EP0006453B1 - Process for increasing the lifetime of flush gas lances with porous lance heads made of graphite and inertion cage used therefor - Google Patents
Process for increasing the lifetime of flush gas lances with porous lance heads made of graphite and inertion cage used therefor Download PDFInfo
- Publication number
- EP0006453B1 EP0006453B1 EP79101605A EP79101605A EP0006453B1 EP 0006453 B1 EP0006453 B1 EP 0006453B1 EP 79101605 A EP79101605 A EP 79101605A EP 79101605 A EP79101605 A EP 79101605A EP 0006453 B1 EP0006453 B1 EP 0006453B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- graphite
- lance
- cage
- gas
- increasing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/002—Treatment with gases
- B22D1/005—Injection assemblies therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/05—Refining by treating with gases, e.g. gas flushing also refining by means of a material generating gas in situ
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1678—Increasing the durability of linings; Means for protecting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
- F27D2003/168—Introducing a fluid jet or current into the charge through a lance
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D25/00—Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
Definitions
- the invention relates to a method and a device for increasing the service life of gas purging lances with porous purge heads made of graphite for non-ferrous metal melts.
- the primary focus here is on aluminum melts that are flushed with argon.
- the melt is cleaned, homogenized and degassed by flushing the molten metal with an inert gas. Rinsing is the last stage of treatment before the melt is poured.
- the gas purging lance is lowered manually or mechanically into the crucible and the melt is flushed with an inert gas for about 5-10 minutes.
- the rinsing treatment improves the quality of the castings by maintaining a dense structure and freedom from pores and also achieving good mold filling capacity.
- the gas purging lances have flushing heads made of porous materials. Since the lances are exposed to the high temperatures of the metal melts, their lifespan is naturally short. This also applies to gas purging lances with flushing heads made of porous graphite, although graphite is a temperature-resistant material and the lance tube can also be made from graphite. The durability of graphite lances is nevertheless low, since the graphite burns out after use in the melt due to atmospheric oxygen.
- the object of the invention is to increase the durability of such graphite lances by preventing the graphite from burning out after use in the melt.
- a method has now been found for increasing the service life of gas purging lances with porous graphite purging heads for non-ferrous metal melts, in which, according to the invention, the lance immediately after purging in an inerting cage which surrounds the parts of the lance consisting of graphite with the formation of a gap with an inert gas until the ignition temperature of graphite falls below.
- the inerting cage for carrying out the method according to the invention preferably consists of two half-shells which adapt to the shape of the parts of the lance made of graphite, forming a narrow gap.
- the gap should be kept as narrow as possible, since then higher gas velocities are reached, which means that the lance cools down faster.
- the half-shells can be connected to one another in an articulated manner by a hinge and can be designed to be lockable with one another in the folded state. This enables the lance to be inserted particularly quickly into the inerting cage after use in the melt.
- the inerting cage is detachably installed on the bottle wagon on which the gas bottle with the purge gas is transported, so that a uniform implement is obtained.
- FIG. 1 shows the flushing head 1 made of porous graphite of a gas flushing lance.
- the flushing head 1 is attached to the lance tube 2, which is preferably also made of graphite.
- the lance tube 2 is surrounded by an inerting cage, which consists of two half-shells 3, 4.
- the half-shells 3, 4 are connected to one another in an articulated manner by a hinge 5.
- a plate is welded onto the half-shell 3 and, when closed, represents the bottom of the cage.
- the half-shells 3, 4 are shaped such that, when closed, they surround the flushing head 1 and the lance tube 2, forming a narrow gap 6, and thus form the inerting cage.
- Fig. 2 shows the device in cross section.
- FIG. 3 shows the device according to FIGS. 1 and 2 detachably installed on a bottle trolley 7 by means of a screw connection.
- a second compressed gas bottle 9 is provided, which contains the nitrogen for cooling and inerting the lance.
- the argon flows from the bottle 8 through the pressure reducer with flow meter 10, the compressed gas hose 11 and the lance tube 2 and the flushing head 1 into the molten metal, for example aluminum.
- the gas purging lance has been used in the melt, it is quickly placed on the plate 12 and placed in the half-shell 3.
- the half-shell 4 is folded onto the half-shell 3 and both half-shells are firmly connected to one another by means of the latch 132.
- the argon supply is now interrupted and instead the nitrogen supply is released for cooling and inerting.
- the nitrogen flows out of the compressed gas bottle 9 via the pressure reducer with flow meter 14 and the T-piece 15 into the compressed gas hose 11.
- the flushing head 1 and the lance tube 2 quickly cooled by the high gas velocity in the narrow gap 6, so that the ignition temperature of graphite is soon fallen below.
- the inert gas supply is interrupted and the lance can be safely removed from the inerting cage.
- the inert gas consumption is low.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Manufacture And Refinement Of Metals (AREA)
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Erhöhung der Lebensdauer von Gasspüllanzen mit porösen Spülköpfen aus Grafit für Nichteisen-Metallschmelzen. Hierbei ist vor allem an Aluminiumschmelzen gedacht, die mit Argon gespült werden.The invention relates to a method and a device for increasing the service life of gas purging lances with porous purge heads made of graphite for non-ferrous metal melts. The primary focus here is on aluminum melts that are flushed with argon.
Durch das Spülen der Metallschmelze mit einem Inertgas wird die Schmelze gereinigt, homogenisiert und entgast. Das Spülen ist die letzte Behandlungsstufe vor dem Vergiessen der Schmelze. Die Gasspüllanze wird manuell oder mechanisch in den Tiegel gesenkt und die Schmelze etwa 5-10 Min. lang mit einem Inertgas gespült. Durch die Spülbehandlung wird die Qualität der Gussstücke verbessert, indem diese lich ein dichtes Gefüge und Porenfreiheit erhalten und ausserdem ein gutes Formfüllungsvermögen erreicht wird.The melt is cleaned, homogenized and degassed by flushing the molten metal with an inert gas. Rinsing is the last stage of treatment before the melt is poured. The gas purging lance is lowered manually or mechanically into the crucible and the melt is flushed with an inert gas for about 5-10 minutes. The rinsing treatment improves the quality of the castings by maintaining a dense structure and freedom from pores and also achieving good mold filling capacity.
Die Gasspüllanzen besitzen Spülköpfe aus porösen Materialien. Da die Lanzen den hohen Temperaturen der Metallschmelzen ausgesetzt werden, ist ihre Lebensdauer naturgemäss gering. Dies gilt auch für Gasspüllanzen mit Spülköpfen aus porösem Grafit, obwohl Grafit ein temperaturfester Werkstoff ist und auch das Lanzenrohr aus Grafit gefertigt werden kann. Die Haltbarkeit von Grafitlanzen ist aber dennoch gering, da der Grafit nach dem Einsatz in der Schmelze infolge des Luftsauerstoffs ausbrennt.The gas purging lances have flushing heads made of porous materials. Since the lances are exposed to the high temperatures of the metal melts, their lifespan is naturally short. This also applies to gas purging lances with flushing heads made of porous graphite, although graphite is a temperature-resistant material and the lance tube can also be made from graphite. The durability of graphite lances is nevertheless low, since the graphite burns out after use in the melt due to atmospheric oxygen.
Der Erfindung liegt die Aufgabe zugrunde, die Haltbarkeit derartiger Grafitlanzen zu vergrössern, indem das Ausbrennen des Grafits nach dem Einsatz in der Schmelze verhindert wird.The object of the invention is to increase the durability of such graphite lances by preventing the graphite from burning out after use in the melt.
Es wurde nun ein Verfahren zur Erhöhung der Lebensdauer von Gasspüllanzen mit porösen Spülköpfen aus Grafit für Nichteisen-Metallschmelzen gefunden, bei dem gemäss der Erfindung die Lanze unmittelbar nach dem Spülen in einem Inertisierungskäfig, der die aus Grafit bestehenden Teile der Lanze unter Ausbildung eines Spaltes umgibt, mit einem Inertgas solange durchströmt wird, bis die Zündtemperatur von Grafit unterschritten ist.A method has now been found for increasing the service life of gas purging lances with porous graphite purging heads for non-ferrous metal melts, in which, according to the invention, the lance immediately after purging in an inerting cage which surrounds the parts of the lance consisting of graphite with the formation of a gap with an inert gas until the ignition temperature of graphite falls below.
Als Inertgas zum Durchströmen der Lanze zwecks Kühlung wird Stickstoff bevorzugt. Der Inertisierungskäfig zur Durchführung des erfindungsgemässen Verfahrens besteht vorzugsweise aus zwei Halbschalen, die sich der Form der aus Grafit bestehenden Teile der Lanze unter Ausbildung eines engen Spaltes anpassen. Der Spalt soll dabei möglichst eng gehalten werden, da dann höhere Gasgeschwindigkeiten erreicht werden, wodurch sich die Lanze schneller abkühlt. Die Halbschalen können durch ein Scharnier gelenkig miteinander verbunden und im zusammengeklappten Zustand miteinander verriegelbar ausgeführt werden. Dies ermöglicht ein besonders schnelles Einlegen der Lanze in den Inertisierungskäfig nach dem Einsatz in der Schmelze. Bei einer vorteilhaften Ausführungsform der Erfindung wird der Inertisierungskäfig lösbar auf dem Flaschenwagen installiert, auf dem die Gasflasche mit dem Spülgas transportiert wird, so dass sich ein einheitliches Arbeitsgerät ergibt.Nitrogen is preferred as the inert gas for flowing through the lance for cooling. The inerting cage for carrying out the method according to the invention preferably consists of two half-shells which adapt to the shape of the parts of the lance made of graphite, forming a narrow gap. The gap should be kept as narrow as possible, since then higher gas velocities are reached, which means that the lance cools down faster. The half-shells can be connected to one another in an articulated manner by a hinge and can be designed to be lockable with one another in the folded state. This enables the lance to be inserted particularly quickly into the inerting cage after use in the melt. In an advantageous embodiment of the invention, the inerting cage is detachably installed on the bottle wagon on which the gas bottle with the purge gas is transported, so that a uniform implement is obtained.
Ein Ausführungsbeispiel der Erfindung soll anhand der beigefügten Zeichnungen erläutert werden.An embodiment of the invention will be explained with reference to the accompanying drawings.
Es zeigen:
- Fig. 1 einen Schnitt durch einen Spülkopf und einen Teil des angeschlossenen Lanzenrohres, umgeben von einem Inertisierungskäfig,
- Fig. einen Schnitt entlang der Linie A-A in Fig.1,
- Fig.3 die Lanze mit Inertisierungskäfig nach den Fig. 1 und 2 auf einem Flaschenwagen installiert.
- 1 shows a section through a flushing head and part of the connected lance tube, surrounded by an inerting cage,
- 1 shows a section along the line AA in FIG. 1,
- 3 the lance with inerting cage according to FIGS. 1 and 2 installed on a bottle wagon.
Fig. 1 zeigt den Spülkopf 1 aus porösem Grafit einer Gasspüllanze. Der Spülkopf 1 ist auf dem Lanzenrohr 2 befestigt, welches vorzugsweise auch aus Grafit besteht. Erfindungsgemäss ist der Spülkopf 1 und das Lanzenrohr 2 von einem Inertisierungskäfig umgeben, der aus zwei Halbschalen 3, 4 besteht. Die Halbschalen 3, 4 sind durch ein Scharnier 5 gelenkig miteinander verbunden. An die Halbschale 3 ist ein Teller angeschweisst, der im geschlossenen Zustand den Boden des Käfigs darstellt. Die Halbschalen 3, 4 sind so geformt, dass sie im geschlossenen Zustand den Spülkopf 1 und das Lanzenrohr 2 unter Ausbildung eines engen Spaltes 6 umgeben und so den Inertisierungskäfig bilden. Fig. 2 zeigt die Vorrichtung im Querschnitt.1 shows the flushing
Fig. 3 zeigt die Vorrichtung nach den Fig. 1 und 2 mittels einer Schraubverbindung lösbar installiert auf einem Flaschenwagen 7. Auf dem Flaschenwagen 76 ist die Druckgasflasche 8 befestigt, die das Spülgas für die Metallschmelze, beispielsweise Argon, enthält. Ferner ist eine zweite Druckgasflasche 9 vorgesehen, die den Stickstoff für die Kühlung und Inertisierung der Lanze enthält.3 shows the device according to FIGS. 1 and 2 detachably installed on a
Im Betrieb strömt das Argon aus der Flasche 8 über den Druckminderer mit Durchflussmesser 10, den Druckgasschlauch 11 und das Lanzenrohr 2 und den Spülkopf 1 in die Metallschmelze, beispielsweise Aluminium. Nach dem Einsatz der Gasspüllanze in der Schmelze wird diese schnell auf den Teller 12 gestellt und in die Halbschale 3 eingelegt. Dann wird die Halbschale 4 auf die Halbschale 3 geklappt und beide Halbschalen werden mittels des Riegels 132 fest miteinander verbunden.In operation, the argon flows from the bottle 8 through the pressure reducer with
Die Argonzufuhr wird nun unterbrochen und stattdessen die Stickstoffzufuhr zum Kühlen und Inertisieren freigegeben. Der Stickstoff strömt aus der Druckgasflasche 9 über den Druckminderer mit Durchflussmesser 14 und das T-Stück 15 in den Druckgasschlauch 11. Danach gelangt er aus dem Spülkopf 1 durch den engen Spalt 6 entlang des Lanzenrohres 2 nach aussen. Hierdurch wird der Zutritt von Luftsauerstoff zum Grafit und damit das Ausbrennen des Grafits verhindert. Gleichzeitig wird der Spülkopf 1 und das Lanzenrohr 2 durch die hohe Gasgeschwindikgeit im engen Spalt 6 schnell abgekühlt, so dass bald die Zündtemperatur von Grafit unterschritten wird. Dann wird die Inertgaszufuhr unterbrochen und die Lanze kann gefahrlos aus dem Inertisierungskäfig entnommen werden. Infolge der schnellen Abkühlung von Spülkopf 1 und Lanzenrohr 2 ist der Inertgasverbrauch gering.The argon supply is now interrupted and instead the nitrogen supply is released for cooling and inerting. The nitrogen flows out of the
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2827403 | 1978-06-22 | ||
DE2827403A DE2827403C2 (en) | 1978-06-22 | 1978-06-22 | Device to increase the service life of gas primers with a porous graphite rinsing head |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0006453A1 EP0006453A1 (en) | 1980-01-09 |
EP0006453B1 true EP0006453B1 (en) | 1981-06-03 |
Family
ID=6042463
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP79101605A Expired EP0006453B1 (en) | 1978-06-22 | 1979-05-25 | Process for increasing the lifetime of flush gas lances with porous lance heads made of graphite and inertion cage used therefor |
Country Status (7)
Country | Link |
---|---|
US (1) | US4264057A (en) |
EP (1) | EP0006453B1 (en) |
JP (1) | JPS552798A (en) |
AT (1) | AT377208B (en) |
DE (1) | DE2827403C2 (en) |
ES (1) | ES481712A1 (en) |
ZA (1) | ZA793085B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29818006U1 (en) * | 1998-10-08 | 1999-03-11 | Carbon Ind Produkte Gmbh | Gas introduction system for melting baths |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU33708A1 (en) * | ||||
US3112194A (en) * | 1960-10-19 | 1963-11-26 | Union Carbide Corp | Molten bath treating method and apparatus |
US3304173A (en) * | 1961-07-27 | 1967-02-14 | United States Steel Corp | Method of adding solids and oxygen to an open hearth furnace |
NL296346A (en) * | 1962-08-07 | |||
US3269829A (en) * | 1963-09-24 | 1966-08-30 | United States Steel Corp | Method and apparatus for introducing steam and oxygen into a bath of molten steel |
US3503597A (en) * | 1967-02-20 | 1970-03-31 | Kessler Harry Harvey | Metal treating device |
US3521874A (en) * | 1967-05-12 | 1970-07-28 | Reynolds Metals Co | Gas diffuser unit for use in treating molten metal |
US3932172A (en) * | 1969-02-20 | 1976-01-13 | Eisenwerk-Gesellschaft Maximilianshutte Mbh | Method and converter for refining pig-iron into steel |
FR2263308A1 (en) * | 1974-03-08 | 1975-10-03 | Combustible Nucleaire | Purification of molten uranium to prevent axial fissures - occurring in continuous casting, by washing the melt with inert gas |
-
1978
- 1978-06-22 DE DE2827403A patent/DE2827403C2/en not_active Expired
-
1979
- 1979-05-25 EP EP79101605A patent/EP0006453B1/en not_active Expired
- 1979-05-28 AT AT0388479A patent/AT377208B/en not_active IP Right Cessation
- 1979-06-08 US US06/046,780 patent/US4264057A/en not_active Expired - Lifetime
- 1979-06-11 JP JP7245079A patent/JPS552798A/en active Pending
- 1979-06-20 ES ES481712A patent/ES481712A1/en not_active Expired
- 1979-06-21 ZA ZA793085A patent/ZA793085B/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE2827403B1 (en) | 1979-08-02 |
AT377208B (en) | 1985-02-25 |
EP0006453A1 (en) | 1980-01-09 |
US4264057A (en) | 1981-04-28 |
ZA793085B (en) | 1980-08-27 |
JPS552798A (en) | 1980-01-10 |
DE2827403C2 (en) | 1980-04-03 |
ES481712A1 (en) | 1980-02-16 |
ATA388479A (en) | 1984-07-15 |
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