EP0021812B1 - Spray unit - Google Patents
Spray unit Download PDFInfo
- Publication number
- EP0021812B1 EP0021812B1 EP80302094A EP80302094A EP0021812B1 EP 0021812 B1 EP0021812 B1 EP 0021812B1 EP 80302094 A EP80302094 A EP 80302094A EP 80302094 A EP80302094 A EP 80302094A EP 0021812 B1 EP0021812 B1 EP 0021812B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- header tank
- spray
- rolls
- nozzles
- rolling mill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000007921 spray Substances 0.000 title claims abstract description 34
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000000314 lubricant Substances 0.000 claims abstract description 9
- 239000000839 emulsion Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 11
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010685 fatty oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0233—Spray nozzles, Nozzle headers; Spray systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
- B21B27/106—Heating the rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/004—Heating the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0239—Lubricating
- B21B45/0245—Lubricating devices
- B21B45/0248—Lubricating devices using liquid lubricants, e.g. for sections, for tubes
- B21B45/0251—Lubricating devices using liquid lubricants, e.g. for sections, for tubes for strips, sheets, or plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0278—Cleaning devices removing liquids
- B21B45/0284—Cleaning devices removing liquids removing lubricants
Definitions
- This invention relates to a spray unit for discharging liquid at a rolling mill and for cooling or heating, and lubricating the rolls and material being rolled.
- the invention also relates to a rolling mill, particularly for rolling metal, having one or more such spray units.
- an olvwater emulsion When producing tin plate gauges, an olvwater emulsion is used.
- the emulsion is relatively unstable, the oil phase having a high fat content and a high setting temperature. If allowed to cool, the emulsion thus tends to separate into its component water and oil phases. It is thus necessary to ensure that the lubricating emulsion is suitably heated during delivery.
- atomization is not always desirable and, as will be described below, there are other problems associated with the use of an oil/water emulsion of high setting temperature which such techniques do not solve.
- the temperature across a roll or rolls is varied by having a series of spray nozzles spaced along the roll barrel and selectively controlling the nozzles by isolating valves between the nozzles and a header tank from which the nozzles are supplied.
- the emulsion is circulated from a heated storage reservoir to the spray header tank or tanks at the mill stand and returned via the mill sump back to the reservoir.
- the header tank is provided with means enabling the spray-nozzles to be cleared should they become obstructed.
- the present invention relates to a spray unit for a rolling mill comprising a header tank which is adapted to be mounted adjacent the mill rolls and which has connection means by which an oil/water emulsion spray liquid can be supplied to the header tank, heating means associated with the header tank for heating spray liquid therewithin, and a plurality of spray nozzles connected to the header tank for selectively discharging heated spray liquid from the header tank towards the mill rolls and is characterised in that there are additionally means and connections for supplying steam under pressure to the header tank, during periods when spray liquid is not being supplied to the rolls for clearing any obstructed nozzle.
- the steam supplied under pressure is effective in removing from any obstructed nozzle any oil-based accretion.
- the heating means for heating spray liquid may include an immersion tube within the tank for the passage of a heating medium, such as steam.
- a heating medium such as steam.
- Steam directed to the header tank and through the nozzles may be employed to preheat the rolls and/or to camber the roll or rolls thermally.
- the invention includes a rolling mill installation comprising a rolling mill having at least two rolls forming therebetween a roll gap, and a plurality of spray units as set out above mounted with their nozzles directed towards the roll gap, and means for supplying heated lubricant spray liquid to each of those spray units.
- the rolling mill stand is represented by work rolls 12 and back-up rolls 13.
- Four spray units 14 are mounted on the two sides of the stand and above and below the strip 15 to direct emulsion into the roll gap. Each spray unit extends over the full barrel length of the work rolls as shown in Figure 2.
- Each spray unit 14 consists of a header tank 16 ( Figures 3 and 4) carrying a linear array of spray nozzles 17 pointed into the roll gap and communicating with the header tank interior through individual control valves 18 which are remotely controlled. Emulsion is pumped from a heated reservoir 19 through an isolating valve 20 to an input port 21 at one end of the header tank and is directed through nozzles 17 at the rolls 12 and strip 15.
- a steam heating element in the form of a U-shaped pipe 22 is mounted in the other end of the header tank 16 and extends as shown through the header tank interior.
- the heating element is connected with a supply of steam 23 through a control valve 24.
- steam is passed through the pipe 22 to maintain the liquid within the header tank at a temperature above the setting temperature of the oil phase of the emulsion and thereby to prevent solid fatty particles separating out and causing blocking of the nozzles 17 and valves 18.
- the flow of emulsion to the header tank is controlled by valve 20 and may be on or off as required during rolling.
- header tank 16 and nozzles 17 may be cleaned out by opening the valves 18 and introducing steam from the supply 23 through a second steam valve 25 and an auxiliary inlet duct 26 into the header tank interior.
- Steam may also be introduced through duct 26 and discharged through nozzles 17 in order to preheat the rolls prior to rolling. Also, when the header tanks are not in use for spraying coolant, steam may be directed by nozzles 17 at the rolls during rolling so that, by selective operation of the valves 18, the temperature of the rolls 12 can be varied along their lengths in order to control strip shape by thermal cambering of the roils.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Nozzles (AREA)
- Beans For Foods Or Fodder (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Control Of Metal Rolling (AREA)
Abstract
Description
- This invention relates to a spray unit for discharging liquid at a rolling mill and for cooling or heating, and lubricating the rolls and material being rolled. The invention also relates to a rolling mill, particularly for rolling metal, having one or more such spray units.
- When producing tin plate gauges, an olvwater emulsion is used. The emulsion is relatively unstable, the oil phase having a high fat content and a high setting temperature. If allowed to cool, the emulsion thus tends to separate into its component water and oil phases. It is thus necessary to ensure that the lubricating emulsion is suitably heated during delivery. For example, it has been proposed to atomize such a lubricant with steam during delivery (GB-A-1,433,490). However, such atomization is not always desirable and, as will be described below, there are other problems associated with the use of an oil/water emulsion of high setting temperature which such techniques do not solve.
- In order to camber the rolls thermally to control the strip shape, the temperature across a roll or rolls is varied by having a series of spray nozzles spaced along the roll barrel and selectively controlling the nozzles by isolating valves between the nozzles and a header tank from which the nozzles are supplied. The emulsion is circulated from a heated storage reservoir to the spray header tank or tanks at the mill stand and returned via the mill sump back to the reservoir. In systems (DE-A-2-,0,63,878 and US-A-3,523,437) where an oil/air mixture or oil is used, it is known to heat the lubricant by means of a heating medium, usually steam, passing through conduits adjacent lubricant carrying conduits or conventionally known steam traced pipework. However, in the previously described arrangement when strip is not being passed through the mill, the emulsion supply from the reservoir is isolated from the header tank or tanks and the emulsion remaining in each header tank loses temperature and separates into its component phases. There is then a danger that the valves of the spray nozzles may become inoperable due to build-up of fatty oil. This problem has not been avoided by previous proposals, indeed US-A-3,523,437 describes the use of an all oil lubricant of in preference tc an oil/water emulsion because of the problems associated with the use of such an emulsion.
- In the present invention, the header tank is provided with means enabling the spray-nozzles to be cleared should they become obstructed.
- Thus, the present invention relates to a spray unit for a rolling mill comprising a header tank which is adapted to be mounted adjacent the mill rolls and which has connection means by which an oil/water emulsion spray liquid can be supplied to the header tank, heating means associated with the header tank for heating spray liquid therewithin, and a plurality of spray nozzles connected to the header tank for selectively discharging heated spray liquid from the header tank towards the mill rolls and is characterised in that there are additionally means and connections for supplying steam under pressure to the header tank, during periods when spray liquid is not being supplied to the rolls for clearing any obstructed nozzle. The steam supplied under pressure is effective in removing from any obstructed nozzle any oil-based accretion.
- Advantageously the heating means for heating spray liquid may include an immersion tube within the tank for the passage of a heating medium, such as steam. By the use of the heating means, emulsion within the header tank may be kept at a temperature above that at which separation of the oil phase occurs.
- Steam directed to the header tank and through the nozzles may be employed to preheat the rolls and/or to camber the roll or rolls thermally.
- The invention includes a rolling mill installation comprising a rolling mill having at least two rolls forming therebetween a roll gap, and a plurality of spray units as set out above mounted with their nozzles directed towards the roll gap, and means for supplying heated lubricant spray liquid to each of those spray units.
- The invention will be more readily understood by way of example from the following description of a roll mill spray unit in accordance therewith, reference being made to the accompanying drawing, in which
- Figures 1 and 2 show a rolling mill stand diagrammatically in end view and side view respectively, and.
- Figures 3 and 4 are respectively a vertical section through a spray unit and a section on the line IV-IV of Figure 3.
- In Figures 1 and 2, the rolling mill stand is represented by
work rolls 12 and back-uprolls 13. Fourspray units 14 are mounted on the two sides of the stand and above and below thestrip 15 to direct emulsion into the roll gap. Each spray unit extends over the full barrel length of the work rolls as shown in Figure 2. - Each
spray unit 14 consists of a header tank 16 (Figures 3 and 4) carrying a linear array of spray nozzles 17 pointed into the roll gap and communicating with the header tank interior through individual control valves 18 which are remotely controlled. Emulsion is pumped from a heated reservoir 19 through an isolating valve 20 to an input port 21 at one end of the header tank and is directed through nozzles 17 at therolls 12 andstrip 15. - A steam heating element in the form of a U-shaped pipe 22 is mounted in the other end of the header tank 16 and extends as shown through the header tank interior. The heating element is connected with a supply of steam 23 through a control valve 24. During rolling and between rolling operations, steam is passed through the pipe 22 to maintain the liquid within the header tank at a temperature above the setting temperature of the oil phase of the emulsion and thereby to prevent solid fatty particles separating out and causing blocking of the nozzles 17 and valves 18. The flow of emulsion to the header tank is controlled by valve 20 and may be on or off as required during rolling.
- When rolling is discontinued the header tank 16 and nozzles 17 may be cleaned out by opening the valves 18 and introducing steam from the supply 23 through a second steam valve 25 and an auxiliary inlet duct 26 into the header tank interior.
- Steam may also be introduced through duct 26 and discharged through nozzles 17 in order to preheat the rolls prior to rolling. Also, when the header tanks are not in use for spraying coolant, steam may be directed by nozzles 17 at the rolls during rolling so that, by selective operation of the valves 18, the temperature of the
rolls 12 can be varied along their lengths in order to control strip shape by thermal cambering of the roils.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80302094T ATE3616T1 (en) | 1979-06-27 | 1980-06-20 | NOZZLE ARRANGEMENT ON ROLLING STANDS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB7922327 | 1979-06-27 | ||
GB7922327 | 1979-06-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0021812A1 EP0021812A1 (en) | 1981-01-07 |
EP0021812B1 true EP0021812B1 (en) | 1983-06-01 |
Family
ID=10506123
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80302094A Expired EP0021812B1 (en) | 1979-06-27 | 1980-06-20 | Spray unit |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0021812B1 (en) |
JP (1) | JPS5651256A (en) |
AT (1) | ATE3616T1 (en) |
DE (1) | DE3063598D1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104096712B (en) * | 2013-04-12 | 2016-01-13 | 张家港浦项不锈钢有限公司 | The using method of high-speed steel roll on steekle mill |
EP2808087B1 (en) | 2013-05-28 | 2019-02-27 | Valmet Technologies, Inc. | Device for treating a fibre web |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE191709C (en) * | 1900-01-01 | |||
US3373762A (en) * | 1965-10-15 | 1968-03-19 | Gen Motors Corp | Multiple fluid delivery system with liquid and gas purging means |
US3523437A (en) * | 1967-12-07 | 1970-08-11 | United States Steel Corp | Method of cold reducing |
DE2063878A1 (en) * | 1970-12-24 | 1972-08-31 | Schmid, Rudolf Josef, 2800 Bremen | Roll stand sprayer - using several nozzle units mounted on a common support to spray steam-heated air/oil mixture |
GB1336997A (en) * | 1971-06-18 | 1973-11-14 | Fisons Ltd | Spray nozzle |
GB1433490A (en) * | 1973-12-11 | 1976-04-28 | British Steel Corp | Application of lubricant to the rolls of a rolling mill |
BE851381A (en) * | 1977-02-11 | 1977-05-31 | Centre Rech Metallurgique | IMPROVEMENTS TO COOLING DEVICES FOR METAL LAMINATED PRODUCTS |
-
1980
- 1980-06-20 EP EP80302094A patent/EP0021812B1/en not_active Expired
- 1980-06-20 DE DE8080302094T patent/DE3063598D1/en not_active Expired
- 1980-06-20 AT AT80302094T patent/ATE3616T1/en active
- 1980-06-25 JP JP8721580A patent/JPS5651256A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JPS5651256A (en) | 1981-05-08 |
EP0021812A1 (en) | 1981-01-07 |
ATE3616T1 (en) | 1983-06-15 |
DE3063598D1 (en) | 1983-07-07 |
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