DE102016225951A1 - High-pressure pump, in particular for a fuel injection system, with integrated suction valve - Google Patents

Abstract

The invention relates to a high pressure pump for a fuel injection system, comprising a housing part (1), wherein in the housing part (1) for filling a high pressure element space (3) with fuel, a suction valve (4) is integrated, wherein the suction valve (4) has a support element (22 ) and a magnet assembly (26), wherein a dial (17) between the support member (22) and a shoulder (18) of the housing part (1) is arranged and in the housing part (1) serving as an inlet for the suction valve (4) Low pressure space (8) is formed, in which a sieve element (9) is accommodated, wherein the sieve element (9) has two partial regions (28, 38, 29, 39), wherein in a first partial region (28, 38) a sieve fabric (15 ) is arranged and a second portion (29, 39) between the first portion (28, 38) and the shim (17) is arranged, wherein between the shim (17) and the first portion (28) of the sieve (9) a Gap is formed.Erfindun Similarly, the second portion (29, 39) comprises means (36, 37) adapted to resiliently conform to the surface structure of the dial (17), the means (36, 37) being at least partially between the dial (17) and the second portion (29, 39) of the sieve element (9) is arranged.

Description

The invention relates to a high-pressure pump, in particular for a fuel injection system, in particular a common-rail injection system, having the features of the preamble of claim 1.

State of the art

A high-pressure pump, in particular for a fuel injection system, serves to convey fuel to high pressure. For this purpose, a high-pressure pump has at least one pump element with a high-pressure element space, in which the fuel is compressed and then fed via a high-pressure outlet to a high-pressure reservoir, the so-called rail. The filling of the high pressure element space is usually via a suction valve, which may be designed as a mechanical suction valve or as an electromagnetically actuated suction valve. If the latter is the case, a metering unit upstream of the suction valve can be dispensed with, since the quantity metering can take place via the suction valve itself.

The suction valve can also be attached to the high-pressure pump or integrated into it.

A high pressure pump with integrated suction valve is an example of the published patent application DE 10 2012 210 107 A1 out. The suction valve described herein comprises a cooperating with a valve seat valve member which is received in a liftable manner in a bore of a housing part of the high-pressure pump and guided over a guide sleeve. The valve seat can be formed by the housing part of the high-pressure pump, so that a separate valve plate, in which usually the valve seat is formed, is dispensable. With the omission of the valve plate and the inlet holes fall away, over which - with the suction valve open - the fuel flows in the direction of the valve seat. The inlet therefore takes place in the suction valve described in the disclosure via recesses in the guide sleeve.

In the incoming fuel particles are often included, which can lead to malfunction of the suction valve and other downstream valves, such as a likewise arranged in the housing part of the high pressure pump high pressure valve and / or provided on a high-pressure accumulator pressure control valve. Therefore, it is necessary to remove such particles before they get into the suction valve. Suction valves are known from the prior art, which comprise an annular sieve element surrounding the valve plate. Such a suction valve is an example of the published patent application DE 10 2008 042 617 A1 out. This assumes, however, that a valve plate is present.

If the intake valve is preceded by a metering unit, it can be equipped with a sieve element, so that a further sieve element on the intake valve can be dispensed with. However, if such a metering unit is not provided, since it is, for example, an electromagnetically actuated suction valve, the harmful particles must be removed in another way. Failure to take any action in this regard will not only cause the suction valve and other valves to malfunction, but will result in failure of the pump.

Furthermore, sieve elements, as in 1 described, known to be loosely inserted their mounting position and depending on the tolerance situation of the affected individual components leads to a more or less strong axial jamming of Siebelements. The axial clamping force is relatively low, since this only takes place on the outer radius of the sieve, wherein the sieve there has a low material thickness and a relatively large lever acts, which has a negative effect on the axial bias.

The present invention is therefore based on the object of specifying a high-pressure pump - in particular for a fuel injection system - with an integrated suction valve, in which the risk of pump failure due to particles contained in the fuel is significantly minimized.

To solve the problem, the high pressure pump is specified with the features of claim 1. Advantageous developments of the invention can be found in the dependent claims.

Disclosure of the invention

The preferably for a fuel injection system, in particular a common rail injection system, proposed high pressure pump comprises a housing part, wherein in the housing part for filling a high pressure element space with fuel, a suction valve is integrated, wherein the suction valve comprises a support member and a magnetic assembly, wherein a shim between the Support member and a shoulder of the housing part is arranged and in the housing part serving as an inlet for the suction valve low pressure space is formed, in which a sieve element is received. Furthermore, the screen element has two subregions, a screen fabric being arranged in a first subregion and a second subregion being arranged between the first subregion and the adjustment disk, a gap being formed between the adjustment disk and the first subregion of the screen element.

According to the invention, the second partial region has a means which is designed such that it elastically adapts to the surface structure of the adjustment plate, wherein the means is arranged at least partially between the adjustment plate and the second partial region of the sieve element.

The arrangement of the sieve element in the low pressure space, i. in the inlet region of the suction valve, ensures in an advantageous manner that any particles contained in the fuel do not enter the region of the valve seat and lead to malfunction of the suction valve. This also reduces the risk of failure of the high-pressure pump. Since the suction valve is protected by the sieve element accommodated in the low-pressure chamber, it does not matter whether the suction valve is preceded by a metering unit equipped with a sieve. The suction valve may therefore be both a mechanical suction valve and an electromagnetically actuated suction valve.

The sieve element advantageously has two partial regions, wherein the two partial regions fulfill different functions. The first portion is used to hold the mesh and the second portion is in contact with the shim, thereby preventing twisting of the sieve. By this separation of functions is achieved in an advantageous manner that stresses are reduced to the mesh and thus an undesirable deformation of the fabric can be avoided or reduced, whereby the filter performance of Siebelements would decrease. Between the shim and the first portion of the sieve a gap is formed. The gap advantageously optimizes the effect of reducing the tension on the screen cloth.

According to the invention, the sieve element also advantageously has a means which is designed such that it elastically adapts to the surface structure of the shim. As a result, the effect of the voltage reduction in the axial direction is optimized on the screen fabric in an advantageous manner. In addition, contact force differences due to manufacturing tolerances of the components, such as the screen height, the depth of the filter assembly space and the cylinder head can be avoided in an advantageous manner.

A cost saving can result from the fact that axial tolerances of the components can be increased without the functionality and the robustness of the screen are reduced.

In a preferred embodiment, the agent is advantageously formed from an elastomer. Preferably, the means is formed of a thermoplastic elastomer, whereby axial tolerances between the components of the high pressure pump are optimally balanced and it is also possible to achieve a required filter bias of the Siebelements between the housing part and the shim.

Furthermore, the tolerances of the screen element, or the first portion of the screen element can be made larger by this design, which can be made cheaper this.

The use of the means of a thermoplastic elastomer thus makes it possible to maintain a constant biasing force of the screen element between the housing part and the shim, in particular independently of the manufacturing tolerances. In addition, it ensures a secure sealing of the contact points, whereby a non-desired bypass between described in the later part of the description annular spaces of the low pressure space can be avoided.

In a further development, the screen element at its end facing the suction valve to the second portion of the screen element, which is formed by a radially outwardly extending collar. This advantageously ensures the gap formation between the first portion of the screen element and the shim, the advantages of which result from the previous description.

In one embodiment, the collar is shaped in such a way that it is elastically deformed under the action of an axial prestressing force, so that manufacturing and / or assembly tolerances can be compensated for in an advantageous manner. The portafilter may have an angular cross-sectional shape for this purpose.

In a development, the sieve element is formed annularly around a central axis. The annular design of the sieve element advantageously enables uniform contact in the axial direction of the sieve element between the shim and the housing part.

In a development, the means is a sealing contour, which is arranged directly on the second portion, whereby advantageously a stable connection between the components is made. In one embodiment, the agent is slipped over the second portion. In a further embodiment, the agent is molded onto the second portion.

In a development, the sieve element is characterized by an elastic deformation of the between Shim and the second portion of the screening element arranged means axially biased between the housing part and the shim. This ensures in an advantageous manner that the screen element is fixed in position in the axial direction. The risk of relative movements is thus minimized. Preferably, the force required for the axial prestressing force is transmitted through the dial to the screen element, which is axially supported on a shoulder of the housing part and holds down the screen element. The shim is preferably axially biased against the shoulder of the housing part, for example, by a screwed with the housing part union nut, which serves to attach the suction valve on the housing part.

The axial bias of the screen element through the dial against the housing part of the high-pressure pump counteracts micro-movements of the screen element relative to the housing part, whereby the screen element is fixed in position over the dial and the housing part at least in the axial direction. In this way, the wear of the screen element is minimized in the contact area with the housing part. This means that over the duration no wear-related axial play between the sieve element and the housing part is to be feared, over which particles contained in the fuel could enter the suction valve. Consequently, the risk of a particle-induced pump failure is further minimized via the axial bias of the screen element.

In a further development, the sieve element is axially biased by the elastic deformation of the means and the collar between the housing part and the shim, resulting in further advantages in terms of. The axial bias of the sieve between the housing part and the shim.

In a first embodiment, the first portion of the screen element and the collar are designed as separate components. This results in advantages in the respective choice of material, so that, for example, the filter holder can be made of plastic and the collar of metal or a plastic.

In a second embodiment, the first portion of the screen element and the collar are integrally formed, whereby the screen element in a manufacturing step, such as a die-casting process, can be produced. Preferably, the sieve element is formed from plastic.

In a development, the low-pressure space is formed in cross-section at least partially V-shaped and arranged the strainer substantially coaxially to the low-pressure space, so that it divides the low-pressure space into two annular spaces. The V-shaped design has the advantage that the low-pressure space widens towards the suction valve. A low-pressure space radially inwardly delimiting central dome of the housing part is formed in this case at least partially frusto-conical. For the purposes of the present application, a dome is understood to be a material shaping projecting from the surrounding area, which may, for example, have a conical shape. For this purpose, the screen element is preferably received in the low-pressure space such that it at least partially surrounds the central dome of the housing part or at least partially engages the central dome of the housing part in the screen element. Through the dome, the screen element is prevented in particular from movements in the radial direction.

The low-pressure space and the central dome can be easily manufactured in this way in a material-removing process, for example by turning. Preferably, the central dome on the base has a cylindrical portion on which the sieve element bears radially. However, the screen element may also be biased against the cylindrical portion of the dome.

Furthermore, the sieve element is arranged substantially centrally in the low-pressure space, so that it subdivides the low-pressure space into two annular spaces. Due to the central arrangement, the height of the Siebelements can be maximized, since it is located where the low pressure chamber has its greatest depth. According to the height can be maximized in this way, the area of the mesh fabric. The larger the area of the mesh, the lower the risk that it will become clogged over time.

• 1 einen schematischen Längsschnitt einer Hochdruckpumpe nach Stand der Technik im Bereich eines Saugventils;
• 2 einen Ausschnitt eines ersten Ausführungsbeispiels einer erfindungsgemäßen Hochdruckpumpe und
• 3 einen Ausschnitt eines zweiten Ausführungsbeispiels einer erfindungsgemäßen Hochdruckpumpe.

Preferred embodiments of the invention are explained below with reference to the accompanying drawings. These show:

• 1 a schematic longitudinal section of a high-pressure pump according to the prior art in the region of a suction valve;
• 2 a section of a first embodiment of a high-pressure pump according to the invention and
• 3 a detail of a second embodiment of a high-pressure pump according to the invention.

The 1 shows only a section of a high pressure pump according to the prior art, in the range of an electromagnetically actuated suction valve 4 for filling a high-pressure element space 3 with fuel in a housing part 1 the high pressure pump is integrated. Of the High pressure element space 3 is in a cylinder bore 2 of the housing part 1 formed, wherein the cylinder bore 2 for forming a valve seat 7 for a liftable valve lifter 6 of the suction valve 2 stepped is executed. With no-current suction valve 4 becomes the valve lifter 6 from the spring force of a closing spring 5 in the valve seat 7 drawn.

The valve seat 7 is an annulus 21 upstream, in the inlet bores 20 lead to the annulus 21 with one in the housing part 1 trained annular low pressure space 8th connect. The inflow of fuel into the high pressure element space 3 thus takes place via the low-pressure space 8th , the inlet bores 20 and the annulus 21 , To prevent particles from entering the suction valve with the incoming fuel 4 and the high pressure element space 3 is registered in the low-pressure room 8th an annular sieve element 9 added. The sieve element 9 is with an inner peripheral area 11 at a central dome 10 of the housing part 1 arranged radially and on a stop 12 below the dome 10 the housing part arranged axially.

The sieve element 9 divides the low-pressure space 8th in two annular spaces 8.1 . 8.2 over which a screen mesh 15 of the sieve element 9 can be flowed on. The mesh 9 is therefore flows through radially. This has a portafilter 13 made of plastic and a mesh screen 15 on. On the portafilter 13 closes a collar 19 on, which is slightly increased radially outward, so that it forms a kind of spring arm over which the sieve element 9 can be prestressed in the axial direction.

For sealing the low pressure space 8th to the outside is in the housing part 1 a carrier element 22 of the suction valve 4 used, in the outer circumference a sealing ring 23 is inserted, which is against a hollow cylindrical receptacle 24 of the housing part 1 is radially biased. Furthermore, the suction valve 4 a magnet assembly 26 on, on the support element 22 is arranged. The carrier element 22 lies on a dial 17 on, over which the sieve element 9 is held down. At the magnet assembly 26 is a union nut 27 supported, with the hollow cylindrical receptacle 24 of the housing part 1 is bolted and the shim 17 over the carrier element 22 to an annular heel 18 of the housing part 1 supported.

The in 1 described basic construction of the high pressure pump corresponds to the structure of the embodiments of the invention described below.

2 shows a section of a first embodiment of a high-pressure pump according to the invention. The sieve element 9 has two parts 28 . 29 on, wherein in a first subarea 28 the mesh 15 is arranged and a second subarea 29 between the first subarea 28 and the dial 17 is arranged. The first section 28 fulfills the function of the portafilter 13 and lies with its inner peripheral area 11 radially on a stop 34 the dome 10 of the housing part 1 at.

The at least partially hollow cylindrical filter holder 13 includes window-like recesses 14 in which the screen mesh 15 is included. The mesh 15 Accordingly, in the main flow direction, ie in the feed direction of the fuel, flows through from radially outside to radially inside. The the sieve fabric 15 receiving window-like recesses 14 are preferably arranged distributed uniformly over the circumference, so that the sieve element 9 is flowed evenly.

The window-like recesses 14 are preferably separated by axially extending webs, not shown. The webs cause a stiffening of the portafilter 13 ,

About the tightening torque of in 1 described union nut 27 is the sieve element 9 over the dial 17 in the axial direction against the housing part 1 prestressable, with the dial 17 against the paragraph 18 of the housing part 1 is attracted.

Between the dial 17 and the first subarea 28 , or the Siebträgers 13 of the Siebelements 9 a gap is formed, allowing a direct contact of the portafilter 13 with the shim 17 is avoided. Furthermore, the sieve element 9 ring around a central axis 41 of the valve lifter 6 formed and the second portion 29 is a separate component to the first portion 28 of the sieve element 9 arranged.

The sieve element 9 indicates at its the suction valve 4 facing the second section 29 of the sieve element 9 on, which forms by a radially outwardly extending collar.

The low pressure room 8th is formed in cross-section at least partially V-shaped and the screen element 9 essentially coaxial with the low pressure space 8th arranged so that it is the low pressure space 8th in the two annular spaces 8.1 . 8.2 divided.

Furthermore, the second subarea has 29 of the sieve element 9 a means 36 , which is designed such that it is the surface structure of the shim 17 elastically adapts, wherein the agent 36 at least partially between the shim 17 and the second subarea 29 of the sieve element 9 is arranged. This is the means 36 made of an elastomer, preferably formed from a thermoplastic elastomer and directly to the second portion 29 of the sieve element 9 arranged. The means 36 forms a sealing contour 36 off, on the collar 31 is formed. The sealing contour 36 is located on the shim 17 and forms an elastic contact. the sieve element 9 on the one hand axially biased and on the other seals.

The sieve element 9 is due to the elastic deformation of the between the shim 17 and the first subarea 28 of the sieve element 9 arranged means 36 between the housing part 1 and the dial 17 axially biased. In this case, the sealing contour 36 directly to the collar 31 be splashed, or be slipped around this as a separate ring.

When tightening the union nut 27 becomes the dial 17 against the shoulder 18 of the housing part 1 attracted, with the dial 17 before reaching the paragraph 18 in contact with the sealing contour 36 comes and this deformed so that the sieve 9 axially between the shim 17 and the housing part 1 braced, so that a twisting of the sieve element relative to the housing part 1 is avoided. By this arrangement are axially on the portafilter 13 . 28 acting forces largely avoided, so that a deformation of the screen fabric 15 is prevented. The collar 31 is also axially elastic so that it still supports the effect described above.

3 shows a section of a second embodiment of a high-pressure pump according to the invention. The sieve element 9 has two parts 38 . 39 on, wherein in a first subarea 38 the mesh 15 is arranged and a second subarea 39 between the first subarea 38 and the dial 17 is arranged. The first section 38 fulfills the function of the portafilter 13 and lies with its inner peripheral area 11 radially on a stop 34 the dome 10 of the housing part 1 at.

Differences to 2 result from the embodiments of the second portion 39 of the sieve element 9 , The remaining functions and the description correspond to the descriptions from the 1 and 2 ,

The second part 39 has a one-piece to the first portion 38 molded collar 32 on, at which the shim 17 facing a sealing contour 37 is formed. The sealing contour 37 fulfills the same function as the sealing contour 36 of the first embodiment, wherein the molded collar 32 is almost inelastic and the axial bias of the sieve element 9 between the housing part 1 and the dial 17 primarily via the sealing contour 37 he follows.

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 102012210107 A1 [0004]
• DE 102008042617 A1 [0005]

Claims (10)

High-pressure pump for a fuel injection system, comprising a housing part (1), wherein in the housing part (1) for filling a high-pressure element space (3) with fuel, a suction valve (4) is integrated, wherein the suction valve (4), a support member (22) and a magnet assembly (26), wherein a dial (17) between the support element (22) and a shoulder (18) of the housing part (1) is arranged and in the housing part (1) serving as an inlet for the suction valve (4) low pressure chamber (8) is formed, in which a sieve element (9) is accommodated, wherein the sieve element (9) has two partial regions (28, 38, 29, 39), wherein in a first portion (28, 38) a screen fabric (15) is arranged and a second subregion (29, 39) is arranged between the first subregion (28, 38) and the adjustment disc (17), wherein a gap is formed between the adjustment disc (17) and the first subregion (28) of the sieve element (9), characterized in that the z wide subregion (29, 39) has a means (36, 37) which is designed such that it elastically adapts to the surface structure of the adjustment disc (17), the means (36, 37) being at least partially located between the adjustment disc (17) and the second portion (29, 39) of the sieve element (9) is arranged. High pressure pump after Claim 1 , characterized in that the means (36, 37) made of an elastomer, in particular a thermoplastic elastomer, is formed. High-pressure pump according to one of the preceding claims, characterized in that the sieve element (9) at its suction valve (4) facing the end of the second portion (29, 39) of the sieve (9) and this by a radially outwardly extending collar ( 31, 32) is formed. High-pressure pump according to one of the preceding claims, characterized in that the sieve element (9) is formed annularly around a central axis (41). High-pressure pump according to one of the preceding claims, characterized in that the means (36) is a sealing contour which is directly slipped or molded onto the second portion (29, 39). High-pressure pump according to one of the preceding claims, characterized in that the sieve element (9) by an elastic deformation of between the shim (17) and the second portion (29, 39) of the Siebelements (9) arranged means (36, 37) between the Housing part (1) and the shim (17) is axially biased. High-pressure pump according to one of the preceding claims, characterized in that the sieve element (9) is axially biased by the elastic deformation of the means (36) and the collar (31) between the housing part (1) and the shim (17). High pressure pump after Claim 7 , characterized in that the first portion (28) of the Siebelements (9) and the collar (31) are separate components. High pressure pump according to one of the Claims 1 to 6 , characterized in that the first portion (38) of the Siebelements (9) and the collar (32) are integrally formed. High-pressure pump according to one of the preceding claims, characterized in that the low-pressure space (8) is at least partially V-shaped in cross-section and the sieve element (9) is arranged substantially coaxially to the low-pressure space (8), so that it forms the low-pressure space (8). divided into two annular spaces (8.1, 8.2).

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