DE19546551C1 - Coated decorative part - Google Patents

Coated decorative part

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Publication number
DE19546551C1
DE19546551C1 DE1995146551 DE19546551A DE19546551C1 DE 19546551 C1 DE19546551 C1 DE 19546551C1 DE 1995146551 DE1995146551 DE 1995146551 DE 19546551 A DE19546551 A DE 19546551A DE 19546551 C1 DE19546551 C1 DE 19546551C1
Authority
DE
Germany
Prior art keywords
decorative part
plastic
metal
coated
covers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
DE1995146551
Other languages
German (de)
Inventor
Rolf Schumacher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mercedes Benz Group AG
Original Assignee
Daimler Benz AG
Mercedes Benz AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daimler Benz AG, Mercedes Benz AG filed Critical Daimler Benz AG
Priority to DE1995146551 priority Critical patent/DE19546551C1/en
Application granted granted Critical
Publication of DE19546551C1 publication Critical patent/DE19546551C1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811Multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C2045/0093Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor of articles provided with an attaching element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article
    • B29C2045/14532Joining articles or parts of a single article injecting between two sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0809Fabrics
    • B29K2105/0818Fleece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2711/00Use of natural products or their composites, not provided for in groups B29K2601/00 - B29K2709/00, for preformed parts, e.g. for inserts
    • B29K2711/14Wood, e.g. woodboard or fibreboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2715/00Condition, form or state of preformed parts, e.g. inserts
    • B29K2715/006Glues or adhesives, e.g. hot melts or thermofusible adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3041Trim panels

Description

Die Erfindung betrifft ein beschichtetes Dekorteil nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a coated decorative part according to the Preamble of claim 1.

Solche Dekorteile sollen insbesondere als Innenverkleidungs­ teile bei Personenkraftwagen eingesetzt werden. Diese Teile müssen in manchen Fällen eine hohe Steifigkeit und Verzugs­ freiheit aufweisen. Eine hohe Verzugsfreiheit ist besonders in Fällen wichtig, in denen derartige Dekorteile mit einem unter Wärme zu trocknenden relativ dicken Klarlacküberzug am fertigen Dekorteil zu versehen sind.Such decorative parts are intended in particular as interior trim parts are used in passenger cars. These parts in some cases have high rigidity and warpage have freedom. A high degree of distortion is special important in cases where such decorative parts with a relatively thick clearcoat to be dried under heat finished decorative part are to be provided.

Derartige Dekorteile sind bisher als Druckgußteile aus Leichtmetall wie beispielsweise Magnesium hergestellt worden. Die Beschichtung erfolgte hierbei jeweils an dem ausgeformten fertigen Druckgußteil.Such decorative parts are so far from die-cast parts Light metal such as magnesium has been produced. The coating was carried out on the molded one finished die casting.

Aus DE 29 44 797 A1 ist es bekannt, Kunststoffteile bei ihrer Herstellung in einer Spritzgußform mit einer Holzfurnierauf­ lage zu versehen. Ein derartiges Teil besitzt keine ausrei­ chende Verzugfreiheit unter Wärme. From DE 29 44 797 A1 it is known to plastic parts in their Manufactured in an injection mold with a wooden veneer able to provide. Such a part has no sufficient freedom from warping under heat.  

Kunststoffgefüllte Metallsandwichteile, bei denen der Kunst­ stoff im Spritzgußverfahren eingebracht wird, sind in DE 24 44 267 A1 beschrieben. Die außenliegenden Metallabdeckungen sind dort nicht beschichtet.Plastic-filled metal sandwich parts, where art Injection molding material are in DE 24th 44 267 A1. The outer metal covers are not coated there.

Hiervon ausgehend beschäftigt sich die Erfindung mit dem Pro­ blem, ein gattungsgemäßes Dekorteil bei einer mit einem Druckgußteil vergleichbaren Festigkeit und Verzugsfreiheit kostengünstig herzustellen. Proceeding from this, the invention deals with the pro blem, a generic decorative part in one with one Die-cast part of comparable strength and freedom from distortion inexpensive to manufacture.  

Eine Lösung hierfür zeigt ein nach den kennzeichnenden Merk­ malen des Patentanspruchs 1 aufgebautes Dekorteil auf.One solution to this is shown by the characterizing note paint the patent claim 1 built on decorative part.

Zweckmäßige Ausgestaltungen sind Gegenstand der Unteransprü­ che 2 bis 7.Appropriate configurations are the subject of the subclaims che 2 to 7.

Ein vorteilhaftes Verfahren zur Herstellung enthält der An­ spruch 8.An advantageous method for the production contains the An saying 8.

Die Erfindung beruht auf dem Gedanken, durch die an sich be­ kannte Sandwichbauweise ein stabiles, gewichtsmäßig leichtes und äußerst verzugfreies Element einfach herstellen zu kön­ nen.The invention is based on the idea by which be in itself knew sandwich construction a stable, light weight and extremely distortion-free element nen.

Die Beschichtung der sichtbaren Metall-Abdeckung kann vor der Herstellung des Sandwichteiles oder auch gleichzeitig mit der Herstellung des Sandwichteiles in einer Spritzgußform erfol­ gen.The coating of the visible metal cover can be in front of the Production of the sandwich part or simultaneously with the Production of the sandwich part in an injection mold gene.

Die räumliche Form des Dekorteiles kann durch vorgeformte Me­ tall-Abdeckungen oder auch durch Ausformen ebener Metallpla­ tinen innerhalb einer Spritzgießform unter dem Spritzgußdruck erzeugt werden.The spatial shape of the decorative part can by preformed Me tall covers or by shaping flat metal plates tinen within an injection mold under the injection molding pressure be generated.

Sandwichbauteile mit Metall-Abdeckungen und eingespritzten die Abdeckungen anbindendem Kunststoff sind an sich zur Her­ stellung von Kunststoffteilen mit reliefartiger Oberfläche bereits aus DE-OS 17 29 168 bekannt. Bei jenen bekannten Tei­ len soll durch die Metall-Abdeckungen jedoch lediglich eine Metalloberfläche auf einem Kunststoffteil erzeugt werden. Bei der Erfindung ist dies dagegen nicht der Fall, da hier viel­ mehr eine nicht metallische sichtbare Außenschicht erzeugt werden soll, die beispielsweise ein aufgebrachtes anschlie­ ßend lackiertes Holzfurnier sein kann.Sandwich components with metal covers and injected the covers connecting the plastic are inherent provision of plastic parts with a relief-like surface  already known from DE-OS 17 29 168. With those known Tei len should only be one due to the metal covers Metal surface can be generated on a plastic part. At the invention, however, is not the case, since there is a lot here creates a non-metallic visible outer layer should be, for example, an applied subsequent lacquered wood veneer.

Soweit es ferner aus DE 41 23 766 C bekannt ist, Dekorteile aus metallbeschichteten Kunststoffteilen zu schaffen, ist auch dies mit der Erfindung gattungsmäßig nicht vergleichbar. Bei den aus dem vorgenannten Dokument bekannten Dekorteilen ist insbesondere auch nur eine Seite metallbeschichtet, wäh­ rend die andere gegenüberliegende Seite aus dem Kunststoff des Grundteiles gebildet wird. An das Kunststoffteil dort an­ geformte Funktionsteile durchragen auch keine Metall- Abdeckung wie bei der vorliegenden Erfindung.As far as it is also known from DE 41 23 766 C, decorative parts to create from metal-coated plastic parts this also cannot be compared generically with the invention. In the decorative parts known from the aforementioned document In particular, only one side is metal-coated, weh rend the other opposite side from the plastic of the base part is formed. At the plastic part there shaped functional parts do not protrude through metal Coverage as in the present invention.

Ein Ausführungsbeispiel der Erfindung mit Bezug auf das zu schaffende Dekorteil als solches sowie mit Bezug auf das an­ zuwendende Spritzgußverfahren sind in der Zeichnung darge­ stellt und werden nachfolgend näher beschrieben.An embodiment of the invention with reference to the creative decorative part as such and with reference to that Injection molding processes are shown in the drawing represents and are described in more detail below.

Es zeigenShow it

Fig. 1 einen Querschnitt durch einen Ausschnitt eines Dekor­ teiles in Sandwichbauweise, Fig. 1 shows a cross section through a detail of a decorative part in a sandwich structure,

Fig. 2 einen Schnitt durch eine Spritzgießeinrichtung mit einliegendem Sandwich-Dekorteil. Fig. 2 shows a section through an injection molding device with an inserted sandwich decorative part.

Das als Sandwichplatte aufgebaute Dekorteil 1 nach Fig. 1 be­ steht aus einer oberen metallischen Abdeckung 2 und einer un­ teren metallischen Abdeckung 3, wobei diese beiden Abdeckun­ gen über eine Kunststoffüllung 4 miteinander verbunden sind.The decorative part 1 constructed as a sandwich panel according to FIG. 1 be consists of an upper metallic cover 2 and a lower metallic cover 3 , these two covers being connected to one another via a plastic filling 4 .

Auf der oberen Abdeckung 2 aufkaschiert ist ein Edelholzfur­ nier 5, das mit einem Klarlacküberzug 6 überzogen ist.Laminated on the top cover 2 is a Edelholzfur nier 5 , which is coated with a clear coat 6 .

Zur Verbesserung der Haftung des Kunststoffes 4 an den Abdec­ kungen 2 und 3 sind dort sogenannte Kopplungsschichten 7 aus beispielsweise aufgeklebtem Vlies vorgesehen.To improve the adhesion of the plastic 4 to the coverings 2 and 3 , so-called coupling layers 7 made of, for example, bonded nonwoven are provided there.

Durch die untere Abdeckung 3 ragt als ein von dem Kunststoff 4 ausgehendes und gebildetes Funktionselement 8 heraus.The lower cover 3 protrudes as a functional element 8 that starts and is formed from the plastic 4 .

Hergestellt wird das Dekorteil 1 in einer Kunststoff- Spritzgießeinrichtung nach Fig. 2. Dort sind die beiden Form­ hälften der Spritzgießeinrichtung angedeutet, zwischen denen der Formraum zur Aufnahme und Ausbildung des Dekorteiles 1 ausgebildet ist.The decorative part 1 is produced in a plastic injection molding device according to FIG. 2. There, the two mold halves of the injection molding device are indicated, between which the molding space is designed to receive and form the decorative part 1 .

Der unter Druck einzuspritzende Kunststoff gelangt über das Angießsystem 9 in das Innere des Formhohlraumes der Spritz­ gießeinrichtung. In den beiden Formhälften ist jeweils die dem fertigen Dekorteil 1 entsprechende Außenform eingeformt. Die obere Abdeckung 2 ist bereits mit einem Holzfurnier, das die Sichtseite des Dekorteiles darstellen soll, versehen. Die Holzfurnierschicht ist in der Fig. 2 bei der oberen Abdeckung 2 nicht erkennbar gezeichnet. In der unteren Formhälfte kön­ nen Schieber 10 angebracht sein, um in Ausformrichtung hin­ terschnittartige Funktionsteile 8 durch die untere Abdeckung 3 hindurch ausformen zu können.The plastic to be injected under pressure passes through the sprue system 9 into the interior of the mold cavity of the injection molding device. The outer shape corresponding to the finished decorative part 1 is molded in each of the two mold halves. The top cover 2 is already provided with a wood veneer, which is to represent the visible side of the decorative part. The wood veneer layer is not recognizably drawn in FIG. 2 for the top cover 2 . In the lower mold half NEN slider 10 can be attached in order to be able to form terschnitt-like functional parts 8 through the lower cover 3 through.

Um bei in der Form vorgeformten Abdeckungen 2 und 3 in dem Formhohlraum den gegenseitigen Abstand einstellen zu können, können aus der unteren Schicht Abstandshalter 11 ausgestanzt sein. Die beiden Abdeckungen bestehen jeweils aus Aluminium. Der gegenseitige Abstand zwischen den beiden Abdeckungen 2 und 3 kann auch durch in der unteren Formhälfte angebrachte Distanzbolzen 12 erzielt werden.In order to be able to set the mutual distance in the mold cavity with covers 2 and 3 preformed in the mold, spacers 11 can be punched out of the lower layer. The two covers are made of aluminum. The mutual distance between the two covers 2 and 3 can also be achieved by spacer bolts 12 attached in the lower mold half.

Um eine Verankerung der unteren Abdeckung 3 gegenüber dem eingespritzten Kunststoff 4 zu verbessern, können aus dieser Abdeckung Laschen 13 nach innen ausgestanzt sein, die von dem eingespritzten Kunststoff 4 formschlüssig umfaßt werden.In order to improve the anchoring of the lower cover 3 with respect to the injected plastic 4 , tabs 13 can be punched out of this cover, which are positively encompassed by the injected plastic 4 .

Um in der oberen Formhälfte die obere Abdeckung 2 lagefixiert halten zu können, kann dort ein Vakuumanschluß 14 vorgesehen sein. Durch ein dort anstehendes Vakuum wird die obere Abdec­ kung 2 an die obere Formhälfte angezogen, wozu mehrere über die obere Formhälfte verteilte Vakuumanschlüsse angebracht sein können.In order to be able to hold the upper cover 2 fixed in position in the upper mold half, a vacuum connection 14 can be provided there. By a vacuum present there, the upper cover 2 is attracted to the upper mold half, for which purpose several vacuum connections distributed over the upper mold half can be attached.

Bei dem in Fig. 2 dargestellten Beispiel werden die obere und die untere Abdeckung 2, 3 jeweils vorgeformt in den Formhohl­ raum zum Befüllen mit einzuspritzendem Kunststoff eingelegt. Dabei ist die obere Abdeckung 2 beim Einlegen bereits mit ei­ nem Edelholzfurnier 5 kaschiert. Bei einem insgesamt weniger räumlich ausgeformten Dekorteil 1 können die Abdeckungen 2 und 3 auch als flache unverformte Platinen eingelegt werden. Durch den unter Druck eingespritzten Kunststoff 4 werden sie dann an die Innenform des Formhohlraumes angepreßt und nehmen deren Gestalt an. Hierdurch entfällt ein getrennter vorausge­ hender Vorformvorgang für die Abdeckungen 2 und 3. Die obere Abdeckung 2 kann dabei bereits mit einer Dekorschicht wie beispielsweise einem Edelholzfurnier 5 kaschiert dein. Mög­ lich ist es aber auch, das Kaschieren mit der Dekorschicht erst in der Form der Spritzgießeinrichtung vorzunehmen. Denn der Druck des einzuspritzenden Kunststoffes 4 reicht sowohl für eine Verformung der Abdeckungen 2, 3 sowie für ein Aufka­ schieren einer Dekorschicht aus. Dabei spielt insbesondere die durch den heiß eingespritzten Kunststoff 4 hohe auf die Abdeckungen 2 und 3 einwirkende und sich übertragende Tempe­ ratur eine bedeutende Verformungs- und Kaschierhilfe.In the example shown in Fig. 2, the upper and lower covers 2 , 3 are each preformed in the mold cavity for filling with plastic to be injected. The upper cover 2 is already laminated with egg nem wood veneer 5 when inserted. In the case of an overall less decorative part 1 , the covers 2 and 3 can also be inserted as flat undeformed boards. Due to the plastic 4 injected under pressure, they are then pressed against the inner shape of the mold cavity and take on their shape. This eliminates the need for a separate preforming operation for covers 2 and 3 . The upper cover 2 can already be laminated with a decorative layer such as a fine wood veneer 5 . However, it is also possible to carry out the lamination with the decorative layer only in the form of the injection molding device. This is because the pressure of the plastic 4 to be injected is sufficient both for a deformation of the covers 2 , 3 and for a Aufka sheer of a decorative layer. In particular, the hot injected plastic 4 plays high on the covers 2 and 3 and is transferring temperature used as a significant deformation and lamination aid.

In dem in Fig. 2 gezeigten Beispiel ist das Angußsystem 9 an der die Sichtseite darstellenden oberen Abdeckung 2 ange­ bracht. Dies ist immer dann möglich, wenn an der betreffenden Stelle an dem fertigen Dekorteil 1 eine Ausnehmung oder abzu­ deckende Stelle vorhanden ist. Anderenfalls muß der Anguß von der Seite oder über die untere Abdeckung 3 erfolgen.In the example shown in Fig. 2, the sprue system 9 is introduced to the top cover 2 which is the visible side. This is always possible if there is a recess or location to be covered at the relevant location on the finished decorative part 1 . Otherwise the sprue must be made from the side or via the lower cover 3 .

Mit den erfindungsgemäßen Dekorteilen und insbesondere der Art der Herstellung dieser Dekorteile werden folgende wichti­ ge Vorteile erzielt.With the decorative parts according to the invention and in particular the The way of producing these decorative parts is as follows advantages.

  • - Es kann ein kostengünstiges und prozeßtechnisch sicher be­ herrschbares Herstellungsverfahren eingesetzt werden,- It can be an inexpensive and technically safe prevailing manufacturing processes are used,
  • - es lassen sich Holzverkleidungsteile für den Innenausbau von Personenkraftwagen in verzugsarmer Form herstellen,- There can be wooden cladding parts for the interior manufacture of low-distortion passenger cars,
  • - es können Sandwichverbundplatten mit örtlich unterschied­ lich starker Wanddicke einfach hergestellt werden,- Sandwich composite panels with local differences can be used wall thickness can be easily produced,
  • - es ist auf der Dekorteilrückseite eine umfassende Möglich­ keit zur Integration von Funktionselementen für insbesonde­ re den Einbau des Teiles und die Befestigung anderer Ele­ mente gegeben,- There is a comprehensive possibility on the back of the decorative part ability to integrate functional elements, in particular re installing the part and attaching other ele given,
  • - im Crash-Fall verhalten sich die - auch im Kopfaufschlagbe­ reich angeordneten Holzverkleidungsteile - in einem sicher­ heitstechnisch festgelegten Maße splitterfrei.- In the event of a crash, they behave - even in the head impact richly arranged wooden cladding parts - in one safe dimensionally determined dimensions without splinters.

Claims (4)

1. Beschichtetes, insbesondere holzfurniertes, gegebenen­ falls Ausnehmungen aufweisendes, im wesentlichen flaches räumlich geformtes Dekorteil, bei dem die Schicht auf einer Unterlage aus Metall aufliegt und auf ihrer Sichtfläche mit einem Klarlacküberzug versehen ist und bei dem ferner auf der von der Sichtfläche abgewandten Rückseite abstehende Funkti­ onselemente, wie insbesondere Befestigungsteile, angeformt sind, wobei das Dekorteil (1) ein Sandwichelement ist und aus zwei im Spritzguß durch Kunststoff (4) ausgefüllten Metall- Abdeckungen (2, 3) bestehen, dadurch gekennzeichnet, daß die eine Metalldeckung bereits vor dem Einspritzen des Kunststoffes (4) oder während des Einspritzens des Kunststoffes (4) mit einem Holzfurnier beschichtet worden ist. 1. Coated, in particular wood veneer, where appropriate having recesses, essentially flat, spatially shaped decorative part, in which the layer rests on a base made of metal and is provided with a clear lacquer coating on its visible surface and in which also protrudes on the rear side facing away from the visible surface Funkti onselemente, such as in particular fasteners, are integrally formed, the decorative part ( 1 ) is a sandwich element and consist of two metal covers ( 2, 3 ) filled in by injection molding with plastic ( 4 ), characterized in that the one metal cover already before the Injecting the plastic ( 4 ) or during the injection of the plastic ( 4 ) has been coated with a wood veneer. 2. Dekorteil nach Anspruch 1, dadurch gekennzeichnet, daß die Funktionselemente (8) aus Ausnehmungen in der nicht­ beschichteten Metall-Abdeckung (3) herausragende Teile des eingespritzten Kunststoffes (4) sind.2. Decorative part according to claim 1, characterized in that the functional elements ( 8 ) from recesses in the non-coated metal cover ( 3 ) projecting parts of the injected plastic ( 4 ). 3. Dekorteil nach Anspruch 1, dadurch gekennzeichnet, daß die Metall-Abdeckungen (2) und (3) zur Kunststoffüllung (4) hin mit einer haftverbessernden Kopplungsschicht (7) aus aufgeklebtem Vlies versehen sind. 3. Decorative part according to claim 1, characterized in that the metal covers ( 2 ) and ( 3 ) for the plastic filling ( 4 ) are provided with an adhesion-improving coupling layer ( 7 ) made of glued-on fleece. 4. Verfahren zur Herstellung eines Dekorteiles wobei die metallischen Abdeckungen (2, 3) als im wesentlichen ebene Platinen in die Spritzgießform, in der sie mit Kunst­ stoff (4) ausgefüllt werden, eingelegt und unter dem Druck des einzuspritzenden Kunststoffes (4) in die endgültige Form des Dekorteils (1) verformt werden, dadurch gekennzeichnet, daß die zur Sichtseite des Dekorteiles (1) liegende Abdeckung (2) entweder bereits zuvor beschichtet ist oder zusammen mit der aufzubringenden Schicht in die Spritzgießform eingelegt wird, um sich unter dem Spritzdruck mit dem Furnier zu verbinden.4. The method for manufacturing a decorated part of the metallic covers (2, 3) as a filled substantially planar board into the injection mold in which they fabric with synthetic (4), inserted under the pressure of the injected plastic material (4) into the Final shape of the decorative part ( 1 ) are deformed, characterized in that the cover ( 2 ) lying on the visible side of the decorative part ( 1 ) is either already coated beforehand or is inserted together with the layer to be applied into the injection mold in order to be able to cope with the injection pressure to connect the veneer.
DE1995146551 1995-12-13 1995-12-13 Coated decorative part Expired - Fee Related DE19546551C1 (en)

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Cited By (26)

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Publication number Priority date Publication date Assignee Title
DE19914092C2 (en) * 1998-04-23 2001-10-04 Daimler Chrysler Ag Method and device for producing a trim and trim part and trim and trim part produced thereafter
DE10025359C1 (en) * 2000-05-23 2001-10-25 Draexlmaier Lisa Gmbh Decorative connection part, especially for vehicle interior, has decorative part elements with bowl-shaped openings and pin-shaped projections, which are fused into openings to form undercuts
DE10031696A1 (en) * 2000-06-27 2002-01-10 Volkswagen Ag Making light, stiff, insulated, magnesium vehicle structural components and cladding, molds metal and bonds plastic sheet to it, by back injection
DE10107038A1 (en) * 2001-02-15 2002-09-12 Behr Automotive Gmbh Interior component for motor vehicles and method for producing the interior component
DE10145436A1 (en) * 2001-09-14 2003-04-10 Daimler Chrysler Ag Decorative element in arrangement in motor vehicle interior with porcelain element fastened to carrier structure via intermediate elastic elastomer layer
DE10211171A1 (en) * 2002-03-14 2004-01-08 Angell-Demmel Gmbh Decorative ornamental part
WO2006066560A1 (en) * 2004-12-21 2006-06-29 Takata-Petri Ag Steering wheel decorative cover and interior decorative elements and method for production thereof
US7243472B2 (en) 2003-06-11 2007-07-17 Angell-Demmel Europe Gmbh Decorative trim piece
DE102006032528A1 (en) * 2006-07-12 2008-04-17 Automotive Group Ise Intex Gmbh Composite plate with a metal-like layer
DE102007051132A1 (en) * 2007-10-24 2009-04-30 Polymerpark Technologies Gmbh + Co.Kg Sandwich structure and method of making the same
EP2228258A2 (en) 2009-03-10 2010-09-15 International Automotive Components Group North America, Inc. Integration of light emitting devices and printed electronics into vehicle trim components
WO2012120146A1 (en) * 2011-03-10 2012-09-13 Lisa Dräxlmaier GmbH Method and device for producing a moulded part comprising a fibre-reinforced support and functional parts
DE102011055771A1 (en) * 2011-11-28 2013-05-29 Kunststoff-Institut für mittelständische Wirtschaft NRW GmbH (KIMW NRW GmbH) Method for manufacturing touch screen, involves creating length compensation body between disk and frame in coefficient of thermal expansions in preceding or subsequent step in critical directions by primary shaping of soft plastic material
DE102011120903A1 (en) * 2011-12-12 2013-06-13 Jürgen Wieser Composite semi-finished product for preparing sandwich panels, consists of thermosetting or thermoplastic matrix and reinforcing material chosen from glass, carbon and organic fiber
DE102012014082A1 (en) * 2012-07-16 2014-01-16 Quin Gmbh Decoration mold part e.g. instrument panel insert, for motor car, has veneer layer provided with back injection molded reinforcing layer on rear side, and oversprayed transparent cover at visible side, and top layer provided on cover
DE102006026298B4 (en) * 2006-06-02 2014-09-11 Atuforma Gmbh Apparatus and process for the production of moldings by injection molding
DE102013014420A1 (en) * 2013-08-29 2015-03-05 Leopold Kostal Gmbh & Co. Kg Process for the production of a decorative part and decorative part produced by this process
DE102014013562A1 (en) * 2014-09-18 2016-03-24 Plastic Electronic Gmbh Method for producing a multifunctional injection molded part with conductor track and plug connector as well as back-injected circuit carrier
EP1577165B2 (en) 2004-03-15 2017-08-09 NOVEM Car Interior Design Metalltechnologie GmbH Vehicle interior trimming with metallic structure
DE102016224626A1 (en) * 2016-12-09 2018-06-14 Bayerische Motoren Werke Aktiengesellschaft Method for producing a component
US10166739B2 (en) * 2014-09-30 2019-01-01 Yamaha Fine Technologies Co., Ltd. Decoration panel and method for manufacturing decoration panel
DE102017119535A1 (en) * 2017-08-25 2019-02-28 ABUS August Bremicker Söhne KG Method of making a protective helmet and protective helmet made according to this method
DE102019202597B4 (en) * 2018-05-03 2020-11-05 Seoyon E-Hwa Co., Ltd. Process for the manufacture of shaped products including real wood
DE102019207338A1 (en) * 2019-05-20 2020-11-26 PMT Technology GmbH Process for manufacturing a component
DE112017002521B4 (en) 2016-05-17 2023-07-13 Toshiba Kikai Kabushiki Kaisha Injection molding device, injection molding process, and injection molding system
EP2732951B1 (en) * 2012-11-16 2024-01-17 SMP Deutschland GmbH Method for manufacturing a cladding part and cladding part produced by means of such a method

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DE2444267A1 (en) * 1973-09-24 1975-04-03 Asea Ab PROCESS FOR MANUFACTURING AN ARTICLE FROM PLASTIC, ON WHICH AT LEAST ONE SURFACE SHAPED IN AN INJECTION MOLDING TOOL IS COVERED WITH METAL
DE2944797A1 (en) * 1979-11-06 1982-01-14 Wechsler & Sellner Kg, 8806 Neuendettelsau Curved veneer strip esp. for automobile interior - has plastics esp. polycarbonate backing injection moulded at high pressure
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Cited By (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19914092C2 (en) * 1998-04-23 2001-10-04 Daimler Chrysler Ag Method and device for producing a trim and trim part and trim and trim part produced thereafter
US6887413B1 (en) 1998-04-23 2005-05-03 Daimlerchrysler Ag Process for manufacturing a covering or trim part with a directly molded on carrier
DE10025359C1 (en) * 2000-05-23 2001-10-25 Draexlmaier Lisa Gmbh Decorative connection part, especially for vehicle interior, has decorative part elements with bowl-shaped openings and pin-shaped projections, which are fused into openings to form undercuts
DE10031696A1 (en) * 2000-06-27 2002-01-10 Volkswagen Ag Making light, stiff, insulated, magnesium vehicle structural components and cladding, molds metal and bonds plastic sheet to it, by back injection
DE10107038A1 (en) * 2001-02-15 2002-09-12 Behr Automotive Gmbh Interior component for motor vehicles and method for producing the interior component
DE10145436A1 (en) * 2001-09-14 2003-04-10 Daimler Chrysler Ag Decorative element in arrangement in motor vehicle interior with porcelain element fastened to carrier structure via intermediate elastic elastomer layer
DE10211171A1 (en) * 2002-03-14 2004-01-08 Angell-Demmel Gmbh Decorative ornamental part
US7243472B2 (en) 2003-06-11 2007-07-17 Angell-Demmel Europe Gmbh Decorative trim piece
EP1577165B2 (en) 2004-03-15 2017-08-09 NOVEM Car Interior Design Metalltechnologie GmbH Vehicle interior trimming with metallic structure
WO2006066560A1 (en) * 2004-12-21 2006-06-29 Takata-Petri Ag Steering wheel decorative cover and interior decorative elements and method for production thereof
DE102006026298B4 (en) * 2006-06-02 2014-09-11 Atuforma Gmbh Apparatus and process for the production of moldings by injection molding
DE102006032528A1 (en) * 2006-07-12 2008-04-17 Automotive Group Ise Intex Gmbh Composite plate with a metal-like layer
DE102007051132A1 (en) * 2007-10-24 2009-04-30 Polymerpark Technologies Gmbh + Co.Kg Sandwich structure and method of making the same
EP2228258A2 (en) 2009-03-10 2010-09-15 International Automotive Components Group North America, Inc. Integration of light emitting devices and printed electronics into vehicle trim components
EP2228258B1 (en) * 2009-03-10 2016-07-27 International Automotive Components Group North America, Inc. Method of integration of light emitting devices and printed electronics into vehicle trim components
CN103476572A (en) * 2011-03-10 2013-12-25 利萨·德雷克塞迈尔有限责任公司 Method and device for producing a moulded part comprising a fibre-reinforced support and functional parts
WO2012120146A1 (en) * 2011-03-10 2012-09-13 Lisa Dräxlmaier GmbH Method and device for producing a moulded part comprising a fibre-reinforced support and functional parts
CN103476572B (en) * 2011-03-10 2016-06-29 利萨·德雷克塞迈尔有限责任公司 For the method and apparatus producing the moulding part with fibre strengthening support member and functional part
US9321202B2 (en) 2011-03-10 2016-04-26 Lisa Draexlmaier Gmbh Method and device for producing a molded part with a fiber-reinforced support and functional parts
DE102011055771A1 (en) * 2011-11-28 2013-05-29 Kunststoff-Institut für mittelständische Wirtschaft NRW GmbH (KIMW NRW GmbH) Method for manufacturing touch screen, involves creating length compensation body between disk and frame in coefficient of thermal expansions in preceding or subsequent step in critical directions by primary shaping of soft plastic material
DE102011120903A1 (en) * 2011-12-12 2013-06-13 Jürgen Wieser Composite semi-finished product for preparing sandwich panels, consists of thermosetting or thermoplastic matrix and reinforcing material chosen from glass, carbon and organic fiber
DE102012014082A1 (en) * 2012-07-16 2014-01-16 Quin Gmbh Decoration mold part e.g. instrument panel insert, for motor car, has veneer layer provided with back injection molded reinforcing layer on rear side, and oversprayed transparent cover at visible side, and top layer provided on cover
DE102012014082B4 (en) 2012-07-16 2020-07-09 Joysonquin Automotive Systems Gmbh Decorative molding and process for its manufacture
EP2732951B1 (en) * 2012-11-16 2024-01-17 SMP Deutschland GmbH Method for manufacturing a cladding part and cladding part produced by means of such a method
DE102013014420A1 (en) * 2013-08-29 2015-03-05 Leopold Kostal Gmbh & Co. Kg Process for the production of a decorative part and decorative part produced by this process
DE102014013562A1 (en) * 2014-09-18 2016-03-24 Plastic Electronic Gmbh Method for producing a multifunctional injection molded part with conductor track and plug connector as well as back-injected circuit carrier
US10166739B2 (en) * 2014-09-30 2019-01-01 Yamaha Fine Technologies Co., Ltd. Decoration panel and method for manufacturing decoration panel
DE112017002521B4 (en) 2016-05-17 2023-07-13 Toshiba Kikai Kabushiki Kaisha Injection molding device, injection molding process, and injection molding system
DE102016224626A1 (en) * 2016-12-09 2018-06-14 Bayerische Motoren Werke Aktiengesellschaft Method for producing a component
DE102017119535A1 (en) * 2017-08-25 2019-02-28 ABUS August Bremicker Söhne KG Method of making a protective helmet and protective helmet made according to this method
DE102019202597B4 (en) * 2018-05-03 2020-11-05 Seoyon E-Hwa Co., Ltd. Process for the manufacture of shaped products including real wood
US10981309B2 (en) 2018-05-03 2021-04-20 Seoyon E-Hwa Co., Ltd Method for manufacturing molded product including real wood
DE102019207338A1 (en) * 2019-05-20 2020-11-26 PMT Technology GmbH Process for manufacturing a component

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