DE2434301B2 - MULTI-LAYER PLASTIC MATERIAL - Google Patents

MULTI-LAYER PLASTIC MATERIAL

Info

Publication number
DE2434301B2
DE2434301B2 DE19742434301 DE2434301A DE2434301B2 DE 2434301 B2 DE2434301 B2 DE 2434301B2 DE 19742434301 DE19742434301 DE 19742434301 DE 2434301 A DE2434301 A DE 2434301A DE 2434301 B2 DE2434301 B2 DE 2434301B2
Authority
DE
Germany
Prior art keywords
layer
plastic material
plastic
printed
waste
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE19742434301
Other languages
German (de)
Other versions
DE2434301A1 (en
Inventor
Leendert Van Slikkerveer Daalen (Niederlande)
Original Assignee
Van Daalen Patents N.V., Willemstad, Curacao, Niederländische Antillen (Niederlande)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Van Daalen Patents N.V., Willemstad, Curacao, Niederländische Antillen (Niederlande) filed Critical Van Daalen Patents N.V., Willemstad, Curacao, Niederländische Antillen (Niederlande)
Publication of DE2434301A1 publication Critical patent/DE2434301A1/en
Publication of DE2434301B2 publication Critical patent/DE2434301B2/en
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/305Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • B29C48/307Extrusion nozzles or dies having a wide opening, e.g. for forming sheets specially adapted for bringing together components, e.g. melts within the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/14Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/70Scrap or recycled material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Environmental & Geological Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

Die Erfindung bezieht sich auf ein mehrschichtiges Kunststoffmaterial, insbesondere zur Herstellung von Behältern od. dgl. durch Tiefziehen, aus einer Grundschicht aus fabrikneuem Kunststoff, einer dickeren Kunststoff-Zwischenschicht und einer bedruckten Kunststoff-Außenschicht.The invention relates to a multilayer plastic material, in particular for the production of Containers or the like by deep drawing, from a base layer made of brand new plastic, a thicker one Plastic intermediate layer and a printed plastic outer layer.

Es ist bekannt, verschiedene Behälterarten, z. B. durch Tiefziehen, aus plattenförmigen! Kunststoffmaterial herzustellen. Obwohl man sich bisher mit ungefärbtem oder als Ganzes in einer bestimmten Farbe gefärbten Kunststoffmaterial begnügte, ist in der letzten Zeit in Zusammenhang mit der Darstellung des Produkts ein piattenförmiges, mit einem bestimmten Farbenmuster bedrucktes Ausgangsmaterial stark gefragt. Es ist jedoch technisch nicht möglich, piattenförmiges Material, dessen Dicke einen bestimmten Wert, z. B. 0,3 bis 0,4 mm, überschreitet, zu bedrucken. Aus diesem Grunde ist man denn auch dazu übergegangen, das Ausgangsmaterial, aus dem durch Tiefziehen die Behälter hergestellt werden sollen, aus einer Schicht herzustellen, die annähernd die für die Festigkeit gewünschte Stärke aufweist, auf welcher Schicht ein» dünne, bedruckte Folie befestigt wird.It is known to use various types of containers, e.g. B. by deep drawing, from plate-shaped! Plastic material to manufacture. Although one has so far dyed oneself with uncoloured or as a whole in a certain color Plastic material, has recently been associated with the appearance of the product There is a strong demand for pie-shaped base material printed with a specific color pattern. It is but technically not possible to use a plate-shaped material, the thickness of which has a certain value, e.g. B. 0.3 to 0.4 mm, to be printed. For this reason one has also gone over to that Starting material from which the containers are to be made by deep drawing, from one layer to produce approximately the strength required for strength, on which layer a » thin, printed film is attached.

Nun ist die Abfallmaterialmenge, die bei der Herstellung von Behältern, insbesondere runden Behältern, durch Tiefziehen entstehen, verhältnismäßig groß. Teilweise sind die Abfälle auf 40% des Ausgangsmaterials zu veranschlagen. Wenn man von ganz einfarbigem oder ungefärbtem Ausgangsmaterial ausgeht, bereitet dies keine Schwierigkeiten, da die Abfälle gemahlen und aufs neue zur durch Extrudieren vorgenommenen Herstellung von plattenförmigen! Ausgangsmaterial verwendet werden können. Wenn man jedoch zum Tiefziehen einen mit einer bedruckten Folie kaschierten Werkstoff verwendet, können diese Abfälle nicht aufs neue benutzt werden. Wenn die Abfälle gemahlen und, aufs neue verwendet werden, entsteht nämlich durch das Vorhandensein der beim Bedanken verwendeten Farbstoffe ein nicht gleich und gleichmäßig gefärbtes Produkt, das nicht aufs neue verwende» werden kann. Demzufolge sind die Herstellungskosten bedruckter Behälter beträchtlich höher als die von Behältern, die nichi bedruckt sind.Now the amount of waste material used in the manufacture of containers, especially round containers, arise through deep drawing, relatively large. Some of the waste is 40% of the raw material to rate. If you start from completely monochrome or undyed raw material, prepare this is not a problem, since the waste is ground and re-extruded Manufacture of plate-shaped! Starting material can be used. However, if you go to the If deep-drawing a material laminated with a printed film is used, this waste cannot be removed new ones are used. When the waste is ground up and used again, the The presence of the dyes used when giving thanks is one that is not uniformly and uniformly colored Product that cannot be used again. As a result, the manufacturing cost is more imprinted Containers considerably higher than those of containers that are not printed on.

Der Erfindung liegt die Aufgabe zugrunde, eine wirtschaftliche und billige Herstellung bedruckter Behälter zu ermöglichen, indem man ein plattenförmiges Kunststoffmaterial der eingangs genannten Gattung schafft, dessen Abfall für das Ausgangsmaterial wieder verwendet werden kann.The invention is based on the object of an economical and cheap production of printed To enable container by using a plate-shaped plastic material of the type mentioned creates whose waste can be reused for the starting material.

Die Lösung der Aufgabe besteht gemäß der Erfindung darin, daß bei dem beschriebenen Kunststoffmaterial die Zwischenschicht und die Außenschicht untet Verwendung von bei der Verarbeitung des mehrschichtigen Kunststoffmaterials entstehenden Abfalls gebildet sind.The solution to the problem is according to the invention that in the plastic material described the intermediate layer and the outer layer are used in the processing of the multilayer plastic material resulting waste are formed.

Die aus Abfällen hergestellten Schichten befinden sich zwischen dem Aufdruck und der aus Ausgangsmaterial gebildeten Grundschicht und sind somit praktisch nicht sichtbar. Die Tatsache, daß die Schichten unregelmäßig gefärbt sind, kann sich also nicht störend auswirken. Der unterschiedlich farbige Kunststoffabfall kann somit wieder verwendet werden, was eine Kostenersparnis bedeutet.The layers made from waste are located between the print and that of the raw material formed base layer and are therefore practically invisible. The fact that the layers are irregularly colored, so can not be distracting impact. The differently colored plastic waste can thus be reused, which is a Means cost saving.

Die Herstellung eines solchen mehrschichtigen Kunststoffmaterials kann derart erfolgen, daß man die Grundschicht und die Zwischenschicht durch gleichzeitige Extrusion miteinander verbindet, worauf die bedruckte Schicht durch Laminieren auf die Zwischenschicht aufgebracht wird und das Tiefziehen gegebenenfalls erfolgen kann.The production of such a multilayer plastic material can be carried out in such a way that the The base layer and the intermediate layer are connected to one another by simultaneous extrusion, whereupon the printed layer is applied to the intermediate layer by lamination and the deep drawing, if necessary can be done.

Die Erfindung wird an Hand der Zeichnung erläutert. In der Zeichnung ist der Aufbau eines beispielsweise der Herstellung eines Behälters dienenden Ausgangsmateriais dargestellt.The invention is explained with reference to the drawing. In the drawing, the structure of an example is the Production of a container serving starting material shown.

In der Zeichnung ist ein Querschnitt durch eine Materialschichl dargestellt, die unter anderem eine erste Schicht 1 mit einer Stärke von z. B. 0,5 mm aufweist, die durch Extrusion hergestellt wurde und aus ungebrauchtem, fabrikneuem Kunststoffausgangsmaterial, z. B. Polystyrol, besteht. Diese Schicht ist an eine zweite, gleichfalls aus Polystyrol bestehende und durch Extrusion gebildete Schicht 2 (z. B. mit einer Dicke von 0,4 mm) geheftet, wobei jedoch das Ausgangsmaterial ein Werkstoff ist, der nicht ausschließlich und nur zur Herstellung von Gegenständen verwendet werden könnte. Die Schichten 1 und 2 sind mittels einer an sich bekannten gleichzeitig vor sich gehenden Extrusion verbunden.In the drawing, a cross section through a material layer is shown, including a first Layer 1 with a thickness of e.g. B. 0.5 mm, which was produced by extrusion and made of unused, brand new plastic raw material, e.g. B. polystyrene. This shift is to a second, Layer 2 also consisting of polystyrene and formed by extrusion (e.g. with a thickness of 0.4 mm), but the starting material is a material that is not used exclusively and only for Manufacture of items could be used. Layers 1 and 2 are by means of a per se known at the same time going on extrusion connected.

Auf der Schicht 2 befindet sich eine Folie 3 (z. B. mit einer Dicke von 0,2 mm) aus Polystyrol, deren von der Schicht 2 abgekehrte Außenoberfläche bedruckt ist. Diese Schicht 3 ist in an sich bekannter Weise durch Laminieren auf der Schicht 2 befestigt.On the layer 2 there is a film 3 (z. B. With a thickness of 0.2 mm) made of polystyrene, whose from the Layer 2 facing away from the outer surface is printed. This layer 3 is through in a manner known per se Laminating attached to layer 2.

Hierzu 1 Blatt Zeichnungen1 sheet of drawings

Claims (1)

Patentanspruch:Claim: Mehrschichtiges Kunststoffmaterial, insbesondere zur Herstellung von Behältern od. dgl. durch Tiefziehen, aus einer Grundschicht aus fabrikneuem Kunststoff, einer dickeren Kunststoff-Zwischenschicht und einer bedruckten Kunststoff-Außenschicht, dadurch gekennzeichnet, daß die Zwischenschicht (2) und die Außenschicht (3) unter Verwendung von bei der Verarbeitung des mehrschichtiger. Kunststoffmaterials entstehenden Abfalls gebildet sind.Multi-layer plastic material, in particular for the production of containers or the like Deep drawing, from a base layer of brand-new plastic, a thicker plastic intermediate layer and a printed plastic outer layer, characterized in that the Intermediate layer (2) and the outer layer (3) using in the processing of the multilayer. Plastic material resulting waste are formed.
DE19742434301 1973-07-23 1974-07-17 MULTI-LAYER PLASTIC MATERIAL Ceased DE2434301B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
NL7310254A NL156633B (en) 1973-07-23 1973-07-23 PROCESS FOR MANUFACTURE OF PLASTIC MATERIAL, PRINTED ON ONE SIDE, AND MOLDED PRODUCT OBTAINED BY DEEP-DRAWING FROM THIS MATERIAL.

Publications (2)

Publication Number Publication Date
DE2434301A1 DE2434301A1 (en) 1975-03-27
DE2434301B2 true DE2434301B2 (en) 1976-03-18

Family

ID=19819315

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19742434301 Ceased DE2434301B2 (en) 1973-07-23 1974-07-17 MULTI-LAYER PLASTIC MATERIAL

Country Status (9)

Country Link
BE (1) BE817985A (en)
DE (1) DE2434301B2 (en)
DK (1) DK139380B (en)
FR (1) FR2238589B3 (en)
GB (1) GB1467362A (en)
IE (1) IE39990B1 (en)
IT (1) IT1020666B (en)
LU (1) LU70593A1 (en)
NL (1) NL156633B (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH598064A5 (en) * 1976-01-09 1978-04-28 Lonza Ag
ZA766996B (en) * 1976-02-09 1977-10-26 Standard Oil Co Ohio Recycle plastic container for food drug and cosmetic use
SE430147B (en) * 1977-05-13 1983-10-24 Plm Ab SUBJECT FOR MANUFACTURING PLASTIC MATERIAL CONTAINERS AS WELL AS ASTADCOMMUNICATING A SUBJECT
FI802725A (en) * 1980-08-29 1982-03-01 Osterman Inter Leasing FOERFARANDE FOER FRAMSTAELLNING AV KARTONGLAMINAT
DE4118624C1 (en) * 1991-06-06 1992-04-30 Polarcup Gmbh, 5584 Alf, De
EP0565810B1 (en) * 1992-03-10 1996-05-15 The Procter & Gamble Company Labelled container incorporating recycled plastic

Also Published As

Publication number Publication date
GB1467362A (en) 1977-03-16
FR2238589A1 (en) 1975-02-21
DK386474A (en) 1975-03-03
IE39990L (en) 1975-01-23
IT1020666B (en) 1977-12-30
DK139380C (en) 1979-07-23
NL156633B (en) 1978-05-16
DK139380B (en) 1979-02-12
IE39990B1 (en) 1979-02-14
FR2238589B3 (en) 1977-05-20
DE2434301A1 (en) 1975-03-27
NL7310254A (en) 1975-01-27
BE817985A (en) 1975-01-23
LU70593A1 (en) 1975-06-16

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