DE102020127658A1 - SUBSEQUENT UNIT IN AN EXTRUSION LINE - Google Patents

Abstract

The invention relates to a downstream unit (1) in an extrusion line, comprising a vacuum tank (2) for calibrating an extruded plastic product, in particular a plastic pipe, the vacuum tank (2) consisting of at least one upper part (5) and one lower part (6), wherein the vacuum tank (2) has a water inlet (9) and a water outlet (10), the upper part (5) being designed in such a way that it has an area (16) in which a water volume (16a) can be kept and an area (11) in which an air volume can be present. The invention further relates to a related method.

Description

The invention relates to a downstream unit in an extrusion line, comprising a vacuum tank for calibrating an extruded plastic product.

In extrusion, especially in profile extrusion, a water/air mixture has to be separated at various points, on the one hand in dry calibration because the intermediate water is not completely dry and on the other hand in vacuum tanks. So far, the water content of the mixture has been sucked out via the vacuum pump during dry calibration. In this case, however, vacuum fluctuations occur and the power consumption is higher. Furthermore, in this embodiment it is necessary for lines to be laid with a steady downward gradient in order to minimize vacuum fluctuations. It is also necessary that the vacuum pump is also designed for pumping water. Although this combination of vacuum and water pump avoids the vacuum fluctuations, it requires an additional unit. The costs increase, the installation effort and space requirements increase.

A central vacuum was specially designed for dry calibration. A separate water pump is also required for each vacuum station.

Due to the high water content, a separation tank and an additional water pump are used in the vacuum tank, similar to the pump combination.

From the state of the art, for example DE 10 2006 002928 A1 famous. It proposes a method for separating water from a water/air mixture in a calibration station or a vacuum tank, the calibration station or the vacuum tank being connected to at least one separating container, with at least one first line being arranged on the separating container to which a vacuum is applied, and at least one second line is arranged, via which the water is separated, and the separating tank has a float, the size of the float, the difference in height of the connection points on the separating tank of the two lines and the cross-section of the second line being based on a mathematical model in connection with the applied vacuum are determined in relation to one another in such a way that the second line is closed by means of the float before the separating tank is completely emptied of water and the float releases the second line again before water is drawn off via the first line can be generated.

A disadvantage of the solutions known from the prior art is that hose connections are required between the individual units. Furthermore, support walls are used to improve the rigidity of the tank.

The object of the invention is to develop a vacuum tank in such a way that hose connections between the units are no longer required and the inherent rigidity is retained without the use of support walls, and to offer a corresponding method for water exchange.

The solution to the problem is set out in claims 1 and 7.

Advantageous developments are set out in the dependent claims.

• 1 zeigt eine Nachfolgeeinheit einer Extrusionslinie
• 2 eine Variante des Vakuumtanks als Teilausschnitt
• 3 eine weitere Variante des Vakuumtanks als Teilausschnitt
• 4 eine andere Ansicht gem. der 3 mit vergrößerten Bereichen
• 5 eine Prinzipskizze des Wasserlaufs

In the drawings, a device according to the invention is shown schematically:

• 1 shows a downstream unit of an extrusion line
• 2 a variant of the vacuum tank as a partial detail
• 3 Another variant of the vacuum tank as a partial detail
• 4 another view acc 3 with enlarged areas
• 5 a schematic diagram of the watercourse

1 Figure 1 shows a vacuum tank 2 which is a typical downstream device 1 in an extrusion line. The vacuum tank 2 has an upper part 5 and a lower part 6 as well as several covers 14 via which an extruded plastic product within the upper part 5 of the vacuum tank 2 can be controlled. The extruded plastic product is conveyed through the vacuum tank 2 in the extrusion direction 4 along the extrusion axis 3 .

2 shows a part of the vacuum tank 2, which is shown in such a way that a part of the interior of the tank can be seen schematically.

The vacuum tank 2 has a lid 14 on which the upper part 5 closes. The vacuum tank 2 consists of an upper part 5 and a lower part 6. The upper part 5 is firmly connected to the lower part 6. The lower part 6 has a water outlet 10 and is designed in such a way that there is an area 16 in which a volume of water 16a can be accommodated. The water surface 15, the water volume 16a is indicated as an example. The upper part 5 is designed in such a way that it also includes an area 16 which can hold a volume of water 16a, the water surface 15 of which can also be included is indicated here as an example. The upper part 5 is designed in such a way that to the right and left of the area 16 which can accommodate the water volume 16a there is an area 11 in which an air volume prevails.

In the upper area of the upper part 5 there is a first overflow 12a, here in the form of V-cuts in the side panels, via which the water can overflow from the area 16 with the water volume 16a into the area 11 with the air volume. A further overflow 12b is provided in the area 11 in which the air volume prevails, whereby the overflowed water can flow into the lower part 6. A clarified representation in 4 played back.

In this proposed embodiment, the upper part 5 forms the process unit 7 and the lower part 6 forms a reservoir 8 of a tank unit of the vacuum tank 2.

3 shows another embodiment of the vacuum tank 2, with an upper part 5 and a lower part 6 also being provided here. The upper part 5 also includes an area 16 for receiving a water volume 16a which is indicated schematically with the water surface 15 . This upper part 5 also has an area 11 for an air volume to the right and left of the area 16 for the water volume 16a and has a cover 14 for closing the upper part 5 . The water can overflow into the area 11 via the first overflows 12a, which are distributed homogeneously over the length of the tank, and can be fed back to the lower part 6 via the second overflows 12b along the wall without generating turbulence. This means that an exchange with fresh water can take place over the extrusion length of the tank.

The upper part 5 also includes a water inlet 9 to the area 16 with the water volume 16a and the lower part 6 has a water outlet 10.

4 shows the vacuum tank according to 3 in another view and two enlarged portions of it as 4a and 4b .

Here, too, the vacuum tank consists of an upper and lower part with a cover 14. A first overflow 12a can be seen in the upper area and a second overflow 12b in the lower area, which can be seen in the enlarged view of sub-area II in 4b is played back. The water supply via the water inlet 9 and the openings 17 is also shown in an enlarged representation of the partial area I in 4a played back. Fresh water can thus be supplied continuously via the water inlet 9 and the large number of openings 17 . If necessary, the screw plugs 18 or some of them can be removed, thus enabling an increased supply of water.

The excess water overflowing via the v-shaped first overflows 12a can run off uniformly via the second overflows 12b, which is designed here as a multiplicity of slots in one of the base plates, into the lower regions without generating flow vortices.

In the 5 the flow of water around the plastic product 13 is shown purely schematically. The water is supplied through the plurality of openings 17 via the inlet 9 in the lower part 6 . Since these openings 17 extend under the plastic product 13 in the direction of extrusion, the water flows around this from bottom to top. The water runs evenly over the large number of distributed first overflows 12a in the area 11 and further over the second overflows 12b arranged in the floor, along the wall of the lower part 6 into this.

With the proposed invention, the process unit and the storage container are reproduced in one tank unit. The upper part forms the process unit and the lower part forms a storage tank. Hose connections no longer have to be used between the processing unit and the storage tank. This has the advantage that there are fewer downtimes during production because torn hoses have to be replaced or discontinuities occur. Because there is no more movement in the hoses, vacuum fluctuation is also reduced. The provided overflows in the upper part ensure a constant water level. Due to the tank geometry, there is a large and fixed air volume, which also leads to lower vacuum fluctuations. Due to the welded sheet metal construction, there is a high degree of inherent rigidity and no more supporting walls are required in the inner area.

Reference List

1

successor unit

2

vacuum tank

3

extrusion axis

4

extrusion direction

5

top

6

lower part

7

process unit

8th

reservoir

9

water inlet

10

water drainage

11

Air Volume Area

12a

first overflow

12b

second overflow

13

plastic product

14

lid

15

water surface

16

Water Volume Area

16a

water volume

17

openings

18

screw plugs

I

part of 9

II

part of 10

QUOTES INCLUDED IN DESCRIPTION

This list of the documents cited by the applicant was generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Patent Literature Cited

• DE 102006002928 A1 [0005]

Claims (8)

Downstream unit (1) in an extrusion line comprising a vacuum tank (2) for calibrating an extruded plastic product, in particular a plastic pipe, wherein the vacuum tank (2) consists of at least one upper part (5) and one lower part (6), wherein the vacuum tank (2) has a water inlet (9) and a water outlet (10), wherein the upper part (5) is designed in such a way that it has an area (16) in which a volume of water (16a) can be kept and an area (11) in which an air volume can be present. Successor unit (1) after claim 1 , characterized in that the upper part (5) is firmly connected to the lower part (6). Successor unit (1) after claim 1 or 2 , characterized in that the upper part (5) has a first overflow (12a). Successor unit (1) after claim 3 , characterized in that the first overflow (12a) has a connection from the area (16) in which the water volume (16a) can be kept available to the area (11) in which the air volume can be present. Follow-up unit (1) according to at least one of the preceding claims, characterized in that a second overflow (12b) has a connection to the lower part (6). Follow-up unit (1) according to at least one of the preceding claims, characterized in that water can be supplied via the water inlet (9) in connection with the openings (17). Method for calibrating an extruded plastic product with a device claim 1 , characterized in that water is conveyed from the lower part (6) into the upper part (5) via the water inlet (9) in connection with the openings (17) in the area (16) for the water volume (16a). procedure after claim 7 , characterized in that water flows into the area (11) for the air volume via the first overflow (12a) and is supplied to the lower part (6) via the second overflow (12b).

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