DE3421848A1 - Air manifold for an internal combustion engine - Google Patents

Air manifold for an internal combustion engine

Info

Publication number
DE3421848A1
DE3421848A1 DE19843421848 DE3421848A DE3421848A1 DE 3421848 A1 DE3421848 A1 DE 3421848A1 DE 19843421848 DE19843421848 DE 19843421848 DE 3421848 A DE3421848 A DE 3421848A DE 3421848 A1 DE3421848 A1 DE 3421848A1
Authority
DE
Germany
Prior art keywords
air collector
housing
intake port
shells
intake
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
DE19843421848
Other languages
German (de)
Other versions
DE3421848C2 (en
Inventor
Hans Dipl.-Ing. Gebert (Fh)
Rolf 7100 Heilbronn Möhle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle Filtersysteme GmbH
Original Assignee
Knecht Filterwerke 7000 Stuttgart GmbH
Knecht Filterwerk GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Knecht Filterwerke 7000 Stuttgart GmbH, Knecht Filterwerk GmbH filed Critical Knecht Filterwerke 7000 Stuttgart GmbH
Priority to DE19843421848 priority Critical patent/DE3421848A1/en
Publication of DE3421848A1 publication Critical patent/DE3421848A1/en
Application granted granted Critical
Publication of DE3421848C2 publication Critical patent/DE3421848C2/de
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/1034Manufacturing and assembling intake systems
    • F02M35/10347Moulding, casting or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10006Air intakes; Induction systems characterised by the position of elements of the air intake system in direction of the air intake flow, i.e. between ambient air inlet and supply to the combustion chamber
    • F02M35/10026Plenum chambers
    • F02M35/10039Intake ducts situated partly within or on the plenum chamber housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10091Air intakes; Induction systems characterised by details of intake ducts: shapes; connections; arrangements
    • F02M35/10131Ducts situated in more than one plane; Ducts of one plane crossing ducts of another plane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10314Materials for intake systems
    • F02M35/10321Plastics; Composites; Rubbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2225/00Synthetic polymers, e.g. plastics; Rubber
    • F05C2225/08Thermoplastics

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Characterised By The Charging Evacuation (AREA)

Abstract

An air manifold (1) for an internal combustion engine comprises a housing (2) and intake connections (3) arranged in this, which are assembled from half-shells (4, 5), thereby making it easy to manufacture. Inside the housing the halves of the intake connection are held together by simple fastening means, for example tongue-groove connection (6). The housing (2) is manufactured by the blowing process and encompasses the ends of the intake connections (3), in each case in a positively interlocking manner and forming a seal immediately in front of the associated fixing flange (9). <IMAGE>

Description

Luft sammler für einen VerbrennungsmotorAir collector for an internal combustion engine

Die Erfindung betrifft einen Luftsammler für Verbrennungsmotoren nach dem Oberbegriff des Anspruchs 1.The invention relates to an air collector for internal combustion engines the preamble of claim 1.

Ein derartiger Luftsammler ist bekannt aus der DE-OS 32 19 699 und der DE-OS 25 27 774. Die Ansaugstutzen im Innern des Gehäuses dieser Luftsammler sind jeweils aus einem Stück gefertigt, so daß einerseits besondere Maßnahme getroffen werden müssen, um diese Ansaugstutzen im Gehäuse des Luftsammlers unterzubringen, und andererseits die Herstellung der Ansaugstutzen komplizierte Vorrichtungen und aufwendige Verfahren erfordert.Such an air collector is known from DE-OS 32 19 699 and DE-OS 25 27 774. The intake manifold inside the housing of this air collector are each made of one piece, so that on the one hand special measures are taken need to be in order to accommodate these intake ports in the housing of the air collector, and on the other hand, the manufacture of the intake manifold complicated devices and requires complex procedures.

Hiervon ausgehend liest der erfindung die Bufgabe zugrunde den gattunsgemäßen Luftsammler mit seinem im Innern des Gehäuses angeordneten Ansaugstutzen auf einfachere Weise und mit erheblicher Kostenersparnis herzustellen. Insbesondere soll die Herstellung des Ansaugstutzens vereinfacht sowie die Befestigung und Verbindung mit dem Gehäuse bei dessen Herstellung ermöglicht werden.Proceeding from this, the invention reads the task based on the generic Air collector with its intake manifold located inside the housing on a simpler one Way and with considerable cost savings. In particular, the production the intake manifold simplified as well as the attachment and connection to the housing are made possible in its manufacture.

Gelöst wird diese Aufgabe durch die kennzeichnenden Merkmale des Anspruchs 1.This problem is solved by the characterizing features of the claim 1.

In den Unteransprüchen sind weitere merkmale eines derartigen Luftsammlers nach der Erfindung enthalten.The subclaims contain further features of such an air collector included according to the invention.

Die Erfindung wird nachstehend anhand eines Ausführungsbeispieles mit Bezugnahme auf die Zeichnungen näher erläutert.The invention is explained below using an exemplary embodiment explained in more detail with reference to the drawings.

Es zeigt Fig. 1 die Draufsicht eines erfindungsgemäßen Luftsammlers teilweise im Schnitt Fig. 2 die Ansicht II-Ir gerräß Fig. 1 Fig. 3 eine Seitenansicht des Luftsammlers, teilweise im Schnitt Ein Luftsammler 1 für einen 4-Zylinder-Verbrennungsmotor besteht aus einem Gehäuse 2 und vier im Inneren des Gehäuses 2 an7je0rd2tfl Ansaugstutzen 3. Jeder Ansaugstutzen 3 besteht aus zwei Halbschalen 4,6 , di innerhalb des Gehäuses 2 durch eine Nut-Feder-Verbindung 6 zusammengehalten werden. Die in das Innere des Gehäuses 2 ragenden Enden 7 des Ansaugstutzens 3 sind trichterförmig aufgeweitet. Die Halbschale 5 des Ansaugstutzens 3 ist an ihrem motorblockseitigen Ende über ein kurzes Rohrstück 8 einstückig mit einem Befestigungsflansch 9 verbunden. Die im SpritzgußxJervahrnn allc Kunststoff hergestellten zusammenhängenden Ansaugstutzen bestehen aus drei Einzelteilen, von denen zwei die gleiche Form aufweisen und jeweils zwei Halbschalen 4 von zwei nebeneinanderliegenden Ansaugstutzenhälften umfassen. Die Teile können auf einfache Weise ohne Kerne hergestellt werden.1 shows a top view of an air collector according to the invention partially in section, FIG. 2, the view II-Ir, FIG. 1, FIG. 3, a side view of the air collector, partly in section An air collector 1 for a 4-cylinder internal combustion engine consists of a housing 2 and four inside the housing 2 an7je0rd2tfl intake manifold 3. Each intake 3 consists of two half-shells 4, 6, ie inside the housing 2 are held together by a tongue and groove connection 6. The inside of the Housing 2 protruding ends 7 of the intake port 3 are widened in a funnel shape. The half-shell 5 of the intake 3 is over at its engine block-side end a short pipe section 8 connected in one piece to a fastening flange 9. the In the injection molding process, all plastic-made coherent intake manifolds consist of three individual parts, two of which have the same shape and each include two half-shells 4 of two adjacent intake port halves. The parts can easily be made without cores.

Das dritte Einzelteil umfaßt alle vier Befestigunqsflansche 9 mit den angeformten kurzen Rohrstücken 8 sowie uler Halbschalen 5 aller vier Ansaugstutzenhälften.The third item includes all four mounting flanges 9 with the molded short pipe pieces 8 and uler half-shells 5 of all four intake port halves.

Das mit einem Lufteinlaßstutzen 10 versehene Gehäuse 2 wird im Blasverfahren hergestellt und umfaßt bei der Herstellung unmittelbar vor den Befestigungsflanschen 9 die Rohr stücke 8 und die Enden der Ansaugstutzen 3 dichtend und formschlüssig 11.The housing 2, which is provided with an air inlet connector 10, is blown using a blow molding process manufactured and includes in manufacture immediately before the mounting flanges 9 the pipe pieces 8 and the ends of the intake 3 sealing and form-fitting 11.

Durch einen derartig hergestellten Luftsammler 1 ist erreicht worden, daß die Einzelteile auf einfache und kostengünstige Weise heraestellt werden können, wobei insbesondere auch die Zusammenfügung der Halbschalen 4,5 sehr einfach und nicht unbedingt luftdicht erfolgen kann, da diese in diesen Bereichen innerhalb des Gehäuses 2 liegen.An air collector 1 manufactured in this way has achieved that the items can be manufactured in a simple and inexpensive manner, in particular, the assembly of the half-shells 4.5 and very simple cannot necessarily be made airtight, as these are within these areas of the housing 2 lie.

- Leerseite -- blank page -

Claims (9)

Ansprüche 1. Luftsamnler (1) für einen Verbrennungsmotor aus einem Gehäuse (2) und mit mindestens einem im Inneren des Gehäuses (2) angeordneten Ansaugstutzen i3), dadurch g e k e n n z e i c h n e t, daß der Ansaugstutzen (3) aus zwei Halbschalen (4, 5) besteht, die nach der Montage an den Motorblock nicht direkt der Atmosphäre ausgesetzt sind, wobei das Gehäuse (2) des Luftsammlers (1) den Ansaugstutzen (3) an der Grenze zur Atmosphäre dichtend und formschlüssig (11) umfaßt. Claims 1. Luftsamnler (1) for an internal combustion engine from one Housing (2) and with at least one intake port arranged in the interior of the housing (2) i3), characterized in that the intake port (3) consists of two half-shells (4, 5), which after assembly on the engine block does not directly affect the atmosphere are exposed, the housing (2) of the air collector (1) the intake port (3) comprises sealingly and positively (11) at the boundary to the atmosphere. 2. Luftsammler (1) nach Anspruch 1, dadurch g e k e n n z e i c h n e t, daß der .3r.saugztzen (3) an seinem motorblockseitigen Ende an eine it einem kurzen Rohrstück (8) versehenen Befestigungsflansch (9) anschließt und das Gehäuse (2) des Luftsammlers (1) das Ende des Ansaugstutzens (3) und das Rohrstück (8) des Befestigungsflansches (9) unmittelbar vor dem Befestigungsflansch (9) dichtend und formschlüssig (11) umfaßt.2. Air collector (1) according to claim 1, characterized in that g e k e n n z e i c h n e t that the .3r.saugztzen (3) at its engine block-side end to an it one short pipe section (8) provided fastening flange (9) connects and the housing (2) of the air collector (1) the end of the suction port (3) and the pipe section (8) of the Mounting flange (9) directly in front of the mounting flange (9) and sealing includes form-fitting (11). 3. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e -t, daß der Befestigungsflansch (9) mit angeformtem kurzen Rohrstück (8) einstückig mit einer Halbschale (5) des Ansaugstutzens (3) verbunden ist.3. Air collector (1) according to one of the preceding claims, characterized G e k e n n n n z e i c h n e -t that the fastening flange (9) with molded short Pipe section (8) connected in one piece to a half-shell (5) of the intake port (3) is. 4. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e t, daß die zwei Halbschalen (4, 5) des Ansaugstutzens (3) innerhalb des Gehäuses (2) durch eine Nut-Feder-Verbindung (6) zusammengehalten wordan.4. Air collector (1) according to one of the preceding claims, characterized it is noted that the two half-shells (4, 5) of the intake port (3) held together within the housing (2) by a tongue and groove connection (6) wordan. 5. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e t, daß die zwei Halbschalen (4, 5) des Ansaugstutzens (3) innerhalb des Gehäuses (2) durch Klipsen miteinander verbunden ist.5. Air collector (1) according to one of the preceding claims, characterized it is noted that the two half-shells (4, 5) of the intake port (3) is connected to one another within the housing (2) by clipping. 6. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e t, daß die zxe Halbshalen (4, 5) des Ansaugstutzans (3) im Spritzgußverfahren aus Kunststoff hergestellt sind.6. Air collector (1) according to one of the preceding claims, characterized it is not indicated that the zxe half-necks (4, 5) of the intake manifold (3) are made of plastic by injection molding. 7. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e t, daß die zwei Halbschalen (4, 5) des Ansaugstutzens (3) aus einer Al-Legierung hergestellt sind.7. Air collector (1) according to one of the preceding claims, characterized it is noted that the two half-shells (4, 5) of the intake port (3) are made of an Al alloy. 8. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e t, daß das Gehäuse (2) des Luftsamnlers (1) im Blasverfahren hergestellt ist.8. Air collector (1) according to one of the preceding claims, characterized it is noted that the housing (2) of the air collector (1) is blown is made. 9. Luftsammler (1) nach einem der vorhergehenden Ansprüche, dadurch g e k e n n z e i c h n e t, daß für einen Mehrzylindermotor die Halbschalen (4, 5) mehrerer Ansaugstutzen zu einem Teil zusammengefaßt sind.9. Air collector (1) according to one of the preceding claims, characterized it is noted that for a multi-cylinder engine the half-shells (4, 5) several intake ports are combined into one part.
DE19843421848 1984-06-13 1984-06-13 Air manifold for an internal combustion engine Granted DE3421848A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19843421848 DE3421848A1 (en) 1984-06-13 1984-06-13 Air manifold for an internal combustion engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19843421848 DE3421848A1 (en) 1984-06-13 1984-06-13 Air manifold for an internal combustion engine

Publications (2)

Publication Number Publication Date
DE3421848A1 true DE3421848A1 (en) 1985-12-19
DE3421848C2 DE3421848C2 (en) 1987-06-04

Family

ID=6238208

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19843421848 Granted DE3421848A1 (en) 1984-06-13 1984-06-13 Air manifold for an internal combustion engine

Country Status (1)

Country Link
DE (1) DE3421848A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997002422A1 (en) * 1995-06-30 1997-01-23 Filterwerk Mann + Hummel Gmbh Intake device made from thermoplastic synthetic material
EP0955460A1 (en) * 1998-05-04 1999-11-10 Alusuisse Technology &amp; Management AG Intake manifold

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2527774A1 (en) * 1975-06-21 1976-12-30 Bayerische Motoren Werke Ag Inlet manifold for IC engines - is two part die casting joined at dividing plane
DE3119190A1 (en) * 1981-05-14 1982-12-16 Klöckner-Humboldt-Deutz AG, 5000 Köln INTAKE SYSTEM WITH SWINGARM TUBES
EP0005933B1 (en) * 1978-05-30 1983-07-20 Ford Motor Company Limited Manifold for internal combustion engine
DE3219699A1 (en) * 1982-05-26 1983-12-01 Knecht Filterwerke Gmbh, 7000 Stuttgart Process for manufacturing an air collector for internal combustion engines

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2527774A1 (en) * 1975-06-21 1976-12-30 Bayerische Motoren Werke Ag Inlet manifold for IC engines - is two part die casting joined at dividing plane
EP0005933B1 (en) * 1978-05-30 1983-07-20 Ford Motor Company Limited Manifold for internal combustion engine
DE3119190A1 (en) * 1981-05-14 1982-12-16 Klöckner-Humboldt-Deutz AG, 5000 Köln INTAKE SYSTEM WITH SWINGARM TUBES
DE3219699A1 (en) * 1982-05-26 1983-12-01 Knecht Filterwerke Gmbh, 7000 Stuttgart Process for manufacturing an air collector for internal combustion engines

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997002422A1 (en) * 1995-06-30 1997-01-23 Filterwerk Mann + Hummel Gmbh Intake device made from thermoplastic synthetic material
EP0955460A1 (en) * 1998-05-04 1999-11-10 Alusuisse Technology &amp; Management AG Intake manifold

Also Published As

Publication number Publication date
DE3421848C2 (en) 1987-06-04

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Legal Events

Date Code Title Description
OP8 Request for examination as to paragraph 44 patent law
D2 Grant after examination
8364 No opposition during term of opposition
8320 Willingness to grant licences declared (paragraph 23)
8327 Change in the person/name/address of the patent owner

Owner name: MAHLE FILTERSYSTEME GMBH, 70376 STUTTGART, DE

8339 Ceased/non-payment of the annual fee