DE4429281A1 - Process and apparatus for making large-area flexible sheet-like structures - Google Patents

Abstract

The invention relates to a process and an apparatus for making large-area flexible sheet-like structures from textiles and composite textile materials, such as awning cloths, tents, tarpaulins, roller blinds, shading curtains, textile roofs, perspiration-protecting and partitioning curtains and suchlike ready-made products which consist of assembled and right-angled part webs. The apparatus consists of a cutting-to-size system, sewing stations and a winding device, - with automatic extraction of a textile roll out of a store according to a stored production program and transfer to a cutting-to-size system, - subsequent automatic width, pattern or strip measurement of the fabric web by electronic measuring means, - longitudinal cutting during the draw-off of the fabric webs by means of a plurality of thermal cutting knives, - transfer at right angles from the cutting assembly by mechanical means to a sewing station for hems and/or web seams, these being sewn in the forward and reverse direction, - intermittent sewing-on of at least two, preferably three, parallel pipings in one operation, and simultaneous separation of a valance, - transfer of the cloth and valance by mechanical means into a further cutting/sewing station which cuts out the valance according to the design and at the same time edges it, - individual controls of the process phases being synchronised with the overall flow, in order to coordinate the operations with one another in time. <IMAGE>

Description

The invention relates to a method and a device for packaging Large-area flexible fabrics made of textiles and textile composites such as awning cloths, tents, tarpaulins, roller shutters, shading curtains, Textile roofs, welding and separating curtains and the like Made-up products consisting of composite and rectangular Teilbahnen exist, according to the preamble of the main claim.

The hitherto known methods and devices for processing large-scale flexible products of the type mentioned are based on manual labor or the partial automation of individual operations. In most cases, the fabric roll is off taken from a shelf, submitted to the cutting machine, manually cut to length and folded or wound for ease of handling, then sewed together and lined in the web direction, flounces off and cut out, this bordered, now transverse to the web direction with Keder stitched, and now the finished fabric on the so-called Cloth shaft wound and mechanically mounted.

It is known that textile rolls in paternoster, Dornstapelanlagen or Suspension conveyors are stored and from there automatically Cutting plants can be handed over. In DE-OS 41 12 963 is moreover, a Stoffzuschneidevorrichtung described in the Awning cloths in length and width can be cut with help a computer program, and then the fabric nährichtig be automatically rolled up. The DE-OS 42 11 219, however, passes Fabric blanks in flat condition to different acceptance tables with the help a conveyor belt.  

To connect the cut parts by means of seams, in DE-OS 37 19 188 proposed that held on a suction table Sewing cut pieces with a forward and backward stitching sewing head, wherein a hanging on a bogie sewing machine is used.

Another sewing device for connecting large-area layers describes the DE-PS 39 38 243, in which a movable carriage the fabric emotional. The DE-GM 92 17 012 has a device for preventing the Wave formation of a fabric to be sewn with a piping to the object. In DE-OS 41 36 069 and 42 12 867 a device is still described for cutting curves in a textile web along a marker or woven threadbare alley.

The known prior art describes individual elements for confection large parts, but without a holistic solution of individual Subassemblies, which are then linked together and with computers or Controllers can be networked to create an integrated Confection system.

The known state of the art thus has the following disadvantages:

• - The fabric storage is in roller bearings after the paternoster, Thorn stacker or roller bearing principle carried out in direct loading the cutting machines and controlled by the host, but only is turned off on the concerns of cutting, and not on the of the Sewing.
• - The cutting takes place at cutting plants, controlled by the computer become. Here are plants to mention that in different versions in the Use are, which disadvantageous at the moment still the manual measuring of the Fabric width and the strip division is, the ultrasound cut or thermal cut does not take place at the fabric hood, and the rolling up The substances are time consuming.  
• - When web sewing, the moving sewing tables are mobile Sewing machines replaced. The disadvantage here is the previous roles of Tracks and the idle stroke when returning the sewing machines.
• - The Volantzuschnitt is done practically everywhere by hand, with a Volantschneideanlage is in use as a prototype, but in the Stripe division of striped fabrics cumbersome manually entered must become.
• - The sewing is done by hand, partly with sewing machines, Also, a two-head system is known, but cumbersome too load, and must be operated by two people.
• - Volanteinassen, z. As in awnings and tents, is done practically everywhere by hand with sewing machines, also ultrasonic systems are in the Use that does not meet the quality requirements.
• - The chaining takes place in almost all solutions by pallet weighing or Bundle weighing, wherein Stoffknickung is unavoidable, since the substance partly rolled and folded, moreover, because the parts are very large and handling intensive.
• - At all cutting and sewing machines are increasingly PCs used, but is a computer communication between individual Modules not yet realized with far-reaching disadvantages for control and organization of the clothing factory. Special disadvantages arise involved in the manufacture of awning and sunscreen textiles pronounced seasonality, delivering within a few days is.

The operations z. B. in the awning and sunscreen assembly yourself in today

• - cut
• - side seam / web sewing  
• - valance cutting
• - Keder sewing
• - Volanteinassen

in the normal awning with loose valance. Time studies revealed the following Average time shares for the specified operations:

Cutting | 25.9% Hem / paths 18.6% Valance Z 26.7% Piping N 16.9% Valance N  11.9% 100%

The production times are also highly dependent on size, and a Clock compensation is hardly possible, so that work with intermediate buffers got to. The operations and the process steps within the operations Almost all are serially connected in series, so that long and different lead times arise. These are strong too depending on size.

Based on this state of the art and the described organizational boundary conditions should now be an invention task Confectioning system for large-scale products are developed, the

• - takes fabric rolls from a fabric store according to planning data,
• - cut them with and without specimen taking into account
• - Feeds a hem and web sewing unit and there in sections sewn,
• - This now feeds a Kedernähanlage, at the same time at least two piping sewn on and / or a valance are cut off,
• - then passes the valance of a cutting / sewing unit, on the under pattern consideration of the valance cut and at the same time is bordered,
• - In parallel, the prefabricated cloth moves into a tube shaft, this Roll up the cloth and transfer to an assembly station.

In accordance with the task, therefore, a confectioning system is to be developed, which the Number of process sections significantly reduced and operations in parallel to reduce production times by more than 50% to 70%. This clothing system should be able to

• - Cross-processed textile cloths with top and bottom patch squad, z. B. so-called broad awnings,
• - Textile cloths processed in webs with top and bottom Piping, z. B. so-called normal awnings,
• - Textile cloths processed in webs with piping on top and bottom and with valance to be separated with piping and edging,
• - to process up to the size of at least 7000 mm × 5000 mm.

In a special embodiment of the invention also sewed piping or so-called hemstitch can be processed on the confection system with minor changes, whereby the individual system blocks are concatenated or individually, and the associated controls networked with each other.

This task is characterized by the characterizing features of Main claim and the associated claim of the inventive method and the device for packaging large-area flexible fabric solved.

Of particular importance are

• - The automatic removal of a textile bale from a warehouse, which is above or below the attachment is after a stored Production program and handover to a cutting machine,
• - following automatic width, pattern or strip measurement with electronic measuring means, or optical methods,
• - Following longitudinal section during the withdrawal of the panels with several on and off thermal cutting blades or Ultrasonic,
• - rectangular plane transfer from the cutting unit with mechanical Means to a sewing station for hems and / or web seams, these sewn in the forward and reverse directions to save time,  
• - Clockwise stitching of at least two, preferably three parallel running piping in one operation, and simultaneous separation a valance at Kederaufnähen,
• - Transfer of the cloth and valance by mechanical means in another Cutting / sewing station with prior optical measurement, thereby dessinrichtig cut out the valance and at the same time borders,
• - Where overlaps the retracted into a hollow chain piping with cloth is wound at right angles to the previous working direction,
• - And thereby the order of the hollow shafts to be processed Sequence of wraps to be made up by program,
• - And the individual controls of the procedural sections with the Overall process are synchronized to the processes together adapt.

This is done by the technical means of a chained cutting machine for longitudinal and transverse cutting 3 , a first sewing unit for stitching and sewing 4 , a second sewing unit for sewing cords 5 , a cutting and sewing unit for valance processing 6 and a device for the cloth feeder 7th and the cloth winder 8 and pre-assembly. In a particularly advantageous embodiment over the prior art addition are provided according to the invention

• an optical width and strip measuring device 9 on the cutting unit 8 ,
• a take-off staple carriage with individual, motor-adjustable clamps 10 on the cutting table 11 ,
• a sewing machine with a rotating sewing head 32 for side seaming / web sewing 12 of the textile cloths 2 ,
• a welting station 13 for sewing three piping and a separating device 14 for separating the valance,
• a combined valance cutting and separating device 15 with upstream optical width and strip measurement 16 of the valance,
• a transfer and winding device 17 for pre-assembly of the cloth,
• and linking devices 18 between the individual stations in order to assemble a large-area textile in a single operation, and to provide the matching winding shaft 79 synchronously.

Further advantageous method sections and features emerge from the Subclaims, the description and the drawings, which in the the following described embodiment show, the Assembling of awning cloths of various types is used. It shows in the each

Fig. 1 is a schematic plan view of the entire linked conversion line,

Fig. 2 is a plan view of the cutting installation in single formation,

Fig. 3 is a plan view of the hemming and Bahnennähvorrichtung,

Fig. 4 is a section through the hemming AB / Bahnennähanlage in single formation,

Fig. 5 is a section AB through the concatenated hemming / Bahnennähanlage and Kedernähstation with cutting means,

Fig. 6 is a plan view of the table with Kedernähanlage Paternoster in single formation,

FIG. 7A is a plan view of the combined Volantschneide- / Einfaßanlage in single formation in the loading position,

FIG. 7B is a plan view of the combined Volantschneide- / Einfaßanlage in single formation in the working position,

Fig. 8 is a plan view of the chained Bahnennäh- / hemming and Kedernähanlage in working position,

Fig. 9 is a plan view of the chained Volantschneide- / Einfaßanlage winding station and in the working position,

FIG. 10A is a diagram of the linking possibilities of the individual devices,

Fig. 10B is a flow chart for the communication of the systems with each other.

As shown in Fig. 1, the entire clothing system consists of

• - computer controlled fabric storage,
• - Manufacturing modules for  
• - blank / longitudinal section 3 ,
• - sewing seams / webs 4 ,
• - Sew on the welt / cut off the valance 5 ,
• - cutting / bordering valance 6 ,
• - wrap cloth 7 ,
• flexible linkage 18 ,
• - Computer communication 85 and organization.

There are only 5 due to the analysis of the working sections meaningful production modules with minimized time and personnel requirements, the more or less can be linked together. These ready-made modules are so

Z = blank
N = Sewing
K = piping
V = Volant
W = Wind cloth on shaft.

It seems possible, even when using the individual modules as Island solution to reduce the clothing time by 50%.

However, due to the unequal cycle times, there are buffers between them Manufacturing stations. Through meaningful linking to production systems There are further improvements and savings.

The cutting module 19 of FIG. 2 consists of a fabric processing, in which from the fabric storage of the fabric bales is automatically loaded with controlled fabric handling 20th Furthermore, from

• Error scanner for error marks 11 ,
• Width and strip measuring device 9 ,
• automatic cross cutter, cutting back and forth 22 ,
• Double ultrasonic cutting device for longitudinal cuts 23 ,
• - Visual substance control light field 24 ,
• - staple carriages with individually adjustable motor brackets 25 ,
• Computer control with path calculation 26 for the number of tracks and symmetry of the residual strips,
• - Transfer device and storage magazine 27 for cut webs 28th

In contrast to previous systems, the fabric width and strip division is measured automatically and the longitudinal section is carried out with 1 or 2 ultrasonic heads 23 in Klammerschlittenanzug. This saves about 40% of the time compared to previously.

In non-chained use, a storage area is still needed for the flat blanks, since no more rolls are made; Here are known layer magazines 27 can be used.

When seaming and Bahnennähmodul 12 of FIG. 3, the webs are now processed flat with:
a moving sewing head 32 , which is rotatable and can sewn the seams / tracks forward / backward to avoid idle times, using lockstitch / double chainstitch can be used.

The tracks are - coming from the filing - manually or automatically submitted to a stop 29 aligned with sensor control 30 , the Seitensäumer swung and sewn, inserted a part of the web apparatus swung and sewn, etc., the Seitsäumer swung and sewn the last part of the web.

When sewing the webs are held by two-sided suction strips 31 in front of and behind the sewing head 32 . The sewn web is in each case further indexed by the auxiliary transport 34 , and wound up edge-to-edge behind the system 36 . The wound roll is mounted by a handling device 36 in a paternoster 35 of FIG. 4. This only applies if not linked. The saving is about 45% of the time because the idle stroke is eliminated, and no rolling of the parts is needed. When chaining with the following Kedernähanlage 13 would be transported directly into this, as shown in Fig. 5. The entire web sewing system is slidable slide on the left 77 to handle concatenation on the piping wide awnings, furthermore, to sew separately webs can in case of failure of the piping or towels with Kedersaum, which is particularly advantageous.

Since this system is very complex, the sewing machine with appropriate sensors such as thread monitor, fabric sensor, etc. will be monitored, the system is CNC-controlled 84 , and this communicates with the EDP 86 .

The card sewing module according to FIG. 6 is based on welted piping and on valance and non-flounced and wide awning with patented piping on both sides. Cloths with piping hemstitch can be sewn on the machine if they are cut in front of the machine and the seam folded beforehand.

In contrast to a system that sews with two sewing heads from opposite corners, after the valance was previously cut off, and thus requires 2 people to insert, it is proposed here:
Sew on 3 piping at the same time and cut off the valance when sewing.

For this purpose, a web-sewn awning rolled up in the system in unclogged plant of FIG. 4 from the magazine paternoster out. This can be done by one person. The cloth is passed through web guides 60 and pulled by the staple carriage 61 so that it can be sewn at an angle and tightly.

The piping is fed from roll 52 and automatically cut - a puller 63 supports the Nähtransport. Staple carriage movement and sewing speed are electronically synchronized. On the left a left sewing machine 62 is used, on the right two right sewing machines 51, 53 . This is necessary to disengage a machine without valance, since there is no 4-needle machine with removable needles. Between the two right Keder machines is a cutting device 14 , which separates the valance in the space between the piping. For towels without flounce, the fabric edge can be trimmed.

For the processing of wide awnings, a under-table paternoster 54 is installed under the piping mower with a number of cloth rolls. In front of the sewing heads to an automatic cross-cutting machine 64 is with ultrasonic knife for cutting the wide awning 49, as drawn in Fig. 5 and Fig. 6.

The sewing machines are again equipped with corresponding sensors such as thread monitor and material detection as well as with a multi-axis CNC control 84 and EDP communication 86 .

The process is as follows:

• all sewing heads 51, 53, 62 are outside the sewing field,
• the staple carriage 55 is in the front position and is open,
• - the cloth edge is inserted, the clamp closed, the Sewing heads are in sewing position, the cloth is sewn and the valance separated.
• - If the cloth is sewn, the clamp moves to the end position, opens, puts that Towel, and moves in rapid traverse back to the loading position forward.

When interlinking with the follow-up system is transported by the web sewing machine 4 automatically to save time and ease of handling.

If the system is not linked, the cloth is manually handled by the operator rolled up / folded in winding direction, and taken out with valance for Border / valance, assembly / cloth, which is equally in manual mode necessary if the previous or next station has failed.

In the valance module according to FIGS. 7A and 7B, individual flounces or complete sheets, if the unit is not linked with the preceding one, can
cut and edged at the same time.

The plant is made up of

• a clamping table 67 with storage and suction device 75 ,
• Width measuring and streak measuring device 16 ,
• two independent linear guides 73, 74 ,
• - mechanical cutters 75 ,
• tangentially pivotable sewing head 71 with tape feed 69 ,
• and CNC control 84 .

In the insertion position of the sewing head 71 is left and the cutter 74 right.

The valance strip or the cloth is aligned to stop or laser marking, positioned by suction 75 and clamped with the clamping bar 67 . First, the cutter 74 moves from right to left at rapid traverse and measures with an optical probe 16, the width and the stripes and the seams of the flounce or with a video camera at a standstill. From this the computer calculates the symmetry of the valance to the cloth, and from the left the nibbler 74 begins to cut. Since the Volantkrümmung is known in the computer, moves from the left now the sewing head 71 from the edge, and summarizes the valance. For this purpose, the sewing head 71 is tangentially pivotable, the sewing machine is a zig-zag machine or straight stitch machine with merging binding 70 , tape feed and tape cutter 69th At the seam end is locked, the binding tape welded, the clamp open and the nibbler 74 stops right; the sewing head 71 returns to the left to the starting position. The valance is removed manually, or automatically transported to the winding station 8 when linking. The sewing machine is equipped with appropriate sewing sensors, such as thread monitor and cloth end detection.

The savings are about 60%, because in conjunction with the Volantabtrennen the entire operation Volantzeichnen, -schneiden deleted, since this is integrated into the respective processes, from which special advantages consequences.  

With the winding module 8 of FIG. 9, the sewn, curved awning to be pulled onto the fabric shaft 79 and wound up automatically. For this purpose, the piping is fed through a feed hopper 7 in the correct position presented cloth shaft 79 , the cloth wound up by winding motor 78 and a pivot unit 80, 82 presented in the winding frame, where then filed valance and foil and pre-assembly work done. The winding module 8 requires a perfect planning and control, since the respective automatically positioned cloth shaft 79 must fit to the cloth being processed or vice versa. Any error leads here to incorrect cycles of the entire system with manual intervention, which is why the manufacturing program by computer communication on the merger of matching cloth 49 and shaft 79 is pre-planned.

As mentioned, the individual modules according to the invention can be used independently of one another and already provide 50% time savings. However, the modules can also be used in different linking possibilities, which results in different times, and different throughput times and flexibility. There are the following 8 chaining possibilities of Fig. 10A with various advantages and disadvantages when the take-up module is taken out.

Since the cycle time results in each case by the longest time share, all the links determine the performance. Since it depends on the highest number of people with as few people, only the links of Fig. 10A are useful. The total chaining to a transfer system 1 is shown in FIG. 1. The links themselves are carried out by known linear transfer modules / conveyor belts. Since the clothing modules according to the invention are all equipped with computers 84 , networking of the installations with the EDP 86 and a control PC 85 according to FIG. 10B results. This allows a targeted just-in-time production of the awning from the customer or delivery date with constant monitoring of the production progress and synchronization of the fabric production with the wave provision.

Fig. 1 shows that the entire concatenated system consisting of the modules

• - blank 3 ,
• - sew webs 4 ,
• - sewing piping 5 ,
• - cutting / sewing valance 6 ,
• - winding 8 ,
• - fabric storage 54

in a range of 20 × 30 meters. The material storage takes place in paternoster or hanging systems above the linked system or under the plant 54 .

The improvements according to the invention thus result in an accelerated fabric production with short production times and throughput times by eliminating unnecessary idle times and uniform and better quality than the previous manual work. Also, the confectioning system 1 can be used in various stages of development and interlinking and piece productions. In this respect can be spoken of an ideal solution of the presented invention task.

LIST OF REFERENCE NUMBERS

1 total device
2 large fabric
3 longitudinal and transverse cutting machine
4 seaming and webbing sewing unit
5 keder sewing unit
6 valance cutting and sewing unit
7 towel catcher
8 cloth winder
9 optical measuring device
10 motorized adjustable clamps
11 cutting table
12 side seam / web sewing module
13 cedar sewing station
14 Volantabtrennvorrichtung
15 Volanttrenn- and Einfaßvorrichtung
16 optical width and strip measuring device
17 winding station
18 linking device
19 Crop module
20 controlled fabric processing
21 error scanner
22 cross cutter
23 Double slitter
24 illuminated field
25 stapled carriages
26 computer control
27 storage magazine
28 cut track
29 stop
30 sensor control
31 suction bars
32 rotating sewing head
33 bridge
34 auxiliary transport
35 paternoster magazine
36 winding device
37 pressure roller
38 linear guide
39 turning device
40 two-needle sewing machine
41 swivel castor
42 clipboard
43 edge guide
44 feeding table
45 Sewing module travel range
46 extraction device
47 Linking to the Keder module
48 stapled carriages
49 awning cloth
50 Linear guide Keder module
51 Kedermaschine valance
52 Kederrolle
53 Keder cloth
54 under-counter paternoster
55 movable clamp
56 edge guide right
57 unwinding device
58 edge guide left
59 piping feed
60 web guide
61 Linear guide for width adjustment
62 Left-hand sewing machine
63 puller and piping chipper
64 ultrasonic cross cutter
65 Linear guide for stapling carriages
66 track cover
67 clamping bar
68 valance
69 Band welding machine
70 accompanying binder
71 Tangentially swiveling sewing head
72 storage
73 Linear guide sewing machine
74 Linear Guide Valance Cutter (Nibbler)
75 intake rail
76 chaining device
77 Traversing area seaming and web sewing module
78 winding motor
79 roller tube (slot tube)
80 positionable swivel arm left
81 Cloth shaft with wound awning
82 positionable swivel arm right
83 Arrival / Departure
84 program control
85 master computer
86 central EDP

Claims (18)

1. A method for assembling large-area flexible fabrics or textile composite fabrics by means of a trimming unit, sewing stations and rewinder,
- marked by

• automatic removal of a textile roll from a warehouse according to a stored production program and transfer to a cutting machine,
• the following automatic width, pattern or strip measurement of the fabric with electronic measuring means,
• Longitudinal section during the withdrawal of the panels with several thermal cutting blades,
• - perpendicular transfer from the cutting unit by mechanical means to a sewing station for hems and / or web seams, which are sewn in the forward and backward directions,
• - Clockwise stitching of at least two, preferably three parallel piping in one operation, and at the same time severing a valance,
• - transfer of the cloth and valance by mechanical means into another cutting / sewing station, which dessinrichtig cuts out the valance and borders,
• - wherein overlaps the drawn into a groove of a hollow shaft piping with cloth is wound at right angles to the previous working direction,
• - and the order of the hollow shafts to be processed corresponds to the order of the cloths to be made up by the program,
• - And the individual controls of the process sections are synchronized with the overall process to adapt the processes to each other in time.

2. The method according to claim 1, characterized by bracketing the stuff roll start into an in Cloth clamp located at the front, measuring the fabric width and of the fabric sample by a fixed video camera or a Contactless over the fabric moving color key, calculating the Fabric cut width from the measured width values, strip divisions and the known in the program cloth geometry, and positioning the Longitudinal blade in cutting position, whereby in longitudinal withdrawal of the fabric Ultrasonic or thermal longitudinal knife the fabric sideways cut and at exactly deducted length before and backward cutting medium separates the web transversely and this then deposited by a transfer medium in a magazine or the Subsequent station is passed. 3. The method according to claim 1, characterized by even transfer of the individual textile sections in a two-needle sewing station, positioning it along a Stop, whereby first in one direction a first seam is sewn, the sewing head swivels through 180 ° and now the first web seam is sewn, the sewing head swivels through 180 °, etc. depending on the number of tracks, and then the last hem is sewn, keeping to the beat of the Sewing processes either rolled up the web or is stitched together by means of transport and conveying this web across to the sewing direction completely spread and just transferred to the Kedernähstation. 4. The method according to claim 1, characterized by taking over the beginning of the sewn together Track sections by a located in the front position Cloth clamp, with all sewing heads to the right and left from the Clamp area are moved out, closing the clip Sensors and actuators, retracting the sewing heads in the sewing position, where intermittently in accordance with the loading of the preceding sewing station three piping are sewn flat at the same time, with one or two needle  Sewing machines, and between the two right-standing sewing machines and a valance in the direction of sewing between the seamed cords is separated, after finishing sewing all piping in certain Distance to the fabric edge are automatically separated, as well as the Staple carriage the pre-fabricated cloth in the following Workstation transfers, and automatically in the foremost takeover position retracts, with all the sewing heads sideways out of the bracket area have gone out. 5. The method according to claim 1, characterized by mechanical transfer of the separated valance in a Volantschneide- and sewing station, at the time of Valance transfer of the sewing head in the left position, the cutting unit is in the right position, the valance by suction and more Clamping is held, and either a fixed Video camera which measures volant width and strip division, or the Cutting station in rapid motion using an optical color probe the Width, the seams and the design misses, the computer the Calculates symmetry and gradients of the valance to the cloth and the Cutting unit cuts the calculated curve, the sewing head tangentially descends this generated contour and surrounds this with tape, wherein after completion of the binding process, the seam end locked and the tape is welded, then sewing head and cutter in the Retract starting position, and suction frame and clamping device be solved, and the valance is removed mechanically or manually. 6. Apparatus according to claim 1, characterized by mechanical transfer of the assembled Tuches in a downstream winding station, at the same time the upper Keder is fed into a correct position presented cloth shaft, the cloth Wrapped on this shaft, and wrapped cloth and shaft  mechanically presented to a valance and a winding-mounting point to insert a packaging film. 7. The device according to claim 1, for assembling large-area flexible fabric 2 of textile or textile composites according to the preceding claims with a cutting machine for longitudinal and transverse cutting 3 , a first sewing unit for seaming and web sewing 4 , a second sewing unit for sewing cords 5 , a Cutting and sewing unit for the valance machining 6 , and a device for the cloth feeder 7 and the cloth winder 8 , characterized by

• an optical width and strip measuring device 9 on the cutting unit 3 ,
• - staple carriage with individually adjustable motor-driven clamps 10 on the cutting table 11 ,
• a sewing machine with a rotatable sewing head 32 for side seaming / web sewing 12 of the textile cloth 2 ,
• a cedar sewing station 13 for simultaneously sewing three cords, with separating device 14 for separating a valance,
• - A combined Volantschneide- and Volanteinfaßanlage 15 with optical width and strip measuring device 16 ,
• Transferring and winding the cloth in a winding station 17 ,
• - And linking devices 18 between the stations to form a large-scale textile in a single operation.

8. Apparatus according to claim 2, characterized by

• a cut module 19 with,
• controlled fabric handling 20 ,
• Error detection for marks 11 ,
• Width and strip measuring device 9 ,
• automatic cross cutter, forward and backward cutting 22 ,
• Double ultrasonic cutting device for longitudinal cuts 23 ,
• - Visual substance control light field 24 ,
• - staple carriages with individually adjustable motor brackets 25 ,
• Computer control with path calculation 26 ,
• - Transfer device and storage magazine 27 for cut webs 28th

9. Apparatus according to claim 3, characterized by a stop 29 with sensor control 30 , double-sided suction strips 31 in front of and behind the sewing head 32 for holding the material to be sewn, attached to a bridge 33 moving sewing head 32 which is rotatable to the hems and tracks before - And sew backwards to avoid idle times, and auxiliary transport 34 for clocking the sewn parts in the following Keder sewing unit 35th 10. The apparatus of claim 4, characterized by two-sided web guides 60 in front of the sewing machines 51, 53 on transversely movable linear slide 61 , left and right attached sewing heads Kedernäheinrichtung 51, 53 , wherein the right side two independent sewing heads are provided for Kederaufnähen, with working between two cutting device for Volantabtrennen 14 , support the Nähtransportes by a puller 63 and a full width reaching withdrawal clamp 48 for the cloth transport, with staple carriage movement and sewing speed are electronically synchronized, and the Kederzuführung 59 from the roll, and after completion of sewing all piping separated by cutters 63 become. 11. The device according to claim 5, characterized by a transfer device in the form of a staple carriage 48 with suction bar 75 and clamping bar 67 for the valance 68 , optical width and Streifenmeßeinrichtung 16 , two independent linear guides for sewing machine 73 and cutting head 74 to the needle drop point tangentially pivoting sewing head 71 with belt feed and belt welding device 69 , as well as separate CNC control for cutting and sewing unit. 12. The device according to claim 6, characterized by program-controlled preselection unit for the selection of the fabric shaft 79 , insertion device for the fabric shaft, consisting of two mechanical arms 80, 82, with linear unit and at least 180 ° pivoting device, feed hopper 7 of the cloth 49 with piping in the winding shaft 79 , and at the end of both arms attached tensioning and winding device 78 for attaching the shaft and winding the same, and assembly station for further assembly of the fabric shaft with wound fabric 81 and further transport. 13. The method according to the preceding claims, characterized in that cloths are sewed at the same time without towels two piping and the right sewing head 51 is out of use, and the Volantabtrenneinrichtung 14 is used for trimming the fabric edge, and this sequence can be selected programmatically. 14. The method according to the preceding claims, characterized in that in the case of wide awnings the seaming and webbing sewing unit 4 can be moved to the left outside in a Verfahrbereich 77 , so that the Kedernnäheinheit 5 is supplied from the underpad paternoster 54 of the fabric roll, and before the sewing station, the cloth can be cut across. 15. Method according to the preceding claims, characterized in that in case of faults or special production via a program control 84 at least the web sewing unit 4 can be moved to the left outside in a Verfahrbereich 77 to operate the Zuschneideanlage 3 , the web sewing unit 4 and the Kedernäheinheit 5 separately or eliminate faults, without total failure of the packaging system. 16. Device according to the preceding claims, characterized by under-table paternoster 54 and ultrasonic cross-cutting unit 64 for processing wide awnings on the Kedernäheinheit. 5 17. Device according to the preceding claims, characterized by a mobile Säum- and web sewing unit 4 , which can be moved in a travel range 77 . 18. Device according to the preceding claims, characterized by separate program controls 84 for each assembly unit, which are communicatively linked to a host computer 85 and with a central EDP 86 for specifying the production program and timing of the process steps.