DE202006019658U1 - Three dimensional decorative material, useful e.g. as an element in motor vehicles, comprises a foil and a fixed material layer from artificial or natural fiber or fiber-like material - Google Patents
Three dimensional decorative material, useful e.g. as an element in motor vehicles, comprises a foil and a fixed material layer from artificial or natural fiber or fiber-like material Download PDFInfo
- Publication number
- DE202006019658U1 DE202006019658U1 DE202006019658U DE202006019658U DE202006019658U1 DE 202006019658 U1 DE202006019658 U1 DE 202006019658U1 DE 202006019658 U DE202006019658 U DE 202006019658U DE 202006019658 U DE202006019658 U DE 202006019658U DE 202006019658 U1 DE202006019658 U1 DE 202006019658U1
- Authority
- DE
- Germany
- Prior art keywords
- decorative molding
- layer
- molding according
- film
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C43/183—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles the preformed layer being a lining, e.g. shaped in the mould before compression moulding, or a preformed shell adapted to the shape of the mould
- B29C43/184—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles the preformed layer being a lining, e.g. shaped in the mould before compression moulding, or a preformed shell adapted to the shape of the mould shaped by the compression of the material during moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
- B32B9/025—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3041—Trim panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/08—Natural leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/16—Wood, e.g. woodboard, fibreboard, woodchips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/12—Deep-drawing
Abstract
Description
Die Erfindung betrifft ein dreidimensionales Dekorformteil, das aus mindestens einer Folie und einer hieran fixierten Materialschicht aus Kunst- oder Naturfasern oder faserartigem Material besteht.The The invention relates to a three-dimensional decorative molding, the at least one film and a material layer fixed thereto made of synthetic or natural fibers or fibrous material.
Aus
der
Aus
der
Des
Weiteren ist aus der
In
der
Sowohl
in der
Ausgehend von dem angegebenen Stand der Technik liegt der vorliegenden Erfindung die Aufgabe zugrunde, ein Dekorformteil so zu gestalten, dass es besonders preiswert hergestellt werden kann. Des Weiteren soll das Dekorformteil, insbesondere wenn es Bedruckungen aufweist, die vor der Verformung aufgebracht worden sind, gewünschte Maßhaltigkeit aufweisen. Des Weiteren soll erreicht werden, dass die Oberfläche nicht beschädigt wird, so dass das dreidimensional ausgeformte Dekorformteil unmittelbar auch genutzt werden kann, ohne dass die Oberfläche nachbehandelt werden muss.Starting from the indicated state The technique of the present invention has the object to design a decorative molding so that it can be made particularly inexpensive. Furthermore, the decorative molded part, in particular if it has printing, which have been applied before deformation, should have the desired dimensional stability. Furthermore, it should be ensured that the surface is not damaged, so that the three-dimensionally shaped decorative molded part can also be used directly without the surface having to be aftertreated.
Die Aufgabe löst die Erfindung durch Ausgestaltung eines Dekorformteils nach der Lehre des Anspruchs 1.The Task solves the invention by embodiment of a decorative molding according to the Teaching of claim 1.
Vorteilhafte Weiterbildungen des Dekorformteils sind in den Unteransprüchen im Detail beschrieben.advantageous Further developments of the decorative molding are in the dependent claims Detail described.
Versuchsreihen
unter Verwendung verformbarer Folien, wie sie in der
Die Folie kann dabei grundsätzlich an der Unterseite oder an der Oberseite auf kaschiert sein. Durch die Hochdruckverpressung ist faktisch ein Flächenverschweiß-Verbund mit stabiler Ausformung gegeben. Wenn die Folie auf der Oberseite aufgebracht ist, bildet sie zugleich eine Oberflächenversiegelung, die glatt oder auch faserstrukturiert sein kann.The Slide can basically be laminated on the bottom or at the top. By the high-pressure compression is in fact a Flächenverschweiß composite given with stable shape. When the film is on top is applied, it also forms a surface seal, the smooth or may be fiber-structured.
Versuche
mit anderen Fasermaterialien haben zu gleichen Ergebnissen geführt, ohne
dass die Fasern besonders behandelt werden müssen, um in den Eckenbereichen
einer Verformung nicht zu brechen. Dies ist auf die schnelle Verformung
zurückzuführen, die
durch den hohen aufzuwendenden Druck, der vorzugsweise zwischen
30 und 200 bar liegt, erzielbar ist. Es wurden deshalb auch Versuche
mit textilen einfarbigen und mehrfarbigen Geweben als zweite Schicht
durchgeführt,
ebenso mit Vlies- und Filzschichten aber auch mit Leder und Kunstleder.
In allen Fällen
hat sich herausgestellt, dass durch die Verbindung zwischen Folie
und Fasermaterial unter Verwendung des Hochdruckformverfahrens,
bei dem die Oberfläche
mechanisch nicht durch Reibung unmittelbar belastet sondern durch
Druckbeaufschlagung verformt wird, die mittels Luft, Gas oder auch flüssigem Druckmittel
erfolgen kann, eine Umverformung in gewünschter Weise erfolgt. Als
besonders geeignet und preiswert hat sich dabei die Verwendung von
Druckluft gezeigt, wobei die Vorrichtungen, mit denen die Umformung
durchgeführt
wird, denjenigen entsprechen, die in der
Das Herstellungsverfahren ist dem Formteil ansehbar, da die Oberfläche in keinster Weise Beschädigungen aufweist, obwohl unterschiedlichste Reliefs oder auch 3-D-Prägungen realisierbar sind. Dies ist sowohl dann gegeben, wenn die Faserschicht obenseitig, also an der Sichtseite, zu sehen ist oder dieses Material von einer Folie überzogen und verformt ist, um eine glatte Oberfläche zu erreichen. Bei der Herstellung eines Dekorformteils unter Verwendung von Furnier kann eine so dünne Folie zum Einsatz kommen, dass diese beim Verpressen partiell in die Poren des Fasermaterials hineingedrückt wird und so eine absolut dünne Oberflächenschicht entsteht, die einer dünnschichtigen Lackierung gleichkommt.The Manufacturing process is the molding viewable because the surface in None Way damage has, although a variety of reliefs or 3-D imprints feasible are. This is true both when the fibrous layer is on the top, So on the visible side, you can see this material or one of them Film coated and is deformed to achieve a smooth surface. In the preparation of a decorative molding using veneer can be such a thin film for Use that these partially during pressing in the pores pressed the fiber material becomes and so an absolutely thin surface layer arises, that of a thin layer Paint is the same.
Andererseits
kann aber auch beispielsweise Leder oder Kunstleder unter Beibehaltung
der Oberflächenstruktur
mit der Folie auf der Unterseite zu einem 3-D-Formteil verformt
werden. Es können
nach dem gleichen Verfahren verschiedene Schichtverbunde, z. B.
Textilien unterschiedlicher Faserstärken und aus unterschiedlichem
Fasermaterial, in Verbindung mit Folie verwendet werden. Die Folie
selbst wird zweckmäßiger Weise
mittels transparenter Klebeschicht auf dem Fasermaterial fixiert.
Diese Verfahren sind als solche aus der
Überraschender Weise hat sich nun herausgestellt, dass unter Verwendung des Hochdruckverfahrens die Dekorformteile mit Furnier keinerlei Risse, weder in der Folienschicht noch in der Faserschicht, nach dem Umformprozess aufweisen. Die Teile sind sehr dünnwandig und können in bekannter Weise hinterspritzt werden, um beispielsweise als Armaturenblendteil eingesetzt werden zu können. Es hat sich gezeigt, dass selbst flockige Kunststoffschichten, also eine weiche Oberfläche aufweisende Kunststoffschichten, anstelle einer Faserschicht verarbeitet werden können, die nach dem Verformungsprozess ebenfalls die Form durch die geprägte Folie beibehalten. Die Oberfläche wird während des Verformungsprozesses nicht beschädigt, da die Verformung praktisch berührungslos über der Oberfläche erfolgt. Durch die rastergenaue Aufnahme des Flachkörpers, nämlich der Folienfaserschicht, in die Formvorrichtung kann eine Positionierung so genau erfolgen, dass keinerlei Verzerrungen in der Struktur gegeben sind. Es sind somit auch bei Bedruckungen hohe Maßgenauigkeiten erzielbar, die beim mechanischen Verpressen nicht möglich sind.Surprisingly, it has now been found that using the high-pressure method, the decorative shaped parts with veneer have no cracks, neither in the film layer nor in the fiber layer, after the forming process. The parts are very thin-walled and can be back-injected in a known manner, for example, to be used as a dashboard part. It has been found that even flaky plastic layers, ie plastic layers having a soft surface, can be processed instead of a fibrous layer which, after the deformation process, also retains the shape due to the embossed foil. The surface is not damaged during the deformation process, because the deformation occurs practically without contact over the surface. By the grid-accurate recording of the flat body, namely the film fiber layer, in the molding device positioning can be done so accurately that no distortions in the structure are given. Thus, it is also in printing high dimensional accuracies achieved in mechani Presses are not possible.
Durch die Kaltverformung ist darüber hinaus sichergestellt, dass keine schädlichen Temperatureinflüsse auf das Fasermaterial einwirken können. Die unterschiedlichen Dehnungsfaktoren des Materials spielen also bei der Ver formung selbst auch keine Rolle. Sie haben keine Auswirkung auf die Formgebung.By the cold deformation is above It also ensures that there are no harmful effects of temperature the fiber material can act. The different strain factors of the material thus contribute the deformation itself does not matter. They have no effect on the shape.
Bei der Herstellung wird eine transparente oder gefärbte oder mit und ohne Prägung versehene Folie mittels Haftvermittler beispielsweise auf ein Holzfurnier aufgezogen; danach erfolgt die berührungslose Hochdruckverformung über ein Formteil. Das ausgeformte Teil wird ausgeschnitten und entweder direkt verwendet oder aber in einem weiteren Werkzeug in bekannter Weise mit Kunststoff hinterspritzt, um es als Element verwenden zu können. Die Hinterspritzung kann dabei als Formteil erfolgen und beispielsweise Befestigungslaschen und andere Verbindungselemente wie Rastnasen und dergleichen aufweisen. Das Fasermaterial kann auch von beiden Seiten mit einer Folie kaschiert sein, um die Formstabilität zu erhöhen.at The preparation is a transparent or colored or provided with and without embossed film by means of adhesion promoters, for example, mounted on a wood veneer; then the non-contact takes place High pressure deformation over a molding. The molded part is cut out and either used directly or in another tool in known Way with plastic back-molded to use it as an element to be able to. The back injection can be done as a molded part and, for example Fastening straps and other connecting elements such as latching noses and the like. The fiber material can also be from both sides be laminated with a film to increase the dimensional stability.
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202006019658U DE202006019658U1 (en) | 2006-12-22 | 2006-12-22 | Three dimensional decorative material, useful e.g. as an element in motor vehicles, comprises a foil and a fixed material layer from artificial or natural fiber or fiber-like material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202006019658U DE202006019658U1 (en) | 2006-12-22 | 2006-12-22 | Three dimensional decorative material, useful e.g. as an element in motor vehicles, comprises a foil and a fixed material layer from artificial or natural fiber or fiber-like material |
Publications (1)
Publication Number | Publication Date |
---|---|
DE202006019658U1 true DE202006019658U1 (en) | 2007-03-15 |
Family
ID=37896910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE202006019658U Expired - Lifetime DE202006019658U1 (en) | 2006-12-22 | 2006-12-22 | Three dimensional decorative material, useful e.g. as an element in motor vehicles, comprises a foil and a fixed material layer from artificial or natural fiber or fiber-like material |
Country Status (1)
Country | Link |
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DE (1) | DE202006019658U1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007009583A1 (en) | 2007-02-26 | 2008-08-28 | Foliotec Gmbh | Connected mold part for casting consists of plastic foil which can be metallized or galvanized, or of material with partially processed zones |
CN105415844A (en) * | 2015-12-21 | 2016-03-23 | 中材科技股份有限公司 | Preparation method for light-transmitting colored hollow composite board |
-
2006
- 2006-12-22 DE DE202006019658U patent/DE202006019658U1/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007009583A1 (en) | 2007-02-26 | 2008-08-28 | Foliotec Gmbh | Connected mold part for casting consists of plastic foil which can be metallized or galvanized, or of material with partially processed zones |
DE202007018495U1 (en) | 2007-02-26 | 2008-09-18 | Foliotec Gmbh | Composite molding |
DE102007009583B4 (en) * | 2007-02-26 | 2013-10-02 | Foliotec Gmbh | Process for producing a composite molding |
CN105415844A (en) * | 2015-12-21 | 2016-03-23 | 中材科技股份有限公司 | Preparation method for light-transmitting colored hollow composite board |
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R207 | Utility model specification |
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Owner name: KH FOLIOTEC GMBH, DE Free format text: FORMER OWNER: FOLIOTEC GMBH, 95234 SPARNECK, DE Effective date: 20140218 |
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