DE10354597A1 - Shredding process and assembly to generate biogas e.g. methane from a combination of dry solids and semi-liquid organic residues e.g. farm animal slurry - Google Patents
Shredding process and assembly to generate biogas e.g. methane from a combination of dry solids and semi-liquid organic residues e.g. farm animal slurry Download PDFInfo
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- DE10354597A1 DE10354597A1 DE10354597A DE10354597A DE10354597A1 DE 10354597 A1 DE10354597 A1 DE 10354597A1 DE 10354597 A DE10354597 A DE 10354597A DE 10354597 A DE10354597 A DE 10354597A DE 10354597 A1 DE10354597 A1 DE 10354597A1
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- liquid
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- storage container
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Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
- C12P5/023—Methane
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M45/00—Means for pre-treatment of biological substances
- C12M45/02—Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Genetics & Genomics (AREA)
- General Engineering & Computer Science (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Sustainable Development (AREA)
- Biomedical Technology (AREA)
- Molecular Biology (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Analytical Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
Die
Erfindung betrifft ein Verfahren zum Erzeugen von Biogas, bei dem
flüssige
und feste organische Substrate zusammengeführt und in einem Fermentierbehälter unter
Ausschluß von
Luft und unter Wärmezufuhr
verfault werden,
sowie
eine Anlage zum Erzeugen von Biogas
mit einem einen Luftausschluß gewährleistenden
und beheizten Fermentierbehälter,
in den feste und flüssige
Substrate zum Faulprozeß eingebracht
werden können.The invention relates to a method for producing biogas, are brought together in the liquid and solid organic substrates and rotted in a Fermentierbehälter with the exclusion of air and heat,
such as
a plant for the production of biogas with an air exclusion ensuring and heated Fermentierbehälter, can be introduced into the solid and liquid substrates for digestion process.
Es ist bekannt, in Fermentierbehältern neben flüssigen Substraten, insbesondere Güllen aus unterschiedlichen Tierhaltungsbetrieben, feste Substrate zu verfaulen, um auch aus diesen Biogas zu gewinnen. Bei diesen festen Substraten, die auch Co-Substrate genannt werden, handelt Es sich im allgemeinen um Festmist oder Silagen aus Mais, Getreide usw.. Die Umwandlung von festen organischen Substraten in Biogas gewinnt in jüngster Zeit auch zunehmende Bedeutung unter dem Gesichtspunkt der nachwachsenden Rohstoffe und erfährt eine entsprechende staatliche Förderung.It is known in fermentation tanks in addition to liquid Substrates, in particular gullies from different livestock farms, solid substrates too Rotten to win from these biogas. At these fixed Substrates, also called co-substrates, are generally for solid manure or silage from corn, cereals, etc. The conversion of solid organic substrates into biogas is gaining in the most recent Time also increasing importance from the point of view of the regrowing Raw materials and learns a corresponding state subsidy.
Bei den bisher bekannten Verfahren und Anlagen der eingangs genannten Art werden die flüssigen und festen Substrate in dem Fermentierbehälter selbst vermischt, wobei allenfalls eine gewisse Vorzerkleinerung der fe sten Substraten in Hackern oder ähnlichen Geräten stattfindet. Dies ermöglicht jedoch keine optimale Aufschließung der festen Substrate.at the previously known methods and systems of the aforementioned Type become the liquid ones and solid substrates in the fermentation tank itself, wherein at best a certain pre-shredding of the fe th substrates in Hackers or similar devices takes place. this makes possible but no optimal opening the solid substrates.
Aufgabe der vorliegenden Erfindung ist es, ein Verfahren bzw. eine Anlage der eingangs genannten Art anzugeben, mit denen insbesondere die festen Substrate vollständiger in Biogas umgewandelt werden können.task The present invention is a method of the type mentioned above, with which in particular the fixed Substrates more complete can be converted into biogas.
Diese Aufgabe wird, was das Verfahren angeht, dadurch gelöst, daß die festen Substrate vor dem Einbringen in den Fermentierbehälter in die flüssigen Substrate eingemischt und in den flüssigen Substraten zerkleinert werden, so daß eine homogene Mischung entsteht.These Task is, as far as the process is solved by the fact that the solid Substrates before introduction into the fermentation tank in the liquid ones Mixed substrates and crushed in the liquid substrates so that one homogeneous mixture is formed.
Erfindungsgemäß findet also die Vermischung von festen und flüssigen Substraten nicht im Fermentierbehälter selbst sondern in einer vorgeschalteten Behandlungsstufe statt, in der zusätzlich eine Zerkleinerung der festen Substrate erfolgt. Es entsteht auf diese Weise eine brei- oder musartige Masse, die in den Fermentierbehälter eingebracht und von den dort befindlichen Bakterien besser zersetzt werden kann, als dies bei herkömmlichen Fermentieranlagen der Fall war. Ergebnis ist eine vollständigere Aufschließung und Zersetzung insbesondere der festen Substrate bei einer entsprechend erhöhten Ausbeute an Biogas.According to the invention finds So the mixing of solid and liquid substrates not in Fermentierbehälter itself but in an upstream treatment stage, in the in addition one Comminution of the solid substrates takes place. It arises on this Way a brei- or musartige mass, which is introduced into the fermentation container and can be decomposed better by the bacteria located there, than this with conventional Fermenting plants was the case. Result is a more complete one digestion and decomposing, in particular, the solid substrates in a corresponding manner increased Yield of biogas.
Zweckmäßigerweise werden die festen Substrate vor dem Einmischen in die flüssigen Substrate aufgelockert. Hierdurch wird insbesondere erreicht, daß die festen Substrate nicht zusammengeballt auf den flüssigen Substraten aufschwimmen, sondern tatsächlich mit den flüssigen Substraten vermischt und dann in dieser Mischung zerkleinert werden können.Conveniently, The solid substrates are dissolved before mixing in the liquid substrates. As a result, it is achieved in particular that the solid substrates are not clenched on the liquid Floating substrates, but actually with the liquid substrates mixed and then crushed in this mixture.
Bei einer bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens werden die flüssigen Substrate den festen Substraten so zudosiert, daß ein etwa konstanter Feststoffanteil eingehalten wird. Für jede Art von festen und flüssigen Substraten gibt es einen unter den vorliegenden Umständen experimentell zu ermittelnden optimalen Feststoffanteil, bei dem die Biogaserzeugung mit dem höchsten Wirkungsgrad abläuft.at a preferred embodiment the method according to the invention become the liquid substrates added to the solid substrates so that an approximately constant solids content is complied with. For every kind of solid and liquid Substrates exist experimentally under the circumstances to be determined optimal solids content, in which the biogas production with the highest Efficiency expires.
In vielen Fällen ist es günstig, wenn der Feststoffanteil bei etwa 25 Gewichtsprozent liegt.In many cases is it cheap when the solids content is about 25% by weight.
Die oben genannte Aufgabe wird, was die Anlage angeht, dadurch gelöst, daß
- a) dem Fermentierbehälter eine Homogenisierungseinrichtung vorgeschaltet ist, die einen Vorlagebehälter, dem die flüssigen Substrate zuführbar sind, und eine Zuführeinrichtung aufweist, mit welcher die festen Substrate in die in dem Vorlagebehälter befindlichen flüssigen Substrate einmischbar sind;
- b) eine Zerkleinerungseinrichtung vorgesehen ist, welcher die im Vorlagebehälter befindliche Mischung aus festen und flüssigen Substraten zuführbar ist und welche die festen Substrate in der Mischung zerkleinert und die Mischung homogenisiert.
- a) the homogenizing device is preceded by a homogenizing device which has a feed container to which the liquid substrates can be fed, and a feed device with which the solid substrates can be mixed into the liquid substrates located in the feed container;
- b) a comminuting device is provided, to which the mixture of solid and liquid substrates located in the storage container can be supplied and which comminutes the solid substrates in the mixture and homogenizes the mixture.
Die Vorteile der erfindungsgemäßen Anlage entsprechen sinngemäß den oben geschilderten Vorteilen des erfindungsgemäßen Verfahrens. Auch die in den Ansprüchen 7 bis 10 angegebenen Ausführungsbeispiele der erfindungsgemäßen Anlage sind mit Vorteilen behaftet, die oben erwähnten Vorteilen des erfindungsgemäßen Verfahrens entsprechen.The Correspond to advantages of the system according to the invention mutatis mutandis the above described advantages of the method according to the invention. Also in the claims 7 to 10 specified embodiments the plant of the invention are associated with advantages that correspond to the above-mentioned advantages of the method according to the invention.
Ein Ausführungsbeispiel der Erfindung wird nachfolgend anhand der Zeichnung näher erläutert; die einzige Zeichnung zeigt schematisch eine Homogenisierungseinrichtung zur Verwendung bei einer Biogas-Fermentieranlage.One embodiment The invention will be explained in more detail with reference to the drawing; the single drawing shows schematically a homogenizer for use in a biogas fermentation plant.
Die
Homogenisierungseinrichtung, die insgesamt mit dem Bezugszeichen
In
den in der Zeichnung linken Behälter
Die
festen Substrate, auch "Co-Substrate" genannt, gelangen über die
obere Öffnung
In
der Nähe
dieses rechten Endes des Räumbodens
Der
in der Zeichnung rechte Behälter
Die
im Vorlagebehälter
Die
oben beschriebene Homogenisierungseinrichtung
Feste Substrate werden über die obere Öffnung
Solid substrates are placed over the top opening
Der
Vorlagebehälter
Diese
homogenisierte Substratmischung wird über die Leitung
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10354597A DE10354597B4 (en) | 2003-11-21 | 2003-11-21 | Process for producing biogas and plant for carrying out this process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10354597A DE10354597B4 (en) | 2003-11-21 | 2003-11-21 | Process for producing biogas and plant for carrying out this process |
Publications (2)
Publication Number | Publication Date |
---|---|
DE10354597A1 true DE10354597A1 (en) | 2005-06-30 |
DE10354597B4 DE10354597B4 (en) | 2007-03-01 |
Family
ID=34625189
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10354597A Expired - Fee Related DE10354597B4 (en) | 2003-11-21 | 2003-11-21 | Process for producing biogas and plant for carrying out this process |
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DE (1) | DE10354597B4 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005030980A1 (en) * | 2005-07-02 | 2007-01-04 | Tuchenhagen Dairy Systems Gmbh | Gas yield improvement in plants for producing biogas from products resulting in agriculture, comprises fermenting the products, comminution/chopping of fragmented phase of the products and mixing the fragmented phase with continuous phase |
DE202006003816U1 (en) * | 2006-03-10 | 2007-07-12 | Hugo Vogelsang Maschinenbau Gmbh | Device for crushing and conveying suspensions |
AT11199U3 (en) * | 2009-11-03 | 2010-12-15 | Gottfried Hase | DEVICE FOR PREPARING ORGANIC MATERIAL |
DE102010050863A1 (en) * | 2010-11-04 | 2012-05-10 | Mt-Energie Gmbh | Apparatus for mixing non-pumpable biomass with a liquid |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3152609C1 (en) * | 1980-12-12 | 1990-11-15 | Martin Hunziker | Process and plant for recycling household waste and other organic waste for the production of methane gas |
DE19617734C1 (en) * | 1996-05-03 | 1997-10-23 | Ava Huep Gmbh U Co Kg | Preparation of slurried, mixed trade and industry bio-wastes for fermentation |
DE29900437U1 (en) * | 1999-01-14 | 1999-05-27 | PTA Planungsbüro für techn. Ausrüstung und Umwelttechnik GmbH, 39624 Vienau | Alternative system for collecting, transporting and recycling domestic wastewater, organic waste and food waste |
DE19809299A1 (en) * | 1998-03-05 | 1999-09-09 | Gantefort | Hygienic, efficient, biogas-fired electrical power generation plant useful for cadavers, agricultural- and animal wastes |
DE19947339A1 (en) * | 1999-10-01 | 2001-04-12 | Wolfgang Tentscher | Agricultural methane generator reactor has sub-surface inlet accelerating fermentation |
DE10022056A1 (en) * | 2000-05-06 | 2001-11-15 | Uts Umwelt Technik Sued Gmbh | Co-fermentation plant producing gas from animal- and diverse organic wastes includes hygienic pretreatment unit heating feedstock in conveyor |
-
2003
- 2003-11-21 DE DE10354597A patent/DE10354597B4/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3152609C1 (en) * | 1980-12-12 | 1990-11-15 | Martin Hunziker | Process and plant for recycling household waste and other organic waste for the production of methane gas |
DE19617734C1 (en) * | 1996-05-03 | 1997-10-23 | Ava Huep Gmbh U Co Kg | Preparation of slurried, mixed trade and industry bio-wastes for fermentation |
DE19809299A1 (en) * | 1998-03-05 | 1999-09-09 | Gantefort | Hygienic, efficient, biogas-fired electrical power generation plant useful for cadavers, agricultural- and animal wastes |
DE29900437U1 (en) * | 1999-01-14 | 1999-05-27 | PTA Planungsbüro für techn. Ausrüstung und Umwelttechnik GmbH, 39624 Vienau | Alternative system for collecting, transporting and recycling domestic wastewater, organic waste and food waste |
DE19947339A1 (en) * | 1999-10-01 | 2001-04-12 | Wolfgang Tentscher | Agricultural methane generator reactor has sub-surface inlet accelerating fermentation |
DE10022056A1 (en) * | 2000-05-06 | 2001-11-15 | Uts Umwelt Technik Sued Gmbh | Co-fermentation plant producing gas from animal- and diverse organic wastes includes hygienic pretreatment unit heating feedstock in conveyor |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005030980A1 (en) * | 2005-07-02 | 2007-01-04 | Tuchenhagen Dairy Systems Gmbh | Gas yield improvement in plants for producing biogas from products resulting in agriculture, comprises fermenting the products, comminution/chopping of fragmented phase of the products and mixing the fragmented phase with continuous phase |
DE202006003816U1 (en) * | 2006-03-10 | 2007-07-12 | Hugo Vogelsang Maschinenbau Gmbh | Device for crushing and conveying suspensions |
AT11199U3 (en) * | 2009-11-03 | 2010-12-15 | Gottfried Hase | DEVICE FOR PREPARING ORGANIC MATERIAL |
DE102010050863A1 (en) * | 2010-11-04 | 2012-05-10 | Mt-Energie Gmbh | Apparatus for mixing non-pumpable biomass with a liquid |
DE102010050863B4 (en) * | 2010-11-04 | 2016-04-14 | MT-Energie Service GmbH | Apparatus for mixing non-pumpable biomass with a liquid |
Also Published As
Publication number | Publication date |
---|---|
DE10354597B4 (en) | 2007-03-01 |
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Legal Events
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OP8 | Request for examination as to paragraph 44 patent law | ||
8327 | Change in the person/name/address of the patent owner |
Owner name: EISENMANN ANLAGENBAU GMBH & CO. KG, 71032 BOEBLINGEN, DE |
|
8364 | No opposition during term of opposition | ||
R081 | Change of applicant/patentee |
Owner name: EISENMANN AG, DE Free format text: FORMER OWNER: EISENMANN ANLAGENBAU GMBH & CO. KG, 71032 BOEBLINGEN, DE Effective date: 20110513 Owner name: NACKE, OLIVER, DIPL.-ING., DE Free format text: FORMER OWNER: EISENMANN ANLAGENBAU GMBH & CO. KG, 71032 BOEBLINGEN, DE Effective date: 20110513 |
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R081 | Change of applicant/patentee |
Owner name: NACKE, OLIVER, DIPL.-ING., DE Free format text: FORMER OWNER: EISENMANN AG, 71032 BOEBLINGEN, DE |
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R082 | Change of representative | ||
R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |