DE3935478A1 - Corrosion protection of non-metallic materials - esp. waste water pipes or pipe coatings - Google Patents
Corrosion protection of non-metallic materials - esp. waste water pipes or pipe coatingsInfo
- Publication number
- DE3935478A1 DE3935478A1 DE19893935478 DE3935478A DE3935478A1 DE 3935478 A1 DE3935478 A1 DE 3935478A1 DE 19893935478 DE19893935478 DE 19893935478 DE 3935478 A DE3935478 A DE 3935478A DE 3935478 A1 DE3935478 A1 DE 3935478A1
- Authority
- DE
- Germany
- Prior art keywords
- corrosion
- waste water
- esp
- metallic
- corrosion protection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/06—Coatings characterised by the materials used by cement, concrete, or the like
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
- C04B22/06—Oxides, Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
- C04B22/08—Acids or salts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1009—Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0004—Compounds chosen for the nature of their cations
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/60—Agents for protection against chemical, physical or biological attack
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
- C04B2111/00706—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like around pipelines or the like
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
Description
Die Erfindung betrifft den Korrosionsschutz eines Rohrsystems aus nichtmetallischem Werkstoff, wie Beton oder Faserzement, mit oder ohne innenseitige Beschichtung sowie eines Rohrsystems aus metallischem Werkstoff, wie Gußeisen oder Stahl, mit innenseitiger nichtmetallischer organischer oder anorganischer Beschichtung, besonders eines Rohrsystems für den Transport von Abwässern.The invention relates to the corrosion protection of a pipe system non-metallic material, such as concrete or fiber cement, with or without internal coating as well as a metallic pipe system Material, such as cast iron or steel, with inside non-metallic organic or inorganic coating, especially a pipe system for the transport of waste water.
In den Schutzanspruch mit einbezogen sind auch solche Rohrsysteme, durch die andere, nichtwäßrige flüssige oder gasförmige Medien, die aufgrund ihrer Zusammensetzung eine Korrosionsbeanspruchung des Rohrwerkstoffes durch Schwefelwasserstoff oder dessen Reaktionsprodukte, wie Schwefelsäure, verursachen können, transportiert werden.Included in the protection claim are also such pipe systems, by the other, nonaqueous liquid or gaseous Media, due to their composition, a corrosion stress of the pipe material by hydrogen sulphide or its reaction products, such as sulfuric acid cause can be transported.
Je nach Abwasserzusammensetzung und Betriebsbedingungen sowie unter besonderen chemischen und physikalischen Bedingungen kann besonders an Abwasserrohrsystemen aus zementgebundenem Werkstoff erhebliche Korrosion bis zur vollständigen Zerstörung der Abwasserleitung, hervorgerufen durch bakterielle Umsetzung schwefelhaltiger organischer Abwasserbestandteile - zunächst zu Schwefelwasserstoff, dann zu Schwefelsäure - eintreten.Depending on the wastewater composition and operating conditions as well as under special chemical and physical conditions may be special on wastewater pipe systems made of cement-bonded material considerable Corrosion until complete destruction of the sewer, caused by bacterial conversion sulfur-containing organic wastewater components - first to hydrogen sulphide, then to sulfuric acid - enter.
Diese als biogene Korrosion bezeichnete Erscheinung setzt sich aus zahlreichen komplexen biologischen und chemischen Prozessen, im wesentlichen anaerobe und aerobe Reduktions- bzw. Oxidationsreaktionen, zusammen, die teils im Abwasser, teils innerhalb der durch Abwasserbestandteile an der Innenwand von Abwasserleitungen gebildeten Sielhaut, aber auch an und in der Innenwand, d. h. im Rohrwerkstoff, selbst erfolgen.This phenomenon, known as biogenic corrosion, is manifesting itself numerous complex biological and chemical processes, in essential anaerobic and aerobic reduction or oxidation reactions, together, partly in the sewage, partly within the Wastewater components formed on the inner wall of sewers Sielhaut, but also on and in the inner wall, d. H. in the pipe material, yourself.
Eine wichtige Voraussetzung für die bakteriell verursachte Schwefelsäurebildung ist ein ausreichendes Sauerstoffangebot, das in geschlossenem Abwasserrohrsystem nur bei Teilfüllung, also dessen Betrieb als sogenannte Freispiegelleitung, vorhanden ist.An important prerequisite for bacterial sulfuric acid formation is a sufficient supply of oxygen that in closed Sewer pipe system only at partial filling, so its operation as so-called Freispiegelleitung, is present.
Die hierbei entstehende Säure mit einem pH-Wert von 1 und weniger wirkt auf den Rohrwerkstoff oder zunächst auf seine Beschichtung ein, so daß - bei zementgebundenen Werkstoffen schon nach 10 bis 15 Jahren - eine vollständige Zerstörung der Abwasserleitung erfolgen kann.The resulting acid with a pH of 1 and less acts on the pipe material or first on its coating a, so that - in cement-bonded materials after 10 bis 15 years - a complete destruction of the sewer line done can.
Für die Instandsetzung oder Erneuerung der beschädigten oder auch nur korrosionsgefährdeten Abwasserleitungen entstehen im steigenden Maß zu Lasten der Volkswirtschaft erhebliche Kosten, wenn man den weiterhin steigenden Anteil organischer Abwasserinhaltsstoffe bei zugleich abnehmendem Wasserverbrauch in den Industrieländern berücksichtigt. Der Einsatz herkömmlicher Rohrwerkstoffe, vor allem von Beton und Faserzement, bei der Sanierung der zerstörten oder der durch Korrosion gefährdeten Leitungen kommt dann nicht in Betracht.For the repair or renewal of the damaged or even only Corrosion-prone sewers are becoming increasingly prevalent Burdens on the economy considerable costs, if you continue to rising share of organic wastewater ingredients at the same time decreasing water consumption in industrialized countries. The Use of conventional pipe materials, especially concrete and fiber cement, in the rehabilitation of destroyed or endangered by corrosion Lines is then out of the question.
Auch bei Neuanlagen von Abwassersystemen scheiden diese Rohrwerkstoffe aus, wenn mit biogener Korrosion gerechnet werden muß, wobei auch Schutzanstriche mit Teerpech-, Bitumen- und Epoxidanstrichmitteln oder daraus hergestellte Kombinationen gegen die dauernde Einwirkung von mittel- oder höherkonzentrierter Schwefelsäure aus biogenen Prozessen keinen langzeitigen Korrosionsschutz bieten, zumal die Diffusion von Schwefelwasserstoff durch den Schutzanstrich und demzufolge unterhalb des Anstriches dann eintretende Korrosion nicht verhindert werden kann.Even with new systems of sewage systems divide these pipe materials if biogenic corrosion is to be expected protective coatings with tar pitch, bitumen and epoxy paints or combinations made therefrom continuous action of medium or higher concentrated sulfuric acid from biogenic processes no long-term corrosion protection offer, especially as the diffusion of hydrogen sulfide through the Protective paint and therefore entering below the painting Corrosion can not be prevented.
Es ist bekannt, durch chemische Zusätze zum in der Rohrleitung transportierten Medium Schwefelwasserstoff-Korrosion zu vermeiden (siehe zum Beispiel: DE-OS 31 09 827, DE-PS 28 40 976, DE-OS 37 19 101, DE-OS 34 37 936).It is known to be transported by chemical additives to the pipeline Medium hydrogen sulfide corrosion to avoid (see For example: DE-OS 31 09 827, DE-PS 28 40 976, DE-OS 37 19 101, DE-OS 34 37 936).
Auch durch bestimmte bauliche Auslegung von Abwasseranlagen kann die Ausgasung von Schwefelwasserstoff in den Gasraum von Freispiegelleitungen verhindert oder zumindest verringert werden (DE-OS 36 16 418), oder es werden - so nach DE-OS 34 29 881 - die mit Kunstharzbeton ausgeschleuderte oder - so nach DE-GM 83 17 741 - mit Kunststoffolien ausgekleidete Abwasserrohre verwendet.Also by certain structural design of sewage systems, the Outgassing of hydrogen sulfide in the gas space of gravity pipes prevented or at least reduced (DE-OS 36 16 418), or it will - according to DE-OS 34 29 881 - ejected with synthetic resin concrete or - according to DE-GM 83 17 741 - lined with plastic films Sewer pipes used.
Eine technisch und wirtschaftlich zufriedenstellende Lösung zur Verhinderung biogener Korrosion, besonders an aus zementgebundenen Rohrwerkstoffen hergestellten Abwassersystemen, stellen die bekannten Vorschläge nicht dar.A technically and economically satisfactory solution to prevent biogenic corrosion, especially from cement-bonded pipe materials produced sewage systems, make the known proposals not dar.
Hier greift die vorliegende Erfindung vorteilhaft ein, die zur Aufgabe hat, einen nichtmetallischen oder mit nichtmetallischer Beschichtung versehenen metallischen Rohrwerkstoff vor die durch Schwefelwasserstoff- und Schwefelsäurebildung verursachte Korrosion dauerhaft zu schützen.Here, the present invention takes advantage of the task has a non-metallic or non-metallic coating metallic pipe material in front of the hydrogen sulphide and sulfuric acid formation to permanently protect corrosion.
Die Lösung der Aufgabe erfolgt nach den Kennzeichen und Merkmalen des Patentanspruches. The solution of the task is carried out according to the characteristics and characteristics of Claim.
Für die Ausführung der Erfindung werden nachstehend einige Beispiele gegeben.The following are some examples of the practice of the invention given.
Die Korrosionsschutzbeschichtung eines metallischen oder nichtmetallischen Abwasserrohrwerkstoffes wird mit einem Anstrichmittel auf der Grundlage der nachstehenden Formulierung - mit den beanspruchten Zusatzmitteln als Korrosionsinhibitoren - hergestellt, wobei die nach DIN 55 928 - 28 Tage nach Anstrichmittelauftrag - ermittelte Mindest-Trockenfilmdicke 0,4 mm beträgt.The corrosion protection coating of a metallic or non-metallic Sewer pipe material is based on a paint the following wording - with the claimed additives as Corrosion inhibitors - produced, according to DIN 55 928 - 28 days after application of paint - determined minimum dry film thickness 0.4 mm is.
Nach den für die Fertigung von Asbestzementrohren bekannten Verfahren, so beispielsweise nach der Hatschek-Methode, wird mit der nachstehenden Rohstoffmischung ein faserverstärktes zementgebundenes Abwasserrohr hergestellt:According to the methods known for the production of asbestos cement pipes, for example, according to the Hatschek method, the following is used Raw material mixture made of a fiber-reinforced cement-bonded sewage pipe:
Ein Schleuderbeton- oder Stahlrohr wird nach DIN 1045 mit einer Betonmischung B II mit einer Schichtdicke von mindestens 3 cm ausgeschleudert, wobei auf 100 Gewichtsteile (GT) Zement-Bindemittel 16 GT MnO und 20 GT MnO₂ erfindungsgemäß hinzugesetzt sind.A spun concrete or steel pipe is made according to DIN 1045 with a concrete mixture Ejected B II with a layer thickness of at least 3 cm, for 100 parts by weight (GT) cement binder 16 GT MnO and 20 GT MnO₂ are added according to the invention.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19893935478 DE3935478A1 (en) | 1989-10-25 | 1989-10-25 | Corrosion protection of non-metallic materials - esp. waste water pipes or pipe coatings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19893935478 DE3935478A1 (en) | 1989-10-25 | 1989-10-25 | Corrosion protection of non-metallic materials - esp. waste water pipes or pipe coatings |
Publications (1)
Publication Number | Publication Date |
---|---|
DE3935478A1 true DE3935478A1 (en) | 1991-05-02 |
Family
ID=6392146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19893935478 Ceased DE3935478A1 (en) | 1989-10-25 | 1989-10-25 | Corrosion protection of non-metallic materials - esp. waste water pipes or pipe coatings |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE3935478A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0657684A1 (en) * | 1993-12-11 | 1995-06-14 | Keramchemie GmbH | Corrosion-resistant construction element |
DE4294814C3 (en) * | 1992-03-18 | 2000-06-15 | Hazama Gumi | Process to prevent bacteria-induced sulfuric acid attack on concrete, mortar or a high polymer material |
US7789958B2 (en) | 2003-01-13 | 2010-09-07 | University Of Dayton | Non-toxic corrosion-protection pigments based on manganese |
US7833331B2 (en) | 2002-01-04 | 2010-11-16 | University Of Dayton | Non-toxic corrosion-protection pigments based on cobalt |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2840976C3 (en) * | 1978-09-20 | 1982-03-18 | Institut fizičeskoj chimii Akademii Nauk SSSR, Moskva | Hydrogen sulfide corrosion inhibitor |
DE3109827A1 (en) * | 1981-03-14 | 1982-09-23 | Basf Ag | INHIBITORS AGAINST THE CORROSION OF CO (DOWN ARROW) 2 (DOWN ARROW) AND H (DOWN ARROW) 2 (DOWN ARROW) S IN WATER-IN-OIL EMULSIONS |
DE8317741U1 (en) * | 1983-06-18 | 1983-12-08 | Corrotect Korrosionsschutz GmbH, 2000 Hamburg | PROTECTIVE COVER FOR CONCRETE WATER PIPES |
DE3429881A1 (en) * | 1984-08-14 | 1986-02-20 | E. Heitkamp Rohrbau GmbH, 4690 Herne | Process and device for producing an interior protection of sewer pipes, for example concrete pipes |
DE3437936A1 (en) * | 1984-10-17 | 1986-04-17 | Peter, Siegfried, Prof.Dr., 8525 Uttenreuth | Process and agent for combating corrosion under reducing conditions |
DE3616418A1 (en) * | 1985-06-10 | 1986-12-11 | Manfred Dipl.-Ing. 4154 Tönisvorst Weikopf | Controllable weir for flushing sewerage systems and process for discharge delay |
DE3719101A1 (en) * | 1987-06-06 | 1988-12-15 | Bayer Ag | NEW CORROSION INHIBITORS |
-
1989
- 1989-10-25 DE DE19893935478 patent/DE3935478A1/en not_active Ceased
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2840976C3 (en) * | 1978-09-20 | 1982-03-18 | Institut fizičeskoj chimii Akademii Nauk SSSR, Moskva | Hydrogen sulfide corrosion inhibitor |
DE3109827A1 (en) * | 1981-03-14 | 1982-09-23 | Basf Ag | INHIBITORS AGAINST THE CORROSION OF CO (DOWN ARROW) 2 (DOWN ARROW) AND H (DOWN ARROW) 2 (DOWN ARROW) S IN WATER-IN-OIL EMULSIONS |
DE8317741U1 (en) * | 1983-06-18 | 1983-12-08 | Corrotect Korrosionsschutz GmbH, 2000 Hamburg | PROTECTIVE COVER FOR CONCRETE WATER PIPES |
DE3429881A1 (en) * | 1984-08-14 | 1986-02-20 | E. Heitkamp Rohrbau GmbH, 4690 Herne | Process and device for producing an interior protection of sewer pipes, for example concrete pipes |
DE3437936A1 (en) * | 1984-10-17 | 1986-04-17 | Peter, Siegfried, Prof.Dr., 8525 Uttenreuth | Process and agent for combating corrosion under reducing conditions |
DE3616418A1 (en) * | 1985-06-10 | 1986-12-11 | Manfred Dipl.-Ing. 4154 Tönisvorst Weikopf | Controllable weir for flushing sewerage systems and process for discharge delay |
DE3719101A1 (en) * | 1987-06-06 | 1988-12-15 | Bayer Ag | NEW CORROSION INHIBITORS |
Non-Patent Citations (1)
Title |
---|
KITTEL, Hans: Lehrbuch der Lacke und Beschichtungen, Bd. V, 1977, S. 79, 91 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4294814C3 (en) * | 1992-03-18 | 2000-06-15 | Hazama Gumi | Process to prevent bacteria-induced sulfuric acid attack on concrete, mortar or a high polymer material |
EP0657684A1 (en) * | 1993-12-11 | 1995-06-14 | Keramchemie GmbH | Corrosion-resistant construction element |
US7833331B2 (en) | 2002-01-04 | 2010-11-16 | University Of Dayton | Non-toxic corrosion-protection pigments based on cobalt |
US7789958B2 (en) | 2003-01-13 | 2010-09-07 | University Of Dayton | Non-toxic corrosion-protection pigments based on manganese |
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Legal Events
Date | Code | Title | Description |
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OP8 | Request for examination as to paragraph 44 patent law | ||
8131 | Rejection |