DE3843379A1 - Method of manufacturing precisely plane-parallel bricks - Google Patents

Method of manufacturing precisely plane-parallel bricks

Info

Publication number
DE3843379A1
DE3843379A1 DE19883843379 DE3843379A DE3843379A1 DE 3843379 A1 DE3843379 A1 DE 3843379A1 DE 19883843379 DE19883843379 DE 19883843379 DE 3843379 A DE3843379 A DE 3843379A DE 3843379 A1 DE3843379 A1 DE 3843379A1
Authority
DE
Germany
Prior art keywords
bricks
coated
rings
outer surfaces
plane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
DE19883843379
Other languages
German (de)
Other versions
DE3843379C2 (en
Inventor
Raimund Rimmele
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to DE19883843379 priority Critical patent/DE3843379A1/en
Publication of DE3843379A1 publication Critical patent/DE3843379A1/en
Application granted granted Critical
Publication of DE3843379C2 publication Critical patent/DE3843379C2/de
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0845—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/142—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of ceramics or clays

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A method of manufacturing bricks with precisely plane-parallel outer surfaces for masonry construction is rationalised by the dried unfired bricks being surface-ground and only fired subsequently. Diamond-coated or corundum-coated grinding rings in particular are suitable as grinding tools. However, a corresponding working with hard metal-coated milling rings is also advantageous. In order to avoid changes in shape during firing, argillaceous clays or correspondingly low-vibration clays are used.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von Ziegelsteinen mit genau planparallelen Außenflächen für den Mauerwerkbau.The invention relates to a method for producing Bricks with exactly plane-parallel outer surfaces for masonry construction.

Es ist bekannt, insbesondere die Lagerflächen von fertig gebrannten Ziegelsteinen mit Schleifbändern zu bearbeiten, um dadurch einen exakt planparallelen Ziegel zu erhalten, der anstelle von traditionellem Mörtel ähnlich dem sogenannten Fliesenkleber, verarbeitet wird. Dabei ergibt sich eine nur ein Millimeter dicke Lagerfuge. An den Stoßflächen können diese Ziegel formschlüssig ausgebildet und knirsch gestoßen werden oder ebenfalls plangeschliffen sein. Die Mauerarbeit mit derartigen Steinen geht erheblich schneller vor sich, da keine Wasserwaage mehr erforderlich ist und die wesentlich dünnere Kleberschicht mit entsprechenden Hilfsmitteln schneller aufgebracht werden kann.It is known, in particular, the bearing surfaces of finished to process burnt bricks with abrasive belts, in order to obtain an exactly plane-parallel brick, that instead of traditional mortar similar to that so-called tile adhesive is processed. Here results just a millimeter thick bed joint. To the Butt surfaces can form these bricks and grated or grinded flat be. Masonry works with such stones much faster in front of you as there is no spirit level anymore is required and the much thinner adhesive layer applied faster with appropriate tools can be.

Der bekannte Verfahrensablauf bei der Herstellung solcher Ziegel ist jedoch insofern ungünstig, als die Ziegel paketweise aus dem Brennofen kommen. Zum Schleifen müssen diese Ziegel vereinzelt und anschließend wieder zu den Versandgebinden zusammengestellt werden. Hierbei entstehender Ziegelbruch kann nicht mehr verwendet werden. Das bekannte Schleifen ist auch verhältnismäßig teuer, weil die gebrannten Ziegel hart sind und die Schleifwerkzeuge einem dementsprechend hohen Verschleiß unterliegen.The known process flow in the production of such However, brick is disadvantageous in that the brick come out of the kiln in packets. To grind these bricks isolated and then back to the Shipping containers are put together. Here the resulting broken brick can no longer be used. Known grinding is also relatively expensive because the fired bricks are hard and the Grinding tools a correspondingly high wear subject to.

Der Erfindung liegt die Aufgabe zugrunde, planparallele Ziegel auf einfachere Weise und mit geringeren Kosten herzustellen.The invention is based on the object, plane-parallel Brick in a simpler way and at a lower cost to manufacture.

Diese Aufgabe wird bei einem Verfahren der einleitend bezeichneten Art erfindungsgemäß dadurch gelöst, daß bereits die getrockneten ungebrannten Ziegel an wenigstens zwei entgegengesetzten Außenflächen durch Materialabtragung planiert und erst anschließend gebrannt werden. Eine solche Bearbeitungsvorrichtung läßt sich sehr einfach in die bekannten Herstellungsanlagen eingliedern, weil die getrockneten Ziegel beim Aufbau der für den Brennofen bestimmten Pakete ohnehin vereinzelt ankommen. Der Verschleiß ist wesentlich geringer, weil die Ziegel in diesem Zustand weicher sind. Eventueller Bruch der ungebrannten Ziegel kann wieder eingeweicht und dadurch weiter verwendet werden.This task is initiated by a procedure of  designated type solved according to the invention in that already the dried unfired bricks at least two opposite outer surfaces Material removal leveled and only fired afterwards will. Such a processing device can be very simply integrate it into the known manufacturing facilities, because the dried bricks when building the for the Kiln certain packages arrive anyway anyway. The wear is much less because the bricks in are softer in this state. Possible breakage of the Unfired brick can be soaked again and thereby continue to be used.

Es wird vorgeschlagen, daß die ungebrannten Ziegel mit Hilfe von Diamant- oder Korundschleifringen plangeschliffen werden, weil diese eine extrem hohe Standfestigkeit haben. Ferner eignen sich Fräsringe mit Hartmetallbestückung hervorragend als Bearbeitungswerkzeuge zur Herstellung einer genau ebenen Ziegeloberfläche.It is suggested that the unfired brick with With the help of diamond or corundum slip rings be ground flat because these are extremely high Have stability. Milling rings are also suitable Tungsten carbide assembly excellent as Machining tools to produce an exactly flat Brick surface.

Problematisch ist das Schwinden der Ziegel beim Brennen. Bei Verwendung ungeeigneter Tone könnte die Parallelität oder Ebenheit der geschliffenen Flächen beeinträchtigt werden. Es wird daher vorgeschlagen, daß Mergeltone oder entsprechend schwindungsarme Tone verwendet werden, bei denen erfahrungsgemäß solche unzulässigen Formveränderungen beim Brennen nicht auftreten.The shrinkage of the bricks when burning is problematic. If unsuitable tones are used, the parallelism could or flatness of the ground surfaces is impaired will. It is therefore proposed that marl or correspondingly low-shrinkage clays are used for which experience has shown that such impermissible Shape changes do not occur when burning.

Claims (4)

1. Verfahren zur Herstellung von Ziegelsteinen mit genau planparallelen Außenflächen für den Mauerwerksbau, dadurch gekennzeichnet, daß die getrockneten ungebrannten Ziegel an wenigstens zwei entgegengesetzten Außenflächen durch Materialabtragung planiert und anschließend gebrannt werden.1. Process for the production of bricks with exactly plane-parallel outer surfaces for masonry construction, characterized in that the dried unfired bricks are planed on at least two opposite outer surfaces by material removal and then fired. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die ungebrannten Ziegel mittels diamant- oder korundbesetzter Schleifringe plangeschliffen werden.2. The method according to claim 1, characterized in that that the unfired brick using diamond or Corundum-coated slip rings are ground flat. 3. Verfahren nach Anspruch 1, gekennzeichnet durch die Verwendung von Fräsringen mit Hartmetallbestückung als Bearbeitungswerkzeug.3. The method according to claim 1, characterized by the use of carbide tipped milling rings as Editing tool. 4. Verfahren nach Anspruch 1, gekennzeichnet durch die Verarbeitung von Mergeltonen oder entsprechend schwindungsarmen Tonen.4. The method according to claim 1, characterized by the processing of marl clay or similar low-shrinkage toning.
DE19883843379 1988-12-23 1988-12-23 Method of manufacturing precisely plane-parallel bricks Granted DE3843379A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19883843379 DE3843379A1 (en) 1988-12-23 1988-12-23 Method of manufacturing precisely plane-parallel bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19883843379 DE3843379A1 (en) 1988-12-23 1988-12-23 Method of manufacturing precisely plane-parallel bricks

Publications (2)

Publication Number Publication Date
DE3843379A1 true DE3843379A1 (en) 1990-07-05
DE3843379C2 DE3843379C2 (en) 1991-10-24

Family

ID=6369937

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19883843379 Granted DE3843379A1 (en) 1988-12-23 1988-12-23 Method of manufacturing precisely plane-parallel bricks

Country Status (1)

Country Link
DE (1) DE3843379A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19517566C1 (en) * 1995-05-12 1996-05-30 Hartwig Mueller Method of producing flat ceramic products, esp. roof tiles
EP0725190A1 (en) 1995-01-31 1996-08-07 Raimund Rimmele Vertically perforated lightweight brick for the construction of masonry
EP1647381A2 (en) * 2004-10-15 2006-04-19 Co.Ma.F.S.n.c. di Baldelli e Antonelli A process and a plant for manufacturing ventilated bricks, having a calibrated longitudinal size

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19621690A1 (en) * 1996-05-30 1997-12-04 Jun Alexander Faller Brick abrasion device for manufacture of flat bricks
DE29609533U1 (en) * 1996-05-30 1996-12-12 Faller jun., Alexander, Dipl.-Wirtsch.-Ing. (FH), 84061 Ergoldsbach Face brick belt grinding machine
DE19700001C2 (en) * 1997-01-01 1999-01-14 Keller Gmbh Machine for side leveling by means of grinding tools or similar leveling tools of brick and refractory products of different sizes

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2008265B (en) * Wienerberger Ziegelfabnks und Baugesellschaft, Vien Process for producing coarse ceramic mixer products, in particular perforated bricks, and apparatus for carrying out the process
AT258752B (en) * 1964-02-20 1967-12-11 Internat Diamond Products Ltd Brick grinding device
DE2823795A1 (en) * 1978-05-31 1979-12-06 Oltmanns Ziegelwerk FASTENERS FOR BRONES
DE8100044U1 (en) * 1981-01-02 1982-01-14 Henke Maschinenfabrik Gmbh & Co Kg, 4952 Porta Westfalica "COMBINED MILLING AND GRINDING TOOL"
DE8600228U1 (en) * 1986-01-08 1986-07-17 Müller, Ludwig, 7992 Tettnang Milling disc for mounting on grinding discs, electric single / multi-disc grinding machines

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2008265B (en) * Wienerberger Ziegelfabnks und Baugesellschaft, Vien Process for producing coarse ceramic mixer products, in particular perforated bricks, and apparatus for carrying out the process
AT258752B (en) * 1964-02-20 1967-12-11 Internat Diamond Products Ltd Brick grinding device
DE2823795A1 (en) * 1978-05-31 1979-12-06 Oltmanns Ziegelwerk FASTENERS FOR BRONES
DE8100044U1 (en) * 1981-01-02 1982-01-14 Henke Maschinenfabrik Gmbh & Co Kg, 4952 Porta Westfalica "COMBINED MILLING AND GRINDING TOOL"
DE8600228U1 (en) * 1986-01-08 1986-07-17 Müller, Ludwig, 7992 Tettnang Milling disc for mounting on grinding discs, electric single / multi-disc grinding machines

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DE-Z: Maschinenmarkt, 73.Jg, Nr.99, s.2075,2076 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0725190A1 (en) 1995-01-31 1996-08-07 Raimund Rimmele Vertically perforated lightweight brick for the construction of masonry
DE19517566C1 (en) * 1995-05-12 1996-05-30 Hartwig Mueller Method of producing flat ceramic products, esp. roof tiles
EP1647381A2 (en) * 2004-10-15 2006-04-19 Co.Ma.F.S.n.c. di Baldelli e Antonelli A process and a plant for manufacturing ventilated bricks, having a calibrated longitudinal size
EP1647381A3 (en) * 2004-10-15 2007-01-31 Co.Ma.F.S.n.c. di Baldelli e Antonelli A process and a plant for manufacturing ventilated bricks, having a calibrated longitudinal size

Also Published As

Publication number Publication date
DE3843379C2 (en) 1991-10-24

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Legal Events

Date Code Title Description
OM8 Search report available as to paragraph 43 lit. 1 sentence 1 patent law
8110 Request for examination paragraph 44
D2 Grant after examination
8363 Opposition against the patent
8331 Complete revocation