EP0014639B1 - Procédé pour préparer l'extrémité d'un câble coaxial souple à très haute fréquence pour la mise en place d'un élément de connecteur - Google Patents
Procédé pour préparer l'extrémité d'un câble coaxial souple à très haute fréquence pour la mise en place d'un élément de connecteur Download PDFInfo
- Publication number
- EP0014639B1 EP0014639B1 EP80400149A EP80400149A EP0014639B1 EP 0014639 B1 EP0014639 B1 EP 0014639B1 EP 80400149 A EP80400149 A EP 80400149A EP 80400149 A EP80400149 A EP 80400149A EP 0014639 B1 EP0014639 B1 EP 0014639B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cable
- braid
- cut
- sheath
- high frequency
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/56—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
- H01R24/562—Cables with two screens
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49123—Co-axial cable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49169—Assembling electrical component directly to terminal or elongated conductor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding
Definitions
- the present invention relates to a method for preparing the end of a flexible very high frequency coaxial cable for the installation of a connector element.
- More and more are used for the transmission of energy at very high frequency, for example of the order of 18 GHz, to replace relatively rigid coaxial elements which do not lend themselves to many applications, in particular in aeronautics, cables flexible coaxial.
- Such flexible coaxial cables usable at very high frequencies usually comprise a central stranded conductor, in particular made of silver-plated copper, and two external conductors, the first formed from a ribbon wound in particular out of silver-plated copper, the second of a braid also out of silver-plated copper on the outside of the ribbon. Between the central conductor and the first external conductor is disposed a dielectric, in particular aerated or solid polytetrafluorethylene (PTFE). Finally, around the second external conductor is an external sheath, in particular in extruded PRFE, providing mechanical and chemical protection of the cable. This sheath also keeps the ribbon constituting the first external conductor wound at the ends of the cable.
- PTFE polytetrafluorethylene
- the coiled ribbon constituting the first external conductor allows continuity which ensures low losses and good screen efficiency.
- the second outer conductor in the form of a braid reduces the resistive losses at low frequencies when the penetration of the currents (skin effect) is greater than the thickness of the ribbon.
- the braid mechanically protects the ribbon during the sheath extrusion operation.
- the braid also serves as mechanical reinforcement for the cable.
- the present invention proposes to carry out a process for preparing the end of such a flexible coaxial cable at very high frequency, for the installation of a connector element, easy and quick to implement, making it possible to carry out between the cable and the connector a connection retaining the high frequency characteristics of the cable and resistant to the mechanical stresses exerted on the cable relative to the connector.
- the method according to the invention is essentially characterized by the fact that the end of the cable is first punched in several notches, in particular two or four, through the outer sheath so as to permanently deform the wound ribbon. Then, cut and remove a section of the outer sheath, cut the braid to the right of the cut end of the sheath to strip a certain length of wound tape, cut and remove another section of the outer sheath at beyond the cut end of the braid so as to strip a certain length thereof, a sleeve having an end flange is introduced under the braid, a ferrule is placed on the sheath and the stripped part of the braid to crimp, crimp the ferrule, weld the sleeve at its end flange on the wound ribbon, after which the part of the ribbon is unwound beyond the flange of the sleeve and the ribbon is cut and then the dielectric flush with said flange leaving an inner conductor section exposed.
- the end of the cable thus prepared is then placed in a conventional connector element, by placing on the stripped central conductor of the end of the cable an insulator bearing against the flange of the sleeve, by mounting the central contact of the connector on the central conductor resting on the insulation, by soldering the central contact to the central conductor and then mounting the end of the cable fitted with such a connector end piece in the body of the connector, the assembly being immobilized by screwing a rear plug.
- a very high frequency coaxial cable which comprises: a central conductor 1 of silver copper, multi-strand, for example with 7 or 19 strands; a dielectric 2 such as polytetrafluoroethylene (PTFE) with an aerated or solid structure, an aerated structure being preferred insofar as it makes it possible to reduce the high frequency losses compared to a solid structure; a first outer conductor 3 in the form of a ribbon wound in silvery copper; a second outer conductor in the form of a silver copper braid 4; and an external protective sheath, for example made of extruded PTFE 5.
- PTFE polytetrafluoroethylene
- the turns of ribbon 3 overlap by almost 50%.
- the winding of these turns is very tight and must be kept very tight to maintain the microwave characteristics of the cable.
- a turn of the ribbon makes poor contact with the adjacent turn, this causes a discontinuity in the coaxial line which results in an increase in the losses and the reflection coefficient.
- Such flexible very high frequency coaxial cables are currently produced by way of example by the company FILECA under the reference F 1703/53.
- the end of the cable is punched in two or preferably four notches 15 through the external sheath 5 of the cable. This has the effect of permanently deforming the wound ribbon 3, subsequently preventing it from unwinding. This punching also provokes a reduction in the outside diameter of the ribbon, which is subsequently found to be very useful for mounting the sleeve as will be explained below.
- a metal sleeve 6 is then introduced, provided with an end flange 7 under the braid part 4 which has been stripped. Care should be taken to ensure that the clearance between the sleeve 6 and the tape 3 is as small as possible.
- a crimp ferrule 8 is then introduced via the other end of the cable until it abuts against the flange 7 of the sleeve 6.
- the ferrule 8 can be introduced on the cable by the same end before the introduction of the sleeve 6.
- the ferrule 8 is crimped which on the one hand ensures the tightening of the braid 4 between the sleeve 6 and the ferrule, that is to say between two rigid parts, and on the other hand the tightening of the outer sheath 5.
- Such an assembly provides effective mechanical immobilization of the sleeve 6 on the cable and keeps the ribbon 3 wound beyond the flange of the sleeve due to the guidance and tightening of the end of the sheath.
- the end of the sleeve 6 comes almost to the right of the end of the sheath 5 so as not to leave a turn of the ribbon without external mechanical support.
- the sleeve 6 is then welded to the tape 3. This welding has only an electrical role and does not mechanically immobilize the sleeve 6 on the tape 3.
- the ribbon 3 is then unrolled and cut flush with the flange 7 of the sleeve. To do this, it is possible to carry out a breakthrough on the ribbon beforehand so that the latter can then be easily torn flush with the flange 7 of the sleeve. To complete the preparation of the end of the cable, it suffices to cut the dielectric 2 flush with the sleeve and the prepared end is obtained as shown in FIG. 7 where a section of inner conductor 1 extends over beyond the flange 7 of the sleeve.
- FIG. 8 shows the mounting of a cable end thus prepared in a connector element.
- an insulator 10 is placed on the central conductor 1 stripped from the end of the cable, bearing against the flange 7.
- the central contact 11 is then mounted on the central conductor 1 bearing on the insulator 10 and solder the central contact 11 on the central conductor 1 as indicated in 12.
- the coaxial cable welded by its central conductor to the central contact, is then placed in a connector body 13 and the assembly is immobilized by screwing a rear plug 14.
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR7902468A FR2448238A1 (fr) | 1979-01-31 | 1979-01-31 | Procede pour preparer l'extremite d'un cable coaxial souple a tres haute frequence pour la mise en place d'un element de connecteur |
FR7902468 | 1979-01-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0014639A1 EP0014639A1 (fr) | 1980-08-20 |
EP0014639B1 true EP0014639B1 (fr) | 1984-04-25 |
Family
ID=9221423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80400149A Expired EP0014639B1 (fr) | 1979-01-31 | 1980-01-30 | Procédé pour préparer l'extrémité d'un câble coaxial souple à très haute fréquence pour la mise en place d'un élément de connecteur |
Country Status (4)
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4517740A (en) * | 1982-06-01 | 1985-05-21 | Allied Corporation | Method for grounding and terminating a cable |
DE3377097D1 (en) * | 1982-11-24 | 1988-07-21 | Huber+Suhner Ag | Pluggable connector and method of connecting it |
FR2545289B1 (fr) * | 1983-04-29 | 1985-08-16 | Radiall Ind | Procede pour preparer l'extremite d'un cable coaxial souple a tres haute frequence pour la mise en place d'un element de connecteur et manchon utilisable pour la mise en oeuvre du procede |
US4700716A (en) * | 1986-02-27 | 1987-10-20 | Kasevich Associates, Inc. | Collinear antenna array applicator |
US4715251A (en) * | 1986-08-04 | 1987-12-29 | Amphenol Corporation | Fiber optic cable preparation tool and method of preparing fiber optic cable for termination with a fiber optic connector |
DE4116165A1 (de) * | 1991-05-17 | 1992-11-19 | Minnesota Mining & Mfg | Verfahren zum aufbringen von lot auf die abschirmung eines kabels |
US5414211A (en) * | 1992-12-21 | 1995-05-09 | E-Systems, Inc. | Device and method for shielding an electrically conductive cable from electromagnetic interference |
US5829519A (en) * | 1997-03-10 | 1998-11-03 | Enhanced Energy, Inc. | Subterranean antenna cooling system |
US6273736B1 (en) * | 1997-07-22 | 2001-08-14 | Applied Materials, Inc. | Safety guard for an RF connector |
US6605783B1 (en) * | 1997-10-14 | 2003-08-12 | Fitel Usa Corp. | Non-metallic transmission cables and method for terminating the same |
US6579533B1 (en) | 1999-11-30 | 2003-06-17 | Bioasborbable Concepts, Ltd. | Bioabsorbable drug delivery system for local treatment and prevention of infections |
DE102005026068A1 (de) * | 2005-06-07 | 2006-12-14 | Robert Bosch Gmbh | Sensoreinheit mit einem Anschlusskabel |
TWM383805U (en) * | 2010-02-10 | 2010-07-01 | Li-Wen Liu | Conductor with tip section and conduct-column, high conductivity and high energy saving cable, and high conductivity and high energy saving cable assembly |
HUE045125T2 (hu) * | 2016-05-04 | 2019-12-30 | Md Elektronik Gmbh | Kábel |
JP6992978B2 (ja) * | 2018-03-02 | 2022-01-13 | 日本圧着端子製造株式会社 | 同軸コネクタ |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR939178A (fr) * | 1944-01-15 | 1948-11-05 | Int Standard Electric Corp | Perfectionnements aux jonctions pour câbles électriques à conducteurs coaxiaux |
US2785385A (en) * | 1955-02-23 | 1957-03-12 | Liquidometer Corp | Moistureproof means for connecting a coaxial cable to a fitting |
US3054981A (en) * | 1959-07-28 | 1962-09-18 | Amphenol Borg Electronies Corp | Coaxial connectors |
US3150231A (en) * | 1961-10-10 | 1964-09-22 | Bendix Corp | End structure for plural cable connection |
US3192308A (en) * | 1963-05-22 | 1965-06-29 | Nu Line Ind Inc | Electrical connector for braided coaxial cable |
NL137270C (US20070244113A1-20071018-C00169.png) * | 1966-07-26 | |||
US3500296A (en) * | 1967-05-15 | 1970-03-10 | Amp Inc | Means and method for crimped high frequency connectors |
US3573712A (en) * | 1967-10-09 | 1971-04-06 | Schroeder John | Solderless coaxial connectors |
US3646502A (en) * | 1970-08-24 | 1972-02-29 | Bunker Ramo | Connector element and method for element assembly |
US4070751A (en) * | 1977-01-12 | 1978-01-31 | Amp Incorporated | Method of making a coaxial connector |
US4173385A (en) * | 1978-04-20 | 1979-11-06 | Bunker Ramo Corporation | Watertight cable connector |
-
1979
- 1979-01-31 FR FR7902468A patent/FR2448238A1/fr active Granted
-
1980
- 1980-01-30 US US06/116,827 patent/US4345370A/en not_active Expired - Lifetime
- 1980-01-30 EP EP80400149A patent/EP0014639B1/fr not_active Expired
- 1980-01-30 DE DE8080400149T patent/DE3067600D1/de not_active Expired
Also Published As
Publication number | Publication date |
---|---|
DE3067600D1 (en) | 1984-05-30 |
FR2448238B1 (US20070244113A1-20071018-C00169.png) | 1981-03-06 |
EP0014639A1 (fr) | 1980-08-20 |
US4345370A (en) | 1982-08-24 |
FR2448238A1 (fr) | 1980-08-29 |
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