EP0011994B1 - Fuel-air ratio controlled carburetion system - Google Patents
Fuel-air ratio controlled carburetion system Download PDFInfo
- Publication number
- EP0011994B1 EP0011994B1 EP19790302676 EP79302676A EP0011994B1 EP 0011994 B1 EP0011994 B1 EP 0011994B1 EP 19790302676 EP19790302676 EP 19790302676 EP 79302676 A EP79302676 A EP 79302676A EP 0011994 B1 EP0011994 B1 EP 0011994B1
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- European Patent Office
- Prior art keywords
- fuel
- air
- venturi
- vacuum
- auxiliary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000446 fuel Substances 0.000 claims description 121
- 238000002485 combustion reaction Methods 0.000 claims description 16
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- 230000001105 regulatory effect Effects 0.000 claims description 8
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- 238000001816 cooling Methods 0.000 claims description 3
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- 230000007704 transition Effects 0.000 claims description 3
- 230000006870 function Effects 0.000 description 7
- 230000001133 acceleration Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
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- 229930195733 hydrocarbon Natural products 0.000 description 3
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M43/00—Fuel-injection apparatus operating simultaneously on two or more fuels, or on a liquid fuel and another liquid, e.g. the other liquid being an anti-knock additive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/18—Circuit arrangements for generating control signals by measuring intake air flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M9/00—Carburettors having air or fuel-air mixture passage throttling valves other than of butterfly type; Carburettors having fuel-air mixing chambers of variable shape or position
- F02M9/14—Carburettors having air or fuel-air mixture passage throttling valves other than of butterfly type; Carburettors having fuel-air mixing chambers of variable shape or position having venturi and nozzle relatively displaceable essentially along the venture axis
Definitions
- This invention relates generally to variable Venturi carburation systems for supplying a fuel-air mixture to the internal combustion engine of an automotive vehicle, and more particularly to a system for automatically controlling the flow of fuel and air admitted into the Venturi to maintain a desired ratio thereto under varying conditions of load and speed.
- the function of a carburetor is to produce the fuel-air mixture needed for the operation of an internal combustion engine.
- the fuel is introduced in the form of tiny droplets in a stream of air, the droplets being vaporised as a result of heat absorption in a reduced pressure zone on the way to the combustion chamber whereby the mixture is rendered inflammable.
- the fuel-to-air ratio in the mixture should be maintained within close tolerances in all modes of operation, such as “idle” while standing still, “slow-speeds” up to about 32 kilometers an hour, “cruising speeds” and “high speeds”.
- the conventional practice is to provide an accelerating pump system to furnish an extra charge of fuel for accelerations, a choke system to enrich the mixture for starting a cold engine and a throttle by- pass jet for idle and slow speed, as well as a power jet or auxiliary barrels for high speed or high power operation, all in addition to the main jet.
- Venturi size must, of necessity, represent a compromise for both high and low speed operation. Because the maximum power an engine can develop is limited by the amount of air it can breathe in, the Venturi size should offer minimum resistance to the larger volume of air flowing at high engine speed. On the other hand, a small Venturi is desirable at low engine speeds to afford sufficient air velocity for controllable fuel metering and good fuel atomisation.
- the modern approach to this problem is the -use of two or more Venturis arranged in series and/or two or more barrels in parallel.
- the multiple Venturi design serves two purposes: First, the added Venturis build up air velocity in the smaller primary Venturi, thereby augmenting the force available at the main nozzle for drawing the atomising fuel. Secondly, air bypassing the primary Venturi forms an air cushion around the rich mixture discharged by the Venturi, tending to improve mixture distribution by preventing fuel from engaging the carburetor walls. Idle or very slow speed is invariably served by an auxiliary jet around the edge of the throttle plate.
- fuel-air mixtures may be introduced to the combustion chambers of an engine by means other than carburetors, as by fuel injection, supercharging and other expedients, none of these is comparable in effectiveness with the Venturi principle for efficient atomisation of volatile fuels.
- variable-Venturi carburetors to tailor the air-fuel supply to changing engine conditions.
- US ⁇ A ⁇ 2,066,544; US-A-3,659,572 and US-A-3,778,041 shows various embodiments of a variable-Venturi carburetor.
- the arrangements disclosed in these patents are incapable of varying the effective parameters of a Venturi tube so as to maintain the optimum shape and area ratios of the tube throughout the operating range and to properly locate the fuel nozzles or jets in a continuously changing Venturi throat.
- the throat of a Venturi refers to that cross-section of the airflow passage in the Venturi that is either the smallest or through which the air flow velocity is greatest, or conversely in which the static pressure is lowest.
- US-A-4036186 discloses a carburation system in which the air/fuel ratio is controlled in response to signals indicative of engine speed and exhaust gas composition by using a by-pass valve to vary the amount of air fed into the system to form the air fuel mixture.
- DE-A-2357465 discloses a carburetor for internal combustion engines comprising a piston slide- valve which is slidably mounted so as to vary the cross-section of the air intake channel and which also comprises a conical needle to vary the outlet cross-section of a fuel jet.
- the slidable piston is controlled by a servo motor responsive to the operating conditions of the internal combustion engine. Neither of these two specifications are concerned with a variable Venturi system.
- FR-A-2078528 discloses a carburation system in which the cross-section of the fuel jet and the cross-section of the air suction channel can be varied in dependence upon engine speed, the cross-section of the air suction channel being varied by virtue'of the fuel nozzle being slidably mounted therein.
- the main object of this invention is to provide an automatically controlled carburation system which maintains that ratio of air-to-fuel which represents the optimum ratio for the prevailing conditions of load and speed to effect a marked improvement in fuel economy and to substantially reduce the emission of noxious pollutants.
- variable-Venturi structure to which air and fuel are supplied, the flow of air being controlled by a closed process control loop having a controller responsive to a command signal that is modulated as a function of load and speed conditions.
- an object of the invention is to provide an automatic system which maintains an optimum ratio of fuel and air, which system operates efficiently and reliably and yet lends itself to low-cost mass-production.
- an automatic control system for supplying a fuel-air mixture to the inlet of the intake manifold of the internal combustion engine of a vehicle for regulating the ratio of air to fuel so that this ratio is optimised for prevailing conditions of engine speed and load, said system comprising a variable Venturi structure whose input is coupled to a source of combustion air and whose output is coupled to the inlet of said intake manifold, said structure including a throat and a mechanism to adjust the effective area thereof characterised in that said system further comprises:
- an automatic control system for supplying a fuel-air mixture to the inlet of the intake manifold of the internal combustion engine of a vehicle for regulating the ratio of air to fuel so that this ratio is optimised for prevailing conditions of engine speed and load, said system comprising a variable Venturi structure whose input is coupled to a source of combustion air and whose output is coupled to the inlet of said intake manifold, said structure including a throat and a mechanism to adjust the effective area thereof characterised in that said system further comprises:
- Air is fed into the input of the Venturi, the air passing through the throat thereof whose effective area is adjusted by a mechanism operated by a servo motor.
- Fuel is fed into the input of the Venturi from a fuel reservoir through a main path having a fixed orifice and an auxiliary path formed by a metering valve operated by an auxiliary fuel-control motor.
- the differential air pressure developed between the inlet of the Venturi and the throat thereof is sensed to produce an air-velocity command signal which is applied to a controller adapted to compare this signal with the set point of the servo motor to produce an output for governing the servo motor to cause it to seek a null point, thereby defining a closed process control loop.
- the intake manifold vacuum which varies in degree as a function of load and speed conditions is sensed to govern the auxiliary fuel-control motor accordingly and is, at the same time, converted into an auxiliary signal which is applied to the controller in the closed loop to modulate the command signal in a manner maintaining an optimum air-fuel ratio under the varying conditions of load and speed.
- the flow of air through the Venturi is controlled as a function of throat air velocity by a closed process control loop whose air velocity command signal is modulated by an auxiliary signal reflecting the degree of intake manifold vacuum developed under the prevailing conditions of speed and load.
- a closed process control loop whose air velocity command signal is modulated by an auxiliary signal reflecting the degree of intake manifold vacuum developed under the prevailing conditions of speed and load.
- variable-Venturi structure of the type shown in Figure 1 having a tubular casing 10 into which an air stream at atmospheric pressure is introduced.
- the lower end of casing 10 is coupled to the intake manifold 11 of the internal combustion engine through a foot-operated throttle inlet 12.
- a stationary ring 13 Disposed in the mid-section of casing 10 is a stationary ring 13 having an internal Venturi configuration which defines a Venturi throat 14 that surrounds the outlet of a Venturi booster 15 also having an internal Venturi configuration mounted coaxially within the casing.
- the Venturi structure is completed by a cylindrical spool 16 having an external/internal Venturi configuration that is axially movable by means of a lever 17 pivoted on the casing 10. The lever acts to shift spool 16 upwardly toward the outlet of booster 15 to constrict throat 14 or to shift the spool downwardly to enlarge the effective area of the throat.
- a fuel nozzle 18 which supplies fuel into the upper end of booster 15 is coupled to a fuel reservoir 19 by way of a main path which feeds a minimum amount of fuel through a fixed jet orifice 21 and by way of an auxiliary path including an auxiliary fuel metering valve 20 having a linear variable orifice which feeds a controllable amount of auxiliary fuel.
- Auxiliary fuel metering valve 20 is operated by the spring-biased air motor 22 of a vacuum sensor 23. This vacuum sensor is coupled through a damper valve 24 to the intake manifold 11. The position of vacuum sensor motor 22, which depends on the degree of vacuum, is converted into a corresponding auxiliary signal by a manifold vacuum transducer 25. In practice, this transducer may simply be a potentiometer whose slider is operatively coupled to vacuum sensor motor 22.
- a vacuum amplifier 26 is coupled to a sensing tap 27 communicating with throat 14 of the Venturi structure and a sensing tap 28 at the upstream end of the structure, the output of amplifier 26 being coupled to an air velocity sensor motor 29.
- the prevailing pressure differential Pl- p 2 developed between taps 27 and 28 is sensed and amplified to produce a strong linearly proportional vacuum signal from the intake manifold source assisted by a vacuum accumulator ACC.
- This air velocity signal operates sensor 29 coupled to a transducer 30 to produce an electrical command signal proportional to the velocity of air passing through the Venturi throat.
- the command signal from transducer 30 is applied to an electronic controller 31 which compares this signal with the set point of servo motor 32 to produce an output for governing the operation of this motor.
- Servo motor 32 drives lever 17, thereby defining a closed process control loop in which one variable is the air velocity through the Venturi throat. The loop serves to adjust the Venturi throat area to thereby vary the air velocity so that it complies to the set point setting.
- Servo motor 32 operates a position feedback transducer 33 whose output is fed to the electronic controller 31 to indicate the existing position of the motor.
- the air velocity command signal applied to electronic controller 31 is modulated by the auxiliary signal yielded by the intake manifold vacuum transducer 25 so that the operation of the controller is responsive to another variable proportional to prevailing conditions of speed and load.
- the air-velocity command signal from transducer 30 and the auxiliary signal from transducer 25 are further modified by control signals derived from an engine temperature thermostatic switch 34 in the engine cooling system 35 and an engine-exhaust emission transducer 36 placed in the engine exhaust pipe 37.
- a vacuum switch 38 is coupled to the manifold and is normally closed in the absence of a vacuum, the switch being coupled to controller 31.
- the air velocity through throat 14 of the Venturi is converted by transducer 30 into a variable d-c command signal which is applied to controller 31 for comparison with the set point of servo motor 32.
- Controller 31 yields an output which governs the servo motor 32 which, in practice, may be a pneumatic or electric motor, causing motor 32 to adjust the position of the Venturi spool 16 and the resultant area of the throat to bring about a change in air velocity until the servo motor attains its null position as determined by its set point.
- the controller, the motor and the associated elements constitute the components of a closed air process control loop.
- the intake manifold vacuum varies from zero to 7.2 x 10 4 N/m 2 or more under the load and speed conditions encountered in normal engine operation.
- accelerating or heavy loads with slow to moderate speeds results in a low to increasing vacuum in a range extending from about 0.72 x 10 4 N/m 2 to a maximum of 3.6 x 10" to 5.4 x 10 4 N/m 2 .
- Cruising represents a condition of medium load at average speed or light load at high speed, this condition resulting in an intake manifold vacuum of from 7.2 x 10 * N/m 2 or more .down to approximately 5.4 x 10 4 N/m 2 vacuum.
- the vacuum sensor motor 22 is designed for linear movement in a vacuum range of 0 to 7.2 x 10 4 N/m 2 , this vacuum sensor motor being directly connected to metering valve 20 in the auxiliary fuel path.
- vacuum sensor motor 22 operates transducer 25 to produce an auxiliary signal that is applied to the controller 31 of the closed process air loop to modulate the command signal reflecting air velocity as a function of the prevailing vacuum in the intake manifold.
- the intake manifold vacuum sensor 23 therefore not only controls the flow of auxiliary fuel into the Venturi but through its associated transducer 25 which develops an auxiliary signal that depends on the prevailing vacuum in the intake manifold, it also acts to modulate the closed air loop to either increase or decrease air velocity. This in turn brings about, as a result of the changing throat pressure, an increase or decrease of fuel flow into the Venturi.
- the fuel metering system is not only responsive to the engine's demand for more or less fuel, but it functions by way of its auxiliary signal applied to the closed process control air loop to so modify the ratio of air-to-fuel until the ratio is at the optimum value for the prevailing conditions of load and speed.
- Damper valve 24 in the manifold vacuum line controlling the auxiliary fuel supply and the resultant auxiliary signal functions as a rate-of- change modulator, so that the transitions from acceleration to deceleration in the various modes of operation are effectively bumpless and match the driving characteristics of the vehicle. In this way, the operation is free of hesitation and the car performance is smooth, economical and efficient in all modes of operation.
- damper 24 may be an adjustable flow check valve, an accumulator with by- pass orifices or other fluidic combinations.
- the engine temperature thermostatic switch 34 acts to cut in resistance in the controller circuit to provide a richer fuel-air ratio when the engine temperature thermostatic switch senses a cold engine temperature and is opened thereby. Thereafter, when the engine warms up, this engine temperature thermostatic switch is closed to bypass the inserted resistance and thereby restore the leaner fuel-air ratio appropriate to operation at normal temperatures.
- exhaust-gas sensor 36 which may be of any known conductivity or excess oxygen type, after a normal engine temperature is achieved, acts to further limit the richness of the air-fuel ratio by raising the set point in the controller 31 to increase the ratio of air-to-fuel. It is well known that the leaner the mixture, the lesser the amount of unburned hydrocarbons produced in the engine.
- This exhaust gas sensor 36 can serve as a limiting factor that is operative after the engine is hot, so that one can control the minimum air-to-fuel ratio and thereby prevent over-enrichment in normal operation.
- Vacuum switch 38 acts in a manner equivalent to a starting choke. When there is no vacuum, this indicates that the engine is not operating and the vacuum switch then acts to shift the variable-Venturi to its minimum position by causing servo motor 32, under the control of controller 31, to seek its minimum position. After the engine starts, the resultant vacuum in the intake manifold acts to open switch 38, thereby restoring the normal air flow signal, the Venturi system then being operated by all the other controls.
- the first embodiment deals with an engine working with below-atmospheric induction, as in conventional carburetors or fuel injection systems.
- the control system in accordance with this embodiment adapts to these conventional engines by means of its below-atmospheric air intake and below-atmospheric fuel induction by a carburation action from a float controlled fuel supply.
- the air flow sensor can be controlled only from the Venturi vacuum, considering the atmosphere as a basic plenum.
- a pressurised fuel supply is required.
- a spray jet J disposed at the head of a centre pipe P coaxially disposed in casing 10 is provided to eject the fuel at right angles to the direction of air flow at the throat of the primary Venturi booster 15.
- a pressurised fuel supply constituted by a fuel tank 41 whose output is fed by a fuel pump 40 through a pressure regulating valve 42 and a solenoid valve 39 to the fuel pipe.
- Pressure regulating valve 42 acts to govern fuel pressure so that it is inversely proportional to the intake manifold vacuum. This is effected by operatively coupling the vacuum censor motor 22 to pressure regulating vaive 4 or by having the valve directly operated by the intake manifold vacuum. Pressure regulating valve 42 supplies fuel from a minimum to a maximum pressure level.
- Vacuum switch 38 which acts as a choke in the first embodiment, cuts off fuel flow in the second embodiment by closing solenoid valve 39 when the engine is stopped. Fuel flow for starting is controlled by the ignition switch "start” or “cranking” position until the vacuum switch takes over when the engine starts.
- the electronic circuits includes in controller 31 whose output is applied to servo motor 32 which drives the mechanism for adjusting the effective area of the Venturi throat to establish a desired air flow velocity.
- Controller 31 is provided with a differential amplifier 45 to one input of which is applied the air-velocity command signal derived from transducer 30.
- This transducer is operatively coupled to air-velocity sensor motor 29 responsive to the air-pressure differential P l - p 2 developed in the Venturi structure.
- Transducer 30 is provided with an air velocity set-point adjuster 46 capable of setting the set point for the command signal to the leanest air-to-fuel ratio.
- auxiliary fuel signal derived from transducer 25 which is operatively linked to the vacuum sensor motor 22 coupled to the intake manifold which acts also to adjust the auxiliary fuel metering valve.
- the auxiliary fuel signal from transducer 25 is modified by the engine-temperature thermostatic switch 34 which opens when the temperature in the cooling system is cold and closes when it is hot, the open switch interposing a cold enrichment set point adjuster 47 in the auxiliary-fuel signal circuit which is shunted out by the closed engine temperature thermostatic switch when hot.
- the output of differential amplifier 45 is therefore constituted by the air-velocity command signal as modulated by the auxiliary fuel signal and further modified by the temperature- sensing and exhaust-sensing elements included in the system.
- This output is applied to one input of a summing junction 48 to whose other input is applied the servo-motor feedback voltage from transducer 33.
- the feedback voltage depends on the setting of the servo motor and hence on the position of the Venturi throat adjustment mechanism.
- Feedback adjuster 33A sets the sensitivity of response of servo motor 32.
- the output of summing junction 48 is fed to a pair of differential amplifiers 49 and 50 forming a comparator with respect to a servo null bandwidth adjuster 51 which establishes the null set point of the servo motor.
- the output of the comparator goes to the drive amplifier 52 for the servo motor.
- the operation of the closed process control loop which includes servo motor 32 for varying the effective area of the throat in the Venturi structure is responsive to the air-velocity command signal as modulated by the auxiliary fuel signal reflecting the flow of auxiliary fuel into the Venturi as determined by the intake manifold vacuum, and as further modified to take into account the operating temperature of the engine and the degree of pollutants in the exhaust.
- circuit shown in Figure 3 is designed for the first embodiment of the control system, but can readily be adapted to work with the second embodiment.
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- Control Of The Air-Fuel Ratio Of Carburetors (AREA)
Description
- This invention relates generally to variable Venturi carburation systems for supplying a fuel-air mixture to the internal combustion engine of an automotive vehicle, and more particularly to a system for automatically controlling the flow of fuel and air admitted into the Venturi to maintain a desired ratio thereto under varying conditions of load and speed.
- The function of a carburetor is to produce the fuel-air mixture needed for the operation of an internal combustion engine. In the carburetor, the fuel is introduced in the form of tiny droplets in a stream of air, the droplets being vaporised as a result of heat absorption in a reduced pressure zone on the way to the combustion chamber whereby the mixture is rendered inflammable.
- In a conventional carburetor, air flows into the carburetor through a Venturi tube which is generally circular in shape. The reduction in pressure at the Venturi throat causes fuel to flow from a float chamber in which the fuel is stored through a fuel jet into the air stream, the fuel being atomised because of the difference between air and fuel velocities.
- The behaviour of an internal combustion engine in terms of operating efficiency, fuel economy and emission of pollutants is directly effected by the fuel-air ratio of the combustible charge. Under ideal circumstances, the engine should at all times burn 14.5 parts of air to one part of fuel to satisfy the stoichiometric air-to-fuel ratio. But in actual operation, this ratio varies as a function of operating speed and is effected by changes in load and temperature.
- To obtain maximum economy, the fuel-to-air ratio in the mixture should be maintained within close tolerances in all modes of operation, such as "idle" while standing still, "slow-speeds" up to about 32 kilometers an hour, "cruising speeds" and "high speeds". The conventional practice is to provide an accelerating pump system to furnish an extra charge of fuel for accelerations, a choke system to enrich the mixture for starting a cold engine and a throttle by- pass jet for idle and slow speed, as well as a power jet or auxiliary barrels for high speed or high power operation, all in addition to the main jet.
- Another reason why the maintenance of a steady fuel-to-air ratio is important is that the emission of pollutants is in large measure governed by this ratio. Thus, when the mixture is relatively low in air, carbon monoxide is produced, and when the ratio is excessively rich in fuel, unburned hydrocarbons are emitted in the exhaust.
- A major problem encountered in carburation is to secure the correct amount of suction around the main jet at slow engine speeds and yet allow enough air to enter at high engine speeds to maintain the desired ratio of air and fuel. Venturi size must, of necessity, represent a compromise for both high and low speed operation. Because the maximum power an engine can develop is limited by the amount of air it can breathe in, the Venturi size should offer minimum resistance to the larger volume of air flowing at high engine speed. On the other hand, a small Venturi is desirable at low engine speeds to afford sufficient air velocity for controllable fuel metering and good fuel atomisation.
- The modern approach to this problem is the -use of two or more Venturis arranged in series and/or two or more barrels in parallel. The multiple Venturi design serves two purposes: First, the added Venturis build up air velocity in the smaller primary Venturi, thereby augmenting the force available at the main nozzle for drawing the atomising fuel. Secondly, air bypassing the primary Venturi forms an air cushion around the rich mixture discharged by the Venturi, tending to improve mixture distribution by preventing fuel from engaging the carburetor walls. Idle or very slow speed is invariably served by an auxiliary jet around the edge of the throttle plate.
- However, the typical modern carburetor requires a series of additional jets and pumping systems that cut in and out as the carburetor velocity increases and decreases above and below average speed, and as the engine operation passes through successive operating modes of acceleration, cruising, high speed and deceleration. Idle or very slow speed operations both rely on an idle jet arrangement at the closed position of the butterfly throttle valve. The actions of these auxiliary devices gives rise to large fluctuations in the air-fuel ratio and thereby adversely affect fuel economy.
- But fuel economy is not the only reason for maintaining a steady air-to-fuel ratio; for, as pointed out in Business Week (June 21, 1976), though a new catalytic converter is available which is adapted to limit the emission of hydrocarbons, carbon monoxide and nitrogen oxides, "A steady ratio (air-to-fuel) is crucial to the new converter because it must simultaneously harbor conflicting chemical reactions". As pointed out in this article, "in actual operation, the ratio fluctuates with acceleration and deceleration".
- Although fuel-air mixtures may be introduced to the combustion chambers of an engine by means other than carburetors, as by fuel injection, supercharging and other expedients, none of these is comparable in effectiveness with the Venturi principle for efficient atomisation of volatile fuels.
- Attempts have heretofore been made to provide variable-Venturi carburetors to tailor the air-fuel supply to changing engine conditions. Thus US―A―2,066,544; US-A-3,659,572 and US-A-3,778,041 shows various embodiments of a variable-Venturi carburetor. But the arrangements disclosed in these patents are incapable of varying the effective parameters of a Venturi tube so as to maintain the optimum shape and area ratios of the tube throughout the operating range and to properly locate the fuel nozzles or jets in a continuously changing Venturi throat.
- The throat of a Venturi, as this term is used herein, refers to that cross-section of the airflow passage in the Venturi that is either the smallest or through which the air flow velocity is greatest, or conversely in which the static pressure is lowest.
- US-A-4036186 discloses a carburation system in which the air/fuel ratio is controlled in response to signals indicative of engine speed and exhaust gas composition by using a by-pass valve to vary the amount of air fed into the system to form the air fuel mixture. DE-A-2357465 discloses a carburetor for internal combustion engines comprising a piston slide- valve which is slidably mounted so as to vary the cross-section of the air intake channel and which also comprises a conical needle to vary the outlet cross-section of a fuel jet. The slidable piston is controlled by a servo motor responsive to the operating conditions of the internal combustion engine. Neither of these two specifications are concerned with a variable Venturi system.
- FR-A-2078528 discloses a carburation system in which the cross-section of the fuel jet and the cross-section of the air suction channel can be varied in dependence upon engine speed, the cross-section of the air suction channel being varied by virtue'of the fuel nozzle being slidably mounted therein.
- The main object of this invention is to provide an automatically controlled carburation system which maintains that ratio of air-to-fuel which represents the optimum ratio for the prevailing conditions of load and speed to effect a marked improvement in fuel economy and to substantially reduce the emission of noxious pollutants.
- More particularly, it is an object of this invention to provide a system of the above type which includes a variable-Venturi structure to which air and fuel are supplied, the flow of air being controlled by a closed process control loop having a controller responsive to a command signal that is modulated as a function of load and speed conditions.
- Also an object of the invention is to provide an automatic system which maintains an optimum ratio of fuel and air, which system operates efficiently and reliably and yet lends itself to low-cost mass-production.
- According to the present invention there is provided an automatic control system for supplying a fuel-air mixture to the inlet of the intake manifold of the internal combustion engine of a vehicle for regulating the ratio of air to fuel so that this ratio is optimised for prevailing conditions of engine speed and load, said system comprising a variable Venturi structure whose input is coupled to a source of combustion air and whose output is coupled to the inlet of said intake manifold, said structure including a throat and a mechanism to adjust the effective area thereof characterised in that said system further comprises:
- A. a servo motor operatively coupled to said mechanism to adjust the area of said throat;
- B. fuel supply means including a main fuel source (21) and an auxiliary fuel metering valve which controls an auxiliary amount of the fuel to feed fuel into said Venturi structure to be intermixed with said air;
- C. an auxiliary fuel-control motor operatively coupled to said valve to adjust the auxiliary fuel feed thereof;
- D. means to sense the difference in air pressure existing between the input to the Venturi structure and its throat to generate a command signal indicative of the velocity of the air which is passing through the Venturi structure;
- E. a controller responsive to said command signal to compare said signal with a servo motor set point to produce an output which is applied to the servo motor to adjust said throat area in a direction and to an extent causing the velocity of air through said Venturi structure to comply with said set point; said controller, said servo motor and said means to sense the difference in air pressure constituting a closed process control loop;
- F. means to sense the degree of vacuum in said intake manifold to control said auxiliary fuel-control motor to adjust the auxiliary fuel feed accordingly, said degree of vacuum reflecting the prevailing conditions of speed and load;
- G. a transducer coupled to said auxiliary fuel-control motor to produce an auxiliary signal proportional to the degree of vacuum; and
- H. means to apply said auxiliary signal to said controller in said loop to modulate said command signal to cause the rate of air flow through said Venturi structure to assume a value relative to the rate of fuel flow at which the resultant ratio is optimised with respect to said prevailing conditions of speed and load.
- According to another aspect of the present invention there is provided an automatic control system for supplying a fuel-air mixture to the inlet of the intake manifold of the internal combustion engine of a vehicle for regulating the ratio of air to fuel so that this ratio is optimised for prevailing conditions of engine speed and load, said system comprising a variable Venturi structure whose input is coupled to a source of combustion air and whose output is coupled to the inlet of said intake manifold, said structure including a throat and a mechanism to adjust the effective area thereof characterised in that said system further comprises:
- A. a signal-responsive closed process control loop including a servo motor coupled to said mechanism to adjust the effective area of said Venturi throat;
- B. means to sense the velocity of air passing through said Venturi structure to produce an air velocity command signal which is applied to the input of said loop to cause said servo motor to effect an adjustment in accordance therewith;
- C. means including a main fuel source (21) and an auxiliary fuel metering valve to feed fuel into said Venturi structure to be intermixed with said air therein;
- D. means to adjust said valve in accordance with the degree of vacuum in said intake manifold; and
- E. means responsive to the valve adjustment to produce a signal that reflects said degree of vacuum and to modulate said command signal with said vacuum signal to provide the desired air-to-fuel ratio.
- Air is fed into the input of the Venturi, the air passing through the throat thereof whose effective area is adjusted by a mechanism operated by a servo motor. Fuel is fed into the input of the Venturi from a fuel reservoir through a main path having a fixed orifice and an auxiliary path formed by a metering valve operated by an auxiliary fuel-control motor. The differential air pressure developed between the inlet of the Venturi and the throat thereof is sensed to produce an air-velocity command signal which is applied to a controller adapted to compare this signal with the set point of the servo motor to produce an output for governing the servo motor to cause it to seek a null point, thereby defining a closed process control loop.
- The intake manifold vacuum which varies in degree as a function of load and speed conditions is sensed to govern the auxiliary fuel-control motor accordingly and is, at the same time, converted into an auxiliary signal which is applied to the controller in the closed loop to modulate the command signal in a manner maintaining an optimum air-fuel ratio under the varying conditions of load and speed.
- Thus the flow of air through the Venturi is controlled as a function of throat air velocity by a closed process control loop whose air velocity command signal is modulated by an auxiliary signal reflecting the degree of intake manifold vacuum developed under the prevailing conditions of speed and load. In this way, the flow of air and fuel in the carburetor are correlated to cope with transitions through the modes of automatic operation smoothly and without hesitation within prescribed desirable ratios.
- For a better understanding of the invention as well as other objects and further features thereof, reference is made to the following detailed description to be read in conjunction with the accompanying drawings, wherein:
- Figure 1 schematically illustrates a first preferred embodiment of an automatically- controlled variable-Venturi carburetor system in accordance with the invention;
- Figure 2 schematically illustrates a second preferred embodiment of the invention; and
- Figure 3 is a block diagram of the electronic circuit of the control system shown in Figure 1.
- While a system in accordance with the invention is operable with various variable-Venturi structures, use is preferably made of a three stage variable-Venturi structure of the type shown in Figure 1 having a
tubular casing 10 into which an air stream at atmospheric pressure is introduced. The lower end ofcasing 10 is coupled to theintake manifold 11 of the internal combustion engine through a foot-operatedthrottle inlet 12. - Disposed in the mid-section of casing 10 is a
stationary ring 13 having an internal Venturi configuration which defines aVenturi throat 14 that surrounds the outlet of aVenturi booster 15 also having an internal Venturi configuration mounted coaxially within the casing. The Venturi structure is completed by acylindrical spool 16 having an external/internal Venturi configuration that is axially movable by means of alever 17 pivoted on thecasing 10. The lever acts to shiftspool 16 upwardly toward the outlet ofbooster 15 to constrictthroat 14 or to shift the spool downwardly to enlarge the effective area of the throat. - A
fuel nozzle 18 which supplies fuel into the upper end ofbooster 15 is coupled to afuel reservoir 19 by way of a main path which feeds a minimum amount of fuel through a fixedjet orifice 21 and by way of an auxiliary path including an auxiliaryfuel metering valve 20 having a linear variable orifice which feeds a controllable amount of auxiliary fuel. Auxiliaryfuel metering valve 20 is operated by the spring-biasedair motor 22 of avacuum sensor 23. This vacuum sensor is coupled through adamper valve 24 to theintake manifold 11. The position ofvacuum sensor motor 22, which depends on the degree of vacuum, is converted into a corresponding auxiliary signal by amanifold vacuum transducer 25. In practice, this transducer may simply be a potentiometer whose slider is operatively coupled tovacuum sensor motor 22. - A
vacuum amplifier 26 is coupled to asensing tap 27 communicating withthroat 14 of the Venturi structure and asensing tap 28 at the upstream end of the structure, the output ofamplifier 26 being coupled to an airvelocity sensor motor 29. The prevailing pressure differential Pl-p 2 developed betweentaps sensor 29 coupled to atransducer 30 to produce an electrical command signal proportional to the velocity of air passing through the Venturi throat. - The command signal from
transducer 30 is applied to anelectronic controller 31 which compares this signal with the set point ofservo motor 32 to produce an output for governing the operation of this motor.Servo motor 32drives lever 17, thereby defining a closed process control loop in which one variable is the air velocity through the Venturi throat. The loop serves to adjust the Venturi throat area to thereby vary the air velocity so that it complies to the set point setting.Servo motor 32 operates aposition feedback transducer 33 whose output is fed to theelectronic controller 31 to indicate the existing position of the motor. The air velocity command signal applied toelectronic controller 31 is modulated by the auxiliary signal yielded by the intakemanifold vacuum transducer 25 so that the operation of the controller is responsive to another variable proportional to prevailing conditions of speed and load. - The air-velocity command signal from
transducer 30 and the auxiliary signal fromtransducer 25 are further modified by control signals derived from an enginetemperature thermostatic switch 34 in theengine cooling system 35 and an engine-exhaust emission transducer 36 placed in theengine exhaust pipe 37. Avacuum switch 38 is coupled to the manifold and is normally closed in the absence of a vacuum, the switch being coupled tocontroller 31. - The air velocity through
throat 14 of the Venturi, as indicated by the value of differential pressure P,-p 2 is converted bytransducer 30 into a variable d-c command signal which is applied tocontroller 31 for comparison with the set point ofservo motor 32.Controller 31 yields an output which governs theservo motor 32 which, in practice, may be a pneumatic or electric motor, causingmotor 32 to adjust the position of theVenturi spool 16 and the resultant area of the throat to bring about a change in air velocity until the servo motor attains its null position as determined by its set point. Thus the controller, the motor and the associated elements constitute the components of a closed air process control loop. - In practice, the intake manifold vacuum varies from zero to 7.2 x 104 N/m2 or more under the load and speed conditions encountered in normal engine operation. Thus accelerating or heavy loads with slow to moderate speeds results in a low to increasing vacuum in a range extending from about 0.72 x 104 N/m2 to a maximum of 3.6 x 10" to 5.4 x 104 N/m2. Cruising represents a condition of medium load at average speed or light load at high speed, this condition resulting in an intake manifold vacuum of from 7.2 x 10* N/m2 or more .down to approximately 5.4 x 104 N/m2 vacuum.
- The load and demand imposed on the engine is reflected by the intake manifold pressure. In the present arrangement, the
vacuum sensor motor 22 is designed for linear movement in a vacuum range of 0 to 7.2 x 104 N/m2, this vacuum sensor motor being directly connected tometering valve 20 in the auxiliary fuel path. - Thus a low vacuum in the intake manifold causes
vacuum sensor motor 22 to openfuel metering valve 20, whereas a high vacuum brings about closure of this valve. Concurrently with this action,vacuum sensor motor 22 operatestransducer 25 to produce an auxiliary signal that is applied to thecontroller 31 of the closed process air loop to modulate the command signal reflecting air velocity as a function of the prevailing vacuum in the intake manifold. - The intake
manifold vacuum sensor 23 therefore not only controls the flow of auxiliary fuel into the Venturi but through its associatedtransducer 25 which develops an auxiliary signal that depends on the prevailing vacuum in the intake manifold, it also acts to modulate the closed air loop to either increase or decrease air velocity. This in turn brings about, as a result of the changing throat pressure, an increase or decrease of fuel flow into the Venturi. - In this way, the fuel metering system is not only responsive to the engine's demand for more or less fuel, but it functions by way of its auxiliary signal applied to the closed process control air loop to so modify the ratio of air-to-fuel until the ratio is at the optimum value for the prevailing conditions of load and speed.
-
Damper valve 24 in the manifold vacuum line controlling the auxiliary fuel supply and the resultant auxiliary signal functions as a rate-of- change modulator, so that the transitions from acceleration to deceleration in the various modes of operation are effectively bumpless and match the driving characteristics of the vehicle. In this way, the operation is free of hesitation and the car performance is smooth, economical and efficient in all modes of operation. In practice,damper 24 may be an adjustable flow check valve, an accumulator with by- pass orifices or other fluidic combinations. - The operations above-described are those encountered under normal conditions of start- up and engine temperature. To effect cold temperature enrichment, the engine
temperature thermostatic switch 34 acts to cut in resistance in the controller circuit to provide a richer fuel-air ratio when the engine temperature thermostatic switch senses a cold engine temperature and is opened thereby. Thereafter, when the engine warms up, this engine temperature thermostatic switch is closed to bypass the inserted resistance and thereby restore the leaner fuel-air ratio appropriate to operation at normal temperatures. - For emission control, exhaust-
gas sensor 36, which may be of any known conductivity or excess oxygen type, after a normal engine temperature is achieved, acts to further limit the richness of the air-fuel ratio by raising the set point in thecontroller 31 to increase the ratio of air-to-fuel. It is well known that the leaner the mixture, the lesser the amount of unburned hydrocarbons produced in the engine. Thisexhaust gas sensor 36 can serve as a limiting factor that is operative after the engine is hot, so that one can control the minimum air-to-fuel ratio and thereby prevent over-enrichment in normal operation. -
Vacuum switch 38 acts in a manner equivalent to a starting choke. When there is no vacuum, this indicates that the engine is not operating and the vacuum switch then acts to shift the variable-Venturi to its minimum position by causingservo motor 32, under the control ofcontroller 31, to seek its minimum position. After the engine starts, the resultant vacuum in the intake manifold acts to openswitch 38, thereby restoring the normal air flow signal, the Venturi system then being operated by all the other controls. - The first embodiment deals with an engine working with below-atmospheric induction, as in conventional carburetors or fuel injection systems. The control system in accordance with this embodiment adapts to these conventional engines by means of its below-atmospheric air intake and below-atmospheric fuel induction by a carburation action from a float controlled fuel supply. In this first arrangement, the air flow sensor can be controlled only from the Venturi vacuum, considering the atmosphere as a basic plenum. However, in the case of above-atmospheric arrangements, such as in the new supercharged engines, it is obvious that a pressurised fuel supply is required.
- To this end, as shown in Figure 2, in conjunction with air booster or
supercharger 43, we provide anair flow sensor 29, theupstream pressure tap 28 being placed in the pressurised air discharge into the Venturi structure. Thus the pressure drop from the above-atmospheric intake air pressure to the reduced Venturi throat pressure as sensed attap 27 affords a direct measurement of air velocity. - Also in this embodiment, instead of a fuel nozzle as in Figure 1, a spray jet J disposed at the head of a centre pipe P coaxially disposed in
casing 10 is provided to eject the fuel at right angles to the direction of air flow at the throat of theprimary Venturi booster 15. Coupled to fuel pipe P is a pressurised fuel supply constituted by afuel tank 41 whose output is fed by afuel pump 40 through apressure regulating valve 42 and asolenoid valve 39 to the fuel pipe. -
Pressure regulating valve 42 acts to govern fuel pressure so that it is inversely proportional to the intake manifold vacuum. This is effected by operatively coupling thevacuum censor motor 22 to pressure regulating vaive 4 or by having the valve directly operated by the intake manifold vacuum.Pressure regulating valve 42 supplies fuel from a minimum to a maximum pressure level. - Thus the fuel flow rate is again metered by the intake manifold vacuum, while the air velocity set point is also being modulated by
transducer 25 whose auxiliary signal is applied toelectronic control module 31 in the same manner as in the first embodiment. -
Vacuum switch 38, which acts as a choke in the first embodiment, cuts off fuel flow in the second embodiment by closingsolenoid valve 39 when the engine is stopped. Fuel flow for starting is controlled by the ignition switch "start" or "cranking" position until the vacuum switch takes over when the engine starts. - Thus the principles of control which regulate the fuel-to-air ratio under varying conditions of load and speed in the second embodiment are essentially the same as in the first embodiment, except for the means for metering fuel flow, the second embodiment operating with the same efficiency of air induction and fuel gasification.
- Referring now to Figure 3, there is shown in block diagram form the electronic circuits includes in
controller 31 whose output is applied toservo motor 32 which drives the mechanism for adjusting the effective area of the Venturi throat to establish a desired air flow velocity. -
Controller 31 is provided with adifferential amplifier 45 to one input of which is applied the air-velocity command signal derived fromtransducer 30. This transducer is operatively coupled to air-velocity sensor motor 29 responsive to the air-pressure differential Pl-p 2 developed in the Venturi structure.Transducer 30 is provided with an air velocity set-point adjuster 46 capable of setting the set point for the command signal to the leanest air-to-fuel ratio. - Applied to the other input of
differential amplifier 45 is the auxiliary fuel signal derived fromtransducer 25 which is operatively linked to thevacuum sensor motor 22 coupled to the intake manifold which acts also to adjust the auxiliary fuel metering valve. - The auxiliary fuel signal from
transducer 25 is modified by the engine-temperature thermostatic switch 34 which opens when the temperature in the cooling system is cold and closes when it is hot, the open switch interposing a cold enrichment setpoint adjuster 47 in the auxiliary-fuel signal circuit which is shunted out by the closed engine temperature thermostatic switch when hot. - The output of
differential amplifier 45 is therefore constituted by the air-velocity command signal as modulated by the auxiliary fuel signal and further modified by the temperature- sensing and exhaust-sensing elements included in the system. This output is applied to one input of a summingjunction 48 to whose other input is applied the servo-motor feedback voltage fromtransducer 33. The feedback voltage depends on the setting of the servo motor and hence on the position of the Venturi throat adjustment mechanism.Feedback adjuster 33A sets the sensitivity of response ofservo motor 32. - The output of summing
junction 48 is fed to a pair ofdifferential amplifiers drive amplifier 52 for the servo motor. - Thus the operation of the closed process control loop which includes
servo motor 32 for varying the effective area of the throat in the Venturi structure is responsive to the air-velocity command signal as modulated by the auxiliary fuel signal reflecting the flow of auxiliary fuel into the Venturi as determined by the intake manifold vacuum, and as further modified to take into account the operating temperature of the engine and the degree of pollutants in the exhaust. - In this way, all of the interacting and interrelated factors that are involved in the behaviour of the engine serve to automatically regulate the ratio of air-to-fuel to attain the optimum ratio for the prevailing conditions of speed and load.
- The circuit shown in Figure 3 is designed for the first embodiment of the control system, but can readily be adapted to work with the second embodiment.
- While there have been shown and described preferred embodiments of a fuel-air ratio controlled carburation system in accordance with the invention, it will be appreciated that many changes and modifications may be made therein without, however, departing from the essential spirit thereof.
-
Claims (17)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/962,883 US4187805A (en) | 1978-06-27 | 1978-11-22 | Fuel-air ratio controlled carburetion system |
US962883 | 1978-11-22 |
Publications (2)
Publication Number | Publication Date |
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EP0011994A1 EP0011994A1 (en) | 1980-06-11 |
EP0011994B1 true EP0011994B1 (en) | 1983-01-19 |
Family
ID=25506460
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19790302676 Expired EP0011994B1 (en) | 1978-11-22 | 1979-11-22 | Fuel-air ratio controlled carburetion system |
Country Status (2)
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EP (1) | EP0011994B1 (en) |
DE (1) | DE2964565D1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US4595542A (en) * | 1985-01-07 | 1986-06-17 | Ford Motor Company | Air atomizing throttle body |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR564576A (en) * | 1924-01-05 | |||
GB222901A (en) * | 1923-04-14 | 1924-10-14 | Frederick Henry Royce | Improvements in carburettors for internal combustion engines |
FR676737A (en) * | 1929-06-14 | 1930-02-26 | Carburetor | |
US2066544A (en) * | 1935-02-12 | 1937-01-05 | Warren W Shaw | Variable throat for fluid passages |
GB479144A (en) * | 1936-08-27 | 1938-02-01 | Oliver Danson North | Improvements in and connected with the mounting of wheels for motor or other vehicles |
DE818592C (en) * | 1950-02-16 | 1953-08-17 | Adolf Heinrich | Carburettor with improved mixture control for all types of internal combustion engines |
GB1238033A (en) * | 1968-08-07 | 1971-07-07 | ||
US3659572A (en) * | 1970-01-29 | 1972-05-02 | Mack Trucks | Variable venturi carburetors |
DE2006739A1 (en) * | 1970-02-14 | 1971-08-19 | Rinker, Karl, 7500 Karlsruhe | Carburettors for mixture formation for internal combustion engines |
US3778041A (en) * | 1971-03-08 | 1973-12-11 | C Kincade | Variable venturi carburetors |
US4036186A (en) * | 1973-06-04 | 1977-07-19 | Nippon Soken, Inc. | Air-fuel mixture ratio correcting system for carburetor |
DE2357465A1 (en) * | 1973-11-17 | 1975-05-22 | Volkswagenwerk Ag | CARBURETTORS FOR COMBUSTION MACHINERY |
FR2315008A1 (en) * | 1975-06-18 | 1977-01-14 | Laprade Bernard | CONSTANT VACUUM CARBURETORS UPGRADES |
DE2717230C3 (en) * | 1977-04-19 | 1981-09-24 | Pierburg Gmbh & Co Kg, 4040 Neuss | Fuel supply system with a fuel metering valve for mixture-compressing, externally ignited internal combustion engines with continuous fuel addition into the intake manifold |
JPS5849702B2 (en) * | 1977-09-17 | 1983-11-05 | 株式会社日立製作所 | variable venturi type carburetor |
-
1979
- 1979-11-22 DE DE7979302676T patent/DE2964565D1/en not_active Expired
- 1979-11-22 EP EP19790302676 patent/EP0011994B1/en not_active Expired
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EP0011994A1 (en) | 1980-06-11 |
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