EP0019087B1 - Desulphurising agents for pig iron and steel melts, and process for their manufacture - Google Patents
Desulphurising agents for pig iron and steel melts, and process for their manufacture Download PDFInfo
- Publication number
- EP0019087B1 EP0019087B1 EP80101985A EP80101985A EP0019087B1 EP 0019087 B1 EP0019087 B1 EP 0019087B1 EP 80101985 A EP80101985 A EP 80101985A EP 80101985 A EP80101985 A EP 80101985A EP 0019087 B1 EP0019087 B1 EP 0019087B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- calcium oxide
- less
- size
- temperatures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
- C21C7/0645—Agents used for dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
Definitions
- the present invention relates to desulfurizing agents for pig iron and steel melts based on a calcium carbide containing calcium oxide and to processes for their production.
- carbide calcium carbide
- lime calcium oxide
- additives in the form of a mixture consisting of lime and fluorspar are added to the melt of a relatively high-percentage carbide, the grain size of the additives being less than 20 mm, preferably 0.5 to 10 mm, and their adhesive and crystal water content less than 5 % By weight, preferably less than 0.5% by weight.
- carbide which has 20 to 55% by weight CaC 2 and a high CaO content of more than 45 to 80% by weight, is more suitable for desulfurizing hot metal and steel melts, especially then , if it was manufactured in a certain way, and that the relatively expensive fluorspar as an additive can also be dispensed with.
- the desulfurizing agent according to the invention is obtained by heating calcium carbide melt in an existing and customarily produced manner, which already has a calcium oxide content of up to 45% by weight, at temperatures up to 2000.degree. preferably pre-heated to 1100 ° C, finely divided calcium oxide, in an excess of 3 to 15 wt .-%, based on the amount desired in the end product.
- the temperature of the preheating is chosen to be higher, the higher the proportion of additionally dissolved calcium oxide between 45 and 80% by weight in the end product.
- the mixture obtained is then solidified to temperatures of 350 to 450 ° C. and pre-broken at these temperatures to grain sizes smaller than 150 mm.
- the inevitably occurring grain fraction smaller than 4 mm is then separated from the remaining product and the latter is crushed to exclude moisture by breaking and grinding to grain sizes smaller than 10 mm.
- the product according to the invention is an excellent desulfurization agent for low-carbon pig iron and steel melts and is characterized by an increased desulfurization yield based on calcium carbide.
- a calcium carbide melt is preferably used, which contains between 20 and 45% by weight of CaO.
- the portions smaller than 4 mm which have been screened off after the preliminary crushing essentially consist of CaO and can be returned to the process as finely divided calcium oxide, where, together with fresh CaO, they serve as the starting product.
- Calcium carbide e.g. produced electrothermally, the lime-coke mixture in the Möller being adjusted to a weight ratio of 100:40, which corresponds to a carbide with a CaO content of approx. 40% by weight.
- CaO with a grain size of 3 to 8 mm and a Ca (OH) 2 and CaCO 3 content of less than 1 each is preheated to a temperature of about 1100 ° C. in the jet of the molten carbide, which has been tapped from the furnace into a crucible %
- a total CaO content of 62.5% by weight results in the crucible, which corresponds to an excess of 4% by weight, based on that in the finished end product desired content of 60 wt .-% CaO.
- the fractions of less than 4 mm obtained during preliminary crushing essentially contain the CaO used in excess, while the product with grain sizes larger than 4 mm remains an intensive mixture of 40% by weight CaC 2 and 60% by weight CaO, which then in the usual way smaller on grain sizes is ground as 10 mm.
- the screened grain fraction smaller than 4 mm is used together with fresh lime as a starting product.
- 1800 kg of the product worked up and ground according to the invention are used for the desulfurization of 300,000 kg of a steel melt with a sulfur content of 0.02% by weight at 1650 ° C.
- the sulfur content of the melt is reduced to less than 0.005% by weight.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Heat Treatment Of Steel (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
Gegenstand der vorliegenden Erfindung sind Entschweflungsmittel für Roheisen- und Stahlschmelzen auf der Basis eines Calciumoxid enthaltenden Calciumcarbids sowie Verfahren zu deren Herstellung.The present invention relates to desulfurizing agents for pig iron and steel melts based on a calcium carbide containing calcium oxide and to processes for their production.
Es ist bereits bekannt, zur Entschweflung von Metallschmelzen Calciumcarbid (nachfolgend kurz als Carbid bezeichnet) einzusetzen, insbesondere solches Carbid, das neben Calciumoxid (nachfolgend kurz als Kalk bezeichnet) noch Flussspat enthält.It is already known to use calcium carbide (hereinafter referred to briefly as carbide) for the desulfurization of metal melts, in particular those carbide which, in addition to calcium oxide (hereinafter referred to briefly as lime), also contains fluorspar.
Die Herstellung eines solchen Entschweflungsmittels ist in der DE-C-2 037 758 beschrieben.The preparation of such a desulfurizing agent is described in DE-C-2 037 758.
Gemäss diesem bekannten Verfahren werden der Schmelze eines relativ hochprozentigen Carbides Zuschlagstoffe in Form eines aus Kalk und Flussspat bestehenden Gemisches zugesetzt, wobei die Körnung der Zuschlagstoffe weniger als 20 mm, vorzugsweise 0,5 bis 10 mm, und deren Haft-und Kristallwassergehalt weniger als 5 Gew.-%, vorzugsweise weniger als 0,5 Gew.-%, betragen soll.According to this known method, additives in the form of a mixture consisting of lime and fluorspar are added to the melt of a relatively high-percentage carbide, the grain size of the additives being less than 20 mm, preferably 0.5 to 10 mm, and their adhesive and crystal water content less than 5 % By weight, preferably less than 0.5% by weight.
Auf diese Weise gelingt es, Carbid herzustellen, das mehr als 45 bis 65% CaC2, aber nur etwa 25 bis 26,5% CaO enthält. Die Praxis hat jedoch gezeigt, dass Flussspat in derartigen Mischungen die Auskleidung aller Entschwefelungsgefässe stark angreift. Daher haben diese Mischungen anwendungstechnisch keine Bedeutung erlangt.In this way it is possible to produce carbide that contains more than 45 to 65% CaC2, but only about 25 to 26.5% CaO. However, practice has shown that fluorspar in such mixtures strongly attacks the lining of all desulfurization vessels. Therefore, these mixtures have no significance in terms of application technology.
Überraschenderweise hat sich jedoch gezeigt, dass sich Carbid, welcher 20 bis 55 Gew.-% CaC2 und einen hohen CaO-Gehalt von mehr als 45 bis 80 Gew.-% aufweist, besser zur Entschweflung von Roheisen- und Stahlschmelzen eignet, insbesondere dann, wenn es in einer bestimmten Weise hergestellt worden ist, und dass ausserdem auf den relativ teuren Flussspat als Zuschlagstoff verzichtet werden kann.Surprisingly, however, it has been shown that carbide, which has 20 to 55% by weight CaC 2 and a high CaO content of more than 45 to 80% by weight, is more suitable for desulfurizing hot metal and steel melts, especially then , if it was manufactured in a certain way, and that the relatively expensive fluorspar as an additive can also be dispensed with.
Das erfindungsgemässe Entschweflungsmittel erhält man dadurch, dass man in eine vorliegende und in üblicher Weise erzeugte Calciumcarbidschmelze, welche bereits einen Calciumoxidgehalt bis zu 45 Gew.-% aufweist, mit Temperaturen bis 2000°C. vorzugsweise bis 1100°C vorerhitztes, feinteiliges Catciumoxid einträgt, in einem Überschuss von 3 bis 15 Gew.-%, bezogen auf die im Endprodukt gewünschte Menge. Dabei wird die Temperatur der Vorerhitzung um so höher gewählt, je höher der Anteil an zusätzlich gelöstem Calciumoxid zwischen 45 und 80 Gew.-% im Endprodukt liegen soll. Dann wird die erhaltene Mischung unter Erstarren auf Temperaturen von 350 bis 450 °C abgekühlt und bei diesen Temperaturen auf Korngrössen kleiner als 150 mm vorgebrochen. Den dabei zwangsläufig anfallenden Kornanteil kleiner als 4 mm trennt man anschliessend vom verbleibenden Produkt ab und zerkleinert letzteres unter Feuchtigkeitsausschluss durch Brechen und Mahlen auf Korngrössen kleiner als 10 mm.The desulfurizing agent according to the invention is obtained by heating calcium carbide melt in an existing and customarily produced manner, which already has a calcium oxide content of up to 45% by weight, at temperatures up to 2000.degree. preferably pre-heated to 1100 ° C, finely divided calcium oxide, in an excess of 3 to 15 wt .-%, based on the amount desired in the end product. The temperature of the preheating is chosen to be higher, the higher the proportion of additionally dissolved calcium oxide between 45 and 80% by weight in the end product. The mixture obtained is then solidified to temperatures of 350 to 450 ° C. and pre-broken at these temperatures to grain sizes smaller than 150 mm. The inevitably occurring grain fraction smaller than 4 mm is then separated from the remaining product and the latter is crushed to exclude moisture by breaking and grinding to grain sizes smaller than 10 mm.
Zweckmässigerweise führt man diese sogenannte «Magerung» des Carbides unter Ausnutzung dessen Wärmeinhaltes in einem Tiegel durch.This so-called “leaning” of the carbide is expediently carried out in a crucible using the heat content thereof.
Das erfindungsgemässe Produkt ist ein ausgezeichnetes Entschweflungsmittel für kohlenstoffarme Roheisen- und Stahlschmelzen und zeichnet sich durch eine erhöhte Entschwefelungsausbeute bezogen auf Calciumcarbid aus.The product according to the invention is an excellent desulfurization agent for low-carbon pig iron and steel melts and is characterized by an increased desulfurization yield based on calcium carbide.
Vorzugsweise wird von einer Calciumcarbidschmelze ausgegangen, welche zwischen 20 und 45 Gew.-% CaO enthält.A calcium carbide melt is preferably used, which contains between 20 and 45% by weight of CaO.
Die nach dem Vorbrechen abgesiebten Anteile kleiner als 4 mm bestehen im wesentlichen aus CaO und können als feinteiliges Calciumoxid wieder in den Prozess zurückgeführt werden, wo sie, zusammen mit frischem CaO, als Ausgangsprodukt dienen.The portions smaller than 4 mm which have been screened off after the preliminary crushing essentially consist of CaO and can be returned to the process as finely divided calcium oxide, where, together with fresh CaO, they serve as the starting product.
Es empfiehlt sich, das Calciumoxid mit einer Korngrösse von 1 bis 8 mm einzusetzen und darauf zu achten, dass es Gehalte von jeweils weniger als 1 Gew.-% an Ca(OH)2 und CaC03 aufweist.It is advisable to use calcium oxide with a grain size of 1 to 8 mm and to ensure that it contains less than 1% by weight of Ca (OH) 2 and CaC0 3 .
Nicht vorhersehbar war für den Fachmann, dass durch das Absieben der nach dem Vorbrechen anfallenden Anteile kleiner als 4 mm aus dem Produkt die Anteile entfernt werden, welche keine oder nur eine geringe Entschweflungswirkung besitzen und so die Wirksamkeit des Endproduktes erheblich gesteigert wird. Überraschend war ferner, dass sich das erfindungsgemäss hergestellte Produkt auch wesentlich besser mahlen lässt als nach bekannten Verfahren erhaltene Produkte. Dies ist deshalb von besonderer Wichtigkeit, weil das Produkt in zahlreichen Fällen mit einer Körnung kleiner als 100 um eingesetzt werden muss.It was not foreseeable for the person skilled in the art that, by screening off the portions of less than 4 mm after the preliminary breaking, the portions which have no or only a slight desulfurization effect are removed from the product and thus the effectiveness of the end product is considerably increased. It was also surprising that the product produced according to the invention can also be ground much better than products obtained by known processes. This is of particular importance because in many cases the product has to be used with a grain size of less than 100 µm.
In bekannter Weise wird aus Kalk und Koks Calciumcarbid z.B. elektrothermisch hergestellt, wobei die Kalk-Koks-Mischung im Möller auf ein Gewichtsverhältnis von 100:40 eingestellt wird, was einem Carbid mit einem CaO-Gehalt von ca. 40 Gew.-% entspricht.Calcium carbide, e.g. produced electrothermally, the lime-coke mixture in the Möller being adjusted to a weight ratio of 100:40, which corresponds to a carbide with a CaO content of approx. 40% by weight.
In den Strahl des aus dem Ofen in einen Tiegel abgestochenen schmelzflüssigen Carbides wird auf eine Temperatur von etwa 1100 °C vorerhitztes CaO mit einer Körnung von 3 bis 8 mm und einem Ca(OH)2- und CaCO3-Gehalt von jeweils weniger als 1 Gew.-% mit einer solchen Geschwindigkeit und in solchen Mengen eingetragen, dass sich insgesamt im Tiegel ein CaO-Gehalt von 62,5 Gew.-% ergibt, was einem Überschuss von 4 Gew.-% entspricht, bezogen auf den im fertigen Endprodukt gewünschten Gehalt von 60 Gew.-% CaO. Dann wird abgekühlt, bis die Durchschnittstemperatur des dabei erstarrten Carbidblockes etwa 400°C beträgt und der Block auf Grössen kleiner als 150 mm vorgebrochen ist.CaO with a grain size of 3 to 8 mm and a Ca (OH) 2 and CaCO 3 content of less than 1 each is preheated to a temperature of about 1100 ° C. in the jet of the molten carbide, which has been tapped from the furnace into a crucible % By weight entered at such a rate and in such quantities that a total CaO content of 62.5% by weight results in the crucible, which corresponds to an excess of 4% by weight, based on that in the finished end product desired content of 60 wt .-% CaO. It is then cooled until the average temperature of the solidified carbide block is approximately 400 ° C. and the block has broken down to sizes smaller than 150 mm.
Die beim Vorbrechen anfallenden Anteile kleiner als 4 mm enthalten im wesentlichen das im Überschuss eingesetzte CaO, während das zurückbleibende Produkt mit Korngrössen grösser als 4 mm ein intensives Gemisch von 40 Gew.-% CaC2 und 60 Gew.-% CaO darstellt, das anschliessend in üblicher Weise auf Korngrössen kleiner als 10 mm gemahlen wird. Die abgesiebte Kornfraktion kleiner als 4 mm wird zusammen mit frischem Kalk wieder als Ausgangsprodukt eingesetzt.The fractions of less than 4 mm obtained during preliminary crushing essentially contain the CaO used in excess, while the product with grain sizes larger than 4 mm remains an intensive mixture of 40% by weight CaC 2 and 60% by weight CaO, which then in the usual way smaller on grain sizes is ground as 10 mm. The screened grain fraction smaller than 4 mm is used together with fresh lime as a starting product.
1800 kg des erfindungsgemäss aufgearbeiteten und gemahlenen Produktes werden zur Entschwefelung von 300 000 kg einer Stahlschmelze mit einem Schwefelgehalt von 0,02 Gew.-% bei 1650 °C eingesetzt. Dabei wird der Schwefelgehalt der Schmelze auf weniger als 0,005 Gew.-% gesenkt.1800 kg of the product worked up and ground according to the invention are used for the desulfurization of 300,000 kg of a steel melt with a sulfur content of 0.02% by weight at 1650 ° C. The sulfur content of the melt is reduced to less than 0.005% by weight.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80101985T ATE4227T1 (en) | 1979-05-14 | 1980-04-14 | DESULPHURIZING AGENT FOR PIG IRON AND STEEL MELT AND A PROCESS FOR THEIR MANUFACTURE. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2919324 | 1979-05-14 | ||
DE19792919324 DE2919324A1 (en) | 1979-05-14 | 1979-05-14 | DEHANIZER FOR RAW IRON AND STEEL MELTING AND A METHOD FOR THE PRODUCTION THEREOF |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0019087A1 EP0019087A1 (en) | 1980-11-26 |
EP0019087B1 true EP0019087B1 (en) | 1983-07-20 |
Family
ID=6070655
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80101985A Expired EP0019087B1 (en) | 1979-05-14 | 1980-04-14 | Desulphurising agents for pig iron and steel melts, and process for their manufacture |
Country Status (9)
Country | Link |
---|---|
US (1) | US4323392A (en) |
EP (1) | EP0019087B1 (en) |
JP (1) | JPS55158212A (en) |
AT (1) | ATE4227T1 (en) |
CA (1) | CA1141964A (en) |
DE (2) | DE2919324A1 (en) |
ES (1) | ES491528A0 (en) |
NO (1) | NO153108C (en) |
ZA (1) | ZA802836B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0061012A1 (en) * | 1981-03-24 | 1982-09-29 | Hoechst Aktiengesellschaft | Process for producing desulfurizing agents for pig iron and steel melts |
EP0061011A1 (en) * | 1981-03-24 | 1982-09-29 | Hoechst Aktiengesellschaft | Process for producing desulfurizing agents for pig iron or steel melts |
EP0387580A1 (en) * | 1989-03-13 | 1990-09-19 | Hoechst Aktiengesellschaft | Agent and method for desulfurizing molten metals |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2920353A1 (en) * | 1979-05-19 | 1980-11-27 | Hoechst Ag | METHOD FOR THE PRODUCTION OF DEHANIZING AGENTS FOR CRUDE IRON OR STEEL MELT |
DE2952686A1 (en) * | 1979-12-29 | 1981-07-02 | Hoechst Ag, 6230 Frankfurt | METHOD FOR THE PRODUCTION OF DESULFURING AGENTS FOR BOD IRON OR STEEL MELT |
ES497686A0 (en) * | 1979-12-29 | 1981-11-01 | Hoechst Ag | PROCEDURE FOR THE PREPARATION OF AN AGENT FOR THE DE-SULFURATION OF METALLIC CAST MASSES |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1935567B2 (en) * | 1969-07-12 | 1971-05-13 | Knapsack AG, 5033 Hurth Knapsack | PROCESS FOR THE PRODUCTION OF CALCIUM CARBIDE OF CERTAIN QUALITY |
DE1919414B2 (en) * | 1969-04-17 | 1977-07-14 | Hoechst Ag, 6000 Frankfurt | METHOD AND DEVICE FOR COOLING CALCIUM CARBIDE PICKED IN VESSELS |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3666445A (en) * | 1967-12-26 | 1972-05-30 | Kaiser Ind Corp | Auxiliary composition for steel-making furnaces |
DE1758250B1 (en) * | 1968-04-29 | 1971-10-28 | Sueddeutsche Kalkstickstoff | Agent for the desulphurisation of iron melts |
DE2037758C3 (en) * | 1970-07-30 | 1979-08-02 | Hoechst Ag, 6000 Frankfurt | Process for the production of calcium carbide for the desulfurization of metal melts |
JPS554811B2 (en) * | 1973-06-13 | 1980-02-01 | ||
DE2741588C2 (en) * | 1977-09-15 | 1985-02-07 | Skw Trostberg Ag, 8223 Trostberg | Agent for desulphurising molten iron |
-
1979
- 1979-05-14 DE DE19792919324 patent/DE2919324A1/en not_active Withdrawn
-
1980
- 1980-04-14 AT AT80101985T patent/ATE4227T1/en not_active IP Right Cessation
- 1980-04-14 EP EP80101985A patent/EP0019087B1/en not_active Expired
- 1980-04-14 DE DE8080101985T patent/DE3064206D1/en not_active Expired
- 1980-04-21 CA CA000350241A patent/CA1141964A/en not_active Expired
- 1980-05-09 US US06/148,565 patent/US4323392A/en not_active Expired - Lifetime
- 1980-05-13 ZA ZA00802836A patent/ZA802836B/en unknown
- 1980-05-13 JP JP6234480A patent/JPS55158212A/en active Granted
- 1980-05-13 NO NO801420A patent/NO153108C/en unknown
- 1980-05-14 ES ES491528A patent/ES491528A0/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1919414B2 (en) * | 1969-04-17 | 1977-07-14 | Hoechst Ag, 6000 Frankfurt | METHOD AND DEVICE FOR COOLING CALCIUM CARBIDE PICKED IN VESSELS |
DE1935567B2 (en) * | 1969-07-12 | 1971-05-13 | Knapsack AG, 5033 Hurth Knapsack | PROCESS FOR THE PRODUCTION OF CALCIUM CARBIDE OF CERTAIN QUALITY |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0061012A1 (en) * | 1981-03-24 | 1982-09-29 | Hoechst Aktiengesellschaft | Process for producing desulfurizing agents for pig iron and steel melts |
EP0061011A1 (en) * | 1981-03-24 | 1982-09-29 | Hoechst Aktiengesellschaft | Process for producing desulfurizing agents for pig iron or steel melts |
EP0387580A1 (en) * | 1989-03-13 | 1990-09-19 | Hoechst Aktiengesellschaft | Agent and method for desulfurizing molten metals |
Also Published As
Publication number | Publication date |
---|---|
JPS55158212A (en) | 1980-12-09 |
US4323392A (en) | 1982-04-06 |
ZA802836B (en) | 1981-06-24 |
ATE4227T1 (en) | 1983-08-15 |
ES8101121A1 (en) | 1980-12-16 |
JPS6353244B2 (en) | 1988-10-21 |
CA1141964A (en) | 1983-03-01 |
NO153108C (en) | 1986-01-15 |
NO153108B (en) | 1985-10-07 |
ES491528A0 (en) | 1980-12-16 |
EP0019087A1 (en) | 1980-11-26 |
DE3064206D1 (en) | 1983-08-25 |
DE2919324A1 (en) | 1980-12-04 |
NO801420L (en) | 1980-11-17 |
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