DE4025372A1 - Light, insulation bricks - which are made of honeycomb structure made from cement-sand mixt. filled with styropore flakes - Google Patents

Light, insulation bricks - which are made of honeycomb structure made from cement-sand mixt. filled with styropore flakes

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Publication number
DE4025372A1
DE4025372A1 DE19904025372 DE4025372A DE4025372A1 DE 4025372 A1 DE4025372 A1 DE 4025372A1 DE 19904025372 DE19904025372 DE 19904025372 DE 4025372 A DE4025372 A DE 4025372A DE 4025372 A1 DE4025372 A1 DE 4025372A1
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Germany
Prior art keywords
stone
subject
invention according
named
honeycomb
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19904025372
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German (de)
Inventor
Hanns W Luecke
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Individual
Original Assignee
Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to DE19904025372 priority Critical patent/DE4025372A1/en
Publication of DE4025372A1 publication Critical patent/DE4025372A1/en
Withdrawn legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202—Details of connections
    • E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
    • E04B2002/0215—Non-undercut connections, e.g. tongue and groove connections with separate protrusions
    • E04B2002/0223—Non-undercut connections, e.g. tongue and groove connections with separate protrusions of cylindrical shape

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)

Abstract

Light, insulation bricks are made of a honeycomb, highly stable structure of cement/sand a lime/sand mixt. (2), filled in the pores with styropore flakes (sic) (1), a Brick is by-prod. of the petrochemical industry which is normally used as packing material. USE/ADVANTAGE - As building bricks in 2nd and 3rd world countries where the energy required to fire the bricks and the haulage costs of moving heavy traditional bricks are too high. Bricks are light and have good insulation properties towards cold and hot temps..

Description

Aufgabe der Erfindung war die Entwicklung eines Mauersteines, der den Anforderungen und fertigungstechnischen Möglichkeiten insbes. in den Ländern der sog. 2. + 3. Welt entspricht, wo teure Energien zum Brennen von Ziegelsteinen nicht rationell eingesetzt werden können, und Betonsteine durch das sehr hohe Eigengewicht mit entspr. teurer Fracht nur als Notlösung anzusehen sind.The object of the invention was to develop a brick, of the requirements and manufacturing technology options especially in the countries of the so-called 2nd and 3rd world corresponds to where expensive energies for burning bricks cannot be used rationally, and concrete blocks due to the very high weight with correspondingly more expensive Freight are only to be regarded as an emergency solution.

Die Erfindung besteht aus einem Füllmaterial aus Styropor- Flocken o. ä., das beispielsweise hier in Europa als sog. Abfallprodukt der petrochemischen Industrie als Verpackungsmaterial genutzt wird und einem diese Flocken umschließenden Festkörper aus Zement/Sandgemisch o. ä.The invention consists of a filling material made of polystyrene Flakes or the like, for example here in Europe as so-called Waste product of the petrochemical industry as packaging material is used and one that surrounds these flakes Solids made of cement / sand mixture or similar

Füllmaterial dieser Art, und eine dickflüssige Zement/Sand- Milch, wird in eine Form gegeben, so daß letztere lediglich die verhältnismäßig geringen Zwischenräume zwischen den Flocken ausfüllen. Hierdurch ergibt sich eine wabenförmige Struktur des Festigungsmaterials, der dem Stein eine außerordentliche Festigkeit nach einer Trocknung gibt. Das hochisolierende Füllmaterial (Flocken) macht aus diesen Steinen errichtete Gebäude in der Sommerhitze kühl, und in kalten Nächten warm. Hervorzuheben ist die Leichtigkeit des Steines, die diesem auch eine günstige Frachtbasis verschafft. Eine Verwendungsmöglichkeit besteht sowohl in sehr warmen, wie auch sehr kalten Ländern.Filler of this type, and a viscous cement / sand Milk is placed in a mold so that the latter only the relatively small gaps between the Fill in flakes. This results in a honeycomb shape Structure of the strengthening material, which gives the stone an extraordinary Strength after drying there. The highly insulating Filling material (flakes) makes these stones built buildings cool in the summer heat, and cold Warm nights. To emphasize is the lightness of the stone, which also gives it a cheap freight base. One possible use is in very warm, as well as very cold countries.

Besondere Rücksicht nimmt die Erfindung auch die Möglichkeit die Steine "ohne jeglichen Energie- und Maschinen- Einsatz" sehr rationell in handwerklicher Arbeit mit Holz- oder Metallformen anzufertigen/einzugießen, und können diesen nach wenigen Stunden der Antrocknung entnommen werden, um mit ihrer anschließenden Lagertrocknung ihre endgültige Festigkeit zu erhalten.The invention also takes special consideration of the possibility the stones "without any energy and machine Use "very efficiently in manual work with wooden or to make / cast metal molds, and can removed after a few hours of drying,  to be final with their subsequent storage drying To maintain strength.

Um auch Laien und Ungeübten das Versetzen/Vermauern der Steine problemloser zu ermöglichen, wurde eine zusätzliche Hilfe dadurch konstruiert, daß die Steine mit Noppen und Näpfen (ähnlich der Lego-Spielsteine) ausgerüstet sind, wodurch sich diese paßgenau, sowohl übereck, als auch bei Einbindungsmauern einfachst verarbeiten lassen.To lay and masonry the lay and inexperienced To enable stones more easily became an additional one Help constructed in that the stones with knobs and Bowls (similar to Lego tokens) are equipped, whereby this fits perfectly, both corner, as well can be easily processed in the case of integration walls.

Ein weiterer Vorteil bei der Verarbeitung, d. h. dem Vermauern der Steine ergibt sich dadurch, daß sich diese sowohl mit herkömml. Zement- oder Kalkmörtel verlegen lassen, wie jedoch auch ein Verlegen mit minimalen Fugen, bedingt durch die Form-, und Größengenauigkeit der Steine, mittels Zement-, oder Kalk-Sand-Milch möglich ist, wodurch erheblich weniger Mörtel benötigt wird.Another advantage in processing, i. H. the walling The stones result from the fact that these are both with conventional Have cement or lime mortar laid, as however also laying with minimal joints, conditionally by the shape and size accuracy of the stones, by means of Cement, or lime-sand milk is possible, which makes it significant less mortar is needed.

Im einzelnen wird der Erfindungsgegenstand mit den Zeichnungen der Fig. I. und Fig. II. beispielsweise dargestellt und nachfolgend beschrieben.Specifically, the subject invention I. Drawings Fig. And Fig.. II shown, for example, and described below.

Fig. I. zeigt einen Schnitt durch einen Steinabschnitt mit den hier beispielsweise gezeigten Styropor-Flocken 1, und der Zement-, oder Kalk-Sand-Milch 2, die die Zwischenräume zwischen den Flocken ausfüllen, und nach der Trocknung die feste wabenartige Struktur im Stein ergeben. Die wabenartige Festkörperstruktur, beispielsweise bei Verwendung einer Zement-Sand-Milch, gibt dem Stein eine außerordentlich hohe Festigkeit. Die Styroporflocken ermöglichen sowohl eine große Leichtigkeit des Steins, wie auch eine hervorragende Wärme- und Kälteisolierung. Fig. I. shows a section through a stone section with the polystyrene flakes 1 shown here, for example, and the cement, or lime-sand milk 2 , which fill the spaces between the flakes, and after drying the solid honeycomb structure in Stone surrender. The honeycomb-like solid structure, for example when using a cement-sand milk, gives the stone an extremely high strength. The styrofoam flakes allow the stone to be extremely light, as well as excellent heat and cold insulation.

Fig. II. zeigt eine beispielsweise Steinausführung mit Noppen 3, und Näpfen 4, zum einfachen und problemlosen versetzen der Steine, auch für Ungeübte. Die gezeigte Form, Anzahl und Größe der Noppen und Näpfe gelten nur beispielsweise. Die Ausformung der Noppen und Näpfe sind in den Herstellungsformen bereits berücksichtigt, so daß diese beim Produktions-Vorgang ohne jegl. zusätzliche Arbeit und Einrichtung am Stein vorhanden sein können. Fig. II. Shows an example of a stone design with knobs 3 , and cups 4 , for easy and problem-free movement of the stones, even for inexperienced users. The shape, number and size of the knobs and bowls shown are only examples. The shape of the knobs and bowls are already taken into account in the manufacturing molds, so that they can be used during the production process without any there may be additional work and furnishings on the stone.

Claims (9)

1. Leicht-/Isolier-Mauerstein, dadurch gekennzeichnet, daß dieser aus einer wabenartigen, hochstabilen Struktur aus einer Zement/Sand- oder Kalk-Sand-Mischung besteht, deren Hohlräume mit Styropor-Flocken ausgefüllt sind, was dem Stein sowohl eine große Leichtigkeit, wie auch eine entspr. Isolierwirkung gegen Kälte und Hitze gibt, hierbei kann das die Hohlräume der wabenartigen Feststoff-Struktur ausfüllende Material (Styropur-Flocken) auch aus anderen, wirkungsgleichen Materialien, sowohl hinsichtlich des Raumbedarfs alleine, als auch der Isolierwirkung bestehen.1. Light / insulating brick, characterized in that it consists of a honeycomb-like, highly stable structure made of a cement / sand or lime-sand mixture, the cavities of which are filled with polystyrene flakes, which makes the stone both very light , as well as a corresponding insulating effect against cold and heat, the material filling the cavities of the honeycomb-like solid structure (Styrofoam flakes) can also consist of other materials with the same effect, both with regard to the space requirement alone and the insulating effect. 2. Erfindungsgegenstand nach Anspruch 1, dadurch gekennzeichnet, daß Dichte, Anzahl und Größe des eingelegten Flockenmaterials, auch evtl. eingepreßt in die Fertigungsform, die wabenartige Struktur mit einliegendem Flockenmaterial hinsichtlich Leichtgewichtigkeit und Isolierwirkung des Steines bestimmen kann. Auch die Festigkeit des Steins wird hierdurch bestimmbar.2. Subject of the invention according to claim 1, characterized in that density, number and size of the inserted Flake material, also possibly pressed into the Form of production, the honeycomb structure with an inlay Flake material in terms of lightweight and Isolation effect of the stone can determine. Also the This makes it possible to determine the strength of the stone. 3. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß auch Gips, Lehm, Ton o. ä. wirkende Materialien zum Erreichen der wabenartigen Festkörper-Struktur im Stein verwendet werden können.3. Subject of the invention according to at least one of the named Claims, characterized in that also Plaster, clay, clay or similar materials to achieve the honeycomb solid structure used in the stone can be. 4. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß dieser an den jeweiligen Auflagerflächen einerseits Noppen, und andererseits Näpfe in beliebiger Anzahl, Form und Größe aufweisen kann.4. Subject of the invention according to at least one of the named Claims, characterized in that this knobs on the respective support surfaces, and on the other hand bowls in any number, shape and Can have size. 5. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß dem Steinkörper armierende Materialien/Substanzen zusätzlich beigeordnet sein können.5. Subject of the invention according to at least one of the named  Claims, characterized in that the Stone body reinforcing materials / substances additionally can be associated. 6. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß dieser in jeglicher Formgebung und Größe gefertigt sein kann, also auch in Plattenform, die beispielsweise als Isolierplatten verwendbar sind.6. Subject of the invention according to at least one of the named Claims, characterized in that this can be made in any shape and size, also in plate form, for example as insulating plates are usable. 7. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß dieser sowohl maschinell/industriell, wie auch handwerklich gefertigt werden kann, wobei eine handwerkliche Fertigung in Formel aus Metall, Holz, Kunststoff o. ä. möglich ist, die mit Flockenmaterial gefüllt, und anschließend mit beispielsweiser Zement/Sand-Milch ausgegossen werden können.7. Subject of the invention according to at least one of the named Claims, characterized in that this both mechanical / industrial and manual can be manufactured, with a manual production in a formula of metal, wood, plastic or the like is possible, which are filled with flake material, and then with for example cement / sand milk can be poured out. 8. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß das Ausgießen der mit Flockenmaterial versehenen Herstellungsform, mit jeglichen, eine letztlich feste wabenartige Innenstruktur des Steins bildenden Materialien, vorgenommen werden kann.8. Subject of the invention according to at least one of the named Claims, characterized in that the Pouring out the production mold provided with flake material, with any, ultimately a solid honeycomb Internal structure of the stone-forming materials can be. 9. Erfindungsgegenstand nach wenigstens einem der genannten Ansprüche, dadurch gekennzeichnet, daß auch eine der Steingröße angepaßte, entsprechend vorgefertigte Hartschaumstruktur in einer Form für den Stein mit einem Material ausgegossen werden kann, das erhärtete die äußere und innere Festkörperstruktur des Steins bilden kann.9. Subject of the invention according to at least one of the named Claims, characterized in that also one of the stone size adapted, accordingly prefabricated Rigid foam structure in a shape for the stone with one Material can be poured out, which hardened the form the outer and inner solid structure of the stone can.
DE19904025372 1990-08-10 1990-08-10 Light, insulation bricks - which are made of honeycomb structure made from cement-sand mixt. filled with styropore flakes Withdrawn DE4025372A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19904025372 DE4025372A1 (en) 1990-08-10 1990-08-10 Light, insulation bricks - which are made of honeycomb structure made from cement-sand mixt. filled with styropore flakes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19904025372 DE4025372A1 (en) 1990-08-10 1990-08-10 Light, insulation bricks - which are made of honeycomb structure made from cement-sand mixt. filled with styropore flakes

Publications (1)

Publication Number Publication Date
DE4025372A1 true DE4025372A1 (en) 1992-02-13

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE9407054U1 (en) * 1994-04-28 1994-09-01 AlgoStat GmbH & Co. KG, 29227 Celle Building material, in particular for the formation of leveling layers on ceilings, roofs or the like, and a building arrangement containing the building material
DE19502760A1 (en) * 1995-01-30 1996-08-01 Harald Hagedorn Heat insulating construction element of layered structure
WO1997043226A1 (en) * 1996-05-15 1997-11-20 Markus Stracke Facade panel or structural element for facades
DE19633874A1 (en) * 1996-08-13 1998-02-19 Joerg Kschiwan Hydraulic setting insulating building material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE9407054U1 (en) * 1994-04-28 1994-09-01 AlgoStat GmbH & Co. KG, 29227 Celle Building material, in particular for the formation of leveling layers on ceilings, roofs or the like, and a building arrangement containing the building material
DE19502760A1 (en) * 1995-01-30 1996-08-01 Harald Hagedorn Heat insulating construction element of layered structure
DE19502760C2 (en) * 1995-01-30 1998-02-19 Harald Hagedorn Component with layer structure
WO1997043226A1 (en) * 1996-05-15 1997-11-20 Markus Stracke Facade panel or structural element for facades
DE19633874A1 (en) * 1996-08-13 1998-02-19 Joerg Kschiwan Hydraulic setting insulating building material

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