DE102021121320A1 - Betriebsverfahren für eine Beschichtungsanlage und Beschichtungsanlage zur Ausführung des Betriebsverfahrens - Google Patents

Betriebsverfahren für eine Beschichtungsanlage und Beschichtungsanlage zur Ausführung des Betriebsverfahrens Download PDF

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Publication number
DE102021121320A1
DE102021121320A1 DE102021121320.7A DE102021121320A DE102021121320A1 DE 102021121320 A1 DE102021121320 A1 DE 102021121320A1 DE 102021121320 A DE102021121320 A DE 102021121320A DE 102021121320 A1 DE102021121320 A1 DE 102021121320A1
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DE
Germany
Prior art keywords
coating
values
quality
components
computer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE102021121320.7A
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German (de)
English (en)
Inventor
Niko Koch
Paul Thomä
Dominik Vincenz
Robin Heim
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Systems AG
Original Assignee
Duerr Systems AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Duerr Systems AG filed Critical Duerr Systems AG
Priority to DE102021121320.7A priority Critical patent/DE102021121320A1/de
Priority to CN202280055881.XA priority patent/CN117836733A/zh
Priority to EP22758512.2A priority patent/EP4338024B1/de
Priority to US18/682,456 priority patent/US20250135480A1/en
Priority to PCT/EP2022/071520 priority patent/WO2023020821A1/de
Priority to MX2024001694A priority patent/MX2024001694A/es
Priority to KR1020247005384A priority patent/KR20240051933A/ko
Priority to JP2024509114A priority patent/JP2024531310A/ja
Publication of DE102021121320A1 publication Critical patent/DE102021121320A1/de
Pending legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
    • B05B12/006—Pressure or flow rate sensors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/082—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to a condition of the discharged jet or spray, e.g. to jet shape, spray pattern or droplet size
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces
    • B05B13/0433—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces the work being vehicle components, e.g. vehicle bodies
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00—Systems involving the use of models or simulators of said systems
    • G05B17/02—Systems involving the use of models or simulators of said systems electric
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024—Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00—Machine learning
    • G06N20/10—Machine learning using kernel methods, e.g. support vector machines [SVM]
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00—Machine learning
    • G06N20/20—Ensemble learning
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00—Computing arrangements based on biological models
    • G06N3/02—Neural networks
    • G06N3/04—Architecture, e.g. interconnection topology
    • G06N3/044—Recurrent networks, e.g. Hopfield networks
    • G06N3/0442—Recurrent networks, e.g. Hopfield networks characterised by memory or gating, e.g. long short-term memory [LSTM] or gated recurrent units [GRU]
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31357—Observer based fault detection, use model
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32194—Quality prediction
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/33—Director till display
    • G05B2219/33002—Artificial intelligence AI, expert, knowledge, rule based system KBS
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/45—Nc applications
    • G05B2219/45013—Spraying, coating, painting
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Theoretical Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Software Systems (AREA)
  • Artificial Intelligence (AREA)
  • Mathematical Physics (AREA)
  • Evolutionary Computation (AREA)
  • Manufacturing & Machinery (AREA)
  • Data Mining & Analysis (AREA)
  • Computing Systems (AREA)
  • Quality & Reliability (AREA)
  • Robotics (AREA)
  • Medical Informatics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Analytical Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • General Health & Medical Sciences (AREA)
  • Computational Linguistics (AREA)
  • Biophysics (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Spray Control Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Electrostatic Spraying Apparatus (AREA)
DE102021121320.7A 2021-08-17 2021-08-17 Betriebsverfahren für eine Beschichtungsanlage und Beschichtungsanlage zur Ausführung des Betriebsverfahrens Pending DE102021121320A1 (de)

Priority Applications (8)

Application Number Priority Date Filing Date Title
DE102021121320.7A DE102021121320A1 (de) 2021-08-17 2021-08-17 Betriebsverfahren für eine Beschichtungsanlage und Beschichtungsanlage zur Ausführung des Betriebsverfahrens
CN202280055881.XA CN117836733A (zh) 2021-08-17 2022-08-01 用于喷涂系统的操作方法及用于执行操作方法的喷涂系统
EP22758512.2A EP4338024B1 (de) 2021-08-17 2022-08-01 Betriebsverfahren für eine beschichtungsanlage und beschichtungsanlage zur ausführung des betriebsverfahrens
US18/682,456 US20250135480A1 (en) 2021-08-17 2022-08-01 Operating method for a coating system, and coating system for carrying out the operating method
PCT/EP2022/071520 WO2023020821A1 (de) 2021-08-17 2022-08-01 Betriebsverfahren für eine beschichtungsanlage und beschichtungsanlage zur ausführung des betriebsverfahrens
MX2024001694A MX2024001694A (es) 2021-08-17 2022-08-01 Metodo de operacion para un sistema de recubrimiento, y sistema de recubrimiento para llevar a cabo el metodo de operacion.
KR1020247005384A KR20240051933A (ko) 2021-08-17 2022-08-01 코팅 시스템의 작동 방법 및 작동 방법을 수행하기 위한 코팅 시스템
JP2024509114A JP2024531310A (ja) 2021-08-17 2022-08-01 コーティングシステムの作動方法および作動方法を実行するためのコーティングシステム

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102021121320.7A DE102021121320A1 (de) 2021-08-17 2021-08-17 Betriebsverfahren für eine Beschichtungsanlage und Beschichtungsanlage zur Ausführung des Betriebsverfahrens

Publications (1)

Publication Number Publication Date
DE102021121320A1 true DE102021121320A1 (de) 2023-02-23

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ID=83059309

Family Applications (1)

Application Number Title Priority Date Filing Date
DE102021121320.7A Pending DE102021121320A1 (de) 2021-08-17 2021-08-17 Betriebsverfahren für eine Beschichtungsanlage und Beschichtungsanlage zur Ausführung des Betriebsverfahrens

Country Status (8)

Country Link
US (1) US20250135480A1 (https=)
EP (1) EP4338024B1 (https=)
JP (1) JP2024531310A (https=)
KR (1) KR20240051933A (https=)
CN (1) CN117836733A (https=)
DE (1) DE102021121320A1 (https=)
MX (1) MX2024001694A (https=)
WO (1) WO2023020821A1 (https=)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4498298A1 (en) * 2023-07-27 2025-01-29 BASF Coatings GmbH A system for assisting a user in adjusting a material treatment process

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7169475B1 (ja) * 2022-03-28 2022-11-10 アーベーベー・シュバイツ・アーゲー 塗装ロボット
CN117635120B (zh) * 2023-12-05 2024-08-02 苏州天成涂装系统股份有限公司 一种用于涂装设备的远程监测管理系统

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19756467A1 (de) 1997-12-18 1999-07-01 Abb Research Ltd Verfahren und Vorrichtung zur Regelung der Qualität von Lackschichten
EP2095336B1 (de) 2006-12-01 2017-06-07 Dürr Systems AG Fehlerprotokollierungsverfahren für eine beschichtungsanlage
WO2020141372A1 (en) 2018-12-31 2020-07-09 Abb Schweiz Ag Method and system for detecting anomalies in a robotic system
CN112246469A (zh) 2020-10-13 2021-01-22 华晨宝马汽车有限公司 用于控制车辆的喷涂的方法和设备

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JP3443873B2 (ja) * 1992-09-16 2003-09-08 日産自動車株式会社 自動車の塗装条件管理装置
JP2005118757A (ja) * 2003-10-20 2005-05-12 Kansai Paint Co Ltd 塗装欠陥解析システム、塗装欠陥解析方法及びコンピュータプログラム
ES2556171T3 (es) * 2006-05-12 2016-01-13 Dürr Systems GmbH Instalación de revestimiento y procedimiento de funcionamiento correspondiente
JP5321644B2 (ja) * 2011-06-08 2013-10-23 トヨタ自動車株式会社 塗工方法
US9921206B2 (en) * 2015-04-24 2018-03-20 Ppg Industries Ohio, Inc. Integrated and intelligent paint management
KR101782542B1 (ko) * 2016-06-10 2017-10-30 주식회사 에이티엠 차량 도장표면 검사시스템 및 검사방법
DE102016014956A1 (de) * 2016-12-14 2018-06-14 Dürr Systems Ag Beschichtungseinrichtung und zugehöriges Betriebsverfahren
EP3921594A1 (en) * 2019-02-04 2021-12-15 ABB Schweiz AG A coating process and quality control of coated objects
CN113874895A (zh) * 2019-05-09 2021-12-31 杜尔系统股份公司 分析方法及用于该分析方法的装置
WO2020250306A1 (ja) * 2019-06-11 2020-12-17 株式会社安川電機 制御システム、監視装置、監視方法、及びプログラム

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19756467A1 (de) 1997-12-18 1999-07-01 Abb Research Ltd Verfahren und Vorrichtung zur Regelung der Qualität von Lackschichten
EP2095336B1 (de) 2006-12-01 2017-06-07 Dürr Systems AG Fehlerprotokollierungsverfahren für eine beschichtungsanlage
WO2020141372A1 (en) 2018-12-31 2020-07-09 Abb Schweiz Ag Method and system for detecting anomalies in a robotic system
CN112246469A (zh) 2020-10-13 2021-01-22 华晨宝马汽车有限公司 用于控制车辆的喷涂的方法和设备

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4498298A1 (en) * 2023-07-27 2025-01-29 BASF Coatings GmbH A system for assisting a user in adjusting a material treatment process

Also Published As

Publication number Publication date
MX2024001694A (es) 2024-03-04
EP4338024A1 (de) 2024-03-20
WO2023020821A1 (de) 2023-02-23
US20250135480A1 (en) 2025-05-01
EP4338024B1 (de) 2026-02-11
JP2024531310A (ja) 2024-08-29
CN117836733A (zh) 2024-04-05
KR20240051933A (ko) 2024-04-22

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