EP0003870B1 - Aqueous polymer resin emulsions and water-based paints and coatings containing such emulsions - Google Patents

Aqueous polymer resin emulsions and water-based paints and coatings containing such emulsions Download PDF

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Publication number
EP0003870B1
EP0003870B1 EP79300136A EP79300136A EP0003870B1 EP 0003870 B1 EP0003870 B1 EP 0003870B1 EP 79300136 A EP79300136 A EP 79300136A EP 79300136 A EP79300136 A EP 79300136A EP 0003870 B1 EP0003870 B1 EP 0003870B1
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EP
European Patent Office
Prior art keywords
polymer resin
water
aqueous polymer
emulsions
urea
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP79300136A
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German (de)
French (fr)
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EP0003870A1 (en
EP0003870B2 (en
Inventor
Frederick Louis Herman
Dale David Dixon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Air Products and Chemicals Inc
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Air Products and Chemicals Inc
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Priority claimed from US05/873,813 external-priority patent/US4151142A/en
Application filed by Air Products and Chemicals Inc filed Critical Air Products and Chemicals Inc
Publication of EP0003870A1 publication Critical patent/EP0003870A1/en
Application granted granted Critical
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Publication of EP0003870B2 publication Critical patent/EP0003870B2/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D131/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
    • C09D131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09D131/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/21Urea; Derivatives thereof, e.g. biuret
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/024Emulsion paints including aerosols characterised by the additives

Definitions

  • This invention relates to aqueous polymer resin emulsions for use in water-based paints and coatings and more particularly is concerned with such aqueous polymer resin emulsions which incorporate additives to impart improved wet-adhesion properties to the water-based paints and coatings based thereon.
  • wet adhesion properties of water-based paints and coatings based on aqueous polymer resin emulsions can be improved by incorporating into the polymer resin emulsions additives such as allyl carbamate, N-carbamyl maleamic acid, 3 buteneamide, N-carboallyl urea, N-carboallyloxy ethylene urea and N-(allyloxyacetyl) ethylene urea.
  • additives such as allyl carbamate, N-carbamyl maleamic acid, 3 buteneamide, N-carboallyl urea, N-carboallyloxy ethylene urea and N-(allyloxyacetyl) ethylene urea.
  • allyl urea and/or methallyl urea are particularly suitable additives in so far as they are readily commercially available, relatively inexpensive and surprisingly effective.
  • an aqueous polymer resin emulsion for use in water-based paints and coatings characterized in that it comprises polymer resin formed by the polymerization of a mixture which incorporates allyl urea and/or methallyl urea.
  • said mixture incorporates a monomer selected from the group consisting of vinyl esters; acrylate and methacrylate esters; vinyl acetate in admixture with at least one polymerizable monomer from the group consisting of ethylene, vinyl chloride, alkyl esters of acrylic acid, alkyl esters of methacrylic acid, and maleic acid; vinyl acetate and butyl acrylate and mixtures thereof.
  • a monomer selected from the group consisting of vinyl esters; acrylate and methacrylate esters; vinyl acetate in admixture with at least one polymerizable monomer from the group consisting of ethylene, vinyl chloride, alkyl esters of acrylic acid, alkyl esters of methacrylic acid, and maleic acid; vinyl acetate and butyl acrylate and mixtures thereof.
  • the present invention also provides a water-based paint or coating comprising an aqueous polymer resin emulsion according to the invention.
  • test mixture was prepared as follows:
  • the polymerization temperature was maintained at 65°C using an activator solution consisting of:
  • the vinyl acetate free monomer content was kept between 3 and 5% throughout the polymerization with a jacket temperature between 53 and 65°C. At the end of the delays, and when the vinyl acetate-free monomer content was below 0.5%, the emulsion was cooled. The final pH was 5.1 and the solids content was 55.6%. The emulsion was then worked up into a standard semi-gloss water-based paint formulation.
  • the composition to be tested is applied over a dry glossy alkyd- painted plane board surface and dried.
  • a one-inch section of the surface is scored by cross-hatching with parallel cuts vertical and horizontal 1/10-1/8 inch apart.
  • An adhesive tape is applied to the dry scored surface and the relative amounts of the surface film peeled off by the adhesive observed.
  • the board is again similarly scored and then floated face down on a water bath to wet the scored surface and the adhesive tape procedure repeated, again observing the amount of painted surface removed.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Dispersion Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Paints Or Removers (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Description

  • This invention relates to aqueous polymer resin emulsions for use in water-based paints and coatings and more particularly is concerned with such aqueous polymer resin emulsions which incorporate additives to impart improved wet-adhesion properties to the water-based paints and coatings based thereon.
  • It is well known that the wet adhesion properties of water-based paints and coatings based on aqueous polymer resin emulsions can be improved by incorporating into the polymer resin emulsions additives such as allyl carbamate, N-carbamyl maleamic acid, 3 buteneamide, N-carboallyl urea, N-carboallyloxy ethylene urea and N-(allyloxyacetyl) ethylene urea.
  • We have now discovered that allyl urea and/or methallyl urea are particularly suitable additives in so far as they are readily commercially available, relatively inexpensive and surprisingly effective.
  • According to the present invention there is provided an aqueous polymer resin emulsion for use in water-based paints and coatings, characterized in that it comprises polymer resin formed by the polymerization of a mixture which incorporates allyl urea and/or methallyl urea.
  • Preferably, said mixture incorporates a monomer selected from the group consisting of vinyl esters; acrylate and methacrylate esters; vinyl acetate in admixture with at least one polymerizable monomer from the group consisting of ethylene, vinyl chloride, alkyl esters of acrylic acid, alkyl esters of methacrylic acid, and maleic acid; vinyl acetate and butyl acrylate and mixtures thereof.
  • The present invention also provides a water-based paint or coating comprising an aqueous polymer resin emulsion according to the invention.
  • In order to determine the effectiveness of allyl urea in improving wet adhesion properties various tests were carried out. The results of these tests were then compared with similar tests using known additives in place of the allyl urea.
  • Each test mixture was prepared as follows:
    • Firstly a seed emulsion was prepared by mixing in a reaction vessel:
      Figure imgb0001
  • The reactants were agitated at 200 RPM and heated to 65°C while purging with nitrogen. Simultaneously, the following mixtures were delayed to the seed emulsion over a 2 hour period:
    Figure imgb0002
    Followed by a solution composed of:
    Figure imgb0003
  • The polymerization temperature was maintained at 65°C using an activator solution consisting of:
    Figure imgb0004
  • The vinyl acetate free monomer content was kept between 3 and 5% throughout the polymerization with a jacket temperature between 53 and 65°C. At the end of the delays, and when the vinyl acetate-free monomer content was below 0.5%, the emulsion was cooled. The final pH was 5.1 and the solids content was 55.6%. The emulsion was then worked up into a standard semi-gloss water-based paint formulation.
  • Each water-based paint was then subjected to:
    • 1. The cut film test; and
    • 2. The floating board test.
  • Details of the cut film test for testing wet adhesion to a surface of semi-gloss paint are set out in United States Federal Specification TT-P-001511, paragraph 4.3.9 (GSA-FSS). In this test a panel is painted with an alkyd enamel of specified composition and permitted to dry under specified conditions. The test paint is then applied over the alkyd surface and dried. A cut is then made longitudinally through the center of the test film and the panel scrubbed under water at a specified rate of brush travel. To pass this part of the test, there must be no loss of adhesion between the test paint and the alk; undercoat and no wearing through to the undercoat in fewer than 5,000 cycles. A second cut is then made perpendicular to the first on the test film and the board is subject to an additional 1000 cycles of under water brushing. To pass this part of the test there must be no loss of adhesion between the test paint and the alkyd undercoat.
  • In the "floating board" test, the composition to be tested is applied over a dry glossy alkyd- painted plane board surface and dried. A one-inch section of the surface is scored by cross-hatching with parallel cuts vertical and horizontal 1/10-1/8 inch apart. An adhesive tape is applied to the dry scored surface and the relative amounts of the surface film peeled off by the adhesive observed. The board is again similarly scored and then floated face down on a water bath to wet the scored surface and the adhesive tape procedure repeated, again observing the amount of painted surface removed.
  • Details of the tests are shown in Tables 1 and 2.
    Figure imgb0005
    Figure imgb0006
  • Similar tests indicated that methallyl urea was about as efficient as allyl urea.
    • FLEXBOND 325: A copolymer emulsion prepared from 86 parts vinyl acetate and 14 parts butyl acrylate stabilized with hydroxyethyl cellulose.
    • Igepal CO 887: Nonyl phenoxypoly (ethyleneoxy) ethanol comprising 86% ethylene oxide.
    • Igepal CO 630: Nonyl phenoxypoly (ethyleneoxy) ethanol comprising 65% ethylene oxide.
    • Pluronic F 68)
    • Pluronic L 64): Non-ionic block polymers comprising polyalkylene derivatives of propylene glycol terminating in hydroxyl.
    • Discolite: Sodium formaldehyde sulfoxylate.

Claims (3)

1. An aqueous polymer resin emulsion for use in water-based paints and coatings characterized in that it comprises polymer resin formed by the polymerization of a mixture which incorporates <II/yl urea and/or methallyl urea.
2. An aqueous polymer resin emulsion according to Claim 1, characterized in that said mixture incorporates a monomer selected from the group consisting of vinyl esters; acrylate and methacrylate esters; vinyl acetate in admixture with at least one polymerizable monomer from the group consisting of ethylene, vinyl chloride, alkyl esters of acrylic acid, alkyl esters of methacrylic acid, and maleic acid; vinyl acetate and butyl acrylate and mixtures thereof.
3. A water-based paint or coating characterized in that it comprises an aqueous polymer resin emulsion according to Claim 1 or 2.
EP79300136A 1978-01-31 1979-01-29 Aqueous polymer resin emulsions and water-based paints and coatings containing such emulsions Expired EP0003870B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US05/873,813 US4151142A (en) 1976-07-29 1978-01-31 Wet adhesion emulsions of polymer resins systems employed in water-based paint and coating compositions comprising as a component thereof monomer containing an ethylenic double bond and a ureido group polymerized therein
US873813 1978-01-31

Publications (3)

Publication Number Publication Date
EP0003870A1 EP0003870A1 (en) 1979-09-05
EP0003870B1 true EP0003870B1 (en) 1981-10-14
EP0003870B2 EP0003870B2 (en) 1987-04-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP79300136A Expired EP0003870B2 (en) 1978-01-31 1979-01-29 Aqueous polymer resin emulsions and water-based paints and coatings containing such emulsions

Country Status (12)

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EP (1) EP0003870B2 (en)
JP (1) JPS54105134A (en)
AU (1) AU4251878A (en)
BR (1) BR7900606A (en)
CA (1) CA1121077A (en)
DE (1) DE2960955D1 (en)
DK (1) DK38679A (en)
FI (1) FI790282A (en)
IL (1) IL56555A (en)
MX (1) MX150991A (en)
NO (1) NO790294L (en)
ZA (1) ZA79392B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61120869A (en) * 1984-11-16 1986-06-07 Nippon Paint Co Ltd Emulsion paint composition
US5039759A (en) * 1985-08-01 1991-08-13 Technology Corporation United Carbide Chemicals And Plastics Water borne high solids coating compositions
JP2523096B2 (en) * 1987-02-09 1996-08-07 東芝ケミカル株式会社 Resin composition
DE3817469A1 (en) * 1988-05-21 1989-11-30 Hoechst Ag DISPERSION POLYMERISES CONTAINING UREA GROUPS BASED ON ETHYLENICALLY UNSATURATED MONOMERERS, PROCESS FOR THEIR PREPARATION AND THEIR USE
DE4334178A1 (en) * 1993-10-07 1995-04-13 Basf Ag Aqueous polymer preparations

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3736166A (en) * 1971-04-07 1973-05-29 Arkwright Interlaken Inc Heat reactive transparent copy sheet
US3936560A (en) * 1974-02-22 1976-02-03 The Orchard Corporation Of America Self-sealable corrosion protectable packaging material and method of making

Also Published As

Publication number Publication date
DE2960955D1 (en) 1981-12-24
EP0003870A1 (en) 1979-09-05
MX150991A (en) 1984-09-06
NO790294L (en) 1979-08-01
AU4251878A (en) 1979-08-09
BR7900606A (en) 1979-08-28
JPS54105134A (en) 1979-08-17
DK38679A (en) 1979-08-01
FI790282A (en) 1979-08-01
ZA79392B (en) 1980-02-27
JPS6214590B2 (en) 1987-04-02
IL56555A (en) 1982-09-30
IL56555A0 (en) 1979-03-12
EP0003870B2 (en) 1987-04-22
CA1121077A (en) 1982-03-30

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