DE202018002540U1 - Insulating, load-bearing, airtight SuperPan, SIP panel or sandwich component for roofs, walls, floors, ceilings, parapets and house kits - Google Patents
Insulating, load-bearing, airtight SuperPan, SIP panel or sandwich component for roofs, walls, floors, ceilings, parapets and house kits Download PDFInfo
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- DE202018002540U1 DE202018002540U1 DE202018002540.2U DE202018002540U DE202018002540U1 DE 202018002540 U1 DE202018002540 U1 DE 202018002540U1 DE 202018002540 U DE202018002540 U DE 202018002540U DE 202018002540 U1 DE202018002540 U1 DE 202018002540U1
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- Prior art keywords
- superpan
- ceilings
- insulating
- sandwich component
- walls
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- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 8
- 239000004814 polyurethane Substances 0.000 claims abstract description 8
- 239000006260 foam Substances 0.000 claims abstract description 6
- 239000011120 plywood Substances 0.000 claims abstract description 6
- 229920006328 Styrofoam Polymers 0.000 claims abstract description 5
- 239000008261 styrofoam Substances 0.000 claims abstract description 5
- 229920002635 polyurethane Polymers 0.000 claims abstract description 3
- 239000002023 wood Substances 0.000 claims description 5
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 description 9
- 229920002223 polystyrene Polymers 0.000 description 9
- 239000004794 expanded polystyrene Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000004795 extruded polystyrene foam Substances 0.000 description 3
- 239000011495 polyisocyanurate Substances 0.000 description 3
- GRPTWLLWXYXFLX-UHFFFAOYSA-N 1,1,2,2,3,3-hexabromocyclodecane Chemical compound BrC1(Br)CCCCCCCC(Br)(Br)C1(Br)Br GRPTWLLWXYXFLX-UHFFFAOYSA-N 0.000 description 2
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 101100462329 Arabidopsis thaliana OSB3 gene Proteins 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 229920003987 resole Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/14—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Abstract
Dämmendes, tragendes, luftdichtes Sandwichelement bzw. SuperPan / SIP-Panel für Boden, Decken, Dach, Zwischendecken und Wände, gekennzeichnet durch eine den Kern bildende EPS-Styropor-Hartschaumplatte (100) und zwei mit einem Einkomponenten-Polyurethan-Kleber auf die Flächen aufgeklebte, wenigstens 5 mm dicke, aus OSB 3 oder Sperrholzplatten (110).
Description
Die Erfindung betrifft ein dämmendes, tragende, luftdichtes SuperPan, SIP-Panel bzw. Sandwichbauelement für Dächer, Wände, Boden, Decken, Brüstungen und Hausbausätze. Nach dem Oberbegriff des Hautanspruches.The invention relates to a insulating, supporting, airtight SuperPan, SIP panel or sandwich component for roofs, walls, floors, ceilings, parapets and house kits. After the generic term of the skin claim.
SuperPans, SIP-Paneele bzw. Sandwichelemente als Dach- Wand- Zwischendeckenbauteile sind bisher durch die Prüfung Nr. HB 103-18 vom durch die Hochschule RheinMain University of Applied Sciences Wiesbaden Rüsselsheim, 02-2018 bekannt. Derartige Bauelemente des Stades der Technik bestehen aus zwei äußeren Deckschichten aus 9-18 mm OSB3 bzw. Flachpressplatten nach
SuperPans/ SIP-Paneele werden in einer traditionellen Fabrik hergestellt. Verarbeitungsgeräte werden verwendet, um Last/Druck und Wärme gleichmäßig und konsistent zu regulieren. Bei der Herstellung einer Platte mit einem Polystyrolkern EPS sind sowohl Druck als auch Wärme erforderlich, um sicherzustellen, dass der einkomponenten- polyurethan Klebstoff vollständig eingedrungen ist. Der Schaumkern wird zuerst mit einem Klebstoff bedeckt und die Deckschicht wird an Ort und Stelle gesetzt. Die drei Teile werden in eine große Spannvorrichtung eingesetzt und Druck/Last und Wärme werden aufgebracht. Die drei Teile müssen in der Klemmvorrichtung verbleiben, bis der Klebstoff ausgehärtet ist. Die SuperPans / SIP-Paneele werden unmittelbar nach der Herstellung für den speziellen Einsatzzweck zugeschnitten und danach zum Aushärten gelagert. Während der Herstellung ist an die einwandfreie Arbeitsweise der Produktionsanlagen und Pressen und die Überwachung des Herstellungsprozesses hohe Anforderungen zu stellen.SuperPans / SIP panels are manufactured in a traditional factory. Processing equipment is used to regulate load / pressure and heat evenly and consistently. In the production of a board with a polystyrene core EPS, both pressure and heat are required to ensure that the one-component polyurethane adhesive has completely penetrated. The foam core is first covered with an adhesive and the cover layer is put in place. The three parts are placed in a large fixture and pressure / load and heat are applied. The three parts must remain in the clamp until the adhesive has set. The SuperPans / SIP panels are cut to size immediately after production for special purpose and then stored for curing. During production, high demands must be placed on the proper functioning of the production facilities and presses and the monitoring of the production process.
Erfindungsgemäß wird eine EPS-Styropor-Dämmplatte (Lebensmittel-Styropor ohne Flammschutzmittel Hexabromcyclodecan HBCD) oder XPS-Polystyrol PIR, PUR, PU-Dämmplatte als Kern verwandt, deren ebene - Oberfläche schon vor dem Verkleben einsehbar und kontrollierbar ist. Zwei mit einkomponenten Kleber aufgeklebte OSB3 bzw. Sperrholzplatten mit einer Dicke zwischen 9-18 mm sowie Rähmhölzern bzw. Rahmenhölzern in den End- und Seitenbereichen können große Lasten aufnehmen.According to the invention, an EPS styrofoam insulating board (food styrofoam without flame retardant hexabromocyclodecane HBCD) or XPS polystyrene PIR, PUR, PU insulating board is used as a core whose level - surface is visible and controllable even before bonding. Two OSB3 or plywood boards with a thickness of between 9-18 mm glued with one-component adhesive as well as wooden frame or frame wood in the end and side areas can absorb large loads.
Die Rahmenhölzer können aus Nadelholz oder Brettschichtholz bestehen.The frame timbers can be made of softwood or glued laminated timber.
Die Boden, Dach, Zwischendecke und Wandelemente bestehen aus außenliegenden OSB 3 bzw. Sperrholzplatten 9-18 mm Dicke und einem innenliegenden, EPS-Styropor oder XPS-Polystyrol PIR, PUR, PU Hartschaum-Kern 60-360 mm Stärke mit einer Höhe von 2,5 m und können ohne Raser in der Gesamtlänge von 0-6 m variieren. Es ist dabei ein variabler unverklebter vertikaler Stoß zwischen den Kernplatten vorgesehen, die Verbindung erfolgt durch Rähmholz bzw. KVH-Holz, PU-Schaum und Spannschrauben. Die Dicke des Polystyrol-EPS-Hartschaumkerns kann zwischen 60 mm für Innenwände und 360 mm für wärmedämmende Außenwände variieren.The floor, roof, false ceiling and wall elements consist of external OSB 3 or plywood panels 9-18 mm thick and an internal, EPS polystyrene foam or XPS polystyrene PIR, PUR, PU foam core 60-360 mm thickness with a height of 2 , 5 m and can vary without a razor in the total length of 0-6 m. There is a variable unverklebter vertical shock between the core plates provided, the connection is made by Rähmholz or KVH wood, PU foam and clamping screws. The thickness of the polystyrene EPS hard foam core can vary between 60 mm for inner walls and 360 mm for heat-insulating outer walls.
Alle Beplankungs- und Kernschichtstöße verlaufen bei diesem Element parallel zur Wandhöhe und sind zueinander in Element-Längstrichtung versetzt. Elemente sind dabei ohne Dampfsperre luft- und feuchtigkeitsdicht.All planking and core layer joints run parallel to the wall height in this element and are offset from each other in element longitudinal direction. Elements are air and moisture proof without vapor barrier.
Die Herstellung der SuperPans bzw. SIP-Paneele erfolgt im Taktschiebeverfahren mit einer Hochfrequenz_Streupresse. Die Beplankung der Polystyrol-EPS-Hartschaumkerne werden mit dem zugelassenen Kleber TOP-UR, Henkel oder BASF Einkomponenten Polystyrol-Kleber verklebt.The production of the SuperPans or SIP panels is carried out in the clock shift method with a Hochfrequenz_Streupresse. The planking of the polystyrene EPS rigid foam cores are glued with the approved adhesive TOP-UR, Henkel or BASF one-component polystyrene adhesive.
Die Befestigung der Schwellen und Rähmhölzern (seitlich für alle SuperPans bzw. SIP-Paneele) erfolgt mit Holz- Spannschrauben und PU-Schaum.The fixation of the sleepers and frame wood (on the side for all SuperPans or SIP panels) is done with wood tension screws and PU foam.
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte Nicht-PatentliteraturCited non-patent literature
- DIN EN 300 [0002]DIN EN 300 [0002]
- DIN EN 13163 [0002]DIN EN 13163 [0002]
- NORM EN 13163 [0002]Standard EN 13163 [0002]
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE202018002540.2U DE202018002540U1 (en) | 2018-05-27 | 2018-05-27 | Insulating, load-bearing, airtight SuperPan, SIP panel or sandwich component for roofs, walls, floors, ceilings, parapets and house kits |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE202018002540.2U DE202018002540U1 (en) | 2018-05-27 | 2018-05-27 | Insulating, load-bearing, airtight SuperPan, SIP panel or sandwich component for roofs, walls, floors, ceilings, parapets and house kits |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE202018002540U1 true DE202018002540U1 (en) | 2018-08-14 |
Family
ID=63372210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE202018002540.2U Active DE202018002540U1 (en) | 2018-05-27 | 2018-05-27 | Insulating, load-bearing, airtight SuperPan, SIP panel or sandwich component for roofs, walls, floors, ceilings, parapets and house kits |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE202018002540U1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112095819A (en) * | 2020-09-17 | 2020-12-18 | 德华兔宝宝装饰新材股份有限公司 | Building energy-saving wall enclosure OSB clad structure heat-insulating board |
| WO2021237257A1 (en) * | 2020-05-29 | 2021-12-02 | Ingomar Ritsch | Sandwich element and method for producing a sandwich element |
-
2018
- 2018-05-27 DE DE202018002540.2U patent/DE202018002540U1/en active Active
Non-Patent Citations (3)
| Title |
|---|
| DIN EN 13163 |
| DIN EN 300 |
| NORM EN 13163 |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021237257A1 (en) * | 2020-05-29 | 2021-12-02 | Ingomar Ritsch | Sandwich element and method for producing a sandwich element |
| CN112095819A (en) * | 2020-09-17 | 2020-12-18 | 德华兔宝宝装饰新材股份有限公司 | Building energy-saving wall enclosure OSB clad structure heat-insulating board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R207 | Utility model specification | ||
| R150 | Utility model maintained after payment of first maintenance fee after three years |