DE102016123970A1 - Connection device, monitoring method and assembly tool for a connection device - Google Patents

Abstract

The invention relates to connection devices, in particular screws, for mechanically connecting at least a first and a second component and method for monitoring a mechanical connection. Furthermore, the invention relates to a mounting tool for mounting a connecting device.

Description

The invention relates to connection devices, in particular screws, for mechanically connecting at least a first and a second component and method for monitoring a mechanical connection. Furthermore, the invention relates to a mounting tool for mounting a connecting device.

The connection device comprises at least one connection sensor, which is designed to detect at least one parameter of a mechanical connection.

Mechanical connections can be found in large numbers in all sorts of conceivable industrially or artificially manufactured goods and machines. Only as an example may be mentioned at this point, the engineering, bridge and vehicle and / or aircraft. Many of these mechanical connections are safety-related components. There is a need, therefore, to properly monitor such safety-related mechanical connections to either prevent catastrophic failure of the connections, or at least mitigate their effects.

It is known from installations such as nuclear power plants to monitor particularly safety-critical mechanical connections by means of dedicated sensors which determine externally certain parameters of the mechanical connection and forward the data thus obtained to a data processing system by cable.

However, these known from the prior art systems for monitoring mechanical connections are prone to failure, expensive to install, inflexible in their applications and require in particular by their cables for data transmission an increased space, which makes them unsuitable for many conceivable applications.

DE 10 2014 217 076 A1 relates to a system for monitoring a mechanical connection, in which a sensor-transmitter arrangement is integrated, for example, in a screw head.

The revelation of DE 10 2014 217 076 A1 in particular with regard to the advantages and refinements of such a monitoring system, is explicitly included in this application.

In the DE 10 2014 217 076 A1 always only one sensor type is provided. This may be, for example, a pressure sensor.

The disadvantage of this is that, for example, only pressure data are detected and transmitted. If the sensor is defective, the entire system will fail. Other additional data, such as temperature data, which can also provide an indication of possible interference of the connection, however, are not transmitted.

According to the DE 10 2014 217 076 A1 In addition, only short-term changes can be detected, such as a breakage of a connecting pin. Long-term changes, on the other hand, are not recorded. This can mean that, for example, a creeping fatigue is not detected in time.

As assembly tools for connecting devices torque wrench are known. However, these are not permeable to signals. If wireless signals are sent from the connection device, they are shielded and do not reach an external evaluation unit. However, an immediate, latency-free monitoring of a parameter of the mechanical connection is particularly important during assembly, in order to determine whether the connecting device is already fixed or whether it may still need to be tightened.

It is therefore an object of the invention to provide connection devices and monitoring methods in which the state of a mechanical connection can be reliably determined. Furthermore, a mounting tool is to be provided, which also allows for the monitoring of a parameter of the mechanical connection during assembly of a connecting device.

The solution of this object is achieved by the objects and method of the independent claims.

According to one aspect of the invention, the connecting device comprises at least one connection sensor, in particular strain sensor, preferably strain gauges, which is designed to detect at least one momentary parameter of a mechanical connection, wherein a momentary tightening force of the mechanical connection can be determined via the parameter.

The current parameter may be, for example, the elongation of the connection device and thus the expansion of a strain sensor. The momentary tightening force can then be determined via these expansion values.

With the aid of the connection sensor it is possible to monitor whether the connection device satisfactorily fulfills its function of mechanically connecting components, in particular over a relatively long period of time. For example, over time, the tightening force of the connecting device may decrease. The term tightening force is to be understood broadly and includes, for example, a biasing force, contact pressure or a contact pressure. The tightening force thus forms a parameter on which it can be determined, in particular, whether the connecting device, eg a screw, is tightened to the correct extent, ie not too tight and also not too loose.

The connection device also includes a temperature sensor for determining the temperature. Preferably, the temperature sensor can be arranged in the region of the connection sensor. In this way it can be ensured that the same temperatures are measured, which act on the connection sensor.

Preferably, the temperature sensor may be arranged in the vicinity of the connection sensor. For example, the temperature sensor may comprise at least one appropriately positioned temperature sensor.

Alternatively, the temperature sensor may also be formed as part of the connection sensor itself. For example, the temperature can be determined by a voltage drop of one or more strain gauges (DMS). In particular, the total resistance changes with a temperature change. The resistor is arranged directly on the strain gauge or a bridge with several strain gauges. Also, the temperature may be e.g. for semiconductor strain gages on a diode or at a parallel or at a specific angle, e.g. 45 °, to the measuring resistors arranged temperature measuring resistor are measured.

Alternatively, the temperature can also be detected in or at the transmitting unit, provided that their distance from the sensor is small and / or the transmitting unit is coupled to the sensor via materials which conduct good heat.

The connecting device comprises at least one transmitting unit for wireless transmission of temperature-based temperature data as well as the current parameter and / or the current tightening force.

The temperature data can be the temperature itself, which is sent immediately. Alternatively, evaluations of the temperature can already be made before the transmission, so that only the result, for example a warning signal, is sent.

The temperature data are sent in addition to the parameters determined by the connection sensor or the determined tightening force. Subsequently, the temperature data can continue to be used. So an immediate use of the temperature data is possible. For example, the temperature can be displayed. Alternatively or additionally, an evaluation can be carried out in order, e.g. to generate a temperature warning signal. It can be determined whether the temperature exceeds or falls below a threshold. For example, a warning signal may be issued if the connector becomes too hot, e.g. when an axle is running hot or a brake is stuck. The warning signal can in particular be transmitted to a central system of a vehicle.

The temperature data can be sent with the same transmitting unit with which the current parameter or the current tightening force is sent. Alternatively, a separate transmitting unit may be provided.

The connecting device may in particular comprise a receiving unit. Accordingly, data, preferably wirelessly, can also be received. For example, at least one transmission unit can be activated by an external interrogation signal and excited to transmit. The receiving unit may be formed with at least one transmitting unit, in particular as a combined transmitting / receiving unit.

The connecting device can be used in particular as a screw, e.g. Wheel bolt of a vehicle to be designed as a bolt or connecting pin. These elongated connection devices are well suited to connect several components together. These also provide sufficient space for recesses in which a small temperature sensor, a small connection sensor and at least one small transmission unit can be arranged. The connection device may also have several components, e.g. a screw and a nut.

The fact that data from different sensors are sent, the connection device can be optimally monitored. The state of a mechanical connection can be reliably determined by the sensors. Even in the event that one system fails, it is still possible to resort to the data of the other system in order to learn more about the current state of the connection device.

Further developments of the invention can be found in the dependent claims, the description and the accompanying drawings.

According to one embodiment, the connection device is designed to transmit a warning signal and / or the temperature as temperature data when the temperature exceeds or falls short of a temperature limit value. Thus, in particular, an internal evaluation device can be provided, which evaluates the measured temperature.

The internal evaluation device can include a database or have access to a database in which the temperature limits are stored. By comparing the temperature with the temperature limit, it can be determined whether the temperature is within a permissible range. If the temperature exceeds or falls below the predetermined temperature limit, then a warning signal can be generated and sent wirelessly. Alternatively or additionally, the temperature can also be sent wirelessly.

The warning signal or the temperature can be displayed, preferably acoustically, optically and / or haptically, in particular vibrationally. Also, the warning signal or the temperature can be forwarded to appropriate monitoring devices.

According to a further embodiment, the temperature data for determining a warning signal can be sent wirelessly when the temperature limit is exceeded or undershot. In particular, in this case an external evaluation device is provided, which evaluates the temperature data. The temperature data are therefore sent first and evaluated only after the transmission.

The external evaluation device can include a database or have access to a database in which the temperature limits are stored. By comparing the temperature with the temperature limit, it can be determined whether the temperature is within a permissible range. If the temperature exceeds or falls below the predetermined temperature limit value, then a warning signal can be generated.

The warning signal or the temperature can in particular be displayed, preferably acoustically, optically and / or haptically, in particular vibrationally. Also, the warning signal or the temperature can be forwarded to appropriate monitoring devices.

According to a further embodiment, the connecting device is designed to compensate for a temperature influence on the instantaneous parameter and / or to transmit wirelessly temperature data for compensation of a temperature influence on the instantaneous parameter.

A connection sensor, such as a strain sensor, changes its behavior depending on the temperature. For example, as the temperature increases, the sensitivity of a DMS decreases. Additionally, with a temperature change due to material expansion, the actual biasing force of a fitting may also change. The latter changes are taken into account in the dimensioning of a screw connection, so that these changes occur in regular operation, but are of no relevance to the user. In order to obtain both unadulterated measurement results as well as to be able to distinguish regular and regular from irregular actual changes and / or to report specifically, the temperature influences on the current parameter must be compensated.

The compensation of the temperature influence can be done in an internal evaluation device. The corrected, current parameter or the corrected, current tightening force can thus be determined and sent.

Alternatively or additionally, the measured data can also be sent uncorrected. Since the temperature data are also sent, an evaluation including compensation of the temperature influence can take place in an external evaluation device. The corrected instantaneous tightening force is therefore only present in the external evaluation device.

A combination of both systems is conceivable. In this case, an internal evaluation can first take place in order to see whether limit values, in particular temperature and / or tightening force limit values, are exceeded or fallen short of. If so, the original data may be sent to the external evaluation device for further analysis.

In all cases the temperature sensor fulfills a dual function, since the temperature data on the one hand are used on their own, e.g. To measure overheating. On the other hand, the temperature data are used to compensate for the temperature influence on the data determined by the connection sensor.

The temperature sensor of the connecting device, which effectively forms a multitool, is therefore used as a measured variable per se for determining the temperature, as an additional parameter for the tightening force, used and beyond to compensate for the influence of temperature.

According to a further embodiment, at least two, in particular four, strain sensors, preferably strain gauges, are provided as connection sensors. It can be provided individual or combined or integrated strain sensors. The strain gauges may be a half bridge or full bridge, e.g. Wheatstone Bridge, form. The use of multiple strain sensors is more reliable than using a single strain sensor. Also, such arrangements for determining temperature, e.g. over the bridge voltage, to be used.

Different sensor types can be used as connection sensors. For example, it is conceivable that the connecting device may comprise at least one active, e.g. voltage and / or current fed connection sensor, in particular strain sensor, e.g. Strain gauge, which is adapted to detect long-term changes of at least one parameter, in particular a tightening force, a mechanical connection. In addition, the connection sensor may comprise at least one passive, in particular when changing the parameter to be detected energy generating, connection sensor, which is adapted to detect changes in the time of change of the parameter of the mechanical connection.

According to a further embodiment, the connection device comprises an energy store and / or an energy recovery device. As energy storage, e.g. an accumulator, a battery, in particular thin-film battery, a capacitor and / or supercap serve.

For example, a piezoelectric element can serve as the energy recovery device. Other options for so-called "energy harvesting" such. the use of vibration energy, vibration, electrodynamic generators, thermoelectric generators, e.g. based on the Seebeck effect, or optical converters such as solar cells are conceivable. Likewise, capacitive generators, e.g. using an electret, as well as pyroelectric generators and a variety of other conversion principles, e.g. Electrostriction, magnetostriction or piezomagnetism coupled with electrodynamic induction, applicable. The connection device thus operates autonomously. An external power supply is not necessary. Also, the maintenance is reduced because, for example, no batteries need to be changed. The energy obtained can be stored in particular in the energy storage.

In particular, the transmitting unit may comprise an activating device, preferably an internal one, which is designed to activate the transmitting unit when a limit value, in particular a temperature limit value and / or a tightening force limit value, is exceeded or undershot. Thus, the transmitting unit can be in a state of rest and be activated in exceptional cases. Energy can be saved in this way.

Alternatively or additionally, the transmitting unit may have a receiving unit which responds to an external signal and then sends measured values, for example. As a result, measured values can be requested from an external device with low energy consumption.

According to a further embodiment, the temperature sensor comprises a, preferably calibrated, diode, which is arranged in particular in a vicinity of the connection sensor or forms part of the connection sensor. The diode may be used, for example, in electronics, e.g. a chip, be near a strain sensor proceed. Alternatively, it may for example also be a diode of a semiconductor strain gauge.

According to another embodiment, the temperature data is based on at least one electrical characteristic, in particular the electrical voltage, the electric current, e.g. a short-circuit current, and / or the noise behavior, a diode or a resistor. Thus, an electric property is first measured. From this, the temperature is finally determined. In particular, the Seebeck effect can be used.

The resistance of the temperature sensor may in particular be arranged in a vicinity of the connection sensor or form part of the connection sensor. Preferably, the resistor for temperature measurement with the resistors for strain measurement can be arranged parallel or preferably in the 45 ° direction to the resistors.

Also, the temperature can be determined from the already existing for strain measurement temperature-dependent resistance of a bridge or half-bridge circuit.

Alternatively or additionally, the temperature may be determined via integrated or attached elements on the transmitting unit, e.g. via semiconductor sensors such as diodes or transistors, or via resistors such as Negative Temperature Coefficient (NTC) resistors or NTC thermistors or Positive Temperature Coefficient (PTC) resistors or PTC thermistors.

In particular, a conversion device can be provided which is designed to convert a temperature-based electrical voltage, measured in particular at the diode, into temperature data, in particular digital data. This may be an analog-to-digital converter.

The invention also relates to a system for monitoring a mechanical connection comprising at least one connection device according to the invention and an external evaluation device which can be wirelessly coupled or coupled to the transmission unit.

In this case, the raw data can be sent to the external evaluation device. The evaluation can then take place in the external evaluation device. Alternatively, the evaluation can at least partially already take place in the connecting device itself. In particular, the data is only sent if limit values are exceeded.

According to a further embodiment, the external evaluation device comprises a display device, which is designed to display the temperature data received from the transmission unit and / or the current tightening force. The user thus receives information about the state of the connection device. This can for example serve for maintenance purposes. In particular, this information can be retrieved when there is a warning, e.g. if a limit has been exceeded.

According to a further embodiment, an evaluation device, in particular the external evaluation device or an internal evaluation device of the connection device, comprises a database or allows access to a database which has at least one electrical property, in particular the electrical voltage, the electrical current and / or the noise behavior, of a diode or a resistance, in particular at low temperatures without acting tightening force, at low temperatures with acting tightening force, at room temperature without acting tightening force and / or at room temperature with acting tightening force. On the basis of this stored data, the temperature can be determined from at least one electrical property.

In particular, only three states are necessary for determining the calibration factors, namely a cold state without a pickup voltage, a warm state without a pickup voltage, and a warm state with a pickup voltage.

Alternatively, these values can be stored in the form of a general calculation rule for any temperatures and values of the tightening force in the application area, so that a determination of the tightening force and the temperature is independent of each other possible.

The database can preferably be stored on a memory of the external evaluation device. Alternatively, a deposit on an external, especially central, memory, e.g. a server, possible. This external memory can be accessed, for example, wirelessly, in particular by means of mobile transmission technologies such as UMTS, GSM, LTE, 5G, Bluetooth, infrared, WLAN or the like.

According to a further embodiment, an evaluation device, in particular the external evaluation device or an internal evaluation device of the connection device, is adapted to output a signal, in particular a warning signal, when a temperature limit and / or a tightening force limit is exceeded or undershot.

The generation of the warning signal can be effected by means of an internal evaluation device in the connecting device or by means of the external evaluation device.

The warning signal may e.g. acoustically, optically and / or haptically, in particular vibratory, output. Furthermore, the warning signal can be transmitted to a, in particular central, monitoring system.

According to a further embodiment, the evaluation device is designed as a mobile phone, in particular a smartphone. This is particularly cost effective because a mobile phone already provides the required hardware. For example, by means of an app can finally be the evaluation. Alternatively, the evaluation device can also be integrated into an existing evaluation unit of a vehicle.

The invention also relates to a method for monitoring a mechanical connection, in particular with a system according to the invention.

The temperature is determined by means of a temperature sensor of a connecting device mechanically connecting at least one first and one second component. Furthermore, at least one momentary parameter is detected by means of a connection sensor of the connection device. This can preferably be done in parallel to the temperature determination.

By means of a transmitting unit of the connecting device are based on the temperature Temperature data as well as the current parameter and / or a determined from the current parameter instantaneous tightening force wirelessly sent to an external evaluation.

According to a further aspect of the invention, a connecting device, in particular screw, is provided for the mechanical connection of at least one first and one second component.

The connecting device comprises at least one active connection sensor, in particular a strain sensor, preferably strain gauges, which is designed to detect long-term changes of at least one parameter, in particular a tightening force, of a mechanical connection. Furthermore, the connecting device comprises at least one passive connection sensor, which is designed to detect changes in the time of change of the parameter of the mechanical connection.

In particular, the parameter of the active connection sensor and / or the passive connection sensor can be determined from at least one instantaneous state of the mechanical connection.

The current state can be, for example, the elongation of the connection device and thus the expansion of a strain sensor. It can also be e.g. to act on an electrical voltage of a piezoelectric element. The tightening force can then be determined via the expansion values or tension values.

The connection sensors can thus be used to monitor whether the connection device satisfactorily fulfills its function of mechanically connecting components, in particular over a longer period of time. For example, over time, the tightening force of the connecting device may decrease.

The term tightening force is to be understood broadly and includes, for example, a biasing force, contact pressure or a contact pressure. The tightening force thus forms a parameter by which it can be determined whether the connecting device, e.g. a screw is properly tightened, i. not too tight and not too loose.

The connecting device can be designed in particular as a screw, in particular wheel bolt of a vehicle, as a bolt or connecting pin. These elongated connection devices are well suited to connect several components together. These also provide sufficient space for recesses in which the different, small connection sensors and at least one small transmission unit can be arranged. The connection device may also have several components, e.g. a screw and a nut.

Preferably, the connecting device comprises at least one transmitting unit for wireless transmission of the parameter and / or the current state.

The long-term changes and short-term changes can be sent by means of the same or by different transmitting units.

The connecting device according to the invention can be monitored by two different sensor types. The sensor types preferably operate by means of different conversion principles. On the one hand, e.g. the tightening force of the connection can be detected and / or quantified by means of an active conversion principle in order to monitor a long-term change in the connection. On the other hand, e.g. the tightening force of the connection is detected by means of a passive conversion principle and / or recorded qualitatively in order to monitor a short-term change, ie a rapid change of the parameter.

By combining the two sensor types, the tightening force can be measured exactly at any time and / or energy-saving effects can be achieved with very fast response.

It is also possible to react quickly to changes, e.g. if a screw head breaks off or a screw is actively released. For example, the passive connection sensor can deliver a voltage pulse when the connection device is torn off or loosened. The passive connection sensor can in particular be interrupt-controlled. The voltage pulse can serve to wake up an active connection sensor located in sleep mode or energy-saving mode or to trigger a corresponding electronic system. Thus, the energy consumption can be kept low because in sleep mode, only little energy is consumed. So it is sufficient for the determination of long-term changes, if the active sensor makes a measurement every few minutes and then falls back into sleep mode. However, if something changes, the active sensor becomes active immediately and in particular can instantaneously send a warning signal.

For example, the active sensor may have a high internal resistance in the range between 100 kOhm and 1000 MOhm, as long as the parameter is within the normal operating limits. However, if the parameter changes, the resistance decreases and the sensor goes off awakened to sleep mode. This can be achieved for example by a mechanically biased contact area. Active converters with resistance values between 1 kOhm and 100 kOhm can preferably be used for the regular measurement. The higher the resistance, the lower the energy consumption in the measurement, which is why strain sensors with down to 120 ohms are generally advantageous only when using energy harvesting.

By contrast, the passive connection sensor can only measure comparatively fast changes. An essentially static, ie slow change of a parameter can not be detected. If, for example, the tightening force decreases creepingly, this would not be noticed by the passive connection sensor. In the present case, this task is fulfilled by the active connection sensor.

By combining the different sensor types, the state of a mechanical connection can always be reliably determined.

According to one embodiment, the connection device comprises a temperature sensor for determining the temperature.

Temperature data which are based on the temperature can in particular be transmitted wirelessly via at least one transmission unit.

According to one embodiment, the connection device is designed to transmit a warning signal and / or the temperature as temperature data when the temperature exceeds or falls short of a temperature limit value. Thus, in particular, an internal evaluation device can be provided, which evaluates the measured temperature.

The internal evaluation device can include a database or have access to a database in which the temperature limits are stored. By comparing the temperature with the temperature limit, it can be determined whether the temperature is within a permissible range. If the temperature exceeds or falls below the predetermined temperature limit, then a warning signal can be generated and sent wirelessly. Alternatively or additionally, the temperature can also be sent wirelessly.

The warning signal or the temperature can be displayed, preferably acoustically, optically and / or haptically, in particular vibrationally. Also, the warning signal or the temperature can be forwarded to appropriate monitoring devices.

According to a further embodiment, the temperature data for determining a warning signal can be sent wirelessly when the temperature limit is exceeded or undershot. In particular, in this case an external evaluation device is provided, which evaluates the temperature data. The temperature data are therefore sent first and evaluated only after transmission.

The external evaluation device can include a database or have access to a database in which the temperature limits are stored. By comparing the temperature with the temperature limit, it can be determined whether the temperature is within a permissible range. If the temperature exceeds or falls below the predetermined temperature limit value, then a warning signal can be generated.

The warning signal or the temperature can in particular be displayed, preferably acoustically, optically and / or haptically, in particular vibrationally. Also, the warning signal or the temperature can be forwarded to appropriate monitoring devices.

According to a further embodiment, the connecting device is designed to compensate for a temperature influence on the instantaneous parameter and / or to transmit wirelessly temperature data for compensation of a temperature influence on the instantaneous parameter.

A connection sensor, such as a strain sensor, may change its behavior depending on the temperature. For example, as the temperature increases, the sensitivity of a DMS decreases. In order to obtain unaltered measurement results, the temperature influences on the current parameter must be compensated. Likewise, the biasing force can change with a change in temperature, but within the range of allowable limits. As a rule, this change should not be communicated to the user, which is why a specific, wheel-dependent calibration may be useful. This can be done by an automated calibration during the first hours of use. Also during follow-up use further tracking can be done. In this case, both the temperature by means of the integrated temperature sensor and the biasing force can be detected. It is assumed that the tightening torque of the connecting element itself does not change. By way of example, the measured values of temperature and prestressing force can be used to linearly interpolate and to suppress or compensate for the systematic change in the prestressing force over the temperature.

The compensation of the temperature influence can be done in an internal evaluation device. The corrected, current parameter or the corrected, current tightening force can thus be determined and sent.

Alternatively or additionally, the measured data can also be sent uncorrected. Since the temperature data are also sent, an evaluation including compensation of the temperature influence can take place in an external evaluation device. The corrected instantaneous tightening force is therefore only present in the external evaluation device.

A combination of both systems is conceivable. An internal evaluation can first be carried out to see if limit values, e.g. Temperature or tightening force limits are exceeded or fallen below. If so, the original data may be transferred to the external evaluation device for further analysis.

In all cases, the temperature sensor can perform a dual function, since the temperature data on the one hand are used on their own, e.g. To measure overheating. On the other hand, the temperature data are used to compensate for the temperature influence on the data determined by the connection sensor.

The temperature sensor of the connecting device, which effectively forms a multitool, is thus used to determine the temperature as a measured quantity per se, as an additional parameter for the tightening force, and moreover to compensate for the influence of temperature or on the representation of the parameter of the tightening force, in particular with reference thereto. that this may change depending on the temperature, but the user should not notice, because it is permissible in the context of the design of the connecting device.

The transmitting unit may in particular comprise an activating device which is designed to activate the transmitting unit when a limit value, in particular a temperature limit value and / or a tightening force limit value, is exceeded or undershot. Thus, the transmitting unit can be in a state of rest and be activated only in exceptional cases. Energy can be saved in this way.

According to a further embodiment, the active connection sensor comprises a strain sensor, in particular strain gauges, preferably an arrangement of at least two, in particular four, strain gauges. It can be provided individual or combined or integrated strain sensors. In particular, semiconductor strain gages can be used. The strain gauges may thus have a half bridge or full bridge, e.g. Wheatstone Bridge, form. The use of multiple strain sensors is more reliable than using a single strain sensor. Also, such arrangements for determining temperature, e.g. be used on the detection of the electrical supply voltage for a given current or by measuring a total bridge resistance.

Alternatively or additionally, the passive connection sensor comprises a piezoelectric or electrodynamic connection sensor. The piezoelectric connection sensor may preferably be a piezoelectric element. Also, piezoelectric longitudinal transducers, polymeric piezoelectric films and / or ceramic piezoelectric sensor elements are conceivable.

According to a further embodiment, the active connection sensor can be activated via the passive connection sensor and / or a temperature sensor. An active connection sensor in a sleep mode can thus be activated if parameters of the connection device change rapidly. If, for example, a temperature limit value and / or a voltage limit value are exceeded, then the active connection sensor can switch on and, for example, transmit its data. Accordingly, the active connection sensor may be in a sleep mode most of the time, saving energy.

According to a further embodiment, the passive connection sensor comprises an energy recovery device or is designed as an energy recovery device. For example, a piezoelectric transducer can be designed both for energy production and as a passive connection sensor. The passive connection sensor thus fulfills a dual function.

For example, a piezoelectric longitudinal transducer may be fastened on one side to the connection sensor and be applied with mass on the other side or over the entire length. In particular, by vibration and / or rotation of this can be stimulated to generate energy.

Preferably, the energy may be provided to the active connection sensor. The number of transmissions of the parameter per unit of time can thereby be increased.

In contrast to the generation of energy by rotation and / or vibration, the system thus remains also active at standstill eg for theft monitoring. However, a power supply of the connection sensors via rotation and / or vibration is also basically possible.

The invention also relates to a method for monitoring a mechanical connection, in particular with a connecting device according to the invention.

At least one active connection sensor, in particular strain sensor, preferably strain gauges, of a connecting device mechanically connecting at least one first and one second component detects long-term changes of at least one parameter, in particular a tightening force, of a mechanical connection.

At least one passive connection sensor detects changes in the time of the mechanical connection parameter.

This double monitoring significantly increases the reliability.

Another aspect of the invention, for which independent protection is claimed, relates to a connecting device, in particular screw, for mechanically connecting at least one first and one second component, comprising at least one connection sensor, in particular a strain sensor, which is designed to have at least one momentary parameter to detect mechanical connection, wherein the instantaneous tightening force of the mechanical connection can be determined via the parameter. Furthermore, the connection device comprises a display device, which is designed to indicate when a tightening force corresponds to a desired value and / or when a tightening force does not correspond to a desired value.

It can be provided an optical and / or acoustic display device. In particular, the display device may comprise at least one LED. In particular, an LED may be lit or a tone may be generated to issue a warning if the tightening force does not correspond to the desired value. The signal output is possible in particular during assembly and / or during operation as a regular check.

Such a display device on the connecting device itself is particularly cost-effective, since it can be dispensed with an external evaluation device. Thus, a corresponding connection device can be used, for example, in emerging markets.

The connection sensor may be an active and / or passive connection sensor. In particular, a temperature sensor for determining the temperature can also be provided.

According to one embodiment, the display device may also indicate whether the temperature corresponds to a desired value and / or whether the temperature does not correspond to a desired value.

According to a further embodiment, at least one transmitting unit may be provided for wireless transmission of the instantaneous parameter and / or the momentary tightening force. Alternatively or additionally, temperature-based temperature data may also be sent wirelessly. The data can hereby be received by an external evaluation unit and e.g. be analyzed in more detail.

The invention also relates to an assembly tool for mounting a, in particular according to the invention, connecting device. Preferably, the assembly tool may be a torque wrench.

The mounting tool comprises an engagement device for engaging in a mounting portion, in particular screw head, the connecting device.

The engagement device is designed such that a signal transmitted wirelessly by a transmission unit of the connection device is received and / or not disturbed.

The signal may be e.g. temperature-based temperature data, a current parameter, and / or an instantaneous tightening force of the connection.

During assembly of the connection device, parameters of the connection, e.g. the tightening force, to be monitored. For example, it is possible to check without latency whether a screw is tightened firmly enough. Likewise, a calibration stored in the connection device can be checked, for example based on a correspondence of a measured value of the assembly tool and reported data of the connection within certain limits. Also, a recalibration or calibration with the mounting tool is possible. In this case, the transmitted measurement data can be connected to the measurement data in the assembly tool, calculated via linear equations equalization line and the corresponding coefficients are played back into the connection device and stored there.

According to one embodiment, the engagement device comprises one at least partially open nut or nut with a signal transparent material, in particular plastic and / or ceramic. Accordingly, the nut can have, for example, slots and / or recesses through which the signal of the connecting device penetrates to the outside or to a receiving unit.

According to a further embodiment, the assembly tool comprises a receiving unit, an evaluation device, in particular with a calibration device, a display device, an energy converter and / or a signal transmitter.

The signal transmitter may in particular be a so-called repeater, which amplifies the received signal. The amplified signal can for example be received and evaluated by an external evaluation device. This is particularly advantageous if the surrounding device should be performed completely metallic and the signal would be excessively shielded.

Alternatively or additionally, the assembly tool itself may include an evaluation device. Thus, for example, be displayed directly on the assembly tool, whether a desired tightening force is reached. A separate torque sensor in the assembly tool is not required.

The assembly tool may comprise an energy converter, which allows an energy input into the connection device to be mounted. An energy harvesting device of the connection device is energized by the assembly tool and receives sufficient energy for continuous operation during setup and / or assembly.

For example, a coil is provided for this purpose in the assembly tool, which generates a magnetic alternating field and excites a located in the connecting device electrodynamic generator for energy production.

Alternatively, the mounting tool can couple mechanical vibrations and thus generate energy in a piezoelectric transducer or a thermal generator. Thus, a simple registration of the connection device in an external evaluation device, a simple set up of the system and / or a controlled establishment of the connection with continuous evaluation of the relevant parameter is possible without the connection device requires a charged energy storage prior to installation and / or installation. A calibration setup tool may be configured as a separate device. Alternatively, the assembly tool may include a calibration device.

In particular, an evaluation device of the assembly tool can receive an identifier, preferably an individual identification signal. The connection device can in this case emit the identifier, which allows an association of the connection device. In this way it can be ensured that e.g. the right screw is removed. In this case, a blocking device may be provided, i. An assembly tool can only disassemble the connection devices for which the corresponding identifier is stored and released.

All embodiments of the devices and systems described herein are particularly adapted to be operated according to one or more of the methods described herein. Furthermore, all embodiments of the devices and systems described here as well as all embodiments of the methods described here can each be combined with each other, in particular also detached from the specific embodiment in the context of which they are mentioned.

• 1 eine schematische Schnittansicht einer Ausführungsform einer erfindungsgemäßen Verbindungsvorrichtung,
• 2 eine Perspektivansicht einer Ausführungsform verschiedener Elektronikkomponenten einer erfindungsgemäßen Verbindungsvorrichtung,
• 3 eine schematische Draufsicht einer Ausführungsform einer Auswertevorrichtung für eine erfindungsgemäße Verbindungsvorrichtung,
• 4 ein Ausschnitt einer Ausführungsform einer erfindungsgemäßen Verbindungsvorrichtung,
• 5 eine Perspektivansicht einer Ausführungsform eines Verschlusselements einer erfindungsgemäßen Verbindungsvorrichtung,
• 6 eine Perspektivansicht einer Ausführungsform einer erfindungsgemäßen Verbindungsvorrichtung,
• 7 eine Vorderansicht einer Ausführungsform eines erfindungsgemäßen Montagewerkzeugs, und
• 8 eine Seitenansicht des Montagewerkzeugs gemäß 7.

The invention will now be described by way of example with reference to the drawings. Show it:

• 1 a schematic sectional view of an embodiment of a connecting device according to the invention,
• 2 a perspective view of an embodiment of various electronic components of a connecting device according to the invention,
• 3 a schematic plan view of an embodiment of an evaluation device for a connecting device according to the invention,
• 4 a detail of an embodiment of a connecting device according to the invention,
• 5 a perspective view of an embodiment of a closure element of a connecting device according to the invention,
• 6 a perspective view of an embodiment of a connecting device according to the invention,
• 7 a front view of an embodiment of a mounting tool according to the invention, and
• 8th a side view of the assembly tool according to 7 ,

First, it should be noted that the illustrated embodiments are merely exemplary in nature.

1 shows a trained as a screw connecting device with an elongated body 10 which is an external thread 12 may have, as well as a screw head 13 , which may be formed as a hexagon and forms a mounting portion.

The main body 10 includes a first recess 14 and a second recess 16 , The first recess 14 has a smaller diameter and / or a smaller cross-sectional area than the second recess 16 on. The first recess 14 can be considered a blind hole 18 be educated. The second recess 16 can in the screw head 13 be arranged.

The recesses 14 . 16 are connected. A transition area 19 between the first recess 14 and the second recess 16 may be funnel-shaped.

In 2 are an active sensor 20 , a passive sensor 22 and a temperature sensor 24 shown. The temperature sensor 24 is purely optional and can be used to determine the temperature.

Also, only an active sensor 20 or a passive sensor 22 be provided. Basically, a single sensor is enough 20 . 22 ,

For the active sensor 20 it may be a strain sensor, in particular strain gauges or an array of multiple strain gauges. The active sensor 20 can detect long-term changes of at least one parameter, in particular a tightening force, a mechanical connection.

The passive sensor 22 can be designed as a piezoelectric or electrodynamic connection sensor. The passive sensor 22 can detect changes in the time of the mechanical connection parameter and / or generate electrical impulses when the parameter changes.

The active sensor 20 can via the passive sensor 22 and / or the temperature sensor 24 to be activated.

The temperature sensor 24 may include a temperature sensor. Alternatively, the temperature sensor 24 also as part of the active sensor 20 be self-trained. For example, the temperature may be due to a voltage drop of one or more strain gauges 20 be determined. In particular, the total resistance changes with a temperature change. The resistor is arranged directly on the strain gauge or a bridge with several strain gauges. The temperature can also be measured, for example, in the case of semiconductor strain gages on a diode or at a temperature measuring resistor arranged parallel or at a specific angle, for example 45 °, to the measuring resistors.

The sensors 20 . 22 . 24 are preferably on a dock 26 attached, which is formed for example as a board material, flexible circuit board or preformed to the bore cross section preformed flexible tube or rigid mandrel. This can, for example, for pressing the sensors 20 . 22 . 24 during insertion of the electronics unit in the connecting device during assembly to the first recess 14 be slightly conical. The sensors 20 . 22 . 24 can through the jetty 26 in the first recess 14 the connection device are placed.

Above the jetty 26 is a sending unit 28 intended. This is located, together with other electronic components, in the mounted state in the second recess 16 , The transmitting unit 28 can be a radio module 30 with an antenna 32 include. Optionally, the antenna 32 be divided into two areas. Thus, a first area can receive signals from the evaluation device 34 and a second area can send data to the evaluation device 34 serve. In this way, the communication can be made bidirectional and the evaluation device 34 can request readings from the connection device if required. The radio module 30 may have a controller with an electromagnetic shield.

The transmitting unit 28 can wirelessly send the current parameter and / or the current state of the connection device.

The transmitting unit 28 In particular, temperature based temperature data provided by the temperature sensor may also be used 24 be determined, send wirelessly. Optionally, the temperature can also be controlled by a temperature sensor mounted in or on the controller 24 be recorded.

For example, if a temperature limit value is exceeded or not reached, a warning signal and / or the temperature as temperature data can be sent wirelessly. Alternatively or additionally, temperature data for determining a warning signal when exceeding or undershooting a temperature limit value can be sent wirelessly.

The influence of temperature on the current parameter can still be found in the Connection device can be compensated. Alternatively or additionally, the temperature data for compensation of a temperature influence on the current parameter can be sent wirelessly, for example to an external evaluation device 34 as related to 3 will be described in more detail.

The connecting device may be a button cell 36 comprise trained energy storage. As energy storage 36 For example, it is also possible to use an accumulator, a battery, in particular a thin-film battery, a capacitor and / or a supercap.

The passive sensor 22 can also serve as an energy recovery device and, for example, the energy storage 36 load or for direct power to the electronics, in particular the transmitting unit 28 and / or the active sensor 20 , serve. Alternatively, the passive sensor 22 is arranged in a swingable region of the connecting device and is set in motion via inertial forces.

The energy storage 36 can in a holder 38 be included. In this holder 38 can the energy storage 36 be kept releasable. A quick exchange is made possible.

Between the energy storage 36 and the transmitting unit 28 can be an analogue electronics 40 with an analog preamp 42 be provided.

The transmitting unit 28 is configured to wirelessly transmit the data of the at least one sensor 20, 22, 24. Optionally, in the second recess 16 Also an evaluation device may be provided, which initially at least partially evaluates the data before they are sent.

The current parameter or instantaneous state, eg the momentary tightening force, as well as possibly the temperature data can be transmitted via the transmitting unit 28 be sent wirelessly, for example to an external evaluation device 34 , a display device and / or a central system of a vehicle.

In 3 is an external evaluation device 34 shown. This can be, for example, a smartphone or a tablet.

The evaluation device 34 includes a receiving unit 44 , a computing unit 46 and a display 48 trained display device.

The signals of the transmitting unit 28 can from the receiving unit 44 be received wirelessly and to the arithmetic unit 46 to get redirected. The arithmetic unit 46 can evaluate the received data. In this case, the arithmetic unit 46 For example, access a database. The evaluated data can be displayed graphically and on the display, for example 48 be issued. For example, it can be shown how high the tightening force and / or temperature of the connecting devices is or whether the tightening force and / or temperature reach a critical value.

It can be easily checked, for example, whether the screws of a tire or all tires of a vehicle are tightened enough and safe operation is possible. Furthermore, a loosening of the screws and thus a theft of the wheel bolts can be detected. Through the combination of passive and active sensor 22 . 20 the slow and sudden loosening of the screws can be detected instantaneously, so that also a sudden tearing off of the screw head 13 or a theft of the screws can be detected low energy at a long standstill of the car.

In 4 is shown a mounted state. You can see them in the second recess 16 arranged electronic components, such as the transmitting unit 28 , Below, in the first recess 18 , are the sensors 20 . 22 . 24 intended.

The strain gauge 20 can be attached to an end face at the bottom of the blind hole 18, in particular glued, welded, screwed, pressed, riveted and / or jammed, be. Alternatively or additionally, the strain gauge 20 also on a side wall of the blind hole 18 be attached. At least one sensor 20 . 22 . 24 stands with the transmitting unit 28 in contact.

The second recess 16 can through a closure element 50 be closed. A closure element 50 is exemplary in 5 shown. The closure element 50 can be clipped onto the connection device. These can be several locking lugs 51 be provided, which are preferably arranged evenly distributed. In this way, the second recess 16 , in particular solvable, sealed and the electronics are protected in particular from water ingress. Alternatively, the recess 16 also be completely poured with a protective compound.

Preferably, the closure element 50 signal transmissive, ie that of the transmitting unit 28 data sent may be the shutter element 50 penetrate.

6 shows a connecting device with attached closure element 50 , For example for maintenance purposes, the closure element 50 simply removed.

7 and 8th show various views of a designed as a torque wrench 52 assembly tool for a connecting device. The torque wrench has an engagement device 54 on, for example, can accommodate a screw head.

The intervention device 54 includes a nut, which slots 56 having. Through the slots 56 can one from a transmitting unit 28 a signal transmitted by a connection device pass undisturbed.

A receiving unit 44 can therefore receive the signals undisturbed. The signals can, if necessary after an evaluation in an evaluation device 34 in a display device 48 are displayed.

Alternatively or additionally, the receiving unit 44 also as signal transmitter 58 be educated. The received signals can be received and sent to an external evaluation device 34 as exemplified in 3 is shown, forwarded.

A user knows in both variants, even during assembly, whether a desired tightening force of the connecting device is reached.

The assembly tool 52 Optionally an energy converter 60 include, which allows an energy input into the connection device to be mounted. For example, an energy storage 36 the connection device can be charged in this way during assembly.

LIST OF REFERENCE NUMBERS

10

body

12

external thread

13

Screw head, hexagon, mounting section

14

first recess

16

second recess

18

blind

19

Transition area

20

active sensor, strain sensor, strain gauges

22

passive sensor, piezoelectric or electrodynamic connection sensor

24

temperature sensor

26

Bridge, flexible circuit board, tube, conical mandrel

28

transmission unit

30

radio module

32

antenna

34

evaluation

36

Battery, energy storage

38

bracket

40

analog electronics

42

Analogvorverstärker

44

receiver unit

46

computer unit

48

Display, display device

50

closure element

51

locking lug

52

Torque wrench, assembly tool

54

Intervention device, nut

56

slot

58

Signal reproducer

60

energy converters

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 102014217076 A1 [0006, 0007, 0008, 0010]

Claims (22)

Connecting device, in particular screw, for mechanically connecting at least one first and one second component, comprising at least one connection sensor (20, 22), in particular strain sensor (20), which is designed to detect at least one momentary parameter of a mechanical connection, wherein the Parameter a momentary tightening force of the mechanical connection can be determined, a temperature sensor (24) for determining the temperature, and at least one transmitting unit (28) for wireless transmission of temperature-based temperature data and the current parameter and / or the current tightening force. Connecting device after Claim 1 , characterized in that the connecting device is designed to transmit a warning signal and / or the temperature as temperature data when exceeding or falling below a temperature limit value wirelessly and / or that the connecting device is adapted to temperature data for determining a warning signal in case of overshoot or undershoot to send a temperature limit wirelessly. Connecting device after Claim 1 or 2 , characterized in that the connecting device is adapted to compensate for a temperature influence on the current parameter and / or to send wireless temperature data for compensation of a temperature influence on the current parameter. Connecting device according to one of the preceding claims, characterized in that at least two, in particular four, strain sensors (20), preferably strain gauges, are provided as connection sensors. Connecting device according to one of the preceding claims, characterized by an energy store (36) and / or an energy recovery device. Connecting device according to one of the preceding claims, characterized in that the temperature sensor (24) comprises a diode which is arranged in particular in a vicinity of the connecting sensor (20, 22) or a part of the connecting sensor (20, 22). Connecting device according to one of the preceding claims, characterized in that the temperature data based on at least one electrical property, in particular the electrical voltage, the electrical current and / or the noise behavior, a diode or a resistor. A system for monitoring a mechanical connection, comprising - At least one connecting device according to one of the preceding claims, and - An external evaluation device (34) which is wirelessly coupled or coupled to the transmitting unit (28). System after Claim 8 , characterized in that the external evaluation device (34) comprises a display device (48) which is adapted to display the temperature data received from the transmitting unit (28) and / or the current tightening force. System after Claim 8 or 9 , characterized in that an evaluation device (34) comprises a database or allows access to a database, which at least one electrical property, in particular the electrical voltage, the electric current and / or the noise behavior, a diode or a resistor, in particular at low temperatures without effective tightening force, at low temperatures with effective tightening force, at room temperature without effective tightening force and / or at room temperature with acting tightening force. System according to one of Claims 8 to 10 , characterized in that an evaluation device (34) is adapted to output a signal, in particular a warning signal, when a temperature limit and / or a tightening force limit is exceeded or fallen below. System according to one of Claims 8 to 11 , characterized in that the evaluation device (34) is designed as a mobile phone or is integrated in an existing evaluation unit of a vehicle. Method for monitoring a mechanical connection, in particular with a system according to one of Claims 8 to 12 in which the temperature is determined by means of a temperature sensor (24) of a connecting device mechanically connecting at least one first and one second component, at least one momentary parameter is detected by means of a connection sensor (20, 22) of the connecting device, and by means of a transmitting unit (28) Connection device on the temperature-based temperature data and the current parameters and / or a determined from the current parameter instantaneous tightening force can be sent wirelessly to an external evaluation unit (34). Connecting device, in particular screw, for mechanically connecting at least one first and one second component, comprising at least one active connection sensor (20), in particular a strain sensor, which is designed to detect long-term changes of at least one parameter, in particular a tightening force, of a mechanical connection, and at least a passive connection sensor (22), which is designed to detect changes in the time of change of the parameter of the mechanical connection. Connecting device after Claim 14 characterized by a temperature sensor (24) for determining the temperature. Connecting device after Claim 14 or 15 , characterized in that the active connection sensor (20) comprises a strain sensor, in particular strain gauges, preferably an array of at least two, in particular four, strain gauges, and / or that the passive connection sensor (22) comprises a piezoelectric or electrodynamic connection sensor. Connecting device according to one of Claims 14 to 16 , characterized in that the active connection sensor (20) via the passive connection sensor (22) and / or a temperature sensor (24) can be activated. Connecting device according to one of Claims 14 to 17 , characterized in that the passive connection sensor (22) comprises an energy recovery device or is designed as an energy recovery device, in particular for providing the energy for the active connection sensor (20). Method for monitoring a mechanical connection, in particular with a connecting device according to one of the Claims 14 to 18 in which at least one active connection sensor (20), in particular a strain sensor, of a connection device mechanically connecting at least one first and one second component detects long-term changes of at least one parameter, in particular a tightening force, of a mechanical connection, and at least one passive connection sensor (22) changes the time of the parameter detected the mechanical connection. Assembly tool (52), in particular torque wrench, for mounting a connecting device, in particular according to one of Claims 1 to 7 and 14 to 18 comprising an engagement device (54) for engaging a mounting section (13), in particular a screw head, of the connection device, wherein the engagement device (54) is designed such that a signal wirelessly transmitted by a transmission unit (28) of the connection device receives and / or does not is disturbed. Assembly tool (52) after Claim 20 , characterized in that the engagement device (54) comprises an at least partially opened nut or a nut with a signal transparent material, in particular plastic and / or ceramic. Assembly tool (52) after Claim 20 or 21 , characterized in that the assembly tool (52) comprises a receiving unit (44), an evaluation device (34), in particular with a calibration device, a display device (48), an energy converter (60) and / or a signal transmitter (58).

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