DE3038672A1 - Coil former for use in automatic winding - has multiple coil chambers with interconnecting inclined slot - Google Patents

Coil former for use in automatic winding - has multiple coil chambers with interconnecting inclined slot

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Publication number
DE3038672A1
DE3038672A1 DE19803038672 DE3038672A DE3038672A1 DE 3038672 A1 DE3038672 A1 DE 3038672A1 DE 19803038672 DE19803038672 DE 19803038672 DE 3038672 A DE3038672 A DE 3038672A DE 3038672 A1 DE3038672 A1 DE 3038672A1
Authority
DE
Germany
Prior art keywords
winding
inclined slot
chambers
bobbin
axial movement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19803038672
Other languages
German (de)
Inventor
Antrag Auf Nichtnennung
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SACHSSE BRIGITTE
Original Assignee
SACHSSE BRIGITTE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SACHSSE BRIGITTE filed Critical SACHSSE BRIGITTE
Priority to DE19803038672 priority Critical patent/DE3038672A1/en
Publication of DE3038672A1 publication Critical patent/DE3038672A1/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/02Coils wound on non-magnetic supports, e.g. formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/02Coils wound on non-magnetic supports, e.g. formers
    • H01F2005/022Coils wound on non-magnetic supports, e.g. formers wound on formers with several winding chambers separated by flanges, e.g. for high voltage applications

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

High voltage electrical coils employing a number of separate coils that are insulated from each other while being interconnected, are wound on a former designed to ensure good insulation. The former is of a cylindrical profile and has a number of dividing walls (3) to form the individual coil cavities (2). Inter-connection between the cavities is provided by a slot (3a) set at an angle in the direction of winding. Winding of the coils may proceed at a constant rate with transfer across the slot being accompanied by a short axial movement.

Description

Kammerspulenkörper und Verfahren zu dessen automatischerChamber bobbins and method for their automatic

Bewicklung Kammerspulenkörper, vorzugsweise für das Wickeln von Spulen zur Hochspannungsanwendung, der mindestens einen die Wicklung unterteilenden Steg besitzt.Winding chamber bobbins, preferably for winding bobbins for high-voltage applications, the at least one web dividing the winding owns.

Bei derartigen Spulenkörpern ist es notwendig, daß Drähte mit sehr hohem unterschiedlichen Spannungspotential nicht einander berühren. Dies wäre der Fall, wenn ein Draht der oberen Lage einer Kammerwicklung mit dem der Nachbarkammer in Berührung käme, wenn dieser ohne besondere Isolierung durch Folie oder Schlauch zum Anfang der nächsten Kammerwicklung gezogen würde.With such bobbins, it is necessary that wires with very high different voltage potential do not touch each other. This would be the Case when a wire of the upper layer of a chamber winding with that of the neighboring chamber would come into contact if it were not specially insulated by foil or hose would be drawn to the beginning of the next chamber winding.

Bisher werden Hochspannungswicklungen meist als Lagenwicklung mit entsprechender Isolation an den Seiten beim Ubergang von einer Lage zur anderen durchgeführt oder aber die Zuführungsdrähte werden besonders isoliert.So far, high-voltage windings are mostly used as layer windings appropriate insulation on the sides when moving from one layer to the other carried out or the lead wires are specially insulated.

Diese Fertigung ist sehr zeitaufwendig, der Materialverbruch ist für die Isolation hoch und es ist ein großer Wickelraum notwendig.This production is very time-consuming, the material degradation is for the insulation is high and a large changing room is necessary.

Der Erfindung liegt die Aufgabe zugrunde, auf engstem Raum Hochspannungswicklungen,gut isoliert, automatisch zu fertigen.The invention is based on the object of providing high-voltage windings in a very small space isolated, automatic production.

Diese Aufgabe wird dadurch gelöst, daß in den Stegen zwischen den Kammern ein Schrägschlitz eingelassen ist, welcher den W.ickeldraht von der obersten Wickellage je einer fertig gewickelten Kammer isolierend in seiner Vertiefung zum ticklungsanfang am Grund der nächsten Kammer führt, wobei zwecks Erleichterung der automatischen Bewicklung am oberen Anfang des Schrägschlitzes eine Zwangs führung ausgebildet ist, z.B. als herausragender Höcker am Umfang des Steges oder dergleichen.This object is achieved in that in the webs between the Chambers an inclined slot is embedded, which the winding wire from the top Wrap layer each a finished wound chamber insulating in its recess for ticklungsanfang leads at the bottom of the next chamber, with the purpose of facilitating the automatic winding at the upper beginning of the inclined slot a forced guidance educated e.g. as a protruding hump on the perimeter of the bar or similar.

Das Verfahren zum automatischen Bewickeln eines Spulenkörpers erfolgt so, daß die relative axiale Bewegung zwischen Wickel finger und Spulenkörper unmittelbar bevor der Wickeldraht die Zwangs führung am Schrägschlitz erreicht, zwecks Uberführens in die nächste Kammer sprunghaft erhöht wird.The method for automatically winding a bobbin is carried out so that the relative axial movement between the winding finger and bobbin immediately before the winding wire reaches the forced guidance at the inclined slot, for the purpose of transferring is increased by leaps and bounds into the next chamber.

Die mit dieser Erfindung erzielten Vorteile sind,-daß man beim Drahtübergang von einer Wickelkammer in die andere keine Verminderung der tiickelgeschwindigkeit vornehmen muß, wenn genau positioniert an der Stelle, unmittelbar bevor der Wickeldraht die Zwangsführung am Schrägschlitz erreicht, die relative Bewegung von Spulenkörper und Wickelfinger in Richtung der nächsten r^7ickelkarlmer schnell und sprunghaft, möglichst mit einem kurzen Uberhub, durchneführt wird.The advantages achieved with this invention are, -that you do the wire transition from one winding chamber to the other there is no reduction in the winding speed must make when positioned exactly at the point immediately before the winding wire the forced guidance at the inclined slot achieved the relative movement of the coil body and Wickelfinger in the direction of the next r ^ 7ickelkarlmer quickly and by leaps and bounds, if possible with a short overstroke, is carried out.

Der Draht wird dann sicher in der Zwangsführung des Schrägschlitzes gelegt.The wire is then securely in the forced guidance of the inclined slot placed.

Ein Ausführungsbeispiel wird nachfolgend anhand der beiliegenden Zeichnung beschrieben: Fig. 1 zeigt den runden Spulenkörper 1 mit sieben Kammern, einer Kammer 2, dem Steg 3 und dem Steg 4 und den Schrgschlitzen 3a und 4a in diesen Stegen.An exemplary embodiment is described below with reference to the accompanying drawing described: Fig. 1 shows the round bobbin 1 with seven chambers, one chamber 2, the web 3 and the web 4 and the inclined slots 3a and 4a in these webs.

Fig. 2 zeigt die Seitenansicht dieses Spulenkörpers 1 mit einem radialen Schnitt durch die Kam1ler 2 und der Seitenansicht von Steg 4 mit dem Anfang 4b vom Schrägschlitz 4a.Fig. 2 shows the side view of this bobbin 1 with a radial Section through the Kam1ler 2 and the side view of the web 4 with the beginning 4b of Inclined slot 4a.

Der Verlauf dieses Schrägschlitzes i Innern des Steges 4 bis zur Grund 4d und die Öffnung 4e des Schrächlitzes 4a in die nächste Kammer sind gestrichelt gezeichnet. Am Umfang des Steges 4 ist eine Zwangsführung 4c durch einen herausragenden Höcker gebildet.The course of this inclined slot i inside the web 4 to the bottom 4d and the opening 4e of the Schrächlitzes 4a in the next chamber are dashed drawn. On the circumference of the web 4 is a positive guide 4c by an outstanding Humps formed.

Fig. 3 zeigt einen rechteckigen Spulenkörper 5 mit sieben Kammern, einer Kammer 6 mit den Stegen 7 und U und den Schrägschlitzen 7a und 8a.Fig. 3 shows a rectangular bobbin 5 with seven chambers, a chamber 6 with the webs 7 and U and the inclined slots 7a and 8a.

Fig. 4 zeigt die Seitenansicht des Spulenkörpers 5 mit einem radialen Schnitt durch die Kammer 6 und der Seitenansicht von Steg 8 mit dem Anfang 8b vom Schrëgschlitz 8a.Fig. 4 shows the side view of the bobbin 5 with a radial one Section through the chamber 6 and the side view of the web 8 with the beginning 8b from Inclined slot 8a.

Der Verlauf dieses Schrägschlitzes 8a im Innern des Steges 8 bis zum Grund 8d und die öffnung 8e des Schrägschlitzes 8a in die nächste Kammer sind gestrichelt gezeichnet. Am Umfang des Steges 8 ist eine Zwangs führung 8c durch einen herausragenden Höcker gebildet.The course of this inclined slot 8a in the interior of the web 8 to The base 8d and the opening 8e of the inclined slot 8a into the next chamber are shown in dashed lines drawn. On the circumference of the web 8 is a forced guide 8c by an outstanding Humps formed.

Patent- und Schutz ansprüchePatent and protection claims

Claims (4)

Patent- und Schutzansprüche Kammerspulenkörper (1; 5), vorzugsweise für das Wickeln von Spulen zur Hochspannungsanwendung, der mindestens einen die Wicklung unterteilenden Steg (3; 4; 7; 8) besitzt, dadurch gekennzeichnet, daß in den Stegen (3; 4; 7; 8) zwischen den Kammern ein Schrägschlitz (3a; 4a; 7a; 8a) eingelassen ist, welcher den Wickeidraht von der obersten Wickellage je einer fertig gewickelten Summer isolierend in seiner Vertiefung zum Wicklungsanfang am Grund (4d; 8d) der nächsten Kammer führt, wobei zwecks Erleichterung der automatischen Bewicklung am oberen Anfang des Schrägschlitzes (3a; 4a; 7a; 8a) eine Zwangsführung (4c; 8c) ausgebildet ist, z. B. als herausragender Höcker am Umfang des Steges (4; 8) oder dergleichen. Chamber bobbins (1; 5), preferably for winding coils for high voltage applications, of at least one die Winding dividing web (3; 4; 7; 8), characterized in that in the webs (3; 4; 7; 8) between the chambers an inclined slot (3a; 4a; 7a; 8a) is let in, which finishes the winding wire from the topmost winding layer wound buzzer isolating in its recess at the beginning of the winding at the bottom (4d; 8d) the next chamber leads, with the purpose of facilitating the automatic Wrapping at the upper beginning of the inclined slot (3a; 4a; 7a; 8a) a forced guidance (4c; 8c) is formed, e.g. B. as a protruding hump on the circumference of the web (4; 8) or the like. 2. Verfahren zum automatisierten Bewickeln eines Srulenkörpers nach Anspruch 1, dadurch gekennzeichnet, daß die relative axiale Bewegung zwischen Wickelfinger und Spulenkörper (1; 5) unmittelbar bevor der Wickeldraht die Zwangsführung (4c; 8c) am Schrägschlitz (3a; 4a; 7a; 8a) erreicht, zwecks überführens in die nächste Kammer (2; 6), sprunghaft erhöht wird. 2. Method for the automated winding of a coil body according to Claim 1, characterized in that the relative axial movement between the winding fingers and bobbin (1; 5) immediately before the winding wire the restraint (4c; 8c) reached at the inclined slot (3a; 4a; 7a; 8a) for the purpose of transferring to the next Chamber (2; 6), is increased by leaps and bounds. 3. Wickelverfahren nach Anspruch 2, dadurch gekennzeichnet, daß beim Bewickeln von relativ schmalen Kammern (2; 6) der Wickelfinger keine relative axiale Bewegung zur Spulenkörper (1; 5) während der t'ckel-Perioden zwischen den genannten Sprüngen ausführt. 3. winding method according to claim 2, characterized in that when Wrapping of relatively narrow chambers (2; 6) of the winding fingers is not relative axial Movement to the bobbin (1; 5) during the t'ckel periods between those mentioned Performs jumps. 4. Wickelverfahren nach Anspruch 2, dadurch gekennzeichnet, daß bei relativ breiten Kammern zwecks Ausbildung der wickellagen die relative axiale Bewegung zwischen Wickelfinger und Spulenkörper während der Wickel-Perioden zwischen den genannten Sprüngen in der üblichen Weise als pendelnde Vorschubbewegung stattfindet. 4. winding method according to claim 2, characterized in that at relatively wide chambers for the purpose of forming the winding layers the relative axial movement between the winding finger and the bobbin during the winding periods between the named jumps takes place in the usual way as a pendulum feed movement.
DE19803038672 1980-10-14 1980-10-14 Coil former for use in automatic winding - has multiple coil chambers with interconnecting inclined slot Withdrawn DE3038672A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19803038672 DE3038672A1 (en) 1980-10-14 1980-10-14 Coil former for use in automatic winding - has multiple coil chambers with interconnecting inclined slot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19803038672 DE3038672A1 (en) 1980-10-14 1980-10-14 Coil former for use in automatic winding - has multiple coil chambers with interconnecting inclined slot

Publications (1)

Publication Number Publication Date
DE3038672A1 true DE3038672A1 (en) 1982-05-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3423180A1 (en) * 1984-06-22 1986-01-02 Siemens AG, 1000 Berlin und 8000 München Coil arrangement having a coil former for double coils
DE3504298A1 (en) * 1985-02-08 1986-08-14 Robert Bosch Gmbh, 7000 Stuttgart FOR A HIGH VOLTAGE WINDING, ESPECIALLY FOR THE SECOND DEVELOPMENT OF A MOTOR VEHICLE IGNITION COIL OF SPECIFIC COIL BODIES
EP3131101A1 (en) * 2015-08-12 2017-02-15 Mahle International GmbH Coil former for an electrical coil, electrical coil comprising such a coil former

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3423180A1 (en) * 1984-06-22 1986-01-02 Siemens AG, 1000 Berlin und 8000 München Coil arrangement having a coil former for double coils
DE3504298A1 (en) * 1985-02-08 1986-08-14 Robert Bosch Gmbh, 7000 Stuttgart FOR A HIGH VOLTAGE WINDING, ESPECIALLY FOR THE SECOND DEVELOPMENT OF A MOTOR VEHICLE IGNITION COIL OF SPECIFIC COIL BODIES
EP3131101A1 (en) * 2015-08-12 2017-02-15 Mahle International GmbH Coil former for an electrical coil, electrical coil comprising such a coil former

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