DE4212711A1 - Two=stage paint spray cabin effluent cleaner - has particle separator and fine spray water separator - Google Patents
Two=stage paint spray cabin effluent cleaner - has particle separator and fine spray water separatorInfo
- Publication number
- DE4212711A1 DE4212711A1 DE4212711A DE4212711A DE4212711A1 DE 4212711 A1 DE4212711 A1 DE 4212711A1 DE 4212711 A DE4212711 A DE 4212711A DE 4212711 A DE4212711 A DE 4212711A DE 4212711 A1 DE4212711 A1 DE 4212711A1
- Authority
- DE
- Germany
- Prior art keywords
- stage
- scrubber
- exhaust air
- water
- cabin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
- B01D47/021—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by bubbling the gas through a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/40—Combinations of devices covered by groups B01D45/00 and B01D47/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2247/00—Details relating to the separation of dispersed particles from gases, air or vapours by liquid as separating agent
- B01D2247/10—Means for removing the washing fluid dispersed in the gas or vapours
- B01D2247/103—Means for removing the washing fluid dispersed in the gas or vapours using fluids, e.g. as a fluid curtain or as large liquid droplets
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treating Waste Gases (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Separation Of Particles Using Liquids (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Abluftreini gungssystem nach dem Oberbegriff des Patentan spruchs 1. Zielsetzung und somit Aufgabenstellung zugleich ist dabei die Erzeugung einer Reinluft qualität, die zum Zwecke der Energieeinsparung und Emissionsminderung unmittelbar wieder für die Rückführung zur Spritzkabine und somit für einen zumindest überwiegenden Umluftbetrieb geeignet ist.The invention relates to an exhaust air cleaner system according to the preamble of the patent application Proposition 1. Objective and thus task at the same time there is the generation of clean air quality, for the purpose of energy saving and emission reduction immediately again for the return to the spray booth and thus for an at least predominant recirculation mode suitable is.
Gelöst wird diese Aufgabe dabei generell durch die im Patentanspruch 1 angegebenen Maßnahmen. Die Unteransprüche beziehen sich auf hierzu notwendige, anlagentechnische Weiterbildungen des Grundsystems und bauliche Details der Wäscher ausgestaltung.This task is generally solved by the measures specified in claim 1. The sub-claims relate to this necessary technical training of the basic system and structural details of the washer design.
Eine schematische Funktions- und Anlagendarstel lung verdeutlicht zudem das neue System, das anhand dieser Darstellung im folgenden noch näher erläutert ist.A schematic representation of the function and the system lung also illustrates the new system, the based on this representation in the following is explained in more detail.
Für die Reinigung der Abluft AL als der Spritz kabine K ist aus dem gezeigten Anlagenschema erkennbar ein zweistufiges Wäschersystem W, bei dem die erste Wäscherstufe W1 vorwiegend der Nachreinigung der aus der Spritzkabine K ankommenden Abluft AL in Form einer Partikelab scheidung dient und in der zweiten Wäscherstufe W2 eine Feinabscheidung des Restwassers samt Konditionierung der Abluft AL stattfindet, wobei beide Wäscherstufen W1 und W2 mit Umlaufwasser UW aus jeweils einer eigenen Wasservorlage WV1 und WV2 beaufschlagt sind und im Wasserkreislauf UW der zweiten Wäscherstufe W2 ein Kühler KL ange ordnet ist.For the cleaning of the exhaust air AL as the spray booth K, a two-stage scrubber system W can be seen in the system diagram shown, in which the first scrubber stage W 1 serves primarily for the post-cleaning of the exhaust air AL arriving from the spray booth K in the form of a particle separation and in the second Laundry stage W 2 a fine separation of the residual water including conditioning of the exhaust air AL takes place, both laundry stages W 1 and W 2 being supplied with circulating water UW from their own water supply WV 1 and WV 2 and in the water circuit UW of the second laundry stage W 2 a cooler KL is arranged.
Dieser Kühler dient dabei überwiegend der Luftkon ditionierung, d. h. vor allem der Kühlung der Abluft durch unterkühlte Waschflüssigkeit und damit der Abscheidung von Wasser aus der Abluft, also der Luftfeuchtereduzierung.This cooler mainly serves the air con ditioning, d. H. especially the cooling of the exhaust air by supercooled washing liquid and thus the Separation of water from the exhaust air, i.e. the Humidity reduction.
Anlagenmäßig weiterhin vorgesehen ist noch die Anordnung eines Wärmetauschers WT im Reinluftkreis lauf Rh, ggf. unter Vorschaltung eines Ventilators. Dieses Nacherwärmen der gesättigten Reinluft Rh bewirkt dabei durch die Temperaturerhöhung eine Reduzierung der relativen Luftfeuchte, wobei durch die Anordnung eines Ventilators vor dem Wärmetauscher WT die bei der Druckerhöhung entstehende Wärme mit genutzt werden kann.The system is still planned Arrangement of a heat exchanger WT in the clean air circuit Run Rh, possibly with a fan upstream. This reheating of the saturated clean air Rh causes a by increasing the temperature Reduction of the relative humidity, whereby by the arrangement of a fan in front of the heat exchanger WT the heat generated when the pressure is increased can also be used.
Diese derart konditionierte Reinluft Fh kann bei Verwendung von Wasserlacken in der Kabine K zu mindest zum überwiegenden Teil nun wieder unmittel bar zur Kabine zurückgeführt werden, während bei Verwendung lösemittelhaltiger Lacke die Kabinen umluft zusätzlich durch eine ebenfalls bekannte Adsorptionseinrichtung geleitet werden muß.This conditioned pure air Fh can Use of water-based paints in cabin K too at least for the most part now immediately bar to be returned to the cabin while at The cabins use solvent-based paints circulating air additionally by a likewise known Adsorption device must be directed.
Vervollständigt wird schließlich das gesamte neue Anlagensystem noch durch die Nachordnung einer an sich bekannten Flot-ationseinrichtung mit Lack schlammaustrag zum Ablauf LS der Wasservorlage WV1 der ersten Wäscherstufe W1, sowie zur Sicherheit vorsorglich noch durch ein Zusatzfilter F vor dem Wärmetauscher WT der Reinluft RL.Finally, the entire new system is completed by the reordering of a flotation device known per se with lacquer sludge discharge to the outlet LS of the water reservoir WV 1 of the first washing stage W 1 , and as a precautionary measure by an additional filter F in front of the heat exchanger WT of the clean air RL .
Folgende Hauptmerkmale zeichnen vom baulichen Detail her bei der zuvor beschriebenen Anlage den neuen zweistufigen Wäscher W aus:The following main features characterize the structural detail forth with the previously described system the new one two-stage scrubber W from:
Beide Wäscherstufen W1 und W2 sind mit vertikalem Abstand übereinander in einem gemeinsamen Behälter B angeordnet und jede der Wäscherstufen W1 und W2 besteht aus einem feingelochten, (Abluft-) durch lässigen Boden BD1 und BD2 mit darüber angeordneten Wasserdüsen WD und unterhalb dieser Böden BD1 und BD2 jeweils befindlichem, geneigtem Boden N1 und N2 für die Wasservorlage WV1 und WV2, mit kaskaden artigem Abluft-Verbindungsschacht KK zwischen den beiden Wäscherstufen W1 und W2. Both scrubber stages W 1 and W 2 are arranged at a vertical distance above one another in a common container B and each of the scrubber stages W 1 and W 2 consists of a finely perforated (exhaust air) through casual bottom BD 1 and BD 2 with water nozzles WD and arranged above them below these floors BD 1 and BD 2 each inclined floor N 1 and N 2 for the water reserve WV 1 and WV 2 , with cascade-like exhaust air connection shaft KK between the two scrubbing stages W 1 and W 2 .
Durch die von unten einströmende Abluft AL bildet sich nun auf den Böden BD1 und BD2 jeweils eine "wirbelnde" Wasserschicht WS und die kaskadenförmige Abluftführung KK zwischen den Stufen W1 und W2 sorgt für ein abwasserfreies Verfahren.Due to the incoming exhaust air AL, a "swirling" water layer WS is formed on the floors BD 1 and BD 2 , and the cascade-shaped exhaust air guide KK between stages W 1 and W 2 ensures a wastewater-free process.
Vervollständigt wird der gesamte Wäscher letztlich noch durch einen Lackschlammabzugsstutzen LSZ bei N1 in der ersten Wäscherstufe W1 sowie ein sog. Tropfenabscheider TR im Austrittsbereich der Reinluft RL aus dem Wäscherbehälter B sowie durch einen Frischwasserzulauf FW zur (bzw. oberhalb der) zweiten Wäscherstufe W2; vorgesehen sind hier bei auch Mittel für die Zuleitung WÜ des u. a. durch die Konditionierung anfallenden Überschußwassers von der oberen Wäscherstufe W2 in die untere erste Wäscherstufe W1.The entire scrubber is ultimately completed by a lacquer sludge discharge nozzle LSZ at N 1 in the first scrubber stage W 1 and a so-called droplet separator TR in the outlet area of the clean air RL from the scrubber container B and by a fresh water inlet FW to (or above) the second scrubber stage W. 2 ; Means are also provided here for the supply line WÜ of the excess water which arises, among other things, from the conditioning from the upper washing stage W 2 into the lower first washing stage W 1 .
BezugsziffernverzeichnisList of reference numbers
AL Abluft
RL Reinluft
B Wäscherbehälter
BD₁ gelochter Boden
BD₂ gelochter Boden
F Filter
FW Frischwasser
K Spritzkabine
KK Verbindungsschacht (Kaskade)
KL Kühler
LS Lackschlammabzug
N₁ Boden der Wasservorlage (Stufe W₁)
N₂ Boden der Wasservorlage (Stufe W₂)
UW Umlaufwasser
W Wäscher
W₁ erste Wäscherstufe
W₂ zweite Wäscherstufe
WD Wasserdüse (Umlaufwasser)
WV₁ Wasservorlage (auf N₁)
WV₂ Wasservorlage (auf N₂)
WS Wasserwirbelschicht
WT Wärmetauscher
WÜ ÜberschußwasserAL exhaust air
RL clean air
B laundry container
BD₁ perforated floor
BD₂ perforated floor
F filter
FW fresh water
K spray booth
KK connecting shaft (cascade)
KL cooler
LS paint sludge deduction
N₁ bottom of the water reservoir (level W₁)
N₂ bottom of water reservoir (level W₂)
UW circulating water
W washer
W₁ first stage of laundry
W₂ second laundry stage
WD water nozzle (circulating water)
WV₁ water reserve (on N₁)
WV₂ water supply (on N₂)
WS water fluidized bed
WT heat exchanger
WÜ excess water
Claims (8)
- a) Beide Wäscherstufen (W1 und W2) sind mit vertikalem Abstand übereinander in einem gemeinsamen Behälter (B) angeordnet.
- b) Jede der Wäscherstufen (W1 und W2) besteht aus einem feingelochten, (Abluft-)durchläs sigen Boden (BD1 und BD2) mit darüber ange ordneten Wasserdüsen (WD) und unterhalb dieser Böden (BD1 und BD2) jeweils befindlichem, geneigtem Boden (N1 und N2) für die Wasser vorlage (WV1 und WV2), mit kaskadenartigem Abluft-Verbindungsschacht (KK) zwischen den beiden Wäscherstufen (W1 und W2).
- a) Both laundry stages (W 1 and W 2 ) are arranged at a vertical distance above one another in a common container (B).
- b) Each of the laundry stages (W 1 and W 2 ) consists of a finely perforated (exhaust air) permeable bottom (BD 1 and BD 2 ) with water nozzles arranged above it (WD) and below these floors (BD 1 and BD 2 ) each located, inclined floor (N 1 and N 2 ) for the water template (WV 1 and WV 2 ), with cascade-type exhaust air connection shaft (KK) between the two scrubber stages (W 1 and W 2 ).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4212711A DE4212711C2 (en) | 1992-04-16 | 1992-04-16 | Exhaust air cleaning for a spray booth with a two-stage scrubber system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4212711A DE4212711C2 (en) | 1992-04-16 | 1992-04-16 | Exhaust air cleaning for a spray booth with a two-stage scrubber system |
Publications (2)
Publication Number | Publication Date |
---|---|
DE4212711A1 true DE4212711A1 (en) | 1993-10-21 |
DE4212711C2 DE4212711C2 (en) | 1998-09-03 |
Family
ID=6456929
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE4212711A Expired - Fee Related DE4212711C2 (en) | 1992-04-16 | 1992-04-16 | Exhaust air cleaning for a spray booth with a two-stage scrubber system |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE4212711C2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19611978C1 (en) * | 1996-03-26 | 1997-10-02 | Nill Tech Gmbh Verfahrenstechn | Cleaning of exhaust air from a lacquering plant |
US5741178A (en) * | 1994-12-09 | 1998-04-21 | Binks Manufacturing Company | Reducing area, increasing velocity paint booth structure and method |
US6027566A (en) * | 1994-02-24 | 2000-02-22 | Blowtherm Canada, Inc. | Paint spray booth |
US6333003B1 (en) | 1997-05-22 | 2001-12-25 | Tokyo Electron Limited | Treatment apparatus, treatment method, and impurity removing apparatus |
DE202011104983U1 (en) | 2011-08-25 | 2012-11-26 | Crone Wärmetechnik GmbH | Drying system for paint drying |
EP2644993B1 (en) | 2012-03-26 | 2015-03-18 | Elomatic Oy | Method and arrangement for transferring heat from flue gas into fluid |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2858903A (en) * | 1955-01-11 | 1958-11-04 | Madeleine Fallon | Methods for the treatment of industrial aerosols |
DE2828130A1 (en) * | 1978-06-27 | 1980-01-10 | Duerr Otto Anlagen Gmbh | METHOD FOR CLEANING THE EXHAUST AIR FROM A PAINT SPRAYING SYSTEM |
DE3332457A1 (en) * | 1983-09-08 | 1985-04-04 | Wolfgang Dipl.-Ing. 8941 Memmingerberg Richter | METHOD FOR RECOVERY OF PAINT MATERIAL FROM THE OVERSPRAY RESULTING FROM SPRAY PAINT, AND DEVICE FOR IMPLEMENTING THE METHOD |
EP0177398A1 (en) * | 1984-09-20 | 1986-04-09 | Rhone-Poulenc Sante | Chlorinated derivatives of hexadecene, their preparation and their use in the synthesis of vitamin E |
DE3542957A1 (en) * | 1985-01-17 | 1986-07-17 | Süddeutsche Kühlerfabrik Julius Fr. Behr GmbH & Co KG, 7000 Stuttgart | Spray booth, especially for the automatic painting of objects |
DE3608170A1 (en) * | 1986-03-12 | 1987-09-17 | Gewerk Keramchemie | METHOD AND DEVICE FOR PURIFYING EXHAUST AIR EXTRACTED WITH BIODEGRADABLE POLLUTIONS |
DE3705746A1 (en) * | 1986-03-27 | 1987-10-08 | Eisenmann Maschinenbau Gmbh | Paint spray booth with continuous washing out of the paint particles and paint sludge separation |
DE4113198A1 (en) * | 1991-04-23 | 1992-10-29 | Oplaender Wilo Werk Gmbh | ELECTRIC MOTOR, IN PARTICULAR CANOPY MOTOR FOR A CENTRIFUGAL PUMP OR A FAN |
-
1992
- 1992-04-16 DE DE4212711A patent/DE4212711C2/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2858903A (en) * | 1955-01-11 | 1958-11-04 | Madeleine Fallon | Methods for the treatment of industrial aerosols |
DE2828130A1 (en) * | 1978-06-27 | 1980-01-10 | Duerr Otto Anlagen Gmbh | METHOD FOR CLEANING THE EXHAUST AIR FROM A PAINT SPRAYING SYSTEM |
DE3332457A1 (en) * | 1983-09-08 | 1985-04-04 | Wolfgang Dipl.-Ing. 8941 Memmingerberg Richter | METHOD FOR RECOVERY OF PAINT MATERIAL FROM THE OVERSPRAY RESULTING FROM SPRAY PAINT, AND DEVICE FOR IMPLEMENTING THE METHOD |
EP0177398A1 (en) * | 1984-09-20 | 1986-04-09 | Rhone-Poulenc Sante | Chlorinated derivatives of hexadecene, their preparation and their use in the synthesis of vitamin E |
DE3542957A1 (en) * | 1985-01-17 | 1986-07-17 | Süddeutsche Kühlerfabrik Julius Fr. Behr GmbH & Co KG, 7000 Stuttgart | Spray booth, especially for the automatic painting of objects |
DE3608170A1 (en) * | 1986-03-12 | 1987-09-17 | Gewerk Keramchemie | METHOD AND DEVICE FOR PURIFYING EXHAUST AIR EXTRACTED WITH BIODEGRADABLE POLLUTIONS |
DE3705746A1 (en) * | 1986-03-27 | 1987-10-08 | Eisenmann Maschinenbau Gmbh | Paint spray booth with continuous washing out of the paint particles and paint sludge separation |
DE4113198A1 (en) * | 1991-04-23 | 1992-10-29 | Oplaender Wilo Werk Gmbh | ELECTRIC MOTOR, IN PARTICULAR CANOPY MOTOR FOR A CENTRIFUGAL PUMP OR A FAN |
Non-Patent Citations (1)
Title |
---|
CEP, May 1980, S.58-62 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6027566A (en) * | 1994-02-24 | 2000-02-22 | Blowtherm Canada, Inc. | Paint spray booth |
US5741178A (en) * | 1994-12-09 | 1998-04-21 | Binks Manufacturing Company | Reducing area, increasing velocity paint booth structure and method |
DE19611978C1 (en) * | 1996-03-26 | 1997-10-02 | Nill Tech Gmbh Verfahrenstechn | Cleaning of exhaust air from a lacquering plant |
US6333003B1 (en) | 1997-05-22 | 2001-12-25 | Tokyo Electron Limited | Treatment apparatus, treatment method, and impurity removing apparatus |
DE202011104983U1 (en) | 2011-08-25 | 2012-11-26 | Crone Wärmetechnik GmbH | Drying system for paint drying |
EP2562503A2 (en) | 2011-08-25 | 2013-02-27 | Crone Wärmetechnik GmbH | Drying system and method for drying varnish |
EP2644993B1 (en) | 2012-03-26 | 2015-03-18 | Elomatic Oy | Method and arrangement for transferring heat from flue gas into fluid |
EP2644993B2 (en) † | 2012-03-26 | 2023-02-22 | Elomatic Oy | Method and arrangement for transferring heat from flue gas into fluid |
Also Published As
Publication number | Publication date |
---|---|
DE4212711C2 (en) | 1998-09-03 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
OM8 | Search report available as to paragraph 43 lit. 1 sentence 1 patent law | ||
8110 | Request for examination paragraph 44 | ||
D2 | Grant after examination | ||
8364 | No opposition during term of opposition | ||
8339 | Ceased/non-payment of the annual fee |