged for these orifices to open above the burner body so that the gas penetrates more freely into it, otherwise it would be necessary to also provide perforations in the body itself.
  • provision will be made for additional air inlet orifices, which is the subject of the previous modification.
  • the extended internal wall of the mixer and the burner body will have facing orifices for the introduction of this additional air.
  • the modification announced above which may be made to the exchanger consists in modifying the arrangement of the fins of the tubes of this exchanger so that the fins of a tube are offset in height relative to those of the neighboring tube, which allows to bring together the different tubes constituting the exchanger.
  • the fins of a tube are all located at the same level as those of the neighboring tubes and the fins of the exchanger which are in the same plane are almost ready to touch.
  • V-baffles should be placed on the outside of the tubes to ensure that the combustion flames reach the maximum surface area of the fins.
  • this arrangement makes it possible, on the one hand, for the same number of tubes, to reduce the volume of the exchanger, thereby resulting in a reduction in the dimensions of the boiler and thereby a reduction in its cost price, and on the other hand, for the same size (same diameter of an exchanger with crown tubes), to accommodate a greater number of tubes (as a rule 25% more), which contributes to improving the efficiency of the boiler .
  • the boiler has a sealed vertical envelope 1, which can be placed on the ground by means of a base 1a and is closed at its upper part by a removable cover 1 b.
  • the cross section of the envelope 1 can be arbitrary, square for example.
  • the envelope 1 contains a trunk 2, of smaller cross section and of lower height, arranged so that a free space is provided on all of its faces.
  • the trunk 2 is provided with a removable cover 2a.
  • the bottom of the trunk 2 and the cover 2a are pressed against the exchangers by means of annular bosses 2b with which they are provided (FIG. 2).
  • the tubes 3 are lined, over their entire length, with fins 3a intended to increase the heat exchange surface.
  • vertical V baffles 3b are arranged outside the tubes 3, as shown in Figure 1 in order to cause the gases to lick said tubes.
  • the lid 2a of the trunk 2 has an axial circular orifice 2c through which is inserted, in the axis of the exchanger, a burner 7 which has, in its upper part, a sealing ring 7a which comes to rest on this lid 2a (figure 2).
  • the burner At its upper part, outside the trunk 2, the burner comprises a mixer 8, composed of an annular jacket which surrounds the tubular body of the burner.
  • the gas arrives via a lateral tube 9, which crosses with tightness the wall of the envelope 1 and on which are mounted, inside the envelope 1, the devices 9a for regulation and control.
  • the gas passes into the burner body through a ring of injection holes 10 located at the top of the mixer.
  • the air inlet section of the latter is adjusted by means of a cylindrical-conical core 11, provided with an upper flange 11 a and which can be made to penetrate more or less into the body of the burner 7.
  • This body extends in the trunk 2 to the bottom of the lower manifold. It is closed at its base and pierced over its entire portion, opposite the tubes 3, multiple rings of small holes 12 through which the mixture of air and gas exits. This exit through multiple small holes prevents flashback.
  • the perforated portion of the burner is provided with sealing rings 13 that we bring more or less close to each other, in order to identify the number of holes it takes. Only two rings 13 have been shown in Figure 2 so as not to complicate the drawing.
  • the upper part of the casing 1 is connected to a fan 14 which pressurizes the fore-hearth 15 which constitutes said part, as well as the annular space 16 which surrounds the trunk 2 and the lower part 17, located under this chest.
  • the burnt gases are collected in the space 18 where they arrive after having passed between the tubes 3, 3a and they leave the trunk 2 by a lateral pipe 19 which crosses with tightness the wall of the envelope 1 then the wall M.
  • Fresh air is supplied to the fan 14 by a pipe 20 which also passes through the wall M.
  • the boiler that has just been described operates as follows: the fan 14 sucks in the fresh air through the pipe 20 and pressurizes the spaces 15, 16 and 17 of the envelope 1 which forms before the hearth. This air is discharged into the mixer 8 where it mixes with the gas leaving the injection holes 10.
  • the mixture burns around the burner 7, passes between the tubes 3, 3a, bypassing them, thanks to the baffles 3b, reaches the space 18 and exits through the pipe 19.
  • the pipes 19 and 20 opening out substantially in the same vertical plane and at a short distance from each other, the wind which is possibly exerted on their orifices makes the differential pressures of inlet and outlet of the air constant. .
  • there is an overpressure in the fore-hearth which has no appreciable effect on the pressure differences and, therefore, on the combustion air flow.
  • the finned tubes 3, 3a of the exchanger are arranged on two parallel lines and vertical screens 3c are provided at the ends of these lines, between them so as to force the gases to pass between the tubes.
  • the upper collector has two compartments 4a and 4b, which communicate respectively with one and the other of the lines of tubes, the water entering taking place at 5 in compartment 4a and the exit at 6 from compartment 4b .
  • the water therefore circulates from top to bottom in the right tubes and from bottom to top in the left tubes, as indicated by arrows in FIG. 4.
  • Three burners 7 are arranged vertically and in line between the two lines of tubes 3. They are supplied by the tubing 9 by means of a manifold 9b.
  • the tube 21 is preferably made of copper or stainless steel.
  • the heat exchange is very active due to the large contact surface and the high water speeds on both sides.
  • the volume of the boiler remains the same.
  • the overpressure that constantly prevails in the envelope 1 around the trunk 2 prevents any leakage of burnt gas from spreading in the boiler room.
  • the mixture of air and gas can be metered stoichiometrically in the mixer (s) 8, which makes it possible to have a very short flame, hence an extremely reduced focus capacity.
  • the central part of the mixer (s), constituted by the cylindrical-conical core 11 is easily removable and allows easy access to the body of the burner. However, it is inside this body and on the small holes 12 that dust can accumulate. After removing the cover 1b and the core 11, a simple brushing precipitates the dust at the bottom of the burner which has been extended for this purpose downwards under the perforated portion. We can thus dispense with a filter on the fresh air intake, a filter that would be more difficult to clean than the burner.
  • an abnormal fouling of the interior of the burner is signaled by the air flow controller which automatically switches off the boiler. The disassembly of the burner presents no difficulty once the cover 1b of the envelope has been removed.
  • the installation is very simple since it suffices to pass the pipes 19 and 20 outside, their outside orifice preferably being protected by a grid.
  • the fan can be calculated so that a significant residual pressure is ensured at the outlet of the combustion products. It is thus possible to considerably reduce the section of the chimney or the section of the pipes 19 and 20 which connect the boiler to the outside when the sealed circuit is used in its entirety.
  • the boiler shown in Figure 6 is in accordance with a particular embodiment of the invention. Like the boiler shown in FIG. 1, it comprises a sealed vertical envelope 1 which can be placed on the ground by means of a base 1 a, and which contains a trunk 2 whose cover 2a has an axial circular orifice 2c by which is introduced a burner 7 which has, in its upper part a sealing collar 7a which comes to rest on this cover 2a.
  • the burner 7 comprises an air-gas mixer 8, located outside the trunk 2 in which the gas arrives through a lateral tube 9 on the path of which the regulating, control and safety devices 9a are arranged.
  • the air is supplied by a fan 14, which pressurizes the fore-hearth 15, the annular space 16 surrounding the trunk 2 and the lower part 17 located under this trunk.
  • the burner 7 extends inside the trunk 2, substantially over half of its height or more, by a cylindrical ramp pierced with multiple rings of small holes 12 (approximately 8/10 mm in diameter) through which the air mixture exits - ignited gas, sealing strips 13 also being provided.
  • the trunk 2 contains an exchanger formed by tubes 3 with fins 3a, arranged vertically between two annular collectors 4, and in a ring around the burner ramp 7.
  • these tubes 3 extend beyond this ramp.
  • the water to be heated enters the lower collector by a tube 5 and leaves the upper collector by a tube 6.
  • combustion gases (including water vapor) leaving part 24a are reintroduced laterally in part 24b, the water to be heated engaging in part 24a after having recovered the heat of condensation in the part 24b, thereby improving the efficiency of the boiler.
  • the lower manifold 4 is located at a certain distance from the bottom of the boot 2. It rests on a plate 25 having a central opening 26 and a lateral opening 27 leading to a vertical pipe 28 conveying the burnt gases to the outside and ending at this effect by an outlet bend 29 approximately halfway up the trunk 2.
  • the plate 25 and the bottom of the trunk 2 delimit a sealed container 30 having a lateral tube 31 for the evacuation of the condensation water.
  • the condensation water is collected at 31 and can be recovered as distilled water.
  • FIG. 7 shows a burner 7 with the annular jacket of the mixer 8 and the cylindrical-conical core 11 making it possible to adjust the air inlet section in the mixer, this burner 7 having, according to this variant embodiment, the characteristic of present a series of air intake holes 33 (for example a ring of holes) located between the flange 7a and the mixing zone 8. A better efficiency of the burner has been observed for the reasons which have been explained above in the preamble.
  • FIG. 8 illustrates another variant of construction of the burner according to which the annular jacket 8 which constitutes the air-gas mixer is double-walled, the external wall 8a not having undergone any modification and the internal wall 8b forming a cylinder which is coaxial with the body of the burner and which also extends to the trunk 2 of the boiler where it carries a flange 8c which comes to rest on the lid 2a of the trunk 2.
  • the internal wall 8b has a ring of gas injection holes 10, which open a little above the top of the burner body.
  • the latter slides with gentle friction in the tube 8b; it carries at its upper part a tab 36 which can be formed by an extension of its wall and which is perforated to allow the passage of a positioning pin 37, which also passes through the wall 8b of the mixer.
  • the gas injection holes 10 can also be checked without having to disconnect the gas supply there too.
  • the tubes 3 of which are arranged either in a ring around a single burner (FIG. 1 or in lines (FIG. 3), its fins 3a will be located in the same horizontal plane being almost touching, as can be seen in detail in Figure 9.
  • baffles 3b must be placed, which force these very hot flames or gases to bypass the tubes and their fins 3a before exiting through the slots 34.
  • the tubes 3 can be arranged as in FIG.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gas Burners (AREA)
  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)

Description

La présente invention se rapporte aux chaudières à gaz à circuit de combustion étanche dites "à ventouséThe present invention relates to gas boilers with a sealed combustion circuit called "with vented

Il existe sur le marché de telles chaudières, qui sont en général placées contre un mur et en élévation. Leur puissance n'excède pas, en pratique, 70 KW car, au-dessus de cette valeur, il n'existe pas de combinaison chaudière/brûleur pour satisfaire le problème du fonctionnement en "ventouse".There are on the market such boilers, which are generally placed against a wall and in elevation. Their power does not exceed, in practice, 70 KW because, above this value, there is no combination of boiler / burner to satisfy the problem of operation in "suction cup".

La présente invention a pour objectif principal de créer une chaudière de faible encombrement et de bas prix de revient, que l'on puisse faire fonctionner en circuit de combustion étanche avec des puissances nettement supérieures à celles des chaudières à ventouse connues.The main objective of the present invention is to create a boiler with a small footprint and low cost price, which can be operated in a sealed combustion circuit with powers much higher than those of known vacuum boilers.

A cet effet, la présente invention a pour objet une chaudière à gaz comprenant un échangeur constitué de tubes à aiglettes reliés à leurs extrémités à des collecteurs d'entrée et de sortie d'eau, au moins un brûleur présentant un corps tubulaire, dont une partie percée de multiples trous s'étend dans l'espace défini par les tubes à ailettes, une arrivée de gaz, une arrivée d'air de combustion, et un tuyau d'évacuation des gaz brûlés, caractérisée en ce qu'elle comprend un coffre intérieur avec couvercle amovible, l'échangeur étant logé dans ledit coffre avec ses tubes à ailettes disposés verticalement, ledit coffre logeant en outre ledit brûleur qui est disposé verticalement et pénètre dans le coffre au travers du couvercle de celui-ci, le brûleur ayant une portion retenue par un anneau d'étanchéité au-dessus du couvercle du coffre et étant ouvert à son sommet et fermé à sa base au-dessous des trous multiples; une enveloppe extérieure disposée verticalement, entourant le coffre intérieur et la partie supérieure du brûleur, cette enveloppe extérieure étant munie à sa partie supérieure d'un couvercle amovible, l'enveloppe extérieure formant un avant-foyer étanche comprenant un espace ménagé entre le coffre intérieure et la face interne de l'enveloppe extérieure, l'arrivée de gaz traversant la partie supérieure de l'enveloppe extérieure et étant reliée à la partie supérieure du brûleur, un appareil de sécurité et de contrôle étant monté sur l'arrivée de gaz, l'arrivée d'air de combustion étant branchée sur la partie supérieure de l'enveloppe extérieure, et le tuyau d'évacuation des gaz brûlés étant branché sur le coffre intérieur et traversant l'enveloppe extérieure; et des moyens sur l'entrée d'air de combustion pour injecter l'air sous pression dans ledit espace, d'où l'air sous pression pénètre dans le brûleur par le sommet ouvert de celui-ci, ledit brûleur comprenant à sa partie supérieure un mélangeur du gaz et de l'air pénétrant dans le brûleur, ce mélangeur comprenant une chemise annulaire entourant le corps tubulaire du brûleur et sur laquelle est branchée ladite arrivée de gaz, un anneau de trous d'injection de gaz prévus dans le corps tubulaire du brûleur en face de ladite chemise annulaire et un noyau pour le réglage de la section d'entrée d'air dans le brûleur, monté coulissant à cet effet au sommet du brûleur et qui est amovible, pour permettre le nettoyage facile in situ de l'intérieur du brûleur.To this end, the subject of the present invention is a gas boiler comprising an exchanger constituted by tubes with tabs connected at their ends to water inlet and outlet manifolds, at least one burner having a tubular body, one of which part pierced with multiple holes extends in the space defined by the finned tubes, a gas inlet, a combustion air inlet, and a flue gas exhaust pipe, characterized in that it comprises a inner box with removable cover, the exchanger being housed in said box with its finned tubes arranged vertically, said box also housing said burner which is arranged vertically and enters the box through the cover thereof, the burner having a portion retained by a sealing ring above the trunk lid and being open at its top and closed at its base below the multiple holes; an outer casing arranged vertically, surrounding the inner trunk and the upper part of the burner, this outer casing being provided at its upper part with a removable cover, the outer casing forming a sealed pre-hearth comprising a space formed between the inner trunk and the inner face of the outer casing, the gas inlet passing through the upper part of the outer casing and being connected to the upper part of the burner, a safety and control device being mounted on the gas inlet, the combustion air inlet being connected to the upper part of the outer casing, and the flue gas discharge pipe being connected to the inner trunk and passing through the outer casing; and means on the combustion air inlet for injecting pressurized air into said space, from which pressurized air enters the burner through the open top thereof, said burner comprising in its part upper a gas and air mixer entering the burner, this mixer comprising an annular jacket surrounding the tubular body of the burner and to which said gas inlet is connected, a ring of gas injection holes provided in the body tubular burner in front of said annular jacket and a core for adjusting the air inlet section in the burner, slidably mounted for this purpose at the top of the burner and which is removable, to allow easy cleaning in situ of inside the burner.

Lorsque l'air de combustion est prélevé à l'extérieur, la chaudière fonctionne en circuit de combustion étanche, les tuyaux d'aspiration d'air et de sortie des gaz brûlés pouvant être situés assez près l'un de l'autre pour que le vent éventuel n'ait pas d'influence sur le débit d'air de combustion.When the combustion air is taken outside, the boiler operates in a sealed combustion circuit, the air suction and burnt gas outlet pipes being able to be located close enough to each other so that the possible wind has no influence on the combustion air flow.

On peut aussi aspirer l'air frais dans la chaufferie, le tuyau d'évacuation des produits de combustion étant alors raccordé à une cheminée.Fresh air can also be drawn into the boiler room, the combustion product evacuation pipe then being connected to a chimney.

L'avant-foyer "pressurisé" qui entoure la chaudière de toutes parts empêche toute fuite des produits de combustion de se répandre dans la chaufferie. En outre, entre l'enveloppe et le coffre, l'air injecté circule par effet de thermosiphon, de haut en bas le long de l'enveloppe et de bas en haut le long du coffre avec une autorégulation de sa vitesse de circulation, et il fait donc aussi office de calorifuge très efficace permettant d'obtenir une température très basse des parois extérieures de l'enveloppe et il soustrait à la chaleur les appareils de sécurité et de contrôle qu'on peut y loger.The "pressurized" pre-hearth that surrounds the boiler on all sides prevents any leakage of combustion products from spreading in the boiler room. In addition, between the envelope and the trunk, the injected air circulates by thermosyphon effect, from top to bottom along the envelope and from bottom to top along the trunk with self-regulation of its circulation speed, and it therefore also acts as a very effective heat-insulator making it possible to obtain a very low temperature of the outer walls of the envelope and it removes the heat from the security and control devices that can be housed there.

Des chaudières à gaz comprenant un brûleur à corps tubulaire perforé s'étendant entre les tubes à ailettes d'un échangeur sont connues par le DE-A-2 100 344, qui concerne d'ailleurs un chauffe-eau plutôt qu'une chaudière, et par le FR-A-2 314 448. Ces chaudières ne sont pas logées dans une enveloppe étanche les entourant entièrement en formant autour d'elles un avant-foyer, dans lequel l'air de combustion est injecté sous pression avec les avantages susindiqués. Suivant ledit FR-A-2 314 448, le brûleur et l'échangeur sont de plus disposés horizontalement et la chaudière fonctionne en dépression, le ventilateur prévu à une extrémité de la chaudière aspirant les gaz de combustion pour les refouler dans la cheminée. Le DE-A-2 162 139 concerne une chaudière non pas à gaz, mais à combustible liquide, comprenant une chambre de combustion munie d'une buse d'injection de combustible et dans laquelle l'air de combustion est aspiré; l'avant-foyer situé entre l'enveloppe extérieure de la chaudière et l'enveloppe de l'échangeur entourant la chambre de combustion est de ce fait en dépression.Gas boilers comprising a burner with a perforated tubular body extending between the finned tubes of an exchanger are known from DE-A-2 100 344, which moreover relates to a water heater rather than a boiler, and by FR-A-2 314 448. These boilers are not housed in a sealed envelope completely surrounding them, forming around them a pre-hearth, into which the combustion air is injected under pressure with the abovementioned advantages . According to said FR-A-2 314 448, the burner and the exchanger are moreover arranged horizontally and the boiler operates in vacuum, the fan provided at one end of the boiler sucking the combustion gases to discharge them into the chimney. DE-A-2 162 139 relates to a boiler, not of gas but of liquid fuel, comprising a combustion chamber provided with a fuel injection nozzle and into which the combustion air is drawn; the pre-hearth located between the outer shell of the boiler and the shell of the exchanger surrounding the combustion chamber is therefore under vacuum.

Quant au FR-A-2 411 365, il a pour objet un chauffe-eau à gaz, dont le brûleur est à rampe et non pas à corps tubulaire perforé et dont l'échangeur à ailettes est disposé horizontalement au sommet d'une chambre de chauffe surmontant la rampe à gaz; il n'existe pas non plus dans cette réalisation une enveloppe extérieure étanche entourant l'habillage dans lequel sont logés le brûleur, la chambre de chauffe et l'échangeur et qui formerait autour de cet habillage un avant-foyer dans lequel l'air de combustion serait envoyé sous pression.As for FR-A-2 411 365, it relates to a gas water heater, the burner of which has a ramp and not a perforated tubular body and the fin exchanger of which is arranged horizontally at the top of a chamber heating above the gas rail; in this embodiment, there is also no waterproof outer envelope surrounding the habil lage in which are housed the burner, the heating chamber and the exchanger and which would form around this covering a pre-hearth in which the combustion air would be sent under pressure.

En outre, suivant la présente invention, le mélange air-gaz du ou des brûleurs se déplace de haut en bas, l'air frais et le gaz étant injectés à la partie supérieure. De ce fait, non seulement l'entretien du brûleur est facile, mais encore il se produit comme susindiqué, pour l'air dérivé entre l'enveloppe et le coffre, une circulation naturelle par thermosiphon avec autorégulation, ce qui assure à la fois le refroidissement convenable de l'enveloppe extérieure sans surcharge de la puissance du ventilateur et le pré-chauffage de l'air fourni au brûleur, donc une récupération de calories augmentant le rendement global de la chaudière. Un tel déplacement de haut en bas de l'air et du gaz n'était pas prévu dans les chaudières antérieures décrites dans les documents précités.In addition, according to the present invention, the air-gas mixture of the burner or burners moves up and down, the fresh air and the gas being injected at the top. Therefore, not only the maintenance of the burner is easy, but also there occurs as mentioned above, for the bypass air between the casing and the trunk, a natural circulation by thermosiphon with self-regulation, which ensures both the proper cooling of the outer casing without overloading the fan power and pre-heating the air supplied to the burner, thus recovering calories increasing the overall efficiency of the boiler. Such a top-down movement of air and gas was not provided for in the previous boilers described in the aforementioned documents.

L'échangeur est de préférence constitué de tubes à ailettes verticaux disposés autour du ou des brûleurs ou de part et d'autre de ceux-ci, ces tubes étant raccordés à leurs extrémités à des collecteurs d'entrée et de sortie d'eau. On obtient ainsi une puissance élevée, avec un faible encombrement. Le GB-A-1 324 636 décrit une chaudière dans laquelle des brûleurs sont disposés en ligne, les tubes à ailettes de l'échangeur étant également disposés en ligne de part et d'autre des brûleurs. Cependant, cette chaudière, qui est d'un type classique, ne comprend pas un coffre intérieur et une enveloppe extérieure formant autour du coffre un avant-foyer étanche, dans lequel l'air de combustion est envoyé sous pression, et les ailettes des tubes sont trop espacées pour refroidir convenablement les gaz de combustion; il s'ensuit que le rendement de cette chaudière est insuffisant.The exchanger is preferably made up of tubes with vertical fins arranged around or on either side of the burners, these tubes being connected at their ends to water inlet and outlet manifolds. High power is thus obtained, with a small footprint. GB-A-1 324 636 describes a boiler in which burners are arranged in line, the finned tubes of the exchanger being also arranged in line on either side of the burners. However, this boiler, which is of a conventional type, does not include an interior trunk and an outer casing forming around the trunk a sealed pre-hearth, into which the combustion air is sent under pressure, and the fins of the tubes. are too far apart to properly cool the flue gases; it follows that the efficiency of this boiler is insufficient.

L'échangeur de la présente chaudière peut être combiné avec un tube servant à la fourniture d'eau chaude à des fins sanitaires ou industrielles par exemple.The exchanger of the present boiler can be combined with a tube used for the supply of hot water for sanitary or industrial purposes for example.

Le ou les brûleurs sont alimentés en air et en gaz dans des proportions sensiblement stoechiométriques. Ils comportent avantageusement sur leur corps tubulaire perforé des bagues d'operculation, la répartition du débit thermique étant assurée par operculage partiel et convenable des trous.The burner (s) are supplied with air and gas in substantially stoichiometric proportions. They advantageously comprise on their perforated tubular body sealing rings, the distribution of the thermal flow being ensured by partial and suitable sealing of the holes.

La chaudière convient particulièrement à l'alimentation d'installations de chauffage combinées ou non avec un service de fourniture d'eau chaude.The boiler is particularly suitable for supplying heating installations whether or not combined with a hot water supply service.

Conformément à un mode particulier de réalisation de la chaudière selon l'invention, son échangeur est divisé en deux parties dans le sens vertical par un plancher réfractaire, ce qui lui permet de jouer, dans la partie qui est située au-dessus de ce plancher et qui contient le ou les brûleurs, son rôle classique d'échangeur, et dans la partie qui est située au-dessous du plancher, et où il reçoit de l'eau froide, à la fois un rôle d'échangeur et un rôle de condenseur des produits de combustion.According to a particular embodiment of the boiler according to the invention, its exchanger is divided into two parts in the vertical direction by a refractory floor, which allows it to play, in the part which is located above this floor and which contains the burner (s), its classic role of exchanger, and in the part which is located below the floor, and where it receives cold water, both a role of exchanger and a role of combustion product condenser.

Cette configuration de l'échangeur permet d'améliorer encore le rendement de la chaudière selon l'invention.This configuration of the exchanger further improves the efficiency of the boiler according to the invention.

Nul n'ignore en effet que le bon rendement des chaudières est un élément déterminant dans le domaine des économies d'énergie.Everyone is aware that the good performance of boilers is a determining factor in the field of energy savings.

Les chaudières actuellement construites ont leur rendement poussé à leur quasi extrême limite. La seule raison qui empêche d'arriver à un rendement véritablement maximal est que les produits de combustion emportent à l'extérieur des calories du fait de leur température. Ces produits de combustion sont l'azote, le C02 et surtout la vapeur d'eau dont le poids est relativement considérable; 1,611 kg par m3 de gaz naturel brûlé selon le schéma réactionnel ci-dessous:

Figure imgb0001
214 kcal étant la chaleur exothermique.The boilers currently built have their output pushed to their almost extreme limit. The only reason that prevents us from achieving a truly maximum efficiency is that the products of combustion take away calories because of their temperature. These combustion products are nitrogen, C0 2 and especially water vapor, the weight of which is relatively considerable; 1.611 kg per m 3 of natural gas burned according to the reaction scheme below:
Figure imgb0001
214 kcal being exothermic heat.

Il est donc important de pouvoir récupérer la plus grande partie possible des calories emportées par les gaz de combustion et la plus grande partie de la vapeur d'eau dont la condensation fait récupérer 516 cal/kg (2 159,710 J)-chaleur latente de vaporisation.It is therefore important to be able to recover as much as possible of the calories carried away by the combustion gases and most of the water vapor whose condensation causes 516 cal / kg (2 159.710 J) to be recovered - latent heat of vaporization .

Pour parvenir à ce résultat, il suffit de faire passer les gaz brûlés mélangés à la vapeur d'eau à travers un échangeur placé sur la sortie de la chaudière.To achieve this result, it suffices to pass the burnt gases mixed with the water vapor through an exchanger placed on the outlet of the boiler.

Celui-ci peut être constitué par des tubes lisses ou à ailettes dans lesquels circule l'eau de retour des radiateurs. Le phénomène de condensation commence dès que la température de cette eau s'abaisse au-dessous de 59° (point de rosée).This can be made up of smooth or finned tubes in which the return water from the radiators circulates. The condensation phenomenon begins as soon as the temperature of this water drops below 59 ° (dew point).

La récupération de la chaleur contenue dans les gaz de combustion commence dès que la température des eaux de retour est inférieure à celle des gaz brûlés.The recovery of the heat contained in the combustion gases begins as soon as the temperature of the return water is lower than that of the burnt gases.

Le prix de cet échangeur est relativement élevé, ce qui en limite l'emploi.The price of this exchanger is relatively high, which limits its use.

Cet inconvénient est supprimé avec cette nouvelle configuration de l'échangeur qui permet de doter d'un échangeur-condenseur la chaudière selon l'invention, et ce, sans grande incidence sur le prix de revient de la chaudière.This drawback is eliminated with this new configuration of the exchanger which makes it possible to provide the boiler according to the invention with an exchanger-condenser, and this, without much impact on the cost price of the boiler.

Le DE-A-2 100 344 précite se rapporte à un chauffe-eau à gaz, dont l'échangeur, qui comprend des tubes à ailettes disposés verticalement, est divisé en deux parties dans le sens vertical par un déflecteur placé au-dessus du brûleur, lui-même monté à la base du chauffe-eau; ce dernier fonctionne donc en sens inverse de la présent chaudière, avec une entrée d'eau froide à son sommet et une sortie d'eau chaude à sa base. La partie haute de l'échangeur, située au-dessus du déflecteur, joue le rôle d'échangeur et de condenseur de la vapeur d'eau contenue dans les produits de combustion, mais l'eau condensée est revaporisée dans la région basse et chaude de l'échangeur où elle retombe, ce qui annule la récupération de.lénergie thermique de l'eau de condensation, qui avait eu lieu dans la région haute de l'échangeur. Ce chauffe-eau à structure inversée par rapport à celle de la présent chaudière n'offre pas, par conséquent, l'avantage particulier de cette dernière, lorsqu'elle est prévue à condensation.The aforementioned DE-A-2 100 344 relates to a gas water heater, the exchanger, which includes finned tubes arranged vertically, is divided into two parts in the vertical direction by a deflector placed above the burner, itself mounted at the base of the water heater; the latter therefore operates in the opposite direction to the present boiler, with a cold water inlet at its top and a hot water outlet at its base. The upper part of the exchanger, located above the deflector, acts as an exchanger and condenser for the water vapor contained in the com bustion, but the condensed water is evaporated in the low and hot region of the exchanger where it falls, which cancels the recovery of the thermal energy of the condensation water, which had taken place in the high region of the exchanger. This water heater with a structure reversed with respect to that of the present boiler does not therefore offer the particular advantage of the latter, when it is provided for condensation.

Conformément à d'autres modes particuliers de réalisation de la présente invention, on pourra apporter des modifications de structure intéressantes au(x) brûleur(s) et aux ailettes de l'échangeur.In accordance with other particular embodiments of the present invention, advantageous structural modifications may be made to the burner (s) and to the fins of the exchanger.

La première modification au brûleur consiste à prévoir des orifices supplémentaires d'entrée d'air dans la région du corps du brûleur qui fait suite à la zone du mélangeur.The first modification to the burner consists in providing additional air inlet orifices in the region of the burner body which follows the zone of the mixer.

L'intérêt de cette amélioration réside dans le fait qu'une partie assez importante de l'air de combustion qui pénètre dans ces orifices-dont le diamètre sera judicieusement calculé-vient en déduction de celui qui passe par le mélangeur. Or, la perte de charge principale du circuit d'air de combustion se trouve justement dans la zone du mélangeur. Ainsi, sans changer la quantité totale d'air qui est introduite dans le brûleur, et en faisant passer moins d'air dans le mélangeur, on diminue la perte de charge de circulation d'air, d'où une pression d'air moindre dans l'avant-foyer. Il est donc possible d'utiliser un ventilateur moins puissant, ce qui permet d'économiser l'énergie électrique et de diminuer le prix de construction. Par ailleurs, l'air introduit par lesdits orifices crée une turbulence favorable au mélange air-gaz.The advantage of this improvement lies in the fact that a fairly large part of the combustion air which enters these orifices - the diameter of which will be judiciously calculated - is deducted from that which passes through the mixer. However, the main pressure drop in the combustion air circuit is precisely in the mixer area. Thus, without changing the total amount of air which is introduced into the burner, and by passing less air through the mixer, the pressure drop in air circulation is reduced, resulting in lower air pressure in the front foyer. It is therefore possible to use a less powerful fan, which saves electrical energy and reduces the construction price. Furthermore, the air introduced through said orifices creates turbulence favorable to the air-gas mixture.

La seconde modification consiste à rendre le collecteur indépendant du corps du brûleur, ce qui permet de monter et de remonter aisément ce dernier sans démonter le mélangeur qui est solidaire de l'arrivée du gaz.The second modification consists in making the manifold independent of the burner body, which allows the latter to be easily assembled and reassembled without dismantling the mixer, which is integral with the arrival of the gas.

On prévoiera dans ce but un mélangeur à double paroi, dont la paroi interne forme un cylindre qui est coaxial au corps du brûleur.A double wall mixer will be provided for this purpose, the internal wall of which forms a cylinder which is coaxial with the body of the burner.

Le corps du brûleur est capable de coulisser à frottement doux à l'intérieur du cylindre précité.The burner body is capable of sliding with gentle friction inside the aforementioned cylinder.

Le gaz sort du mélangeur par des orifices disposés en couronne et ménagés dans cette paroi interne. On s'arrangera de préférence pour que ces orifices débouchent au-dessus du corps du brûleur pour que le gaz pénètre plus librement dans celui-ci, sinon il y aurait lieu de prévoir également des perforations dans le corps lui-même.The gas leaves the mixer through orifices arranged in a ring and formed in this internal wall. It will preferably be arranged for these orifices to open above the burner body so that the gas penetrates more freely into it, otherwise it would be necessary to also provide perforations in the body itself.

On prévoiera avantageusement des orifices additionnels d'entrée d'air, ce qui fait l'objet de la modification précédente. Dans ce cas, la paroi interne prolongée du mélangeur et le corps du brûleur comporteront des orifices en regard pour l'introduction de cet air additionnel.Advantageously, provision will be made for additional air inlet orifices, which is the subject of the previous modification. In this case, the extended internal wall of the mixer and the burner body will have facing orifices for the introduction of this additional air.

La modification annoncée ci-dessus qui pourra être apportée à l'échangeur consiste à modifier la disposition des ailettes des tubes de cet échangeur de telle sorte que les ailettes d'un tube soient décalées en hauteur par rapport à celles du tube voisin, ce qui permet de rapprocher les différents tubes constituant l'échangeur.The modification announced above which may be made to the exchanger consists in modifying the arrangement of the fins of the tubes of this exchanger so that the fins of a tube are offset in height relative to those of the neighboring tube, which allows to bring together the different tubes constituting the exchanger.

Dans les échangeurs où les tubes d'eau sont disposés soit en couronne, soit en lignes, les ailettes d'un tube sont toutes situées au même niveau que celles des tubes voisins et les ailettes de l'échangeur qui se trouvent dans un même plan sont disposées presque à se toucher. Des chicanes en V doivent être placées à l'extérieur des tubes pour faire en sorte que les flammes de combustion intéressant le maximum de surface des ailettes.In exchangers where the water tubes are arranged either in a ring or in lines, the fins of a tube are all located at the same level as those of the neighboring tubes and the fins of the exchanger which are in the same plane are almost ready to touch. V-baffles should be placed on the outside of the tubes to ensure that the combustion flames reach the maximum surface area of the fins.

La modification susindiquée de la disposition des ailettes oblige les flammes et les gaz chauds à lécher directement une grande partie de la section des ailettes, sans que l'on ait recours aux chicanes.The aforementioned modification of the arrangement of the fins forces the flames and hot gases to directly lick a large part of the section of the fins, without the use of baffles.

Par ailleurs, cette disposition permet, d'une part, pour un même nombre de tubes, de diminuer le volume de l'échangeur, entraînant ainsi une réduction des cotes de la chaudire et par là même une réduction de son prix de revient, et d'autre part, pour un même encombrement (même diamètre d'un échangeur avec tubes en couronne), de loger un plus grand nombre de tubes (en règle générale 25% en plus), ce qui contribue à améliorer le rendement de la chaudière.Furthermore, this arrangement makes it possible, on the one hand, for the same number of tubes, to reduce the volume of the exchanger, thereby resulting in a reduction in the dimensions of the boiler and thereby a reduction in its cost price, and on the other hand, for the same size (same diameter of an exchanger with crown tubes), to accommodate a greater number of tubes (as a rule 25% more), which contributes to improving the efficiency of the boiler .

Il va de soi que si l'on prévoit une zone de condensation de la vapeur d'eau résultant de la combustion, comme exposé plus haut, les ailettes de la section de l'échangeur-condenseur pourront être disposées de la façon avantageuse qui vient d'être définie.It goes without saying that if a condensing zone of the water vapor resulting from combustion is provided, as explained above, the fins of the section of the exchanger-condenser can be arranged in the advantageous manner which comes to be defined.

On décrira plus en détail ci-après à titre indicatif et nullement limitatif plusieurs modes de réalisation de la chaudière selon la présente invention en référence au dessin annexé sur lequel:

  • La figure 1 est une vue en plan avec coupe horizontale partielle d'une chaudière conforme à l'invention.
  • La figure 2 est une coupe par II-II de la figure 1.
  • La figure 3 est une vue analogue à la figure 1, mais représentant une variante.
  • La figure 4 est une coupe par IV-IV de la figure 3.
  • La figure 5 est une vue schématique développée d'un échangeur agencé en vue de la fourniture d'eau chaude à usage domestique.
  • La figure 6 est une vue en coupe verticale d'une chaudière équipée d'un échangeur-condenseur, conformément à un mode de réalisation de l'invention particulièrement intéressant.
  • Les figures 7 et 8 représentent chacune une vue en coupe verticale d'une variante de réalisation d'un brûleur équipant la chaudière selon l'invention.
  • La figure 9 est une vue en coupe horizontale partielle de l'échangeur de la chaudière conforme à la figure 1 et la figure 10 est une vue analogue à la précédente, montrant une variante intéressante de la disposition relative des ailettes.
Several embodiments of the boiler according to the present invention will be described in more detail below by way of non-limiting indication, with reference to the attached drawing in which:
  • Figure 1 is a plan view with partial horizontal section of a boiler according to the invention.
  • Figure 2 is a section through II-II of Figure 1.
  • Figure 3 is a view similar to Figure 1, but showing a variant.
  • Figure 4 is a section through IV-IV of Figure 3.
  • Figure 5 is a schematic developed view of an exchanger arranged for the supply of hot water for domestic use.
  • Figure 6 is a vertical sectional view of a boiler equipped with a heat exchanger-condenser, according to a particularly interesting embodiment of the invention.
  • Figures 7 and 8 each show a vertical sectional view of an alternative embodiment of a burner fitted to the boiler according to the invention.
  • Figure 9 is a partial horizontal sectional view of the heat exchanger of the boiler con shape in Figure 1 and Figure 10 is a view similar to the previous one, showing an interesting variant of the relative arrangement of the fins.

Dans le mode de réalisation représenté sur les figures 1 et 2, la chaudière comporte une enveloppe verticale étanche 1, qui peut être posée sur le sol par l'intermédiaire d'un socle 1 a et est fermée à sa partie supérieure par un couvercle amovible 1 b. La section droite de l'enveloppe 1 peut être quelconque, carrée par exemple.In the embodiment shown in Figures 1 and 2, the boiler has a sealed vertical envelope 1, which can be placed on the ground by means of a base 1a and is closed at its upper part by a removable cover 1 b. The cross section of the envelope 1 can be arbitrary, square for example.

L'enveloppe 1 contient un coffre 2, de section droite plus petite et de hauteur moindre, disposé de telle sorte qu'un espace libre soit prévu sur toutes ses faces. Le coffre 2 est muni d'un couvercle amovible 2a.The envelope 1 contains a trunk 2, of smaller cross section and of lower height, arranged so that a free space is provided on all of its faces. The trunk 2 is provided with a removable cover 2a.

Il contient un échangeur formé de tubes 3, disposés verticalement selon les génératrices d'un cylindre, comme le montre la figure 1, entre deux collecteurs annulaires 4. L'eau à chauffer entre dans le collecteur inférieur par une tubulure 5 et sort du collecteur supérieure par une tubulure 6. Comme on peut le voir sur la figure 2, les tubulures 5 et 6 traversent, avec étanchéité, les parois du coffre 2 et de l'enveloppe 1.It contains an exchanger formed by tubes 3, arranged vertically along the generatrices of a cylinder, as shown in Figure 1, between two annular collectors 4. The water to be heated enters the lower collector by a tube 5 and leaves the collector upper by a tube 6. As can be seen in FIG. 2, the tubes 5 and 6 pass through, with sealing, the walls of the trunk 2 and of the envelope 1.

Le fond du coffre 2 et le couvercle 2a sont plaqués contre les échangeurs grâce à des bossages annulaires 2b dont ils sont munis (figure 2). Les tubes 3 sont garnis, sur toute leur longueur, d'ailettes 3a destinées à augmenter la surface d'échange de chaleur. En outre, des chicanes verticales en V 3b sont disposées à l'extérieur des tubes 3, comme le montre la figure 1 afin d'amener les gaz à lécher lesdits tubes.The bottom of the trunk 2 and the cover 2a are pressed against the exchangers by means of annular bosses 2b with which they are provided (FIG. 2). The tubes 3 are lined, over their entire length, with fins 3a intended to increase the heat exchange surface. In addition, vertical V baffles 3b are arranged outside the tubes 3, as shown in Figure 1 in order to cause the gases to lick said tubes.

Le couvercle 2a du coffre 2 présente un orifice circulaire axial 2c par lequel est introduit, dans l'axe de l'échangeur, un brûleur 7 qui présente, dans sa partie supérieure, un anneau 7a d'étanchéité qui vient reposer sur ce couvercle 2a (figure 2).The lid 2a of the trunk 2 has an axial circular orifice 2c through which is inserted, in the axis of the exchanger, a burner 7 which has, in its upper part, a sealing ring 7a which comes to rest on this lid 2a (figure 2).

A sa partie supérieure, hors du coffre 2, le brûleur comporte un mélangeur 8, composé d'une chemise annulaire qui entoure le corps tubulaire du brûleur.At its upper part, outside the trunk 2, the burner comprises a mixer 8, composed of an annular jacket which surrounds the tubular body of the burner.

Le gaz arrive par une tubulure latérale 9, qui traverse avec étanchéité la paroi de l'enveloppe 1 et sur laquelle sont montés, à l'intérieur de l'enveloppe 1, les dispositifs 9a de régulation et de contrôle.The gas arrives via a lateral tube 9, which crosses with tightness the wall of the envelope 1 and on which are mounted, inside the envelope 1, the devices 9a for regulation and control.

Le gaz passe dans le corps du brûleur par une couronne de trous d'injection 10 située à la partie supérieure du mélangeur.The gas passes into the burner body through a ring of injection holes 10 located at the top of the mixer.

La section d'entrée d'air de ce dernier est réglée au moyen d'un noyau cylindro-conique 11, muni d'une collerette supérieure 11 a et que l'on peut faire pénétrer plus ou moins dans le corps du brûleur 7.The air inlet section of the latter is adjusted by means of a cylindrical-conical core 11, provided with an upper flange 11 a and which can be made to penetrate more or less into the body of the burner 7.

Ce corps se prolonge dans le coffre 2 jusqu'au bas du collecteur inférieur. Il est fermé à sa base et percé sur toute sa portion, en regard des tubes 3, de multiples couronnes de petits trous 12 par lesquels sort le mélange d'air et de gaz. Cette sortie par de multiples petits trous interdit le retour de flamme.This body extends in the trunk 2 to the bottom of the lower manifold. It is closed at its base and pierced over its entire portion, opposite the tubes 3, multiple rings of small holes 12 through which the mixture of air and gas exits. This exit through multiple small holes prevents flashback.

Afin de faire en sorte que les ailettes 3a de l'échangeur reçoivent la même quantité de chaleur sur toute la hauteur des tubes 3 malgré les mouvements de convection des gaz brûlés dans le sens vertical, on munit la portion perforée du brûleur de bagues operculantes 13 que l'on rapproche plus ou moins les unes des autres, afin de dégager le nombre de trous qu'il faut. Deux bagues 13 seulement ont été représentées sur la figure 2 afin de ne pas compliquer le dessin.In order to ensure that the fins 3a of the exchanger receive the same amount of heat over the entire height of the tubes 3 despite the convection movements of the burnt gases in the vertical direction, the perforated portion of the burner is provided with sealing rings 13 that we bring more or less close to each other, in order to identify the number of holes it takes. Only two rings 13 have been shown in Figure 2 so as not to complicate the drawing.

La partie supérieure de l'enveloppe 1 est raccordée à un ventilateur 14 qui met en surpression l'avant-foyer 15 que constitue ladite partie, ainsi que l'espace annulaire 16 qui entoure le coffre 2 et la partie inférieure 17, située sous ce coffre.The upper part of the casing 1 is connected to a fan 14 which pressurizes the fore-hearth 15 which constitutes said part, as well as the annular space 16 which surrounds the trunk 2 and the lower part 17, located under this chest.

Les gaz brûlés sont collectés dans l'espace 18 où ils parviennent après être passés entre les tubes 3, 3a et ils sortent du coffre 2 par un tuyau latéral 19 qui traverse avec étanchéité la paroi de l'enveloppe 1 puis le mur M.The burnt gases are collected in the space 18 where they arrive after having passed between the tubes 3, 3a and they leave the trunk 2 by a lateral pipe 19 which crosses with tightness the wall of the envelope 1 then the wall M.

L'air frais est fourni au ventilateur 14 par un tuyau 20 qui traverse également le mur M.Fresh air is supplied to the fan 14 by a pipe 20 which also passes through the wall M.

La chaudière que l'on vient de décrire fonctionne comme suit: le ventilateur 14 aspire l'air frais par le tuyau 20 et met sous pression les espaces 15, 16 et 17 de l'enveloppe 1 qui forme avant foyer. Cet air est refoulé dans le mélangeur 8 où il se mélange avec le gaz sortant des trous d'injection 10.The boiler that has just been described operates as follows: the fan 14 sucks in the fresh air through the pipe 20 and pressurizes the spaces 15, 16 and 17 of the envelope 1 which forms before the hearth. This air is discharged into the mixer 8 where it mixes with the gas leaving the injection holes 10.

Après allumage, le mélange brûle autour du brûleur 7, passe entre les tubes 3, 3a, en les contournant, grâce aux chicanes 3b, parvient à l'espace 18 et sort par le tuyau 19.After ignition, the mixture burns around the burner 7, passes between the tubes 3, 3a, bypassing them, thanks to the baffles 3b, reaches the space 18 and exits through the pipe 19.

Les tuyaux 19 et 20 débouchant sensiblement dans le même plan vertical et à peu de distance l'un de l'autre, le vent qui s'exerce éventuellement sur leurs orifices rend constantes les pressions différentielles d'entrée et de sortie de l'air. Il s'ensuit dans ce cas, une surpression dans l'avant-foyer, qui n'a aucune incidence notable sur les différences de pressions et, donc, sur le débit d'air de combustion.The pipes 19 and 20 opening out substantially in the same vertical plane and at a short distance from each other, the wind which is possibly exerted on their orifices makes the differential pressures of inlet and outlet of the air constant. . In this case, there is an overpressure in the fore-hearth, which has no appreciable effect on the pressure differences and, therefore, on the combustion air flow.

Dans la variante des figures 3 et 4, les tubes à ailettes 3, 3a, de l'échangeur sont disposés sur deux lignes parallèles et des écrans verticaux 3c sont prévus aux extrémités de ces lignes, entre celles-ci de façon à obliger les gaz à passer entre les tubes.In the variant of FIGS. 3 and 4, the finned tubes 3, 3a of the exchanger are arranged on two parallel lines and vertical screens 3c are provided at the ends of these lines, between them so as to force the gases to pass between the tubes.

Le collecteur supérieur présente deux compartiments 4a et 4b, qui communiquent respectivement avec l'une et l'autre des lignes de tubes, l'entrée de l'eau s'effectuant en 5 dans le compartiment 4a et la sortie en 6 du compartiment 4b. L'eau circule donc de haut en bas dans les tubes de droite et de bas en haut dans les tubes de gauche, comme indiqué par des flèches sur la figure 4. Trois brûleurs 7 sont disposés verticalement et en ligne entre les deux lignes de tubes 3. Ils sont alimentés par la tubulure 9 au moyen d'un collecteur 9b.The upper collector has two compartments 4a and 4b, which communicate respectively with one and the other of the lines of tubes, the water entering taking place at 5 in compartment 4a and the exit at 6 from compartment 4b . The water therefore circulates from top to bottom in the right tubes and from bottom to top in the left tubes, as indicated by arrows in FIG. 4. Three burners 7 are arranged vertically and in line between the two lines of tubes 3. They are supplied by the tubing 9 by means of a manifold 9b.

Le fonctionnement est le même que celui du mode de réalisation précédemment décrit.The operation is the same as that of the embodiment described above.

Si l'on désire produire de l'eau chaude, par exemple à des fins domestiques, sanitaires ou industrielles, sans être obligé de passer par un échangeur extérieur, il suffit quelle que soit la variante adoptée pour la chaudière de faire passer un tube 21 dans les tubes 3 et les collecteurs 4. L'entrée de l'eau à distribuer se fait en 22 et la sortie en 23, figure 5.If one wishes to produce hot water, for example for domestic, sanitary or industrial purposes, without being obliged to go through an external exchanger, it is sufficient, whatever the variant adopted for the boiler, to pass a tube 21 in the tubes 3 and the collectors 4. The inlet of the water to be distributed takes place at 22 and the outlet at 23, FIG. 5.

Le tube 21 est de préférence en cuivre ou en acier inoxydable. L'échange de chaleur est très actif du fait de la grande surface de contact et des grandes vitesses de l'eau de part et d'autre. Le volume de la chaudière reste le même.The tube 21 is preferably made of copper or stainless steel. The heat exchange is very active due to the large contact surface and the high water speeds on both sides. The volume of the boiler remains the same.

Les avantages qu'apporte la présente invention sont multiples.The advantages of the present invention are manifold.

La surpression qui règne constamment dans l'enveloppe 1 autour du coffre 2 interdit à toute fuite de gaz brûlé, de se répandre dans la chaufferie.The overpressure that constantly prevails in the envelope 1 around the trunk 2 prevents any leakage of burnt gas from spreading in the boiler room.

La présence d'air dans les espaces 15, 16 et 17 dispense d'utiliser des produits calorifuges sur les parois de l'enveloppe 1. En effet, l'air chauffé dans les espaces inférieurs 16 et 17 monte dans l'enveloppe où il se mélange, dans l'espace 15 avec l'air frais soufflé par le ventilateur. Il en résulte une circulation par thermosiphon qui d'une part empêche un échauffement excessif de l'air et d'autre part, assure un réchauffage de l'air qui pénètre dans le mélangeur 8. Les calories ainsi récupérées participent à un meilleur rendement global de la chaudière. On économise en outre l'énergie à produire par le ventilateur. Les appareils de contrôle et de régulation 9a fonctionnent bien car ils se trouvent refroidis par l'arrivée d'air frais dans l'espace supérieur 15 où ils sont placés.The presence of air in the spaces 15, 16 and 17 dispenses with the need for heat-insulating products on the walls of the envelope 1. In fact, the heated air in the lower spaces 16 and 17 rises in the envelope where it mixes in space 15 with the fresh air blown by the fan. This results in a circulation by thermosiphon which on the one hand prevents excessive heating of the air and on the other hand, ensures a heating of the air which enters the mixer 8. The calories thus recovered participate in a better overall yield of the boiler. The energy produced by the fan is also saved. The control and regulation devices 9a work well because they are cooled by the arrival of fresh air in the upper space 15 where they are placed.

Le mélange d'air et de gaz peut être dosé stoechiométriquement dans le ou les mélangeurs 8, ce qui permet d'avoir une flamme très courte d'où une capacité de foyer extrêmement réduite. La partie centrale du ou des mélangeurs, constituée par le noyau cylindro-conique 11 est facilement amovible et permet l'accès facile au corps du brûleur. Or, c'est à l'intérieur de ce corps et sur les petits trous 12 que peuvent s'accumuler les poussières. Après avoir enlevé le couvercle 1 b et le noyau 11, un simple brossage précipite les poussières au fond du brûleur qui a été prolongé à cet effet vers le bas sous la portion perforée. On peut ainsi se dispenser d'un filtre sur l'arrivée d'air frais, filtre qui serait plus difficile à nettoyer que le brûleur. Par ailleurs, un encrassement anormal de l'intérieur du brûleur est signalé par le contrôleur de débit d'air qui met automatiquement la chaudière à l'arrêt. Le démontage du brûleur ne présente aucune difficulté une fois le couvercle 1 b de l'enveloppe enlevé.The mixture of air and gas can be metered stoichiometrically in the mixer (s) 8, which makes it possible to have a very short flame, hence an extremely reduced focus capacity. The central part of the mixer (s), constituted by the cylindrical-conical core 11 is easily removable and allows easy access to the body of the burner. However, it is inside this body and on the small holes 12 that dust can accumulate. After removing the cover 1b and the core 11, a simple brushing precipitates the dust at the bottom of the burner which has been extended for this purpose downwards under the perforated portion. We can thus dispense with a filter on the fresh air intake, a filter that would be more difficult to clean than the burner. In addition, an abnormal fouling of the interior of the burner is signaled by the air flow controller which automatically switches off the boiler. The disassembly of the burner presents no difficulty once the cover 1b of the envelope has been removed.

L'échangeur, placé verticalement, offre des avantages: dans le mode de réalisation des figures 1 et 2, l'entrée de l'eau par le bas et sa sortie par le haut autorisent une purge complète d'air. En outre, tous les tubes étant parcourus par de l'eau à la même température, aucun problème de tension dû à des différences de dilatation ne peut se poser.The exchanger, placed vertically, offers advantages: in the embodiment of Figures 1 and 2, the entry of water from the bottom and its outlet from the top allow a complete air purge. In addition, all the tubes being traversed by water at the same temperature, no tension problem due to differences in expansion can arise.

Quel que soit le mode de réalisation adopté, l'installation est très simple puisqu'il suffit de faire passer les tuyaux 19 et 20 à l'extérieur, leur orifice extérieur étant de préférence protégé par une grille.Whatever the embodiment adopted, the installation is very simple since it suffices to pass the pipes 19 and 20 outside, their outside orifice preferably being protected by a grid.

Si l'on ne veut ou ne peut bénéficier du circuit étanche, il suffit de raccorder le tuyau 19 à une cheminée, le ventilateur aspirant alors l'air dans la chaufferie.If one does not want or cannot benefit from the sealed circuit, it suffices to connect the pipe 19 to a chimney, the fan then drawing air into the boiler room.

Le ventilateur peut être calculé de façon qu'une pression résiduelle notable soit assurée à la sortie des produits de combustion. On peut ainsi réduire considérablement la section de la cheminée ou la section des tuyaux 19 et 20 qui relient la chaudière à l'extérieur lorsqu'on utilise le circuit étanche dans son intégralité.The fan can be calculated so that a significant residual pressure is ensured at the outlet of the combustion products. It is thus possible to considerably reduce the section of the chimney or the section of the pipes 19 and 20 which connect the boiler to the outside when the sealed circuit is used in its entirety.

On a pu construire, selon l'invention, une chaudière de 200 KW qui mesurait au sol 0,50x0,45 m et avait une hauteur de 1,05 m. Ce volume est environ le septième de celui d'une chaudière à gaz classique. Le poids se trouve corrélativement réduit, la chaudière pouvant être transportée dans le coffre arrière d'une voiture de tourisme légère.It was possible to build, according to the invention, a boiler of 200 KW which measured on the ground 0.50 × 0.45 m and had a height of 1.05 m. This volume is approximately one-seventh that of a conventional gas boiler. The weight is correspondingly reduced, the boiler can be transported in the rear trunk of a light passenger car.

La chaudière représentée à la figure 6 est conforme à un mode particulier de réalisation de l'invention. Comme la chaudière représentée sur la figure 1, elle comporte une enveloppe verticale étanche 1 qui peut être posée sur le sol par l'intermédiaire d'un socle 1 a, et qui renferme un coffre 2 dont le couvercle 2a présente un orifice circulaire axial 2c par lequel est introduit un brûleur 7 qui présente, dans sa partie supérieure une collerette 7a d'étanchéité qui vient reposer sur ce couvercle 2a. Le brûleur 7 comporte un mélangeur air-gaz 8, situé hors du coffre 2 dans lequel le gaz arrive par une tubulure latérale 9 sur le trajet duquel sont disposés les appareils 9a de régulation, de contrôle et de sécurité. L'air est amené par un ventilateur 14, qui met en surpression l'avant-foyer 15, l'espace annulaire 16 entourant le coffre 2 et la partie inférieure 17 située sous ce coffre. Le brûleur 7 se prolonge à l'intérieur du coffre 2, sensiblement sur la moitié de sa hauteur ou davantage, par une rampe cylindrique percée de multiples couronnes de petits trous 12 (8/10 mm de diamètre environ) par lesquels sort le mélange air-gaz enflammé, des bandes operculantes 13 étant également prévues. Le coffre 2 contient un échangeur formé de tubes 3 à ailettes 3a, disposés verticalement entre deux collecteurs annulaires 4, et en couronne autour de la rampe du brûleur 7.The boiler shown in Figure 6 is in accordance with a particular embodiment of the invention. Like the boiler shown in FIG. 1, it comprises a sealed vertical envelope 1 which can be placed on the ground by means of a base 1 a, and which contains a trunk 2 whose cover 2a has an axial circular orifice 2c by which is introduced a burner 7 which has, in its upper part a sealing collar 7a which comes to rest on this cover 2a. The burner 7 comprises an air-gas mixer 8, located outside the trunk 2 in which the gas arrives through a lateral tube 9 on the path of which the regulating, control and safety devices 9a are arranged. The air is supplied by a fan 14, which pressurizes the fore-hearth 15, the annular space 16 surrounding the trunk 2 and the lower part 17 located under this trunk. The burner 7 extends inside the trunk 2, substantially over half of its height or more, by a cylindrical ramp pierced with multiple rings of small holes 12 (approximately 8/10 mm in diameter) through which the air mixture exits - ignited gas, sealing strips 13 also being provided. The trunk 2 contains an exchanger formed by tubes 3 with fins 3a, arranged vertically between two annular collectors 4, and in a ring around the burner ramp 7.

Conformément à ce mode particulier de réalisation de l'invention, ces tubes 3 se prolongent au delà de cette rampe.According to this particular embodiment of the invention, these tubes 3 extend beyond this ramp.

L'eau à chauffer entre dans le collecteur inférieur par une tubulure 5 et sort du collecteur supérieur par une tubulure 6.The water to be heated enters the lower collector by a tube 5 and leaves the upper collector by a tube 6.

Un plancher réfractaire 24 situé au-dessous du fond du brûleur 7 dans l'espace limité par les tubes 3 auxquels il est fixé par tous moyens appropriés, sépare l'intérieur de l'échangeur 3 en deux parties, la partie haute 24a constituant l'échangeur proprement dit et la partie basse 24b recevant en 5 les eaux de retour (eaux froides) et fonctionnant comme un échangeur-condenseur.A refractory floor 24 located below from the bottom of the burner 7 in the space limited by the tubes 3 to which it is fixed by any appropriate means, separates the interior of the exchanger 3 into two parts, the upper part 24a constituting the exchanger itself and the lower part 24b receiving in 5 the return water (cold water) and functioning as an exchanger-condenser.

Dans ce but, les gaz de combustion (comprenant la vapeur d'eau) sortant de la partie 24a sont réintroduits latéralement dans la partie 24b, l'eau à chauffer s'engageant dans la partie 24a après avoir récupéré la chaleur de condensation dans la partie 24b, améliorant ainsi le rendement de la chaudière.For this purpose, the combustion gases (including water vapor) leaving part 24a are reintroduced laterally in part 24b, the water to be heated engaging in part 24a after having recovered the heat of condensation in the part 24b, thereby improving the efficiency of the boiler.

Le collecteur inférieur 4 est situé à une certaine distance du fond du coffre 2. Il repose sur une plaque 25 présentant une ouverture centrale 26 et une ouverture latérale 27 débouchant sur un tuyau vertical 28 acheminant les gaz brûlés vers l'extérieur et se terminant à cet effet par un coude de sortie 29 à peu près à mi-hauteur du coffre 2.The lower manifold 4 is located at a certain distance from the bottom of the boot 2. It rests on a plate 25 having a central opening 26 and a lateral opening 27 leading to a vertical pipe 28 conveying the burnt gases to the outside and ending at this effect by an outlet bend 29 approximately halfway up the trunk 2.

La plaque 25 et le fond du coffre 2 délimitent un bac étanche 30 présentant une tubulure latérale 31 pour l'évacuation de l'eau de condensation.The plate 25 and the bottom of the trunk 2 delimit a sealed container 30 having a lateral tube 31 for the evacuation of the condensation water.

Le cheminement des gaz brûlés, y compris la vapeur d'eau, est donc conforme au parcours fléché 32. L'eau de condensation est recueillie en 31 et peut être récupérée comme eau distillée.The path of the burnt gases, including the water vapor, therefore conforms to the arrowed path 32. The condensation water is collected at 31 and can be recovered as distilled water.

La figure 7 montre un brûleur 7 avec la chemise annulaire du mélangeur 8 et le noyau cylindro-conique 11 permettant de régler la section d'entrée d'air dans le mélangeur, ce brûleur 7 ayant, selon cette variante de réalisation, la particularité de présenter une série de trous d'arrivée d'air 33 (par exemple une couronne de trous) situés entre la collerette 7a et la zone de mélange 8. On a constaté un meilleur rendement du brûleur pour les raisons qui ont été exposées plus haut dans le préambule.FIG. 7 shows a burner 7 with the annular jacket of the mixer 8 and the cylindrical-conical core 11 making it possible to adjust the air inlet section in the mixer, this burner 7 having, according to this variant embodiment, the characteristic of present a series of air intake holes 33 (for example a ring of holes) located between the flange 7a and the mixing zone 8. A better efficiency of the burner has been observed for the reasons which have been explained above in the preamble.

La figure 8 illustre une autre variante de construction du brûleur suivant laquelle la chemise annulaire 8 qui constitue le mélangeur air-gaz est à double paroi, la paroi externe 8a n'ayant pas subi de modification et la paroi interne 8b formant un cylindre qui est coaxial au corps du brûleur et qui se prolonge d'ailleurs jusqu'au coffre 2 de la chaudière où il porte une collerette 8c qui vient reposer sur le couvercle 2a du coffre 2.FIG. 8 illustrates another variant of construction of the burner according to which the annular jacket 8 which constitutes the air-gas mixer is double-walled, the external wall 8a not having undergone any modification and the internal wall 8b forming a cylinder which is coaxial with the body of the burner and which also extends to the trunk 2 of the boiler where it carries a flange 8c which comes to rest on the lid 2a of the trunk 2.

La paroi interne 8b comporte une couronne de trous 10 d'injection du gaz, lesquels débouchent un peu au-dessus du sommet du corps du brûleur.The internal wall 8b has a ring of gas injection holes 10, which open a little above the top of the burner body.

Celui-ci coulisse à frottement doux dans le tube 8b; il porte à sa partie supérieure une patte 36 qui peut être formée par un prolongement de sa paroi et qui est perforée pour permettre le passage d'une goupille de positionnement 37, laquelle traverse également la paroi 8b du mélangeur.The latter slides with gentle friction in the tube 8b; it carries at its upper part a tab 36 which can be formed by an extension of its wall and which is perforated to allow the passage of a positioning pin 37, which also passes through the wall 8b of the mixer.

Lors d'une visite d'entretien, l'opérateur enlève la goupille 37 et extrait le corps du brûleur pour le vérifier et le nettoyer. Sa remise en place est très facile puisqu'il suffit de faire l'opération inverse.During a maintenance visit, the operator removes the pin 37 and extracts the burner body to check and clean it. Its replacement is very easy since it suffices to do the reverse operation.

Les trous 10 d'injection du gaz peuvent également être vérifiés sans que l'on soit obligé là aussi de déconnecter l'arrivée de gaz.The gas injection holes 10 can also be checked without having to disconnect the gas supply there too.

On notera aussi que des orifices supplémentaires 33 d'arrivée d'air pourront être envisagés comme dans la variante conforme à la figure 7, des orifices 33a situés en regard des orifices 33 devant être pratiqués dans la paroi 8b.It will also be noted that additional air inlet orifices 33 could be envisaged as in the variant according to FIG. 7, orifices 33a situated opposite the orifices 33 having to be made in the wall 8b.

Par ai!leurs, en ce qui concerne l'échangeur de la chaudière selon l'invention, dont les tubes 3 sont disposés soit en couronne autour d'un brûleur unique (figure 1 soit en lignes (figure 3), ses ailettes 3a seront situées dans le même plan horizontal étant presque à se toucher, comme on peut le voir en détail sur la figure 9. Dans ce cas, pour que les flammes de combustion intéressent le maximum de surface des ailettes 3a, il faut placer des chicanes 3b, qui obligent ces flammes ou gaz très chauds à contourner les tubes et leurs ailettes 3a avant de sortir par les fentes 34. Pour éviter cet inconvénient, on pourra disposer les tubes 3 comme sur la figure 10, les ailettes 3a d'un tube étant décalées en hauteur par rapport aux ailettes 3a des tubes 3 adjacents, et le bord extérieur de chaque ailette 3a venant presque toucher les tubes d'eau voisins 3. Cette disposition oblige les flammes et gaz chauds à lécher une grande partie de la section des ailettes, ce qui permet de supprimer sans inconvénient les chicanes 3b.Furthermore, with regard to the exchanger of the boiler according to the invention, the tubes 3 of which are arranged either in a ring around a single burner (FIG. 1 or in lines (FIG. 3), its fins 3a will be located in the same horizontal plane being almost touching, as can be seen in detail in Figure 9. In this case, so that the combustion flames interest the maximum surface area of the fins 3a, baffles 3b must be placed, which force these very hot flames or gases to bypass the tubes and their fins 3a before exiting through the slots 34. To avoid this drawback, the tubes 3 can be arranged as in FIG. 10, the fins 3a of a tube being offset in height with respect to the fins 3a of the adjacent tubes 3, and the outer edge of each fin 3a almost touching the neighboring water tubes 3. This arrangement forces the flames and hot gases to lick a large part of the section of the fins, which allows to delete without disadvantage baffles 3b.

Claims (16)

1. Gas boiler capable of functioning in a closed combustion circuit, comprising an exchanger constituted by finned tubes (3) connected at their ends to collectors (4) for entry and exit of water, at least one burner (7) comprising a tubular body, of which a part pierced by a plurality of holes (12) extends into the space defined by the finned tubes, a gas inlet, a combustion air inlet and an outlet pipe for burnt gas, characterised by comprising an interior casing (2) with a removable cover (2a), the exchanger (3, 4) being housed in the said casing with its finned tubes (3) disposed vertically, the said casing also housing the said burner (7), which is disposed vertically and extends into the casing through the cover thereof, the burner having a portion retained by a sealing ring (7a) above the cover (2a) of the casing and being open at its top and closed at its base below the plurality of holes; an exterior housing (1) arranged vertically around the interior casing and the upper part of the burner, this exterior housing being provided at its upper part with a removable cover (1b), the exterior housing forming a sealed prechamber comprising a space (15, 16, 17) located between the interior casing and the internal surface of the exterior housing, the gas inlet (9) extending through the upper part of the exterior housing and being connected to the upper part of the burner, a safety and control device (9a) mounted in the gas inlet, the combustion air inlet (20) being connected to the upper part of the exterior housing, and the outlet pipe (19) for burnt gas being connected to the interior casing and extending through the exterior housing; and means (14) in the combustion air inlet for injecting air under pressure into the said space, wherein the air under pressure enters the burner through the open top thereof and circulates between the housing and the casing thermosyphonically and in a self-regulating manner, the said burner comprising at its upper part a mixer (8) for gas and air entering the burner, this mixer comprising an annular casing surrounding the tubular body of the burner and to which the said gas inlet is connected, a ring of holes for injection of gas being provided in the tubular body of the burner opposite the said annular casing and a core (11), for regulating the air-inlet cross-section into the burner, being slidably mounted for this purpose on the top of the burner and being removable to permit easy cleaning of the interior of the burner.
2. Boiler according to claim 1, characterised in that the finned tubes (3) are arranged in parallel lines, in a manner known per se, several burners (7) being arranged in a line between the lines of tubes (3).
3. Boiler according to claim 1 or 2, characterised in that protective rings (13) are provided on the perforated part of the tubular body of the burner, such that the finned tubes (3) receive the same quantity of heat over their entire height despite the convection movements on the burnt gases in the vertical direction.
4. Boiler according to any one of claims 1 to 3, characterised in that the safety and control device (9a) mounted in the gas inlet is placed in the upper portion of the pre-chamber, where it regulates the arrival of fresh air.
5. Boiler according to any of claims 1 to 4, characterised in that the exchanger (3, 4) comprises a circuit (21-23) allowing the provision of hot water for sanitary or industrial purposes.
6. Boiler according to any of claims 1 to 5 having a closed combustion circuit, characterised in that the means for injecting combustion air under pressure are a fan (14), the inlet tube (20) of which extends from the exterior and adjacent the region where the burnt gas outlet tube (19) discharges outside the exterior housing (1), such fan discharging directly into the said space located between the exterior housing and the interior casing, at a point located above the interior casing and serving to pressurise the said sealed pre- chamber.
7. Boiler according to any of claims 1 to 6, characterised in that the fresh air is redirected by a fan (14) arranged to ensure a residual pressure in the burnt gas outlet which allows a reduction in the cross-section of the tubes (19, 20) or of a chimney, if any.
8. Gas boiler according to any of claims 1 to 7, the exchanger (3, 4) of which is divided into two parts in the vertical direction by a refractory floor (24), one of these parts containing the burner(s) (7), characterised in that the part (24a) of the exchanger located above the said floor contains the burner(s) (7) and a has a standard purpose for an exchanger, in that the part (24b) of the exchanger located beneath the said floor both receives cold water and also acts as an exchanger and condenser for the products of combustion which are formed in the vicinity of the upper part (24a) of the exchanger-condenser and are directed towards the lower part (24b), in that the refractory floor (24) is located under the bottom of the burner(s) (7) in the space defined by the tubes (3) of the exchanger, to which it is fixed by any appropriate means, the products of combustion leaving the standard upper part (24a) being reintroduced laterally into the lower part (24b) and the water to be heated being contained in the upper part (24a) after recovery, in the lower part (24b), of the heat of condensation of the water vapour contained in the products of combustion, and in that, in the lower part of the heater, a sealed tank (30) is formed, which receives the products of combustion, burnt gas then being conveyed to the exterior by an outlet pipe, whilst the collected water of condensation is removed by a tube (31).
9. Gas boiler according to claim 8, characterised in that the tank (30) is defined at its upper part by a plate (25) on which the lower collector (4) of the exchanger-condenser rests and which has a central opening (26) for the inlet of combustion products derived from the zone (24b) and a lateral opening (27) leading into a vertical pipe (28) which directs the burnt gas towards the exterior and terminates for this purpose in an outlet elbow (29) adjacent the mid-height of the casing (2).
10. Gas boiler according to any of claims 1 to 9, characterised in that the tubular body of the burner(s) (7) has a series of supplementary orifices (33) for the entry of air into the region downstream of the air-gas mixing zone (8).
11. Gas boiler according to any of claims 1 to 10, characterised in that, for each burner, the air-gas mixer (8) is formed independently of the body of the burner.
12. Gas boiler according to claim 11, characterised in that the mixer (8) has double walls, the internal wall (8b) forming a cylinder which is coaxial with the body of the burner and which extends as far as the casing (2) of the burner where it carries a collar (8c) resting on the cover (2a) of the casing (2), the said body being slidable with low friction on the interior of the cylinder (8b).
13. Gas boiler according to claim 12, characterised in that the gas inlet orifices (10) formed in the wall (8b) discharge above the body of the burner in such a manner that the gas enters freely into the air-gas mixing zone.
14. Gas boiler according to claim 11 or 12 or 13 and according to claim 10, characterised in that the wall (8b) has perforations (33a) located opposite the perforations (33) of the burner (7), for the inlet of additional air.
15. Gas boiler according to any of claims 12 to 14, characterised in that the body of the burner carries at its upper part a leg (36) which can be formed by a prolongation of its wall and which is perforated to receive a locating pin (37) which also extends through the wall (8b) of the mixer.
16. Gas boiler according to any of claims 1 to 15, characterised in that the fins (3a) of a tube (3) of the exchanger (3, 4) are offset in height with respect to the fins (3a) of the adjacent tubes, the exterior edge of each fin (3a) nearly touching the neighbouring water tubes (3).
EP81400488A 1980-03-27 1981-03-27 Gas heater with closed combustion circuit Expired EP0037333B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT81400488T ATE8075T1 (en) 1980-03-27 1981-03-27 GAS BOILER WITH CLOSED COMBUSTION CHAMBER.

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
FR8006823A FR2479428A1 (en) 1980-03-27 1980-03-27 Gas fired boiler with pressurised air supply - condenses steam formed in products of combustion and has combustion air supplied to space between inner and outer housings
FR8006823 1980-03-27
FR8023325 1980-10-31
FR8023325A FR2493482B2 (en) 1980-10-31 1980-10-31 GAS BOILER THAT CAN OPERATE IN A SEALED COMBUSTION CIRCUIT

Publications (2)

Publication Number Publication Date
EP0037333A1 EP0037333A1 (en) 1981-10-07
EP0037333B1 true EP0037333B1 (en) 1984-06-20

Family

ID=26221682

Family Applications (1)

Application Number Title Priority Date Filing Date
EP81400488A Expired EP0037333B1 (en) 1980-03-27 1981-03-27 Gas heater with closed combustion circuit

Country Status (4)

Country Link
US (2) US4366778A (en)
EP (1) EP0037333B1 (en)
CA (1) CA1154336A (en)
DE (1) DE3164282D1 (en)

Families Citing this family (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ZA824292B (en) * 1981-06-29 1983-04-27 A Friedl An ignition glow head for a device for the firing of ceramics, in particular of tiles
ATE35043T1 (en) * 1982-04-17 1988-06-15 Schroeder Waermetechnik STEAM GENERATOR.
JPS5975213U (en) * 1982-11-12 1984-05-22 ダイキン工業株式会社 Pressure cooking machine
DE3310023C2 (en) * 1983-03-19 1986-10-30 Ruhrgas Ag, 4300 Essen Storage water heating system
NL8304041A (en) * 1983-11-24 1985-06-17 Remeha Fabrieken Bv BOILER WITH VERTICAL BURNER TUBE.
US4561421A (en) * 1983-12-16 1985-12-31 Duo-Matic/Olsen Inc. High efficiency furnace
DE3406503A1 (en) * 1984-02-23 1986-03-27 Hydrotherm Gerätebau GmbH, 6110 Dieburg GAS BOILER WITH BURNER WITHOUT A BLOWER
US4587949A (en) * 1984-05-07 1986-05-13 Schott Lawrence A Combustion heater
DE3416878A1 (en) * 1984-05-08 1985-11-14 Webasto-Werk W. Baier GmbH & Co, 8035 Gauting HEATING UNIT, ESPECIALLY VEHICLE ADDITIONAL HEATING UNIT
US4548163A (en) * 1984-06-06 1985-10-22 Siedhoff George H High efficiency fluid heater
US4798240A (en) * 1985-03-18 1989-01-17 Gas Research Institute Integrated space heating, air conditioning and potable water heating appliance
US4632066A (en) * 1985-06-07 1986-12-30 Kideys Fazil F Multiple segment gas water heater and multiple segment gas water heater with water jacket
FR2585458B1 (en) * 1985-07-25 1987-11-20 Gaz De France CONDENSING BOILER WITH ATTENUATED PANACHE
USRE33082E (en) * 1985-09-13 1989-10-10 Advanced Mechanical Technology, Inc. Combustion product condensing water heater
US4723513A (en) * 1986-01-30 1988-02-09 Lochinvar Water Heater Corporation Gas water heater/boiler
US4883033A (en) * 1987-05-13 1989-11-28 Nippondenso Co., Ltd. Ignition timing control system for internal combustion engines
GB2206189A (en) * 1987-06-24 1988-12-29 Baxi Partnership Ltd Finned heat exchanger tubes
FR2634006B1 (en) * 1988-07-05 1991-05-17 Chaffoteaux Et Maury IMPROVEMENTS ON APPARATUS FOR PRODUCING HOT WATER
US4901677A (en) * 1988-12-21 1990-02-20 Gas Research Institute Finned-tube heat exchanger with liquid-cooled baffle
BE1002849A3 (en) * 1989-02-28 1991-07-02 Distrigaz Sa SURFACE BURNER BOILER.
US5245952A (en) * 1991-07-10 1993-09-21 Gas Research Institute Quiet, non-condensing liquid heater using a non-mixing blower combustion system
US5171144A (en) * 1991-09-09 1992-12-15 A. O. Smith Corporation Pressurized air seal for combustion chamber
JPH07109299B2 (en) * 1992-04-27 1995-11-22 昇 丸山 Liquid heating device
US5279261A (en) * 1992-10-16 1994-01-18 Moscone Robert T Downfired boiler having vertical heat transfer tubes
GB2304406A (en) * 1995-08-23 1997-03-19 Caradon Ideal Ltd Preventing overheating in boiler heat exchangers
US5810246A (en) * 1996-10-01 1998-09-22 Centre Des Technologies Du Gaz Naturel External gas-fired water/glycol heater
JP2006233931A (en) * 2005-02-28 2006-09-07 Miura Co Ltd Boiler drive electric power supply system
ITMO20070199A1 (en) 2007-06-13 2008-12-14 A M S R L HEAT EXCHANGER FOR BOILER, METHOD AND TOOL FOR ITS REALIZATION
US8844471B2 (en) * 2010-06-14 2014-09-30 Gas Technology Institute Integrated contact condensing water heater
WO2013055431A1 (en) 2011-10-10 2013-04-18 Intellihot Green Technologies, Inc. Combined gas-water tube hybrid heat exchanger
US10288315B2 (en) * 2012-09-21 2019-05-14 Suzhou Cq Heat Exchanger Co., Ltd Straight fin tube with bended fins condensing heat exchanger
CN102901221B (en) * 2012-09-21 2015-12-23 苏州成强能源科技有限公司 A kind of pressure fin straight pipe condensation Heat supply and heat exchange device
WO2014116804A1 (en) * 2013-01-25 2014-07-31 Laars Heating Systems Company High efficency boiler
US20150323265A1 (en) * 2013-01-25 2015-11-12 Laars Heating Systems Company Heat exchanger having a compact design
CA2918211A1 (en) 2013-07-12 2015-01-15 Laars Heating Systems Company Heat exchanger having arcuately and linearly arranged heat exchange tubes
US9797596B2 (en) * 2014-01-20 2017-10-24 Intellihot, Inc. High turn-down modulating burner
WO2018125990A1 (en) * 2016-12-30 2018-07-05 Laars Heating Systems Company Heat exchanger for heating water
US10753644B2 (en) 2017-08-04 2020-08-25 A. O. Smith Corporation Water heater

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1324636A (en) * 1969-08-20 1973-07-25 Wilson & Co Ltd Henry Water heaters
FR2411365A1 (en) * 1977-12-07 1979-07-06 Vaillant Sarl COMBUSTION AIR FLOW REGULATION

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3091223A (en) * 1961-02-27 1963-05-28 Bastian Morley Co Inc Sealed vent water heater
US3320935A (en) * 1965-03-29 1967-05-23 Alan B Mccorquodale Water heater with side wall air supply and venting means
GB1284642A (en) * 1970-01-08 1972-08-09 Glow Worm Ltd Improvements relating to heat exchangers and water-heating apparatus incorporating such heat exchangers
FR2096022A5 (en) * 1970-06-08 1972-02-11 Miller Avy
US3701340A (en) * 1970-06-08 1972-10-31 Avy Lewis Miller Heating system
JPS4719843U (en) * 1971-01-26 1972-11-06
DE2162139A1 (en) * 1971-12-15 1973-06-20 Heimo Geraetebau Gmbh HEAT EXCHANGER
FR2314448A1 (en) * 1975-06-09 1977-01-07 Vidalenq Maurice Gas fired central heating boiler - has induced draught fan with air regulator to control combustion chamber suction
NL7606031A (en) * 1975-06-09 1976-12-13 Maurice Vidalenq GAS HEATING DEVICE.
DE2604784C3 (en) * 1976-02-07 1980-01-03 Friedrich 2111 Heidenau Cramer Tubular boiler with a vertical housing
GB1578663A (en) * 1978-01-24 1980-11-05 Stelrad Group Ltd Boiler unit
US4222350A (en) * 1978-06-26 1980-09-16 Boston Gas Products, Inc. Efficient heating and domestic hot water apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1324636A (en) * 1969-08-20 1973-07-25 Wilson & Co Ltd Henry Water heaters
FR2411365A1 (en) * 1977-12-07 1979-07-06 Vaillant Sarl COMBUSTION AIR FLOW REGULATION

Also Published As

Publication number Publication date
CA1154336A (en) 1983-09-27
EP0037333A1 (en) 1981-10-07
US4366778A (en) 1983-01-04
US4401058A (en) 1983-08-30
DE3164282D1 (en) 1984-07-26

Similar Documents

Publication Publication Date Title
EP0037333B1 (en) Gas heater with closed combustion circuit
CA2535220C (en) Condensation heat exchanger
CA2493393C (en) Condensing heat exchanger with double bundle of tubes
FR2913105A1 (en) Condensation heat exchanger for fuel or gas boiler, has light whose circumferential sector is passed over and traversed by gas generated by burner and remaining sectors are passed over and traversed by gas generated by another burner
FR2749376A1 (en) Direct contact water heater
EP0350388A1 (en) Hot water generator
CA2114196C (en) Direct gas-fired steam oven
EP0237443B1 (en) Heat exchanger for a gas-fired water heater
FR2479428A1 (en) Gas fired boiler with pressurised air supply - condenses steam formed in products of combustion and has combustion air supplied to space between inner and outer housings
EP0141707B1 (en) Condensing boiler for heating a heat carrier fluid
FR2506910A2 (en) Gas fired boiler with pressurised air supply - condenses steam formed in products of combustion and has combustion air supplied to space between inner and outer housings
FR2479956A1 (en) Domestic water heater - boiler - has spiral flue tube in parallel sections passing downwards through water
EP0171340A1 (en) Condensing hot water generator
EP0271392B1 (en) Boiler using solid fuel, particularly a boiler using wood
FR2743869A1 (en) Furnace for burning shredded green wood
EP2012073A1 (en) Heat exchanger for a boiler, boiler having such a heat exchanger and method for producing such a heat exchanger
BE531648A (en)
FR2493482A2 (en) Gas fired boiler with pressurised air supply - condenses steam formed in products of combustion and has combustion air supplied to space between inner and outer housings
EP0214010A1 (en) Burner with a gasifying stage for a heating device, and heating device comprising such a burner
FR2515321A1 (en) Gas boiler for water - has superheating coil combustion fluids to stabilise boiler flame
EP0549416A1 (en) Grid burner and heating installation comprising same
FR2841637A1 (en) Domestic heating boiler has intermediate shell between inner and outer shells, with inner shell closed by rear wall
FR2521269A1 (en) Condensation boiler with liquid fuel burner - has circular tubular heat exchanger for water below combustion chamber
EP0716277A1 (en) Monobloc assembly for fluid heating installation
BE490485A (en)

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Designated state(s): AT BE CH DE GB IT LU NL SE

17P Request for examination filed

Effective date: 19820310

ITF It: translation for a ep patent filed

Owner name: MARCHI & MITTLER S.R.L.

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Designated state(s): AT BE CH DE GB IT LI LU NL SE

REF Corresponds to:

Ref document number: 8075

Country of ref document: AT

Date of ref document: 19840715

Kind code of ref document: T

REF Corresponds to:

Ref document number: 3164282

Country of ref document: DE

Date of ref document: 19840726

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19850331

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: AT

Payment date: 19900330

Year of fee payment: 10

ITTA It: last paid annual fee
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 19900331

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 19900418

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: CH

Payment date: 19900420

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: SE

Payment date: 19900425

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 19900427

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: LU

Payment date: 19900430

Year of fee payment: 10

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Effective date: 19910327

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Effective date: 19910328

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Effective date: 19910331

Ref country code: CH

Effective date: 19910331

Ref country code: BE

Effective date: 19910331

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19910408

Year of fee payment: 11

BERE Be: lapsed

Owner name: PAQUET THERMIQUE

Effective date: 19910331

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Effective date: 19911001

NLV4 Nl: lapsed or anulled due to non-payment of the annual fee
REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Effective date: 19920101

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Effective date: 19920327

GBPC Gb: european patent ceased through non-payment of renewal fee
EUG Se: european patent has lapsed

Ref document number: 81400488.3

Effective date: 19911009