DE102017109459B3 - Cutting device for cutting an endless belt, in particular a steel or textile cord tape - Google Patents

Abstract

Cutting device for cutting an endless belt, in particular a steel or Textilcordbands, comprising a knife assembly (2) via a drive means (7) movable upper blade (3) and a fixed thereto associated lower blade (4), and one of the knife assembly (2) downstream , a conveyor belt (5) accommodating a cut strip section, which runs at an angle to the horizontal with its upper run (6), wherein a section (6b) of the upper run (6) located in the region of the knife arrangement (2) comprises by means of an adjusting device (13) a support member (18) arranged below the upper run (6) and pivotable about an axis (19) is adjustable between the angular position and a substantially horizontal position, characterized in that both the drive means (7) and the adjusting means (13) a drive motor (8, 14) and an actuatable via this Kurb eltrieb (7,15) includes.

Description

The invention relates to a cutting device for cutting an endless belt, in particular a steel or textile cord, comprising a knife assembly comprising a movable over a drive means upper blade and a fixed thereto associated lower blade, and a downstream of the knife assembly, a cut tape section receiving conveyor belt, with its upper strand extends at an angle to the horizontal, wherein a befindlicher in the blade assembly portion of the upper strand by means of an adjusting device comprising a disposed below the upper strand, pivotable about an axis support member between the angular position and a substantially horizontal position is adjustable.

Such a cutting device is for example off DE 10 2007 025 384 B3 known. An endless belt unwound from a strip of material roll is gripped with a pair of pliers of a gripper device on the leading strip of strip material, after which the pliers is retracted, taking along the gripped strip. This is pulled by a knife assembly which is used to cut off sections of the endless belt. The knife assembly comprises a stationary lower blade and a relative to this movable upper blade, which is usually at an angle to the horizontally extending lower blade, so that there is a shearing action during cutting. Immediately behind the knife assembly, as seen in the direction of passage of the tape, a conveyor belt is arranged, which receives the cut tape portion. Since due to the above the conveyor belt moving pliers, the conveyor belt is slightly lower than the strip material is drawn or lies in the cutting plane when cutting, is to avoid that the cut strip falls onto the conveyor belt and optionally twisted, an adjustment provided with the the spatial position of a portion of the upper run of the conveyor belt in the region of the knife assembly can be adjusted. The conveyor belt runs with its upper run at an angle to the horizontal, that is slightly oblique relative to the horizontal orientation of the cutting edge. With the out DE 10 2007 025 384 B3 known adjustment, it is now possible to raise this upper strand section from its oblique spatial position, so that it is substantially horizontal, so therefore can reduce the distance between the receiving plane of the upper run and the cutting plane over this. For this purpose, the adjusting device has a support component which can be pivoted about an axis, for example a support plate or a support frame. The adjustment of the support member happens in DE 10 2007 025 384 B3 by means of a control cylinder, which is hydraulically or pneumatically adjusted, that is, it is controlled by a fluid pressure or an air pressure for lifting the support member extended and retracted for lowering. However, this hydraulic or pneumatic control is on the one hand relatively sluggish, since hydraulic fluid or compressed air must be conveyed for the respective adjusting movement. This inertia has an adverse effect on the adjustment speed, which in turn has an effect as a possibly limiting factor for the cutting speed or the timing of the individual cuts. In addition, such hydraulic or pneumatic cylinders are not necessarily able to accurately position the support member.

Out EP 1 745 920 A1 A device is known for cutting and splicing tape portions of a tacky tape, preferably in the form of a textile cord. The apparatus comprises a cutting device with associated conveying device for moving the strip to be cut through the cutting device. Downstream of the cutting device is a receiving device, on which a cut with the cutting device, which has a movable upper blade and a fixed lower blade cut tape sections can be stored, wherein the receiving means for moving the tape section in a deeper splice position for a subsequent splicing by means of a splicing of a upper position is movable to a lower position. To move the receiving device, a crank mechanism is provided, which can be driven by a servomotor or a drive pneumatics or hydraulics.

Furthermore, it is off DE 10 2007 004 667 B3 a scissors without sliding guides known, ie a cutting device, which is used for cutting endless goods such as films, paper webs, panels and the like. It also comprises a fixed lower blade and a relative to the lower blade vertically up and down movable upper blade. To drive the upper blade is a drive device having a crank mechanism provided.

The invention is therefore based on the problem of providing a contrast improved cutting device.

To solve this problem is provided according to the invention in a cutting device of the type mentioned that both the drive device and the adjustment a drive motor and an actuatable via this crank mechanism comprises.

In the cutting device according to the invention, both the upper blade and the support member are adjustable via a purely mechanical movement unit. Both the drive device of the upper blade and the adjustment of the upper strand each have a crank mechanism, which is driven by a respective drive motor in the form of an electric motor. That is, the adjustment movement of the upper blade and the support member via a purely mechanical forced coupling to the drive motor, which operates the crank mechanism occurs. About such a crank mechanism can therefore, after the drive motor operates over a correspondingly wide speed range, also higher speeds are used, which go through the mechanical connection of the drive motor to the outer diameter respectively the support member directly into the movement of the upper blade respectively the support member. Due to the mechanical connection arise in particular in the adjustment, which has been working pneumatically or hydraulically, no losses due to inertia of the actuator or positioning inaccuracies after the crank mechanism always performs the same movement and thus inevitably always a constant motion profile is traversed.

Overall, therefore, allows the interpretation of the drive device and the adjustment in the form of an electric drive motor with the drive motor and the upper blade respectively the support member coupling crank mechanism on the one hand a very fast operation both on the part of the knife assembly and the adjustment, on the other hand, a very precise positioning, where These advantages in particular on the part of the adjustment, which previously worked as described hydraulically or pneumatically show. As a result of the fact that, according to the invention, both the drive device and the adjusting device operate purely mechanically driven via the electric motor, both are similarly designed and perform in a comparable manner.

The movements of the upper blade and the support member are preferably synchronized such that the vertical distance of the cutting edge of the upper blade to the surface of the upper strand section at each point of intersection during the cut is almost the same, so that the cut strip section over the entire cutting length always the same distance to the shelf the upper strand section covers. The distance should be as small as possible.

In a development of the invention, it is provided that the respective crank drive comprises at least one lever which is movable via the drive motor and a thrust element which is arranged pivotably on the drive motor and which is coupled to the upper blade or the support component. The mechanical coupling, so the crank mechanism, comprises two components, namely a lever which is connected to the drive shaft of the drive motor and a thrust element which is pivotally mounted on the lever, and which is coupled at its other end to the upper blade or the support member. A rotation of the drive shaft of the motor leads directly to a lever rotation, which in turn is given directly to the thrust element, and via this directly to the upper blade or the support member. Within this mechanical coupling evidently no damping or energy-absorbing elements are interposed, so that consequently an operation of the drive motor leads directly to a corresponding reaction on the part of the upper blade or the support member.

Since the upper blade may have a width of up to several meters, and since the conveyor belt and its associated support member may have a corresponding width, it is expedient to couple the upper blade and support member on both sides with the crank mechanism, so expediently the respective drive motor with a is coupled on both sides thereof extending drive shaft or has such, on both sides of each lever is arranged with a respective thrust element. The upper blade and the support member are thus coupled to both sides via a corresponding link mechanism with the drive motor, so are guided synchronously on both sides.

In this case, the drive device can be designed such that the drive motor and thus the one or more levers for performing a cut rotate through 360 °. That is, the drive motor always rotates in one direction to effect the downward and upward movement of the upper blade. A reversal is not required. The adjusting device can also be designed in such a way that the drive motor and thus the lever or levers rotate by 360 °. This is possible if it is ensured by the synchronization between the drive device and the adjusting device that there is no collision of the upper blade and the raised upper strand or support component, which is lowered continuously during the cutting. Alternatively, it is conceivable that the drive motor of the adjusting device rotates only by an angle <180 °, in particular by approximately 90 °. In this case, therefore pivots the Drive motor or the lever only by a certain angular range, which is necessary to ensure the required adjustment, ie the raising and lowering of the support member and thus the upper run, to the extent necessary. A movement beyond this required level does not take place here, that is, that the one or more levers and thus the one or more push elements rotate only in certain angular sections respectively perform only certain linear movements. This can be easily ensured that there will be no collisions in any case.

The one or more thrust elements of the drive device are preferably push rods, which need not necessarily be linear components, it may also be curved components, even in plate form or the like, but in any case in itself rigid components, a force and Enable torque transmission to the upper blade out. Also, the one or more push elements of the adjustment can be push rods, in which case preferably linear rods are used. Such push rods are particularly useful when the lever rotation by an angle <180 °, in particular by approximately 90 °. In the event that the drive motor and thus the lever or levers rotate by 360 °, it is expedient to provide a safety function against a collision occurring in the case of control errors or the like of the upper blade with the support member. In this case, a pressure cylinder comprising a pressure relief valve can be provided as a thrust element by the adjusting device. This z. B. designed as a gas cylinder pressure cylinder is a rigid, so rigid component that serves as a rigid thrust element in normal operation and transmits the lever movement directly to the support member. In the event, however, that there is a collision, the pressure cylinder can yield slightly over the pressure relief valve, so that in the event of a collision there is no damage on the part of the crank mechanism.

As drive motors geared motors are preferably used. These allow a very fast and in particular highly precise movement and positioning of the upper blade and the support member.

As described, the upper strand can be changed in its spatial orientation via the adjusting device, it can be adjusted between a quasi-lowered, obliquely to the horizontal position and a raised, substantially horizontally extending position. During operation, the upper run is raised to the horizontal position before the actual cut. During the cut, it is then lowered, so it follows, so to speak, the knife lowering, so that the successively cut tape can be deposited successively on the sinking upper strand. In order to make this depositing movement over the entire cutting length as homogeneous and uniform as possible, so that the successively cut strip material at each intersection has almost the same distance to the upper strand respectively falls by almost the same way in the direction of the upper strand, provides a particularly advantageous development of the invention in that the two crank mechanisms are operable via the two drive motors in such a way that at least during the time between the incision of the upper blade in the band and the cut end, the angular velocity of the or the rotating lever of the adjustment substantially equal to the angular velocity of the or the rotating lever of the drive means is. That is, according to the invention, the two drive motors, which operate in such a way that almost equal angular velocities are set by the levers of the adjusting device and the drive device, ie they rotate at almost the same rotational speed. This results in that a high degree of synchronization of the blade movement and the movement of the support component is achieved. This in turn means that during the lowering of the upper blade during the cut and the simultaneous lowering of the support member and thus the upper strand at each intersection of the distance of the intersection point remains vertically below the point located vertically below the top. During the cut, the point of intersection progresses from the point of incision at which the upper blade dips into the belt to the point of exit from the cut-through belt continuously from one to the other edge of the belt. During this cutting movement, the upper strand is also continuously lowered. Due to the synchronization of the angular velocities, this lowering movement of the upper strand is now largely synchronized with the lowering movement of the cutting knife, so that despite its wandering intersection its distance from the underlying, vertical surface point of the upper strand remains almost the same. This means that the cut, down to the top strand piece of tape always travels almost the same way and thus sets over the entire cutting width uniform lowering or falling movement. This is particularly useful, as this is advantageously excluded by the lowering or falling down possibly resulting distortion in the cut piece of tape or the like.

In this case, the two crank mechanisms and the two drive motors can be operated such that the angular speeds up to the time at which the one or more rotating levers of the drive device and the rotating or Lever of the adjusting device have reached the bottom dead center together, is substantially equal. As described, the cutting blade may have a length of several meters, as well as inevitably the support member. The bandwidth or the length of the cut, which can also take place at an angle to the longitudinal direction of the tape, thus can be necessarily several meters long. However, the respective cut is finished in any case when the upper blade has reached its lowest position, which is equal to the achievement of the bottom dead center of the lever or the drive device is accompanied. Therefore, it is useful if the angular velocities of the levers of the drive and the adjusting just until the respective bottom dead centers are almost equal.

Since these are separate mechanical drives, a perfect identity of the respective angular velocities is not necessarily achievable, which may also be due to any geometric conditions in the area of the respective crank mechanisms. The goal, however, is to approximate them as far as possible. Therefore, the substantially same angular velocities should not differ too much. An angular velocity difference should be a maximum of 5%, preferably a maximum of 2%, that is, a certain speed tolerance range is given, but should be kept as small as possible.

In normal operation, the upper blade starts from the raised position, which is equivalent to the positioning of the crank mechanism of the drive means with the lever or levers at top dead center. Usually, an intermittent operation is given, that is, the crank drive after a 360 ° rotation at top dead center briefly rests, after which he turns back to perform the next cut. By the time the upper knife cuts the tape, the upper knife is already lowered a bit. This means that the upper knife with the incision already has its corresponding lowering speed and thus the lever or levers have reached the corresponding angular velocity, which remains constant throughout the cut. In order to ensure that at the time of incision the adjusting device also gives the corresponding angular velocity which is constant during the entire cut, it is necessary to accelerate the stationary crank drive of the adjusting device via the drive motor for a defined period of time before the cutting of the upper knife. the angular velocity of the rotating lever or of the adjusting device at the time of the incision corresponds essentially to the angular velocity of the rotating lever or of the drive device. That is, the crank mechanism of the adjusting device is accelerated defined before the incision of the upper blade, so that at the time of the incision it has the required and constant during the cutting angular velocity.

In a development of the invention, it can be provided that at least the operation of the drive motor of the adjusting device can be controlled as a function of the detection result of at least one sensor element which supplies information regarding the movement operation of the upper blade and the strip to be cut. This means that the adjustment device follows, as it were, the knife movement or follows the incoming or positioned band to be cut. The sensor detects a corresponding information, for example, that the cutting blade from its raised position lowered or the lever or the drive means are moved from the top dead center. Alternatively, a band-related information can be detected. Based on this information, the time is now defined at which the drive motor of the adjusting device starts to turn the crank mechanism respectively to accelerate. Of course, the sensor element can also detect the point in time at which the drive motor of the drive device is activated or turns on and use this point in time as a triggering torque.

In addition to the cutting device itself, the invention further relates to a method for operating a cutting device for cutting an endless belt, in particular a steel or textile cord, comprising a knife assembly comprising a movable upper blade via a drive means and a fixed position lower blade associated therewith, and a downstream of the knife assembly, a a belt section receiving receiving conveyor belt, which runs with its upper run and at an angle to the horizontal, wherein a befindlicher in the region of the knife assembly portion of the upper run by means of an adjustment comprising a arranged below the upper run, pivotable about an axis support member between the extending at an angle position and a substantially horizontal position is adjustable, according to the method, both the drive device and the adjusting device include a drive motor and a crank operation Asst, wherein the respective drive motor drives the respective crank mechanism.

In this case, the respective crank drive one or two movable over the drive motor, eccentrically mounted lever and a pivotable or arranged on these or these pushers, the or with the upper blade or the Support member are coupled, wherein the drive motor of the drive means and thus the one or more levers for performing a cut rotate through 360 °, and wherein the drive motor of the adjusting device and thus the lever or levers by 360 ° or only by an angle <180 °, in particular rotate by approximately 90 °.

It is particularly preferred for a synchronization of the knife and the support member movement when the two crank mechanisms are moved over the two drive motors such that at least during the time between the incision of the upper blade in the band and the cut end, the angular velocity of the or the rotating lever of Adjustment device is substantially equal to the angular velocity of the or the rotating lever of the drive device. The motors thus operate in such a way that the levers have the same angular speed or the same rotational speed in order to synchronize the movement of the upper blade and of the support component during the cut as far as possible.

Furthermore, it can be provided that the two crank mechanisms are moved via the two drive motors in such a way that the angular velocity substantially until the time at which the one or more rotating levers of the drive device and the one or more rotating levers of the adjustment device jointly reach bottom dead center is equal to.

Although the aim is to set almost identical angular velocities, these are possibly subject to some tolerance, which is sometimes due to geometric conditions with respect to the crank mechanisms and the arrangement of the affected components. The angular velocities should be as equal as possible, the possible deviation should be a maximum of 5%, preferably a maximum of 2%.

Furthermore, it can be provided that the stationary crank drive of the adjusting device is accelerated over the drive motor a defined period of time before the incision of the upper blade in the band, so that the angular velocity of the rotating lever or the adjusting device at the time of incision substantially the angular velocity of or corresponding rotating lever of the drive device. The crank drive of the adjusting device is thus defined accelerated before the incision, so that almost the same angular velocity is given throughout the cut.

Finally, it can be provided that at least the operation of the drive motor of the adjusting devices is controlled as a function of the detection result of at least one sensor element which supplies information relating to the operation of the upper blade or the belt to be cut.

All embodiments with respect to the cutting device according to the invention apply equally to the method according to the invention.

• 1 eine Prinzipdarstellung einer erfindungsgemäßen Schneideinrichtung mit Messeranordnung und Transportband mit angehobenem Obermesser und angehobenem Obertrum,
• 2 die Anordnung aus 1 mit angehobenem Obertrum und abgesenktem, kurz vor dem Anschnitt befindlichen Obermesser,
• 3 die Anordnung aus 2 mit abgesenktem Obertrum und nach Durchführung des Schnitts erneut angehobenem Obermessers,
• 4 eine Prinzipdarstellung der Kurbeltriebe der Antriebseinrichtung und der Verstelleinrichtung zu Beginn des Synchronlaufs während des Schnitts,
• 5 eine Prinzipdarstellung entsprechend 4 im jeweils unteren Totpunkt der Kurbeltriebe am Ende des Synchronlaufs,
• 6 - 9 Prinzipdarstellungen und unterschiedlicher Positionen des Obermessers sowie des Verlaufs der Ausrichtung des Obertrums bezüglich einer Bewegung des Obermessers von der angehobenen in die abgesenkte Stellung, also vom oberen Totpunkt bis zum unteren Totpunkt des Kurbeltriebs der Antriebseinrichtung,
• 10 Diagramme zur Erläuterung des Weg-Zeit-Verhältnisses der beiden Kurbeltriebe hinsichtlich der Rotationsbewegung der jeweiligen Hebel,
• 11 eine Seitenansicht des Antriebsmotors nebst Kurbeltrieb der Verstelleinrichtung im unteren Totpunkt,
• 12 eine Vorderseitenansicht, teilweise geschnitten, der Anordnung aus 11,
• 13 eine Seitenansicht des Transportbandes nebst Verstelleinrichtung,
• 14 eine Aufsicht auf die Anordnung aus 13 mit angedeuteter Messeranordnung und zu schneidendem Band,
• 15 eine vereinfachte Draufsicht einer Schneidanlage ohne Slitter, und
• 16 eine vereinfachte Draufsicht einer Schneidanlage mit Slitter.

Further advantages and details of the present invention will become apparent from the embodiments described below. Showing:

• 1 a schematic diagram of a cutting device according to the invention with a knife assembly and conveyor belt with raised upper blade and raised upper run,
• 2 the arrangement 1 with raised upper run and lowered, just before the bleed upper knife,
• 3 the arrangement 2 with the upper strand lowered and the upper knife raised again after the cut has been made,
• 4 a schematic representation of the crank mechanisms of the drive device and the adjustment device at the beginning of the synchronous operation during the cut,
• 5 a schematic representation accordingly 4 in each lower dead center of the crank mechanisms at the end of the synchronous operation,
• 6 - 9 Schematic representations and different positions of the upper blade and the course of the alignment of the upper strand with respect to a movement of the upper blade from the raised to the lowered position, ie from the top dead center to the bottom dead center of the crank mechanism of the drive device,
• 10 Diagrams for explaining the path-time ratio of the two crank mechanisms with regard to the rotational movement of the respective levers,
• 11 a side view of the drive motor together with the crank mechanism of the adjusting device at bottom dead center,
• 12 a front view, partially cut, the arrangement of 11 .
• 13 a side view of the conveyor belt together with adjusting device,
• 14 a view of the arrangement 13 with indicated knife arrangement and tape to be cut,
• 15 a simplified plan view of a cutting machine without slitter, and
• 16 a simplified plan view of a cutting machine with slitter.

1 shows a cutting device according to the invention 1 for cutting an endless belt, in particular a steel or Textilcordbands, in a schematic representation. The cutting device 1 includes a knife assembly 2 with a vertically movable upper blade 3 which is at a slight angle to the horizontal. The knife arrangement 2 further includes a fixed position lower blade 4 that runs horizontally. Between the two knives 3 . 4 is pulled over a feed device not shown in detail comprising, for example, a traction device with a gripping tongs the endless belt to be cut with the tape section to be cut off, whereupon the cut takes place.

Furthermore, a removal conveyor is provided 5 , which is a circulating belt and which is guided over several deflection or tension rollers. The conveyor belt 5 has, since circulating, an upper strand 6 which is at an angle to the horizontal from its basic orientation, as in the upper strand section 6a is shown. The upper strand section 6b that is adjacent to the knife assembly 2 runs, is arranged horizontally in this view, after it can be changed over an adjusting device described below in its spatial orientation. The conveyor belt 6 serves to pick up and remove the cut-off strip section. To move the upper knife 3 is a drive device 7 provided, comprising a drive motor 8th and a crank mechanism 9 , The drive motor 8th is with a drive shaft extending on both sides of it 10 connected, wherein at each end in each case a lever 11 of the crank mechanism 9 is arranged. The levers 11 can over the drive shaft 10 through the drive motor 8th to be turned around. At every lever 11 is a push element 12 arranged, for example in the form of a push rod. With these push elements 12 is then the upper knife 2 coupled, which is not shown here. In any case, a purely mechanical drive connection from the drive motor 8th to the upper knife 3 given. The drive motor rotates in operation by 360 °, so that over the crank mechanism 9 , which may also be referred to as a slider-crank mechanism, defines a defined downward and upward movement during a 360 ° rotation from top dead center of the levers 11 is given by the bottom dead center and back to top dead center.

The conveyor belt 6 is, as already described, an adjustment 13 assigned, comprising a drive motor 14 , again preferably a servomotor, and a crank mechanism 15 (Push-crank drive) with a lever 16 and a pushing element 17 , whereby also here on both sides of the drive motor 14 one lever each 16 and a pushing element 17 is arranged, which will be discussed below.

The push elements 17 are with a support component 18 , which is below the upper strand section 6b is arranged, and that about a pivot axis 19 is pivotable, connected. About the crank mechanism 15 can during operation of the drive motor, the support member 18 be raised as in 1 shown where the upper strand section 6b lying horizontally or lowered, so that the upper strand section 6b at an angle to the horizontal.

1 shows the initial situation before the start of a cut, for example, the tape section to be cut straight through the two knives 3 . 4 been drawn. The knife arrangement 2 So it is open, the upper strand section 6b is in the raised, horizontal position.

Then the drive device 7 respectively the drive motor 8th triggered to initiate the upper knife movement. Starting from the in 1 shown position of the lever 11 , which are there at top dead center, they are now rotated out of top dead center, which causes the upper blade 3 over the crank mechanism 9 is moved down as indicated by the arrow P1 in 2 shown. The cutting edge of the upper knife shown on the left 3 is located in the 2 shown position just before the incision in the band not shown in detail.

At this time also has the working operation of the adjustment 13 started, that is, the drive motor 14 also started to rotate, so the crank drive 15 is also accelerated. The aim of this acceleration before the start of the actual cut is to make sure that with the cranking of the drive motor 14 incipient lowering movement of the support member 18 and thus the upper strand section 6b such with the lowering of the upper blade 3 as far as possible is synchronized that during the cut, so starting with the incision of the upper knife 3 in the band, until the end of the cut, a synchronous lowering movement of upper blade 3 and upper strand section 6b adjusting, whereby by synchronization of the angular velocity of the lever 11 and 16 to ensure that on the one hand, the angular velocities are almost equal, and on the other hand during the entire cut in each individual intersection of the distance of the intersection to the top of the upper strand section 6b is almost the same.

3 then shows the cutter 1 out 2 after the cut was made and the upper knife 3 via the drive device 7 was again brought into the raised position, thus therefore the two levers 11 again at top dead center. At this time is the upper strand section 6b and thus the support component 18 lowered, visible runs the upper run section 6b in an escape with the upper strand section 6a and an angle to the horizontal.

The 4 and 5 show two schematic representations that represent the mechanical and kinematic conditions. Shown is the upper knife 3 , which is shown in a raised position for clarity. To explain the situation at the time of trimming, the individual relevant edges or planes are shown in the form of the different lines. The line l ₁ represents the course of the lower edge of the upper knife at the incision time. The line l ₁ is evidently at a slight angle to the horizontal.

The line l ₂ , which runs horizontally, shows the upper edge of the lower knife, which is fixed in position during the cut. The likewise horizontally extending line l ₃ in the region of the knife arrangement shows the course of the upper side of the upper strand section 6b , which can be adjusted in its spatial orientation.

Furthermore, the support component is basically shown 18 that around the pivot axis 19 can be pivoted, and on the upper strand section 6b rests.

Shown further is the drive device 7 respectively their crank drive 9 with the respective lever 11 and the pushing element 12 , here only one lever 11 and a pushing element 12 are shown. The lever 11 is about the axis of rotation 20 over the drive motor 8th rotatable. At this point the note that the lever 11 In operation, of course, rotated perpendicular to the plane and the axis of rotation 20 runs parallel to the drawing plane.

Shown is also the adjustment 13 with the crank mechanism 15 encompassing the levers 16 as well as the pushers 17 , although here too only one lever 16 and a pushing element 17 is shown.

Also shown is a sensor 21 which determines information regarding a specific operating time, based on which information the adjusting device 13 starts, the raised support component 18 lower. For example, the sensor may be a rotary encoder that rotates the lever 11 for example, detected from the top dead center or another type of sensor that detects, for example, the position of the incoming tape and the like. Any information from which can be derived, at which time, the drive motor can be used 14 to start his work.

4 shows as described the situation at the beginning of the gate, so exactly at the time at which the lower edge l _{1 of} the upper blade 3 the top of the band to be cut touches. The lever 11 (in the following, only one lever will be used 11 together with push element 12 described, of course, acts the second lever and the second thrust element identical) was moved out of its top dead center TDC to the upper blade 3 lower. At the time of the incision, he takes the position as an example 4 one.

At this time also has the drive motor 14 the crank mechanism 15 turned on, the lever 16 (Again here is a lever 16 and a pushing element 17 spoken) is located in the 4 shown position. He was so accelerated that from now on the angular velocity of the lever 16 almost identical to the angular speed of the lever 11 is that henceforth the appropriate levers 11 . 16 move at the same speed.

The two levers 11 . 16 are based on the in 4 shown pivoted positions for further lowering of the coupled components down and run, see 5 , enter bottom dead center UT. Obviously, the lower edge l _{1 of} the upper knife 3 now below the upper edge l _{2 of} the lower blade, but it is still at an angle to the horizontal.

Obviously, however, the upper side l ₃ of the upper strand section runs as well 6b at an angle after the crank drive 15 the support component 18 successively lowered and around the axis of rotation 19 has swung. As 5 shows, the lines l ₁ and l _{3 are} almost parallel to each other.

As 5 shows, has the geometry of the respective crank mechanisms 9 . 15 changed, resulting from the respective lever rotation. This led to the respective lowering movement of the upper knife 3 and the support member 18 , This particular movement and synchronization of the corresponding lever rotation was done inter alia for the purpose of ensuring that the distance of the lower edge of the upper knife 3 to the top of the upper strand section 6b throughout the cut in relation to the point of intersection, starting from 4 migrates to the right during the continuous cut, always remains almost the same.

In the 4 and 5 with OB is the distance of the lower edge of the upper knife 3 to the top of the upper strand section 6b represented, with respect to the point or the incision line 22 , in the 4 and 5 is shown. This slash line 22 defines the point at which the upper knife 3 first hits the tape to be cut, so the Einschnittspunkt. The distance OB is, see 4 , defined in exactly the point above the incision line 22 given. Due to the oblique course of the lower edge of the upper knife 3 and the horizontal course of the upper strand section 6b is apparent the distance OB to the right in 4 getting bigger.

The incision line 22 is always constant no matter how wide the tape is. It is defined by an edge on which the tape is always applied and does not change.

By synchronized lowering of the upper knife 3 and the support member 18 resulting from the fact that the angular velocities of the levers 11 and 16 during the pivoting movement starting from 4 to 5 are almost identical, resulting in that as the intersection where the upper blade and the lower blade co-operate and intersect the band moves continuously from left to right as the intersection progresses, at each intersection the distance OB is almost identical. That is, starting from 4 the incision line 22 permanently moves to the right with progressive cut, but the incision-related distance OB remains almost the same at each point in time, resulting from the lowering of the upper blade 3 in conjunction with the synchronized lowering of the support component 18 ,

To enable this is the crank mechanism 15 interpreted accordingly. The crank mechanism 9 for driving the upper knife 3 ultimately determines the design of the crank mechanism 15 the adjustment 13 ,

Based on the date according to 4 , ie the incision time, are on the one hand the distance of the incision line 22 to the pivot axis 19 of the support component 18 known, this distance is L ₁ in the 4 and 5 shown. Equally, the distance L ₂ from the axis of rotation 23 to the lever 16 to turn, to the pivot axis 19 known.

Also known is the length respectively the radius R _{1 of} the lever 11 ,

wobei gilt:

• R₁ = Radius des Hebels 11
• L₁ = Abstand Schwenkachse 19 zum Anschnittspunkt bzw. Anschnittslinie 22
• R₂ = Radius des Hebels 16
• L₂ = Abstand Schwenkachse 19 zur Drehachse Hebel 16

It can now assume the required radius R ₂ , assuming the same crank angle, ie the length of the lever 16 , calculated as follows: $${\text{<figure-callout id="2" label="R" filenames="DE102017109459B3\_0002.png,DE102017109459B3\_0010.png" state="{{state}}">R</figure-callout>}}_2=\left({\text{<figure-callout id="1" label="R" filenames="DE102017109459B3\_0005.png,DE102017109459B3\_0006.png" state="{{state}}">R</figure-callout>}}_1/{\text{L}}_{\text{1}}\right)\times {\text{<figure-callout id="2" label="L" filenames="DE102017109459B3\_0002.png,DE102017109459B3\_0010.png" state="{{state}}">L</figure-callout>}}_2.$$

where:

• R ₁ = radius of the lever 11
• L ₁ = distance pivot axis 19 to the gating point or incision line 22
• R ₂ = radius of the lever 16
• L ₂ = distance pivot axis 19 to the rotation axis lever 16

By this simple consideration, consequently, the radius or the effective length of the lever 16 which is needed to achieve the motion synchronization.

The 6 - 9 show in the form of four schematic diagrams the sequence of a cut during a movement of the crank mechanism 9 from the top dead center OT in the bottom dead center UT and associated with the adjustment of the upper strand section 6b ,

Shown is the upper knife 3 and the bottom knife 4 , where exemplarily over l ₁ again the lower edge of the upper blade 3 and l ₂ the upper edge of the lower blade 4 is shown. With l ₃ , finally, the course of the top of the upper strand section 6b indicated.

In 6 Suppose that the upper knife 3 is still at rest, so it is at top dead center. It can be seen that there is a large distance OU between the two lower and upper edges l ₁ and l ₂ at the point of the incision line 22 to which the following consideration is given.

In 6 are further with OB the distance of the lower edge l _{1 of} the upper blade 3 to the top l ₃ of the top strand section 6b represented and with UB the distance of the upper edge of the lower blade to the upper side l ₃ of the upper strand section 6b at the point of the incision line 22 ,

7 shows the situation in which the upper knife 3 already lowered from its raised position, that is, the crank mechanism 9 was turned out of top dead center. Obviously, the distance OU decreases significantly. At this time begins the adjustment 13 with it, the upper strand section 6b lower, that is, the crank mechanism 15 is turned on. The top l ₃ moves slightly downward, resulting from the rotation of the lever 16 ,

8th shows the situation immediately at the gate. The lower edge l _{1 of} the upper knife 3 and the upper edge l _{2 of} the lower blade 4 interact, the tape is cut. This means that at this point in time UB = OB, since the two edges are at the same level, which is why OU = 0. With continued movement, the cut is then made across the width. The upper knife 3 is lowered further and cuts the tape through. 9 shows the situation in which the upper knife 3 is completely lowered, that is, the lever 11 located at bottom dead center UT. The upper strand section 6b Was, see the course of the top l ₃ , pivoted maximum down, the lower edge l _{1 of} the upper blade 3 is well below the upper edge l _{2 of} the lower blade 4 , Nevertheless, as before, the distance of the lower edge l ₁ to the top side l _{3 is defined} relative to the time at that point by the line 22 also at this position the same. As 9 shows the lines l ₁ and l ₃ parallel to each other.

From this position then becomes the upper knife 3 again raised in the the in 6 shown position. After removal of the cut tape section and the support member 18 raised again, and with him the upper strand section 6b ,

10 shows several diagrams that make up the time and speed ratios of the rotation of each lever 11 and 16 can be seen.

In the upper part of 10 left is the rotation angle range of the lever 11 represented by the radius R1. Indicated is in each case the top dead center OT and the bottom dead center UT. Shown is also the thrust element 12 as well as indicated the upper knife 3 , To the right of this is shown a diagram along which the abscissa shows the time t and along the ordinate those of the upper knife 3 traveled distance S is plotted.

In the lower half of the figure is the lever 16 with radius R2 and thrust element 17 illustrated, and exemplary the support member 18 ,

Right next to it is also a diagram with the support component 18 shown distance S over time.

At time t = 0, the crank mechanism moves 9 out of top dead center OT. The lever 11 is slowly accelerated, its angular velocity increases. At the same time, see the figure on the right, takes the moving distance to the upper knife 3 is lowered, with increasing acceleration. With constant rotational speed and thus angular velocity, the distance decreases until it reaches the lever 11 is rotated by 90 °, the zero line of the diagram on the right cuts.

Shortly after this time begins the interval t ₁ considered below, which extends from this point in time until reaching bottom dead center UT. The total swing angle range between this point and the bottom dead center UT is in 10 shown in the upper left diagram with W ₃ . At the beginning of the interval t ₁ , which is synonymous with the beginning of the swing angle section W ₂ , in the diagram in the upper left in 10 is shown, also starts the adjustment 13 their work, that is, the drive motor 14 turns the crank mechanism 15 at. While with continued pivoting of the lever 11 this changes the distance, the lever is at the beginning of the interval t ₁ 16 only accelerated, that is, that the distance covered increases only slowly and only at time t ₂ substantially synchronously with the lever 11 changes.

At time t ₂ ends according to 10 in the diagram shown on the top left, the swivel angle section W ₂ begins the swivel angle section W ₁ , which also has an identical angular circumference in the associated diagram of the crank drive 15 is shown. At time t _2, both the lever rotate 11 as well as the lever 16 at the same speed, so move at the same angular velocity. Both track changes therefore run almost synchronously with one another from this point in time until, inevitably, shortly before reaching the bottom dead center UT, where the track change is necessarily zero.

The two opposite graphs show that due to the same angular velocity of the rotation of the lever 11 and 16 and the corresponding design of the length R2 of the lever 16 the track changes of the upper blade 3 and the support component 18 can be synchronized respectively can be interpreted the same, which in each considered over the length of the intersection intersection of the distance of the lower edge l _{1 of} the upper blade 3 to the surface l ₃ of Obertumabschnitts 6b does not change, so stays the same.

The circumstance that the way of the upper knife 3 represented by a shorter distance S seen over the entire section, as the adjusting device 13 , in each case based on the respective crank mechanism, resulting from the different lever and path lengths, in the interpretation of the effective length R2 of the lever 16 , see the above formula.

With Z ₁ and Z ₂ is the respective stroke of the upper blade 3 and the support member 18 specified. Obviously, Z ₁ and Z _{2 are the} same with respect to the point of intersection or the gating line 22 ,

The 11 and 12 show two representations of the crank mechanism 15 together with drive motor 14 , The crank mechanism 15 includes two on the drive shaft 23 rotatably with this connected lever 16 , The drive shaft 23 is about a gearbox 24 with the drive motor 14 connected, with the gearbox on a console 25 , which in turn is arranged on a position-fixed component, is arranged.

On the two levers 16 are the two push elements 17 arranged, which are in the in the 11 and 12 shown embodiment by two gas cylinders 26 which is a corresponding pressure relief valve 27 assigned. The two gas cylinders 26 are with the cylinder piston 28 on the support component 18 attached.

In normal operation, the two gas cylinders behave 26 completely rigid. So you raise the support member according to the rotation of the lever 16 on or lower it. Any length variation of the gas cylinders 26 does not occur here. Should it for any reason whatsoever in operation to an unwanted collision of the support member 18 with the lowered upper knife 3 come, so can the gas cylinders 26 give in, that is, the pistons 28 retract into the cylinder, over which damage can be avoided.

The levers 16 are designed so that their effective length corresponds to the determined value R2.

The 13 and 14 show a side view of the conveyor belt 6 , which has corresponding pulleys 29 is guided. The rollers are on a corresponding frame construction, which has corresponding supports 30 is supported towards the ground, arranged.

Shown is also the adjustment 13 with the drive motor 14 and the crank mechanism 15 as well as the here lowered support component 18 For example, a frame or a support plate, which is about the pivot axis 19 can be pivoted. The console is visible 25 attached to a corresponding frame section.

14 shows a view of the conveyor belt 6 , Shown is the knife assembly 2 as well as an incoming endless band 31 which is to be cut with her. The knife assembly 2 assigned is a pulling device 32 with which the band 31 through the knife assembly 2 can be pulled. The adjusting device is indicated 13 below the conveyor belt 6 to the conveyor belt section 6b to adjust accordingly.

Further, by way of example only, a downstream splicing device is arranged 33 on which the cut strips of tape 31a be spliced together.

The 15 and 16 show different layouts for complete systems. Same system components are provided here with the same reference numerals. The remarks on the functions of the individual system components apply, although given in detail only to one figure, also for all other layout examples described in the figures.

15 shows an exemplary layout for a belt system without slitter.

An unwinding station is provided 37 from which the cord band to be processed is obtained. In the unwinding station 37 be mounted in a suitable frame, the material rolls to be processed and unwound. Here, the rubberized Cordbahn to be processed by an intermediate layer (foil, linen or the like) is separated. This intermediate layer is used to prevent the bonding of the rubberized material web. In order to realize different cutting angles, as stated, the unwinder 37 be pivoted, but this is not mandatory. There are different embodiments with respect to such a developer. Known are single unwinder, in which a roll of material can be hung. In a double unwinder with turntable are two rolls of material for hanging, one of them is processed, one of them changed. In addition, a Doppelabwickler with shuttle frame for hanging two rolls of material is known, one is processed, one of them changed. Furthermore, cassette unwinder are known in which a roll of material is hung in a cassette and the cassette is then transported into the unwinder. This list is not exhaustive. The unwinder is pivotable.

The unwind station 37 follows a cutting device according to the invention 1 for cutting the cord belt coming from the unwinding station. The cutting device is used to cut Cordbandstreifen in a defined width and a defined angle.

The scissors table serves as material support 38 and is with the unwinding station 37 connected and pivots if necessary together with this. The material to be processed lies on the cutting table and is lying on this in the cutting device 1 drawn. At the beginning of the table or above is very often a conveyor that transports the beginning of the material in the scissors, z. B. a driven conveyor roller. This is always necessary when the machine is completely emptied and the beginning of a new roll of material in the cutting device 1 must be inserted, or if for pivoting the unwinder, the material a bit far from the cutting device 1 was withdrawn.

Relevant for the cutter design is the process after cutting. In order to integrate the cut material into the subsequent process with just a few processing steps, further machine components are in use (belts, high holders, splicers, etc.). For this it is necessary to build as close as possible to the lower knife and the machine frame with these components. For this, the material should be moved as little as possible (including drop height) in order to further process it in a cut storage position.

To the material through the cutting device 1 to promote, comes the traction device 32 for use. The pulling device 32 as part of the cutting device 1 serves to convey the material web into the cutting device 1 or pull the gripped band through the two knives 3 . 4 , Like previously described. The cutting device 1 further comprises a conveyor belt which receives the cut Cordbandstreifen and him from the cutting device 1 transported. Such a conveyor may be designed as a single band belt, in the form of several band straps or in the form of several band straps with an intermediate high lifting device.

The Cordbandstreifen is then on the conveyor belt 6 given and a splice unit 33 fed. The splicer 33 serves to connect (purely mechanically, without the aid of additives) the previously cut tape strip. The splicer can be pivoted at an angle in order to process the strip material at different angles.

Optionally, the splicing device 33 another band 47 for hand splicing, so be connected downstream for manual connection of the band sections. During this manual processing is the automatic splicer 33 out of order. Such hand splicing is required for certain Cordbandmaterialien, very narrow section widths or on customer request.

Optionally, a reassurance role 42 be provided. In this case, the material undergoes a counterbending by the transport over the roller, by the counterbending, the material contracts in the longitudinal direction. The background is thus the elongation of the material in the longitudinal direction during processing in the splicer 33 to reduce. However, this role is not mandatory. Furthermore, also optional, is a repair tape 48 intended. If errors in the tape are detected, they can be repaired here.

According to 15 follows then also an optional documenting device 43 , In this station, additional rubber strips, one to twelve pieces, are placed on the produced material web. The hang up can be done from above and / or from below. Furthermore, the outer edges of the material web are often bordered, ie a rubber strip is placed from the outer edge with projection and wrapped around the rubber edge to encase the exposed at the outer edge (= cut edge) cords

In any case, provided a Aufwickelstation 44 , In this station, the material webs are again wound on spools with an intermediate layer which prevents sticking. Again, there are various embodiments, ranging from fairly simple single winder, in which the material must be manually cut and wound on a new roll, to fully automatic rewinders, in which no handling operations are necessary for the material handling.

16 finally shows a plant layout for a belt system accordingly 15 , but here is also a Slitter 50 integrated. The separation of the spliced material web carried out over this leads to the fact that in each case two Aufwickelstationen 44 are to be provided, each optionally a Belegevorrichtung 43 and / or a repair tape 48 can be upstream.

Although in all representations the band is conveyed from right to left, it is of course possible to interpret the layout in reverse, mirror-image execution, so to transport the strip from left to right. All components described as optional can be provided in different combinations together with the essential components. Therefore different layouts can be created from all described components.

Claims (18)

Cutting device for cutting an endless belt, in particular a steel or Textilcordbands, comprising a knife assembly (2) via a drive means (7) movable upper blade (3) and a fixed thereto associated lower blade (4), and one of the knife assembly (2) downstream , a conveyor belt (5) receiving a cut strip section, which runs with its upper run (6) at an angle to the horizontal, a section (6b) of the upper run (6) located in the region of the knife arrangement (2) being adjusted by means of an adjusting device (13) comprising a support member (18) arranged below the upper run (6) and pivotable about an axis (19) between the angular position and a substantially horizontal position, characterized in that both the drive means (7) and the Adjusting device (13) comprises a drive motor (8, 14) and an actuatable via this crank mechanism (7,15). Cutting device after Claim 1 , characterized in that the respective crank mechanism (7, 15) has at least one lever (11, 16) which can be moved via the drive motor (8, 14) and a pusher element (12, 17) which is pivotably arranged on the latter and which engages with the upper blade (3). or the support member (18) is coupled comprises. Cutting device after Claim 2 , characterized in that the respective drive motor (8, 14) is coupled to a drive shaft (10, 23) extending on both sides thereof, on each of which a lever (11, 16) with a thrust element (12, 17) is arranged. Cutting device after Claim 2 or 3 , characterized in that the drive device (7) is designed such that the drive motor (8) and thus the one or more levers (11) for performing a cut rotate through 360 °, and that the adjusting device (13) is designed such that the drive motor (14) and thus the one or more levers (16) rotate by 360 ° or only by an angle <180 °, in particular by approximately 90 °. Cutting device according to one of Claims 2 to 4 , characterized in that the one or more pushing element (12) of the drive means (7) is a push rod, and that the one or more push elements (17) of the adjusting device (13) push rods or pressure cylinder (25). Cutting device according to one of the preceding claims, characterized in that the drive motor (14) of the adjusting device (13) is a servomotor. Cutting device according to one of Claims 2 to 6 , characterized in that the two crank mechanisms (9, 15) via the two drive motors (8, 14) are operable such that at least during the time between the incision of the upper blade (3) in the band and the cut end, the angular velocity of or rotating lever (16) of the adjusting device (13) is substantially equal to the angular velocity of the or the rotating lever (11) of the drive means (7). Cutting device after Claim 7 , characterized in that the two crank mechanisms (9, 15) via the two drive motors (8, 14) are operable such that the angular speeds up to the time at which the rotating lever or levers (11) of the drive means (7) and the one or more rotating levers (16) of the adjusting device (13) jointly reach the bottom dead center, is substantially equal. Cutting device after Claim 7 or 8th , characterized in that the angular velocities differ by a maximum of 5%, in particular by a maximum of 2%. Cutting device according to one of Claims 7 to 9 , characterized in that the stationary crank drive of the adjusting device (13) via the drive motor (14) a defined period of time before the incision of the upper blade (3) in the belt can be accelerated, such that the angular velocity of the or the rotating lever (16) of the Adjusting device (13) at the time of incision substantially the angular velocity of the or the rotating lever (11) of the drive device (7) corresponds. Cutting device according to one of the preceding claims, characterized in that at least the operation of the drive motor (14) of the adjusting device (13) in response to the detection result of at least one sensor element which provides information regarding the movement operation of the upper blade (3) or the belt to be cut, is controllable. A method for operating a cutting device for cutting an endless belt, in particular a steel or textile cord, comprising a knife assembly comprising a movable over a drive means upper blade and a fixed thereto associated bottom knife, and a downstream of the knife assembly, a cut tape section receiving conveyor belt, with its upper strand at an angle to the horizontal, wherein a portion of the upper run located in the area of the knife assembly is adjustable by means of an adjusting device comprising a support member pivotable about an axis below the upper run between the angular position and a substantially horizontal position, both the drive device and the adjusting device comprise a drive motor and a crank drive, wherein the respective drive motor drives the respective crank drive. Method according to Claim 12 , characterized in that the respective crank drive one or two movable over the drive motor, eccentrically mounted lever and a respective pivotally mounted on this or this Pushers which are coupled to the upper blade or the support member, wherein the drive motor of the drive means and thus the one or more levers for performing a cut rotate through 360 °, and wherein the drive motor of the adjusting device and thus the one or more levers Rotate 360 ° or only by an angle <180 °, in particular by approximately 90 °. Method according to Claim 13 , characterized in that the two crank mechanisms are moved via the two drive motors in such a way that at least during the time between the incision of the upper blade in the band and the cut end, the angular velocity of the or the rotating lever of the adjusting device substantially equal to the angular velocity of the rotating or Lever of the drive device is. Method according to Claim 14 , characterized in that the two crank mechanisms are moved via the two drive motors in such a way that the angular velocity until the time at which the one or more rotating levers of the drive device and the or the rotating lever of the adjusting device together reach the bottom dead center, substantially the same is. Method according to Claim 14 or 15 , characterized in that the angular velocities differ by a maximum of 5%, preferably by a maximum of 2%. Method according to one of Claims 14 to 16 , characterized in that the stationary crank drive of the adjusting device is accelerated over the drive motor a defined period of time before the incision of the upper blade in the band, so that the angular velocity of the or the rotating lever of the adjusting device at the time of incision substantially the angular velocity of the lever or the rotating drive device corresponds. Method according to one of Claims 12 to 17 , characterized in that at least the operation of the drive motor of the adjusting device in response to the detection result of at least one sensor element which provides information regarding the movement operation of the upper blade or the belt to be cut, is controlled.

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