EP0000873B1 - Sound barrier material - Google Patents

Sound barrier material Download PDF

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Publication number
EP0000873B1
EP0000873B1 EP19780100527 EP78100527A EP0000873B1 EP 0000873 B1 EP0000873 B1 EP 0000873B1 EP 19780100527 EP19780100527 EP 19780100527 EP 78100527 A EP78100527 A EP 78100527A EP 0000873 B1 EP0000873 B1 EP 0000873B1
Authority
EP
European Patent Office
Prior art keywords
barrier material
sound
sound barrier
foam
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP19780100527
Other languages
German (de)
French (fr)
Other versions
EP0000873A1 (en
Inventor
Paul Edward Oliveira
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Goodyear Tire and Rubber Co
Original Assignee
Goodyear Tire and Rubber Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Goodyear Tire and Rubber Co filed Critical Goodyear Tire and Rubber Co
Publication of EP0000873A1 publication Critical patent/EP0000873A1/en
Application granted granted Critical
Publication of EP0000873B1 publication Critical patent/EP0000873B1/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B1/8409Sound-absorbing elements sheet-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/104Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8461Solid slabs or blocks layered
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24074Strand or strand-portions
    • Y10T428/24091Strand or strand-portions with additional layer[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994Fiber embedded in or on the surface of a polymeric matrix
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987With nonvoid component of specified composition
    • Y10T428/249991Synthetic resin or natural rubbers
    • Y10T428/249992Linear or thermoplastic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/647Including a foamed layer or component
    • Y10T442/652Nonwoven fabric is coated, impregnated, or autogenously bonded

Description

    Technical Field
  • This invention relates to a relatively dimensionally stable, sound-absorbent and transmission loss sheet or barrier, comprising a sound-absorbing sheet laminated to a foam base.
  • Background Art
  • Certain equipment including piping has high noise transmission levels and consequently work areas equipped with such equipment can have noise levels that are harmful to occupants of said area. It has been desirable and customary to provide such areas with lightweight, flexible sound-absorbent or transmission loss sheets or barriers to lower the noise level. Such barriers having a sound-absorbing sheet laminated to a foam base are illustrated for example in GB 951 805 and in FR 2 273 336. The object of this invention is to provide an improved sound-absorbent and transmission loss barrier or sheet capable of effectively reducing the noise level in a work area.
  • Disclosure and Practice of the Invention
  • The invention is characterized in that the sound-absorbing sheet is constituted by a polyvinyl chloride impregnated mesh sheet which has a coating on both sides of about 0.05 to 8.1 centimeters gauge of barium sulfate loaded chlorinated polyethylene and in that the foam has a weight of 24 to 40 kilograms per cubic meter.
  • The noise abatement materials of this invention can be of any shape but preferably is supplied as a flexible sheet which can be readily cut and draped around the noise producing apparatus or machinery to forestall noise transmission into or through a work area. Usually the sheet is of 0.127 centimeters or 7.62 centimeters gauge that can be hung, draped wrapped or folded to enclose the noisy machinery or pipes and can be adhered together with suitable adhesives or can be sewn together or connected with fasteners to maintain the sound barrier in the desired relationship and position relative to the noise producer.
  • The specific nature of this invention and its advantages can be more readily appreciated by reference to the following representative and exemplary examples wherein all parts and percentages are by weight unless otherwise designated.
  • Example 1
  • A nonflammable mesh material of 33.75 to 540 grams per square meter was coated with a plasticized vinyl chloride resin to give a mesh base sheet having preferably a width of about 30.48 centimeters or more. This mesh base sheet was passed through calender rolls to apply a predetermined amount of rubbery coating composition to each side having the composition like that of the recipe of Table I. The specific gravity of the compound is in the range of 1.50 to 2.25. The recipe is as set forth below in Table I.
    Figure imgb0001
  • The above ingredients were mixed on a conventional rubber or plastic mixer to give a mixture of uniform texture that can be applied on the calender to the mesh sheet. A sheet of polyurethane foam of about 24 to 40 and preferably 25.6 to 32.5 kilograms per cubic meter was cut from a polyurethane bun having the desired density to provide a sheet of the desired thickness, usually 0.6 to 3.8 centimeters thick.
  • The nonflammable mesh base sheet having a coating of the rubbery composition of the recipe, of predetermined gauge, preferably .05 to 8.1 centimeters on each face therof, is laminated to the polyurethane sheet by placing the two sheets in contact at elevated temperature and pressure in a plate-press, press rolls or related pressure-temperature means.
  • A laminate made as described comprising a polyvinyl chloride impregnated nonflammable mesh sheet having predetermined gauge coating of the composition of the recipe of Table I laminated to. a 1.3 centimeter polyurethane foam sheet, had a sound transmission class number of 28 and a noise reduction coefficient of 0.30 as measured by ASTM E90-75 and E413-73 for transmission loss and ASTM C432-66 for sound absorption.
  • Preferably the mesh base sheet of the barrier is nonflammable and in these cases glass fiber mesh sheets are preferred over other fabric materials.
  • Since chlorinated polyethylene and polyvinyl chloride can degrade by generation of HCI it is desirable that they be stabilized with suitable stabilizers such as a litharge dispersion in EPD rubber or the compounds viz., tin and barium compounds used to stabilize polyvinyl chloride.
  • Any of the plasticizers for polyvinyl chloride can be used in this invention but chlorinated paraffin wax, 10 to 35 percent chloride, can be used, too.
  • While certain representative embodiments and details have been shown for the purpose of illustrating the invention it will be apparent to those skilled in this art that various changes and modifications may be made therein without departing from the scope of the invention.

Claims (4)

1. A sound barrier material comprising a sound absorbing sheet laminated to a foam base characterized in that the sound absorbing sheet is constituted by a polyvinyl chloride impregnated mesh sheet which has a coating on both sides of about 0.05 to 8.1 centimeters gauge of a barium sulfate loaded chlorinated polyethylene and in that the foam has a weight of 24 to 40 kilograms per cubic meter.
2. The sound barrier material of Claim 1 characterized in that 50 to 200 parts of barium sulfate are present in each 100 parts of chlorinated polyethylene coating and in that the coating contains from 36 to 48 weight percent of chlorine.
3. The sound barrier material of Claim 1 characterized in that the sound absorbing sheet is stabilized with litharge and that the plasticizer contains chlorinated paraffin wax.
4. The sound barrier material of Claim 1 characterized in that the foam is a polyurethane foam.
EP19780100527 1977-08-23 1978-07-27 Sound barrier material Expired EP0000873B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US05/827,036 US4110510A (en) 1977-08-23 1977-08-23 Sound barrier material
US827036 1986-02-07

Publications (2)

Publication Number Publication Date
EP0000873A1 EP0000873A1 (en) 1979-03-07
EP0000873B1 true EP0000873B1 (en) 1981-10-21

Family

ID=25248165

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19780100527 Expired EP0000873B1 (en) 1977-08-23 1978-07-27 Sound barrier material

Country Status (4)

Country Link
US (1) US4110510A (en)
EP (1) EP0000873B1 (en)
CA (1) CA1109780A (en)
DE (1) DE2861193D1 (en)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4248325A (en) * 1978-12-28 1981-02-03 Westinghouse Electric Corp. Tackable sound absorptive panel
DE3070781D1 (en) * 1979-10-22 1985-07-25 Du Pont An acoustical-damping fibrous or cellular material, a process for its preparation and a latex composition useful for its preparation
US4303723A (en) * 1980-02-04 1981-12-01 The Goodyear Tire & Rubber Company Sound barrier material
US4340129A (en) * 1980-05-01 1982-07-20 Cabot Corporation Acoustical laminate construction and attenuated systems comprising same
US4367259A (en) * 1981-07-27 1983-01-04 W. R. Grace & Co. Sound deadening material
US4488619A (en) * 1984-04-11 1984-12-18 Neill Justin T O Foam-barrier-foam-facing acoustical composite
US4940112A (en) * 1989-06-20 1990-07-10 Neill Justin T O High performance flame and smoke foam-barrier-foam-facing acoustical composite
WO1995009082A1 (en) * 1993-09-28 1995-04-06 Bradford Industries, Inc. Sound attenuation composite and method for forming same
US6077613A (en) * 1993-11-12 2000-06-20 The Noble Company Sound insulating membrane
US5683773A (en) * 1995-01-20 1997-11-04 The Gates Corporation Chlorine-containing polyethylene-and polyether-based elastomers stabilized with barium sulfate
JP3787893B2 (en) * 1996-05-16 2006-06-21 キョーワ株式会社 Flameproof mesh sheet
US6122877A (en) 1997-05-30 2000-09-26 Andersen Corporation Fiber-polymeric composite siding unit and method of manufacture
DE502005005755D1 (en) * 2005-04-28 2008-12-04 Lufthansa Technik Ag Sound insulating material for insulation in aircraft

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3253947A (en) * 1961-03-03 1966-05-31 Porter Co Inc H K Flexible sound attenuating material
GB951805A (en) * 1961-04-19 1964-03-11 Sound Control Ltd Means for sound-proofing an object emitting a noisy stream of gaseous medium
BE616787A (en) * 1961-04-25 1900-01-01
US3546059A (en) * 1964-05-04 1970-12-08 Grace W R & Co Composite fibrous article bonded with novel copolymer compositions and method of making same
US3575779A (en) * 1965-04-06 1971-04-20 Allied Chem Membranes and laminates of chlorinated linear polyethylene
US3360422A (en) * 1965-10-19 1967-12-26 Armstrong Cork Co Reinforced cellular floor covering
US3769072A (en) * 1967-03-24 1973-10-30 Porter Co H Pipe lagging material and process for making same
US3489242A (en) * 1969-04-01 1970-01-13 Du Pont Acoustical panel comprising viscoelastic material with heavy filler particles
DE1928662C3 (en) * 1969-06-06 1978-06-15 Dynamit Nobel Ag, 5210 Troisdorf Device for HF welding of PVC foam with mesh-like perforated materials
BE736026A (en) * 1969-07-11 1969-12-16
US3895983A (en) * 1970-04-17 1975-07-22 Foster Grant Co Inc Process of fabricating a plastic net laminate material
US3778337A (en) * 1971-07-22 1973-12-11 California Weavers Inc Decorative wall covering
US3733239A (en) * 1971-11-19 1973-05-15 Armstrong Cork Co Glass-organic fiber scrim for flooring
DE2426793B2 (en) * 1974-06-01 1978-11-16 Dynamit Nobel Ag, 5210 Troisdorf Covering with a sound-absorbing effect
US4056161A (en) * 1975-10-30 1977-11-01 Tillotson Corporation Sound attenuation material
US4038447A (en) * 1976-02-05 1977-07-26 Brock Wayne C Flame resistant insulation blanket

Also Published As

Publication number Publication date
CA1109780A (en) 1981-09-29
EP0000873A1 (en) 1979-03-07
DE2861193D1 (en) 1981-12-24
US4110510A (en) 1978-08-29

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